A polishing machine for processing self-lubricating bearings with flanged sleeves
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-05-25
- Publication Date
- 2026-08-14
AI Technical Summary
打磨时容易伤到操作着手部;2、人工操作易疲劳;3、打磨厚度不易掌握,容易影响轴承生产的良品率
本发明通过集成进料输送机构、夹持输送机构、升降控制机构、水平调节机构以及打磨机构,构成了完整的自动化打磨流水线。轴承由进料输送机构自动送入,经夹持输送机构夹持并输送至打磨工位,打磨机构自动完成翻边端面的打磨,全程无需操作人员手持轴承靠近打磨轮。这一设计彻底避免了人工操作时手部被磨伤的安全隐患,同时大幅降低了操作人员的劳动强度,消除了因人工疲劳导致的作业中断问题,使设备可长时间连续稳定运行,显著提高了生产效率;
Smart Images

Figure REF-OBJ-1779709723329-000002 
Figure REF-OBJ-1779709723329-000003 
Figure REF-OBJ-1779709723329-000004
Abstract
Description
Technical Field
[0001] This invention relates to the field of bearing processing technology, and in particular to a polishing machine for processing self-lubricating bearings with flanged sleeves. Background Technology
[0002] Flange-type self-lubricating bearings are key mechanical components that integrate flange (or "flanging") and self-lubricating properties. They are particularly valuable for medium- and low-speed equipment, serving as an excellent core component. Their high efficiency stems from their self-lubricating capability. After production, the flanged end face of the flange-type self-lubricating bearing needs to be ground. Existing grinding equipment is mostly dual-station grinding, where one drive unit drives two grinding wheels, allowing for simultaneous grinding at both stations.
[0003] However, existing dual-station grinding devices require the operator to hold the bearing close to the side wall of the grinding wheel during grinding, which presents the following problems: 1. Grinding can easily injure the operator's hands; 2. Manual operation is prone to fatigue; 3. Grinding thickness is difficult to control, which can easily affect the yield rate of bearing production.
[0004] Therefore, this invention proposes a polishing machine for processing self-lubricating bearings with flanged sleeves. Summary of the Invention
[0005] The purpose of this invention is to provide a polishing machine for processing self-lubricating bearings with flanged flanges. It integrates a feeding and conveying mechanism, a clamping and conveying mechanism, a lifting control mechanism, a leveling adjustment mechanism, and a grinding mechanism, forming a complete automated grinding production line. The bearing is automatically fed in by the feeding and conveying mechanism, clamped by the clamping and conveying mechanism, and transported to the grinding station. The grinding mechanism automatically completes the grinding of the flanged end face, eliminating the need for operators to hold the bearing close to the grinding wheel throughout the process. This design completely avoids the safety hazard of hand injuries during manual operation, significantly reduces the labor intensity of operators, eliminates work interruptions caused by human fatigue, allows the equipment to operate continuously and stably for extended periods, and significantly improves production efficiency.
[0006] To achieve the above objectives, the present invention provides the following technical solution: A polishing machine for processing self-lubricating bearings with flanged sleeves includes a worktable, a cabinet at the bottom of the worktable for housing a control system, an installation box at the top of the worktable, and two symmetrical grinding production lines at the top of the worktable with identical structures. Each grinding production line includes a feeding conveying mechanism, a clamping conveying mechanism, a lifting control mechanism, a horizontal adjustment mechanism, and a grinding mechanism. The feeding conveyor mechanism is fixedly installed at one front end of the top of the workbench; The clamping and conveying mechanism is fixedly installed at the rear end of the feeding and conveying mechanism on the top of the workbench, and the front end of the clamping and conveying mechanism and the rear end of the feeding and conveying mechanism are staggered vertically. The horizontal adjustment mechanism is fixedly installed inside the mounting box at the upper end of the clamping and conveying mechanism, and is used to adjust the left and right positions of the grinding mechanism; The lifting control mechanism is movable on the output part of the horizontal adjustment mechanism and is used to adjust the height of the grinding mechanism; The grinding mechanism is fixedly connected to the lower end of the lifting control mechanism and is used to grind the self-lubricating bearing of the flange sleeve conveyed by the clamping and conveying mechanism.
[0007] By adopting the above technical solution, a complete automated grinding production line is formed by integrating a feeding conveyor mechanism, a clamping conveyor mechanism, a lifting control mechanism, a leveling adjustment mechanism, and a grinding mechanism. The bearing is automatically fed in by the feeding conveyor mechanism, clamped by the clamping conveyor mechanism, and transported to the grinding station. The grinding mechanism automatically completes the grinding of the flanged end face, eliminating the need for operators to hold the bearing close to the grinding wheel throughout the entire process. This design completely avoids the safety hazard of hand injuries during manual operation, significantly reduces the labor intensity of operators, eliminates work interruptions caused by human fatigue, allows the equipment to operate continuously and stably for extended periods, and significantly improves production efficiency. As a further aspect of the present invention: the front end of the mounting box has an opening, and two notches are symmetrically arranged at the position of the front end opening of the mounting box, and the feeding conveying mechanism is installed at the notches.
[0008] As a further embodiment of the present invention: the feeding and conveying mechanism includes two side plates, fixed feet, two rotating rollers, a first conveyor belt, and a feeding motor. The two side plates are fixedly installed at the notch at the top of the workbench by the fixed feet, and the two side plates are symmetrically arranged. The two rotating rollers are rotatably installed at the front and rear ends between the two side plates. The first conveyor belt is arranged on the two rotating rollers. The feeding motor is fixedly installed at the front right end of the side plate, and the output shaft of the feeding motor is fixedly connected to the roller shaft at the front end of the rotating roller between the side plates.
[0009] As a further embodiment of the present invention: the feeding conveying mechanism at the top of the workbench is provided with limiting structures on both sides. The limiting structure includes an L-shaped mounting base, a connecting rod, and a stop bar. The L-shaped mounting base is fixedly installed on the top of the workbench. The connecting rod is fixedly connected to the upper end of the L-shaped mounting base and is located at the upper end of the first conveyor belt. The stop bar is sleeved on the end of the connecting rod near the end of the first conveyor belt, and the lower end face of the stop bar slides against the upper surface of the first conveyor belt.
[0010] As a further embodiment of the present invention: the clamping and conveying mechanism includes a horizontal plate, two L-shaped plates, multiple vertical rollers, two vertical conveyor belts, and two second motors. The horizontal plate is located at the rear end of the first conveyor belt, and the top of the horizontal plate is flush with the top of the first conveyor belt. The two L-shaped plates are respectively fixed on both sides of the horizontal plate. The multiple vertical rollers are rotatably installed in pairs at the bottom of different L-shaped plates. The two vertical conveyor belts are sleeved on the vertical rollers at the bottom of different L-shaped plates. The two second motors are rotatably installed at the rear end of the top of different L-shaped plates, and the output shaft of the second motor is fixedly connected to the roller shaft of the vertical roller.
[0011] As a further aspect of the present invention: two openings are provided on the rear end face of the mounting box, the two openings respectively correspond to the grinding production line at different positions, the rear end of the clamping and conveying mechanism passes through the openings, and the second motor is located outside the mounting box.
[0012] As a further embodiment of the present invention: the horizontal adjustment mechanism includes an L-shaped fixed base, a U-shaped fixed frame, two horizontal limiting rods, a horizontal adjusting screw, a horizontal adjusting motor, a drive block, and a T-shaped plate. The L-shaped fixed base is fixedly connected to the position above the opening on the rear side wall of the mounting box. The U-shaped fixed frame is fixedly installed on the top of the L-shaped fixed base. The horizontal adjusting screw is rotatably installed between the U-shaped fixed frames. The horizontal adjusting motor is fixedly connected to the side wall of the U-shaped fixed frame, and the output shaft of the horizontal adjusting motor is fixedly connected to the horizontal adjusting screw. The two horizontal limiting rods are fixedly connected to the two sides of the horizontal adjusting screw between the U-shaped fixed frames. The drive block is threadedly connected to the horizontal adjusting screw, and the drive block and the horizontal limiting rods are in sliding engagement. The T-shaped plate is fixedly installed on the top of the drive block.
[0013] As a further embodiment of the present invention: the lifting control mechanism includes two vertical limiting rods, two sliding sleeves, a top plate, a threaded rod, a threaded sleeve, and a lifting adjustment motor. The threaded sleeve is fixedly installed on the T-shaped plate, and the two sliding sleeves are fixedly arranged on both sides of the threaded sleeve on the T-shaped plate. The threaded rod is threadedly connected inside the threaded sleeve. The two vertical limiting rods are slidably inserted into the sliding sleeve. The top of the two vertical limiting rods is provided with a top plate. The lifting adjustment motor is fixedly installed at the center of the top of the top plate, and the output shaft of the lifting adjustment motor is fixedly connected to the upper end of the threaded rod.
[0014] As a further embodiment of the present invention: the grinding mechanism includes a connecting plate, two frame plates, a rotating shaft, a grinding wheel, a first coupling, a connecting shaft, a second coupling, an end plate, and a grinding motor. The connecting plate is fixedly connected to the bottom of two vertical limiting rods, and the top of the connecting plate is rotatably engaged with the bottom of the threaded rod. The two frame plates are fixedly connected to the bottom of the connecting plate. One end of the rotating shaft is rotatably connected to the frame plate, and the other end of the rotating shaft is connected to the flange of the connecting shaft through the first coupling. The connecting shaft is rotatably engaged with the other frame plate. The grinding wheel is mounted on the rotating shaft and is located directly above the clamping and conveying mechanism. The end plate is fixedly connected to the outer bottom of the connecting plate. The grinding motor is fixedly mounted on the end face of the end plate away from the frame plate, and the output shaft of the grinding motor is connected to the end of the connecting shaft away from the grinding wheel through the second coupling.
[0015] Compared with the prior art, the beneficial effects of the present invention are: This invention integrates a feeding conveyor mechanism, a clamping conveyor mechanism, a lifting control mechanism, a leveling adjustment mechanism, and a grinding mechanism to form a complete automated grinding production line. The bearing is automatically fed in by the feeding conveyor mechanism, clamped by the clamping conveyor mechanism, and transported to the grinding station. The grinding mechanism automatically completes the grinding of the flanged end face, eliminating the need for operators to hold the bearing close to the grinding wheel throughout the entire process. This design completely avoids the safety hazard of hand injuries during manual operation, significantly reduces the labor intensity of operators, eliminates work interruptions caused by human fatigue, allows the equipment to operate continuously and stably for extended periods, and significantly improves production efficiency. This invention utilizes a control system internally connected to the feeding motor, second motor, horizontal adjustment motor, lifting adjustment motor, and grinding motor. This control system coordinates the timing of each mechanism in real time: when the feeding conveyor transports the bearing to the set position, the control system activates the clamping conveyor to deliver the bearing to the grinding station and maintain its clamping position; subsequently, the control system drives the lifting control mechanism to lower the grinding wheel to a preset height, simultaneously activating the grinding motor for grinding; after grinding, the control system instructs the lifting control mechanism to raise the grinding wheel and controls the clamping conveyor to remove the bearing. Furthermore, the control system can automatically send position adjustment commands to the horizontal adjustment mechanism and lifting control mechanism based on preset grinding cycles or times, achieving grinding wheel wear compensation and specification switching. Through this centralized control, the reliability, safety, and intelligence of the entire assembly line operation are ensured. In this invention, a horizontal adjustment mechanism is used to adjust the left and right positions of the grinding mechanism, and a lifting control mechanism is used to adjust the vertical height of the grinding mechanism. These two mechanisms work together to form a two-degree-of-freedom adjustment capability. On one hand, when processing self-lubricating bearings with flanged sleeves of different outer diameters, the horizontal adjustment mechanism can adjust the horizontal alignment of the grinding wheel, and the lifting control mechanism can adjust the contact height between the grinding wheel and the bearing end face. This allows the equipment to quickly adapt to the grinding needs of different product specifications without replacing any parts. On the other hand, during the use of the grinding wheel, the abrasive in its working area will gradually wear down. By controlling the horizontal adjustment mechanism and the lifting control mechanism in a coordinated manner through the control system, full utilization of the entire circumferential surface of the grinding wheel and even different areas along the axial direction can be achieved. This coordinated adjustment method avoids premature scrapping of the entire grinding wheel due to localized wear, effectively extending the effective service life of the grinding wheel, reducing the replacement frequency and consumable costs, and is particularly suitable for long-term continuous production conditions. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural schematic diagram of the present invention; Figure 2 This is a three-dimensional structural diagram of the polishing production line of the present invention; Figure 3 This is the present invention. Figure 2 The left view.
[0017] The attached figures are labeled as follows: 1. Workbench; 2. Cabinet; 3. Mounting box; 4. Feeding and conveying mechanism; 401. Side plate; 402. Fixed foot; 403. Rotary roller; 404. First conveyor belt; 405. Feeding motor; 5. Clamping and conveying mechanism; 501. Horizontal plate; 502. L-shaped plate; 503. Vertical roller; 504. Vertical conveyor belt; 505. Second motor; 6. Lifting control mechanism; 601. Vertical limit rod; 602. Sliding sleeve; 603. Top plate; 604. Threaded rod; 605. Threaded sleeve; 606. Lifting adjustment motor; 7. Horizontal adjustment machine. 701. L-shaped fixed seat; 702. U-shaped fixed frame; 703. Horizontal limit rod; 704. Horizontal adjusting screw; 705. Horizontal adjusting motor; 706. Drive block; 707. T-shaped plate; 8. Grinding mechanism; 801. Connecting plate; 802. Frame plate; 803. Rotating shaft; 804. Grinding wheel; 805. First coupling; 806. Connecting shaft; 807. Second coupling; 808. End plate; 809. Grinding motor; 9. Limiting structure; 901. L-shaped mounting seat; 902. Connecting rod; 903. Stop bar; 10. Notch; 11. Through port. Detailed Implementation
[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0019] like Figure 1-3 As shown, a polishing machine for processing self-lubricating bearings with flanged sleeves includes a worktable 1. A cabinet 2 is located at the bottom of the worktable 1. The cabinet 2 houses the control system. A mounting box 3 is located on the top of the worktable 1. Two grinding production lines are symmetrically arranged on the top of the worktable 1, and the two grinding production lines have identical structures. Each grinding production line includes a feeding conveyor mechanism 4, a clamping conveyor mechanism 5, a lifting control mechanism 6, a leveling adjustment mechanism 7, and a grinding mechanism 8.
[0020] The feeding conveyor mechanism 4 is fixedly installed at the front side of one end of the top of the workbench 1. The feeding conveyor mechanism 4 is used to feed the self-lubricating bearing of the flange sleeve to be ground into the subsequent work station. In this embodiment, the feeding conveyor mechanism 4 includes two side plates 401, fixed feet 402, two rotating rollers 403, a first conveyor belt 404, and a feeding motor 405. Both side plates 401 are fixedly installed at the notch 10 at the top of the workbench 1 via fixed feet 402, and the two side plates 401 are symmetrically arranged. The two rotating rollers 403 are rotatably installed at the front and rear ends between the two side plates 401. The first conveyor belt 404 is disposed on the two rotating rollers 403. The feeding motor 405 is fixedly installed at the front right end of the side plate 401, and the output shaft of the feeding motor 405 is fixedly connected to the roller shaft of the rotating roller 403 at the front end between the side plates 401. When the feed motor 405 starts, the feed motor 405 drives the front roller 403 to rotate, and the roller 403 drives the first conveyor belt 404 to move, thereby conveying the bearing placed on the first conveyor belt 404 to the rear end.
[0021] To ensure the bearing does not shift during transport, limiting structures 9 are provided on both sides of the top feeding conveyor mechanism 4 of the workbench 1. The limiting structure 9 includes an L-shaped mounting base 901, a connecting rod 902, and a stop bar 903. The L-shaped mounting base 901 is fixedly mounted on the top of the workbench 1. The connecting rod 902 is fixedly connected to the upper end of the L-shaped mounting base 901, and is located at the upper end of the first conveyor belt 404. The stop bar 903 is fixedly sleeved on the end of the connecting rod 902 near the end of the first conveyor belt 404, and its lower end face slides against the upper surface of the first conveyor belt 404. The width between the two stop bars 903 matches the outer diameter of the bearing, thereby guiding the bearing to move stably along the middle region of the first conveyor belt 404.
[0022] The clamping and conveying mechanism 5 is fixedly installed at the rear end of the feeding conveying mechanism 4 on the top of the workbench 1, with the front end of the clamping and conveying mechanism 5 staggered vertically with the rear end of the feeding conveying mechanism 4. The clamping and conveying mechanism 5 is used to clamp the bearings fed by the feeding conveying mechanism 4 and continue conveying them to the grinding station. Specifically, the clamping and conveying mechanism 5 includes a horizontal plate 501, two L-shaped plates 502, multiple vertical rollers 503, two vertical conveyor belts 504, and two second motors 505. The horizontal plate 501 is located at the rear end of the first conveyor belt 404, and the top of the horizontal plate 501 is flush with the top of the first conveyor belt 404, allowing the bearings to smoothly transition from the end of the first conveyor belt 404 to the horizontal plate 501. The two L-shaped plates 502 are fixed to both sides of the horizontal plate 501. The multiple vertical rollers 503 are rotatably mounted in pairs at the bottom of different L-shaped plates 502. The two vertical conveyor belts 504 are fitted onto the vertical rollers 503 at the bottom of different L-shaped plates 502. Two second motors 505 are rotatably mounted at the top rear end positions of different L-shaped plates 502, and the output shafts of the second motors 505 are fixedly connected to the roller shafts of the vertical rollers 503. When the two second motors 505 start synchronously, they drive the vertical rollers 503 on their respective sides to rotate, and the vertical rollers 503 drive the two vertical conveyor belts 504 to move. The distance between the two vertical conveyor belts 504 is slightly smaller than the outer diameter of the bearing, thereby clamping the bearing and conveying it backward.
[0023] The front end of the mounting box 3 has an opening with two symmetrical notches 10, at which the feeding conveyor mechanism 4 is installed. Two openings 11 are formed on the rear end face of the mounting box 3, each corresponding to a different position on the grinding production line. The rear end of the clamping conveyor mechanism 5 passes through the openings 11, and the second motor 505 is located outside the mounting box 3. In this way, the clamping conveyor mechanism 5 can deliver the ground bearings from inside the mounting box 3 and collect them.
[0024] The horizontal adjustment mechanism 7 is fixedly installed inside the mounting box 3 at the upper end of the clamping and conveying mechanism 5, and is used to adjust the left and right positions of the grinding mechanism 8. The horizontal adjustment mechanism 7 includes an L-shaped fixed base 701, a U-shaped fixed frame 702, two horizontal limit rods 703, a horizontal adjustment screw 704, a horizontal adjustment motor 705, a drive block 706, and a T-shaped plate 707. The L-shaped fixed base 701 is fixedly connected to the position above the opening 11 on the rear side wall of the mounting box 3. The U-shaped fixed frame 702 is fixedly installed on the top of the L-shaped fixed base 701. The horizontal adjustment screw 704 is rotatably installed between the U-shaped fixed frames 702. The horizontal adjustment motor 705 is fixedly connected to the side wall of the U-shaped fixed frame 702, and the output shaft of the horizontal adjustment motor 705 is fixedly connected to the horizontal adjustment screw 704. The two horizontal limit rods 703 are fixedly connected to both sides of the horizontal adjustment screw 704 between the U-shaped fixed frames 702. The drive block 706 is threadedly connected to the horizontal adjusting screw 704, and the drive block 706 slides against the horizontal limiting rod 703. The T-shaped plate 707 is fixedly installed on the top of the drive block 706. When the horizontal adjusting motor 705 is started, the horizontal adjusting motor 705 drives the horizontal adjusting screw 704 to rotate, and the horizontal adjusting screw 704 drives the drive block 706 to move left and right linearly along the horizontal limiting rod 703, thereby causing the T-shaped plate 707 and the lifting control mechanism 6 and grinding mechanism 8 installed on the T-shaped plate 707 to move left and right as a whole.
[0025] The lifting control mechanism 6 is movably mounted on the output part of the horizontal adjustment mechanism 7 and is used to adjust the height of the grinding mechanism 8. The lifting control mechanism 6 includes two vertical limiting rods 601, two sliding sleeves 602, a top plate 603, a threaded rod 604, a threaded sleeve 605, and a lifting adjustment motor 606. The threaded sleeve 605 is fixedly mounted on the T-shaped plate 707. The two sliding sleeves 602 are fixedly mounted on both sides of the threaded sleeve 605 on the T-shaped plate 707. The threaded rod 604 is threadedly connected inside the threaded sleeve 605. The two vertical limiting rods 601 are slidably inserted into the sliding sleeves 602. The top plate 603 is located at the top of the two vertical limiting rods 601. The lifting adjustment motor 606 is fixedly mounted at the center of the top of the top plate 603, and the output shaft of the lifting adjustment motor 606 is fixedly connected to the upper end of the threaded rod 604. When the lifting adjustment motor 606 is started, the lifting adjustment motor 606 drives the threaded rod 604 to rotate. Since the threaded sleeve 605 is fixed on the T-shaped plate 707, the threaded rod 604 will move up and down relative to the threaded sleeve 605 while rotating, thereby driving the top plate 603, the vertical limit rod 601 and the grinding mechanism 8 connected to the bottom of the vertical limit rod 601 to move up and down together.
[0026] The grinding mechanism 8 is fixedly connected to the lower end of the lifting control mechanism 6 and is used to grind the self-lubricating bearing of the flange sleeve conveyed by the clamping and conveying mechanism 5. The grinding mechanism 8 includes a connecting plate 801, two support plates 802, a rotating shaft 803, a grinding wheel 804, a first coupling 805, a connecting shaft 806, a second coupling 807, an end plate 808, and a grinding motor 809. The connecting plate 801 is fixedly connected to the bottom of the two vertical limiting rods 601, and the top of the connecting plate 801 is rotatably engaged with the bottom of the threaded rod 604. The two support plates 802 are fixedly connected to the bottom of the connecting plate 801. One end of the rotating shaft 803 is rotatably connected to the support plate 802, and the other end of the rotating shaft 803 is connected to the flange of the connecting shaft 806 through the first coupling 805. The connecting shaft 806 is rotatably engaged with the other support plate 802. The grinding wheel 804 is mounted on the rotating shaft 803 and is positioned directly above the clamping and conveying mechanism 5. The end plate 808 is fixedly connected to the outer bottom of the connecting plate 801. The grinding motor 809 is fixedly mounted on the end face of the end plate 808 away from the support plate 802, and the output shaft of the grinding motor 809 is connected to the end of the connecting shaft 806 away from the grinding wheel 804 via a second coupling 807. When the grinding motor 809 starts, it drives the connecting shaft 806 to rotate via the second coupling 807. The connecting shaft 806 then drives the rotating shaft 803 to rotate via the first coupling 805, which in turn drives the grinding wheel 804 to rotate, thereby grinding the flanged end face of the bearing.
[0027] The control system is located inside cabinet 2 and is electrically connected to the feed motor 405, the second motor 505, the horizontal adjustment motor 705, the lifting adjustment motor 606, and the grinding motor 809. The control system coordinates the automated workflow of the entire polishing machine. During operation, the control system first starts the feed motor 405, and the first conveyor belt 404 begins operation. The operator places the self-lubricating bearings of the flange sleeves to be ground onto the first conveyor belt 404 one by one or continuously. Guided by the limiting structure 9, the bearings move stably backward. When the bearings reach the end of the first conveyor belt 404 and transition onto the horizontal plate 501, the control system starts the two second motors 505, and the two vertical conveyor belts 504 begin to rotate in opposite directions, clamping the bearings and conveying them backward.
[0028] The control system has a pre-set grinding station position. When the bearing is conveyed by the clamping and conveying mechanism 5 to directly below the grinding wheel 804, the control system pauses the second motor 505, allowing the bearing to remain at the grinding station. Subsequently, the control system activates the lifting and adjusting motor 606, which drives the threaded rod 604 to rotate, causing the grinding mechanism 8 to descend until the grinding wheel 804 contacts the flanged end face of the bearing and reaches the preset grinding pressure or height. Then, the control system activates the grinding motor 809, causing the grinding wheel 804 to rotate at high speed and grind the bearing end face. After grinding continues for a preset time, the control system first shuts off the grinding motor 809, then reverses and activates the lifting and adjusting motor 606 to lift the grinding wheel 804 away from the bearing surface. Finally, the control system restarts the second motor 505, sending the ground bearing out from the rear end of the clamping and conveying mechanism 5 and into the collection container.
[0029] For bearings of different specifications, the control system can work with the horizontal adjustment mechanism 7 and the lifting control mechanism 6 for rapid adjustment. When the outer diameter of the bearing changes, the operator inputs the new specification parameters through the control panel. The control system automatically calculates the required horizontal centering position and height position of the grinding wheel 804, and then sends commands to the horizontal adjustment motor 705 and the lifting adjustment motor 606 respectively, so that the grinding wheel 804 moves to the correct position. Similarly, when the surface of the grinding wheel 804 becomes worn after a period of use, the control system can automatically control the horizontal adjustment motor 705 to fine-tune the axial position of the grinding wheel 804 at certain intervals or according to a preset program, while simultaneously controlling the lifting adjustment motor 606 to fine-tune the height of the grinding wheel 804, so that the unworn area of the grinding wheel 804 participates in the grinding work. This linkage adjustment method can make full use of the entire circumferential surface and axial area of the grinding wheel 804, significantly extending the service life of the grinding wheel 804.
[0030] The two symmetrically arranged grinding production lines can operate independently or synchronously. The control system controls each motor on the two production lines separately, without interference. When one production line needs to replace the 804 grinding wheel or undergo maintenance, the other production line can continue to operate, ensuring uninterrupted production.
[0031] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0032] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A polishing machine for processing self-lubricating bearings with flanged sleeves, characterized in that: The system includes a workbench (1), a cabinet (2) at the bottom of the workbench (1), a control system inside the cabinet (2), an installation box (3) at the top of the workbench (1), two grinding production lines symmetrically arranged at the top of the workbench (1), and the two grinding production lines have the same structure. The grinding production line includes a feeding conveyor (4), a clamping conveyor (5), a lifting control mechanism (6), a horizontal adjustment mechanism (7), and a grinding mechanism (8). The feeding conveyor (4) is fixedly installed at the front side of one end of the top of the workbench (1); The clamping conveying mechanism (5) is fixedly installed at the rear end of the feeding conveying mechanism (4) on the top of the workbench (1), and the front end of the clamping conveying mechanism (5) and the rear end of the feeding conveying mechanism (4) are staggered vertically. The horizontal adjustment mechanism (7) is fixedly installed inside the mounting box (3) at the upper end of the clamping conveying mechanism (5) to adjust the left and right positions of the grinding mechanism (8); The lifting control mechanism (6) is movably set on the output part of the horizontal adjustment mechanism (7) and is used to adjust the height of the grinding mechanism (8); The grinding mechanism (8) is fixedly connected to the lower end of the lifting control mechanism (6) and is used to grind the self-lubricating bearing of the flange sleeve conveyed by the clamping and conveying mechanism (5).
2. The polishing machine for processing self-lubricating bearings with flanged sleeves according to claim 1, characterized in that: The front end of the mounting box (3) is open, and two notches (10) are symmetrically arranged at the front end of the mounting box (3). The feeding conveying mechanism (4) is installed at the notches (10).
3. A polishing machine for processing self-lubricating bearings with flanged sleeves according to claim 2, characterized in that: The feeding conveying mechanism (4) includes two side plates (401), fixed feet (402), two rotating rollers (403), a first conveyor belt (404), and a feeding motor (405). The two side plates (401) are fixedly installed at the top notch (10) of the workbench (1) by the fixed feet (402), and the two side plates (401) are symmetrically arranged. The two rotating rollers (403) are rotatably installed between the front and rear ends of the two side plates (401). The first conveyor belt (404) is arranged on the two rotating rollers (403). The feeding motor (405) is fixedly installed at the front right end of the side plate (401). The output shaft of the feeding motor (405) is fixedly connected to the roller shaft of the rotating roller (403) at the front end between the side plates (401).
4. A polishing machine for processing self-lubricating bearings with flanged sleeves according to claim 3, characterized in that: The top feeding conveying mechanism (4) of the workbench (1) is provided with limiting structures (9) on both sides. The limiting structure (9) includes an L-shaped mounting base (901), a connecting rod (902) and a stop bar (903). The L-shaped mounting base (901) is fixedly installed on the top of the workbench (1). The connecting rod (902) is fixedly connected to the upper end of the L-shaped mounting base (901) and the connecting rod (902) is located at the upper end of the first conveyor belt (404). The stop bar (903) is sleeved on the end of the connecting rod (902) near the end of the first conveyor belt (404). The lower end face of the stop bar (903) slides against the upper surface of the first conveyor belt (404).
5. A polishing machine for processing self-lubricating bearings with flanged sleeves according to claim 3, characterized in that: The clamping and conveying mechanism (5) includes a horizontal plate (501), two L-shaped plates (502), multiple vertical rollers (503), two vertical conveyor belts (504), and two second motors (505). The horizontal plate (501) is located at the rear end of the first conveyor belt (404), and the top of the horizontal plate (501) is flush with the top of the first conveyor belt (404). The two L-shaped plates (502) are fixed on both sides of the horizontal plate (501). The multiple vertical rollers (503) are rotatably installed in pairs at the bottom of different L-shaped plates (502). The two vertical conveyor belts (504) are sleeved on the vertical rollers (503) at the bottom of different L-shaped plates (502). The two second motors (505) are rotatably installed at the rear end of the top of different L-shaped plates (502), and the output shaft of the second motor (505) is fixedly connected to the roller shaft of the vertical roller (503).
6. A polishing machine for processing self-lubricating bearings with flanged sleeves according to claim 5, characterized in that: The mounting box (3) has two openings (11) on its rear end face. The two openings (11) correspond to different positions of the grinding production line. The rear end of the clamping and conveying mechanism (5) passes through the openings (11). The second motor (505) is located outside the mounting box (3).
7. A polishing machine for processing self-lubricating bearings with flanged sleeves according to claim 6, characterized in that: The horizontal adjustment mechanism (7) includes an L-shaped fixed base (701), a U-shaped fixed frame (702), two horizontal limiting rods (703), a horizontal adjusting screw (704), a horizontal adjusting motor (705), a drive block (706), and a T-shaped plate (707). The L-shaped fixed base (701) is fixedly connected to the position above the opening (11) on the rear side wall of the mounting box (3). The U-shaped fixed frame (702) is fixedly installed on the top of the L-shaped fixed base (701). The horizontal adjusting screw (704) is rotatably installed between the U-shaped fixed frames (702). The adjusting motor (705) is fixedly connected to the side wall of the U-shaped fixing frame (702), and the output shaft of the horizontal adjusting motor (705) is fixedly connected to the horizontal adjusting screw (704). The two horizontal limiting rods (703) are fixedly connected to the two sides of the horizontal adjusting screw (704) between the U-shaped fixing frame (702). The driving block (706) is threadedly connected to the horizontal adjusting screw (704), and the driving block (706) and the horizontal limiting rods (703) are in sliding fit. The T-shaped plate (707) is fixedly installed on the top of the driving block (706).
8. A polishing machine for processing self-lubricating bearings with flanged sleeves according to claim 7, characterized in that: The lifting control mechanism (6) includes two vertical limiting rods (601), two sliding sleeves (602), a top plate (603), a threaded rod (604), a threaded sleeve (605), and a lifting adjustment motor (606). The threaded sleeve (605) is fixedly installed on the T-shaped plate (707). The two sliding sleeves (602) are fixedly installed on both sides of the threaded sleeve (605) on the T-shaped plate (707). The threaded rod (604) is threadedly connected inside the threaded sleeve (605). The two vertical limiting rods (601) are slidably inserted into the sliding sleeves (602). The top of the two vertical limiting rods (601) is provided with a top plate (603). The lifting adjustment motor (606) is fixedly installed at the top center of the top of the top plate (603), and the output shaft of the lifting adjustment motor (606) is fixedly connected to the upper end of the threaded rod (604).
9. A polishing machine for processing self-lubricating bearings with flanged sleeves according to claim 8, characterized in that: The grinding mechanism (8) includes a connecting plate (801), two support plates (802), a rotating shaft (803), a grinding wheel (804), a first coupling (805), a connecting shaft (806), a second coupling (807), an end plate (808), and a grinding motor (809). The connecting plate (801) is fixedly connected to the bottom of two vertical limiting rods (601), and the top of the connecting plate (801) is rotatably engaged with the bottom of the threaded rod (604). The two support plates (802) are fixedly connected to the bottom of the connecting plate (801). One end of the rotating shaft (803) is rotatably connected to the support plate (802), and the other end of the rotating shaft (803) is connected to the support plate (802). The end is connected to the flange of the connecting shaft (806) via the first coupling (805). The connecting shaft (806) is rotatably engaged with another frame plate (802). The grinding wheel (804) is mounted on the rotating shaft (803) and is located directly above the clamping and conveying mechanism (5). The end plate (808) is fixedly connected to the bottom outer side of the connecting plate (801). The grinding motor (809) is fixedly mounted on the end face of the end plate (808) away from the frame plate (802). The output shaft of the grinding motor (809) is connected to the end of the connecting shaft (806) away from the grinding wheel (804) via the second coupling (807).