A color steel plate production and processing device for steel structure buildings

Abstract

This invention relates to the field of color steel plate processing technology, and more particularly to a color steel plate production and processing device for steel structure buildings. The device includes a worktable with mounting frames symmetrically arranged at the top front and back. A first rotating shaft is rotatably arranged between two mounting frames, with rolling wheels spaced apart on the first rotating shaft. A first rotating shaft is symmetrically rotatably arranged on the upper right side of both mounting frames, and conveying wheels are spaced apart on the first rotating shaft on the upper right side of both mounting frames. This device uses a pressure component and a cutting component working in conjunction. During the cutting process, the pressure rollers on both sides of the protective housing automatically press down the swing rod, thereby driving the upper and lower molds to pre-press and fix the color steel plate. This design effectively solves the problems of uneven cuts and large dimensional deviations caused by plate displacement during cutting in existing processing devices.

Description

Technical Field

[0001] This invention relates to the field of color steel plate processing technology, and in particular to a color steel plate production and processing device for steel structure buildings. Background Technology

[0002] In steel structure buildings, color-coated steel sheets are widely used in exterior walls, roofs, and other structural components due to their lightweight, corrosion resistance, and aesthetic appeal. Shearing is a crucial step in the production and processing of color-coated steel sheets, aiming to cut the raw material into specific shapes and sizes according to design requirements. Shearing typically employs rotary shearing machines or shearing devices. These machines utilize high-speed rotating rotary blades to shear the material, offering advantages such as high efficiency and automation. However, uneven edges are prone to occur during the shearing process, especially when the material is thin or the coating tension is high, leading to warping at the cut. This not only affects the appearance quality of the color-coated steel sheet but may also pose structural safety hazards during subsequent installation or use. Existing shearing technologies, with traditional clamping and shearing methods, cannot completely eliminate the warping problem.

[0003] Therefore, it is necessary to design a color steel plate production and processing device for steel structure buildings, which can clamp and coordinate the color steel plate for stable cutting and avoid edge warping. Summary of the Invention

[0004] In order to overcome the shortcomings of the prior art, the present invention provides a color steel plate production and processing device for steel structure buildings.

[0005] The technical solution of the present invention is: a color steel plate production and processing device for steel structure buildings, comprising a worktable, mounting frames, a first rotating shaft, rolling wheels, conveying wheels, a first rotary motor, a support plate, a cutting assembly, a clamping mold, and a pressing assembly. Mounting frames are symmetrically arranged at the top front and back of the worktable. A first rotating shaft is rotatably arranged between two mounting frames at intervals. Rolling wheels are spaced on the first rotating shaft. A first rotating shaft is symmetrically rotatably arranged on the upper right side of both mounting frames. Conveying wheels are spaced on the upper right side of the first rotating shaft of both mounting frames. The rear ends of the first rotating shafts on both sides are connected to the output shaft of the first rotary motor via couplings. The first rotary motor is fixed to the side wall of the rear mounting frame. A support plate is symmetrically arranged at the top right of the worktable. A cutting assembly capable of cutting the color steel plate is arranged on the support plate. A clamping mold capable of clamping the color steel plate is arranged on the top right of the worktable. A pressing assembly is arranged on the top right of the worktable. During the cutting process, the pressing assembly drives the two clamping molds below to clamp and fix the cutting assembly, facilitating cutting.

[0006] Optionally, the cutting assembly includes a straight slide rail, a sliding block, a lead screw, a servo motor, a protective housing, a second rotary motor, and a circular cutting wheel. A straight slide rail is provided between the tops of the two support plates. A sliding block is slidably arranged inside the straight slide rail. A lead screw is rotatably arranged at the straight slide groove position inside the straight slide rail. A servo motor is provided at the rear side of the straight slide rail. The output shaft of the servo motor is connected to the rear end of the lead screw through a coupling. A nut is embedded in the sliding block and screwed into the lead screw. A protective housing is provided at the bottom of the sliding block. A circular cutting wheel is rotatably arranged on the protective housing. A second rotary motor is provided on the protective housing. The output shaft of the second rotary motor is connected to the circular shaft of the circular cutting wheel through a coupling.

[0007] Optionally, the clamping mold includes a lower mold, guide rods, an upper mold, and elastic elements. Two lower molds are provided on the top right side of the worktable, and there is a gap between the two lower molds to facilitate the cutting operation of the circular cutting wheel. Guide rods are vertically provided at the four corners of the lower molds, and the upper molds are slidably provided on the guide rods. The upper molds cooperate with the lower molds, and elastic elements are sleeved on the guide rods.

[0008] Optionally, the pressing assembly includes a fixed block, a pressure rod, a mounting base, a rotating shaft, a swing rod, a connecting block, and a pressure roller. The mounting base is symmetrically arranged on the rear right side of the top of the worktable. The rotating shaft is rotatably mounted on the mounting base, and the swing rod is mounted on the rotating shaft. Fixed blocks are symmetrically arranged on the left and right sides of the top center of the upper mold. Pressure rods are mounted on the side walls of the two fixed blocks that are far apart from each other. A slotted hole is opened on the front side of each swing rod, and the slotted hole of the swing rod slides with the pressure rod. Connecting blocks are arranged on both the left and right sides of the protective housing. Pressure rollers are mounted on the connecting blocks, and the pressure rollers cooperate with the top of the swing rods.

[0009] Optionally, the collection components include a liquid collection tank, a drain pipe, and a filter screen. The liquid collection tank is located on the bottom right side of the workbench. A corresponding straight hole is opened at the workbench position above the liquid collection tank. The bottom of the liquid collection tank is connected to the drain pipe, which is equipped with a valve. A filter screen is slidably installed on the right side of the liquid collection tank.

[0010] Optionally, it also includes an injection nozzle and a connecting pipe, with the injection nozzle located on the front side of the protective housing and the connecting pipe connected to the top of the injection nozzle.

[0011] Optionally, it also includes a tool housing, with a tool housing for protecting the circular cutting wheel provided on the lower part of the front side wall of the support plate, and an entry groove on the front side of the tool housing to facilitate the entry of the circular cutting wheel into the tool housing.

[0012] Optionally, it also includes a material conveying assembly, which includes a mounting block, a second rotating shaft, friction wheels and a drive motor. Mounting blocks are symmetrically arranged on the front and back of the right side wall of the worktable. The second rotating shaft is symmetrically arranged between the mounting blocks in a rotating manner. Friction wheels are spaced on the second rotating shaft. The drive motor is arranged on the front mounting block. The output shaft of the drive motor is connected to the front end of the second rotating shaft through a coupling. Beneficial effects

[0013] 1. This device, through the linkage of the pressing and cutting components, utilizes the pressure rollers on both sides of the protective housing to automatically press down the swing rod during the circular cutting wheel's movement and cutting process. This drives the upper and lower molds to pre-press and fix the color steel plate. This design effectively solves the problems of uneven cuts and large dimensional deviations caused by plate displacement during cutting in existing processing devices, significantly improving cutting accuracy and cross-sectional quality.

[0014] 2. This device integrates a cooling and waste collection system. During cutting, a liquid spray nozzle cools the cutting edge, effectively reducing the temperature of the cutting area, minimizing thermal deformation and dust dispersion, and improving the working environment. Cutting debris and coolant fall into a collection tank through a slotted hole in the worktable, where a filter separates the solid and liquid components, facilitating coolant recycling and reuse. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the working state structure of the present invention.

[0016] Figure 2 This is a three-dimensional structural diagram of the present invention.

[0017] Figure 3 This is an exploded structural diagram of the cutting component of the present invention.

[0018] Figure 4 This is an exploded structural diagram of the clamping mold of the present invention.

[0019] Figure 5 This is a three-dimensional structural diagram of the pressure component of the present invention.

[0020] Figure 6 This is a schematic diagram of the installation structure of the material conveying component and the collection component of the present invention.

[0021] The above-mentioned attached drawings include the following reference numerals: 1. Workbench; 2. Mounting bracket; 3. First rotating shaft; 4. Rolling wheel; 5. Conveying wheel; 6. First rotary motor; 7. Support plate; 8. Cutting assembly; 81. Straight slide rail; 82. Sliding block; 83. Lead screw; 84. Servo motor; 85. Protective housing; 86. Second rotary motor; 87. Circular cutting wheel; 9. Pressing mold; 91. Lower mold; 92. Guide rod; 93. Upper mold; 94. Elastic element; 10. Pressing... Moving components, 101, fixed block, 102, pressure rod, 103, mounting base, 104, rotating shaft, 105, swing rod, 106, slotted hole, 107, connecting block, 108, pressure roller, 11, liquid injection nozzle, 12, connecting pipe, 13, collection component, 131, liquid collection tank, 132, drain pipe, 133, filter screen, 14, cutter housing, 15, material conveying component, 151, mounting block, 152, second rotating shaft, 153, friction wheel, 154, drive motor. Detailed Implementation

[0022] First, it should be noted that in different described embodiments, the same components are given the same reference numerals or the same component names. The disclosure contained throughout this specification can be applied semantically to the same components having the same reference numerals or the same component names. The location descriptions selected in the specification, such as upper, lower, lateral, etc., also refer to the directly described and illustrated figures and are semantically applied to the new location when the location changes.

[0023] Example: Figures 1-6As shown, a color steel plate production and processing device for steel structure buildings includes a workbench 1, mounting frames 2, a first rotating shaft 3, rolling wheels 4, conveying wheels 5, a first rotary motor 6, a support plate 7, a cutting assembly 8, a pressing mold 9, and a pressing assembly 10. Mounting frames 2 are symmetrically arranged at the top front and back of the workbench 1. A first rotating shaft 3 is rotatably arranged between the two mounting frames 2, with rolling wheels 4 spaced apart on the first rotating shaft 3. A first rotating shaft 3 is symmetrically rotatably arranged on the upper right side of the two mounting frames 2, with conveying wheels 5 spaced apart on the upper right side of the first rotating shaft 3. The rear ends of the first rotating shaft 3 on both sides are connected to the output shaft of the first rotary motor 6 via couplings. The first rotary motor 6 is fixed to the side wall of the rear mounting frame 2. A support plate 7 is symmetrically arranged at the top right side of the workbench 1. A cutting assembly 8 capable of cutting the color steel plate is arranged on the support plate 7. The cutting assembly 8 includes a straight slide rail 81, a sliding block 82, a lead screw 83, a servo motor 84, a protective housing 85, a second rotary motor 86, and a circular cutter. A straight slide rail 81 is provided between the tops of the wheel 87 and the two support plates 7. A sliding block 82 is slidably provided inside the straight slide rail 81. A lead screw 83 is rotatably provided at the straight slide groove position inside the straight slide rail 81. A servo motor 84 is provided at the rear side of the straight slide rail 81. The output shaft of the servo motor 84 is connected to the rear end of the lead screw 83 through a coupling. A nut is embedded in the sliding block 82 and screws into the lead screw 83. A protective shell 85 is provided at the bottom of the sliding block 82. A circular cutting wheel 8 is rotatably provided on the protective shell 85. 7. A second rotary motor 86 is installed on the protective housing 85. The output shaft of the second rotary motor 86 is connected to the round shaft of the circular cutting wheel 87 through a coupling. A clamping mold 9 is installed on the top right side of the worktable 1 to clamp the color steel plate. The clamping mold 9 is located on the left and right sides below the cutting assembly 8. A pressing assembly 10 is installed on the top right side of the worktable 1. During the cutting process, the two clamping molds 9 below are driven by the pressing assembly 10 to clamp and fix the cutting assembly 8, so as to facilitate the cutting of the cutting assembly 8.

[0024] like Figure 1 and Figure 4 As shown, the clamping mold 9 includes a lower mold 91, a guide rod 92, an upper mold 93, and an elastic element 94. Two lower molds 91 are provided on the top right side of the worktable 1. There is a gap between the two lower molds 91 to facilitate the cutting operation of the circular cutting wheel 87. The guide rods 92 are vertically arranged at the four corners of the lower molds 91. The upper mold 93 is slidably arranged on the guide rods 92. The upper mold 93 cooperates with the lower mold 91. The elastic element 94 is sleeved on the guide rods 92.

[0025] like Figure 1 and Figure 5As shown, the pressing assembly 10 includes a fixed block 101, a pressure rod 102, a mounting base 103, a rotating shaft 104, a swing rod 105, a connecting block 107, and a pressure roller 108. The mounting base 103 is symmetrically arranged on the rear right side of the top of the worktable 1. The rotating shaft 104 is rotatably arranged on the mounting base 103. The swing rod 105 is arranged on the rotating shaft 104. The fixed blocks 101 are symmetrically arranged on the left and right sides of the top of the upper mold 93. The pressure rod 102 is arranged on the side wall of the two fixed blocks 101 that are far apart from each other. The front side of the swing rod 105 has a slotted hole 106. The slotted hole 106 of the swing rod 105 is slidably engaged with the pressure rod 102. The protective shell 85 has connecting blocks 107 on both the left and right sides. The pressure roller 108 is arranged on the connecting block 107. The pressure roller 108 is engaged with the top of the swing rod 105.

[0026] like Figure 2 and Figure 3 As shown, the collection component 13 includes a liquid collection tank 131, a drain pipe 132, and a filter screen 133. The liquid collection tank 131 is located on the bottom right side of the workbench 1. A corresponding straight hole is opened at the workbench 1 position on the upper part of the liquid collection tank 131. The drain pipe 132 is connected to the bottom of the liquid collection tank 131. A valve is installed on the drain pipe 132. The filter screen 133 is slidably installed on the right side of the liquid collection tank 131. The filter screen 133 is made of stainless steel and has a mesh size of 100, which is used to intercept solid particles in the waste.

[0027] like Figure 2 and Figure 6 As shown, it also includes an injection nozzle 11 and a connecting pipe 12. The injection nozzle 11 is provided on the front side of the protective housing 85, and the top of the injection nozzle 11 is connected to the connecting pipe 12.

[0028] like Figure 3 As shown, it also includes a tool housing 14. The lower part of the front side wall of the support plate 7 is provided with a tool housing 14 to protect the circular cutting wheel 87. An entry groove is opened on the front side of the tool housing 14 to facilitate the circular cutting wheel 87 to enter the tool housing 14.

[0029] like Figure 6 As shown, it also includes a material conveying assembly 15, which includes a mounting block 151, a second rotating shaft 152, friction wheels 153 and a drive motor 154. Mounting blocks 151 are symmetrically arranged on the front and back of the right side wall of the worktable 1. The second rotating shaft 152 is symmetrically arranged between the mounting blocks 151. Friction wheels 153 are arranged at intervals on the second rotating shaft 152. The drive motor 154 is arranged on the mounting block 151 on the front side. The output shaft of the drive motor 154 is connected to the front end of the second rotating shaft 152 through a coupling.

[0030] When using this device, the color steel plate to be processed is placed on the rolling wheel 4 on the left side of the workbench 1. The first rotary motor 6 is started, which drives the first rotating shafts 3 on both sides to rotate. The color steel plate is conveyed from left to right, causing the rolling wheel 4 and the conveying wheel 5 to rotate synchronously, conveying the color steel plate to the pressing mold 9 area on the right side of the workbench 1. At this time, the servo motor 84 is started to drive the lead screw 83 to rotate. The lead screw 83 drives the sliding block 82 to move back and forth in the straight slide rail 81 through the nut. At the same time, the second rotary motor 86 in the protective housing 85 at the bottom of the sliding block 82 is started, driving the circular cutting wheel 87 to rotate at high speed. The sliding block 82 drives the protective housing 85 and its two side connecting blocks 107 and pressure rollers 108 to move forward. The pressure rollers 108 will contact and press down on the top of the swing rod 105, causing the swing rod 105 to swing downward around the rotating shaft 104. The slotted hole 106 at the front end of the swing rod 105 drives the fixing block 101 to move downward through the pressure rod 102, thereby pushing the upper mold 93 to slide downward along the guide rod 92 and compress the elastic element 94, so that the upper mold 93 and the lower mold 91 cooperate to press and fix the color steel plate. The upper mold 93 and the lower mold 91 of this device can be replaced to adapt to the shape of color steel plates of different sizes, which is conducive to precise pressing and fixing. Subsequently, the circular cutting wheel 87 moves through the gap between the two lower molds 91 to precisely cut the color steel plate. During the cutting process, coolant is introduced through the connecting pipe 12 and sprayed onto the cutting area through the injection nozzle 11 to reduce the cutting temperature and dust. The waste chips and coolant generated during cutting fall into the liquid collection tank 131 through the straight hole on the worktable 1. After being filtered by the filter screen 133, the coolant can be discharged and recycled from the drain pipe 132. After the cutting is completed, the servo motor 84 reverses to return the sliding block 82 to its original position, the pressure roller 108 disengages from the swing rod 105, and the upper mold 93 is lifted upward to release the color steel plate under the reset action of the elastic element 94. At the same time, the drive motor 154 drives the friction wheel 153 on the second rotating shaft 152 to rotate, and outputs the cut color steel plate from the right side of the device, completing the entire processing process.

[0031] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that variations may be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A color steel plate production and processing device for steel structure buildings, characterized in that: The system includes a workbench (1), on which mounting brackets (2) are symmetrically arranged at the top front and back. A first rotating shaft (3) is rotatably arranged between the two mounting brackets (2), with rolling wheels (4) spaced apart on the first rotating shaft (3). A first rotating shaft (3) is symmetrically rotatably arranged on the upper right side of the two mounting brackets (2), with transmission wheels (5) spaced apart on the first rotating shaft (3) on the upper right side of the two mounting brackets (2). The rear ends of the first rotating shafts (3) on both the left and right sides are connected to the output shaft of a first rotary motor (6) via couplings. (6) The mounting bracket (2) is fixed on the side wall of the rear side. The workbench (1) is symmetrically provided with support plates (7) on the front and back of the top right side. The support plate (7) is provided with a cutting component (8) that can cut the color steel plate. The workbench (1) is provided with a pressing mold (9) that can press and fit the color steel plate on the top right side. The workbench (1) is provided with a pressing component (10). During the cutting process, the cutting component (8) drives the pressing mold (9) to press and fix through the pressing component (10), so that the cutting component (8) can cut.

2. The color steel plate production and processing device for steel structure buildings as described in claim 1, characterized in that: The cutting assembly (8) includes a straight slide rail (81), which is provided between the tops of the two support plates (7). A sliding block (82) is slidably provided in the straight slide rail (81). A lead screw (83) is rotatably provided in the straight slide groove of the straight slide rail (81). A servo motor (84) is provided on the rear side of the straight slide rail (81). The output shaft of the servo motor (84) is connected to the rear end of the lead screw (83) through a coupling. A nut is embedded in the sliding block (82) and screwed into the lead screw (83). A protective housing (85) is provided at the bottom of the sliding block (82). A circular cutting wheel (87) is rotatably provided on the protective housing (85). A second rotary motor (86) is provided on the protective housing (85). The output shaft of the second rotary motor (86) is connected to the circular shaft of the circular cutting wheel (87) through a coupling.

3. The color steel plate production and processing device for steel structure buildings as described in claim 2, characterized in that: The clamping mold (9) includes a lower mold (91). Two lower molds (91) are provided on the top right side of the workbench (1). There is a gap between the two lower molds (91) to facilitate the cutting operation of the circular cutting wheel (87). Guide rods (92) are vertically provided at the four corners of the lower molds (91). An upper mold (93) is slidably provided on the guide rods (92). The upper mold (93) cooperates with the lower molds (91). An elastic element (94) is sleeved on the guide rods (92).

4. The color steel plate production and processing device for steel structure buildings as described in claim 3, characterized in that: The pressing assembly (10) includes a fixed block (101). A mounting base (103) is symmetrically arranged on the rear right side of the top of the worktable (1). A rotating shaft (104) is rotatably arranged on the mounting base (103). A swing rod (105) is arranged on the rotating shaft (104). Fixed blocks (101) are symmetrically arranged on the left and right sides of the top center of the upper mold (93). A pressure rod (102) is arranged on the side wall of the two fixed blocks (101) that are far apart from each other. A slotted hole (106) is opened on the front side of the swing rod (105). The slotted hole (106) of the swing rod (105) is slidably engaged with the pressure rod (102). A connecting block (107) is arranged on both the left and right sides of the protective shell (85). A pressure roller (108) is arranged on the connecting block (107). The pressure roller (108) is engaged with the top of the swing rod (105).

5. The color steel plate production and processing device for steel structure buildings as described in claim 4, characterized in that: The collection component (13) includes a liquid collection tank (131). The liquid collection tank (131) is located on the bottom right side of the workbench (1). A corresponding straight hole is opened at the position of the workbench (1) on the upper part of the liquid collection tank (131). A drain pipe (132) is connected to the bottom of the liquid collection tank (131). A valve is provided on the drain pipe (132). A filter screen (133) is slidably provided on the right side of the liquid collection tank (131).

6. The color steel plate production and processing device for steel structure buildings as described in claim 5, characterized in that: It also includes an injection nozzle (11), which is provided on the front side of the protective housing (85), and the top of the injection nozzle (11) is connected to a connecting pipe (12).

7. The color steel plate production and processing device for steel structure buildings as described in claim 6, characterized in that: It also includes a tool housing (14), and the lower part of the front side wall of the support plate (7) is provided with a tool housing (14) to protect the circular cutting wheel (87). The tool housing (14) has an entry groove on the front side to facilitate the circular cutting wheel (87) to enter the tool housing (14).

8. The color steel plate production and processing device for steel structure buildings as described in claim 7, characterized in that: It also includes a material conveying assembly (15), which includes a mounting block (151). The mounting blocks (151) are symmetrically arranged on the front and back of the right side wall of the worktable (1). A second rotating shaft (152) is symmetrically arranged between the mounting blocks (151) in a rotating manner. Friction wheels (153) are arranged at intervals on the second rotating shaft (152). A drive motor (154) is arranged on the front mounting block (151). The output shaft of the drive motor (154) is connected to the front end of the second rotating shaft (152) through a coupling.

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