A steel wire ring polishing separator based on magnetic field separation technology

Abstract

This invention discloses a steel wire ring polishing and separating machine based on magnetic field separation technology, belonging to the field of separating machine technology. It includes a plate, a frame, and a vertical plate. The frame is mounted on the top of the plate, and the vertical plates are symmetrically mounted on the top of the plate. Multiple magnetic rotating rollers are mounted on the inner side of the vertical plates, and a conveyor belt is mounted on the outer side of the magnetic rotating rollers. A motor is mounted on the outer side of the vertical plates. Multiple magnetic attraction mechanisms are provided on the inner side of the vertical plates. Each magnetic attraction mechanism includes a rotating rod and a magnet. The rotating rods are movably mounted through the inner side of the vertical plates, and multiple magnets are mounted through the outer side of the rotating rods. This invention uses magnets to attract and press the steel wire ring against the front of the conveyor belt. The conveyor belt transports the steel wire ring upwards, and the abrasive on the steel wire ring falls off under gravity, thus achieving separation of the steel wire ring and the abrasive. The separation process is simple and saves energy.

Description

Technical Field

[0001] This invention relates to the field of separator technology, specifically a wire ring polishing separator based on magnetic field separation technology. Background Technology

[0002] After the steel wire ring is coated, it needs to be polished. The polishing material is non-metallic materials such as ceramic beads and walnut powder. The separation between the product and the polishing material after polishing is a problem that needs to be solved. The traditional technology of separating the abrasive and steel wire ring by vibrating screen has the problem of high energy consumption, and when the polishing material and polishing liquid are mixed together, the polishing material is difficult to be completely separated by vibration.

[0003] The existing wire coil separators have the following drawbacks:

[0004] The prior art CN208695548U discloses a special separator for steel wire rings. This technology consists of a screen separation mechanism, a feeding mechanism, a magnetic separation mechanism, and a demagnetizing mechanism connected in sequence. The screen separation mechanism is composed of an oscillating motor (2), a tray (1), and an oscillating spring (3). The feeding mechanism is composed of two non-magnetic feeding mechanism front ordinary rollers (7), a feeding mechanism rear ordinary roller (8), and a feeding mechanism conveyor belt (9). The magnetic separation mechanism is composed of a magnetic roller (4), a non-magnetic magnetic separation mechanism ordinary roller (6), and a magnetic separation mechanism conveyor belt (10). The demagnetizing mechanism is composed of a demagnetizer (5) and a discharge hopper (11). The demagnetizer (5) is placed below the magnetic separation mechanism conveyor belt (10) between the magnetic roller (4) and the non-magnetic magnetic separation mechanism ordinary roller (6) in the magnetic separation mechanism. This equipment is simple and easy to operate, completely separating the abrasive and the steel wire ring workpiece, saving energy and reducing consumption, and reducing the labor intensity of workers.

[0005] The aforementioned technology separates the wire ring from the abrasive through vibration. However, due to the presence of polishing fluid, the wire ring and abrasive are not easily separated completely by vibration. Furthermore, the aforementioned technology does not involve equipment for collecting the wire ring. External collection equipment cannot easily transport the collected wire ring to a transport vehicle for removal. Therefore, a wire ring polishing separator based on magnetic field separation technology that can separate the wire ring and abrasive and is energy-efficient is needed to solve this problem. Summary of the Invention

[0006] One objective of this application is to provide a wire ring polishing separator based on magnetic field separation technology, which can solve the technical problems raised in the prior art.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a steel wire ring polishing and separating machine based on magnetic field separation technology, comprising a plate body one, a frame body one, and a vertical plate. The frame body one is installed on the top of the plate body one, and a plate body two is installed on one side of the frame body one. A controller is installed on the front of the plate body two. Vertical plates are symmetrically installed on the top of the plate body one, and the vertical plates are located behind the frame body one. Multiple magnetic rotating rollers one are installed on the inner side of the vertical plate. A conveyor belt one is installed on the outer side of the magnetic rotating rollers one. A motor one is installed on the outer side of the vertical plate, and the output end of the motor one is connected to one end of the magnetic rotating rollers one. The motor one is electrically connected to the controller.

[0008] The inner side of the upright plate is provided with multiple magnetic attraction mechanisms, each including a rotating rod and a magnet. Multiple rotating rods are movably installed through the inner side of the upright plate, and multiple magnets are installed through the outer side of the rotating rods.

[0009] Preferably, a frame is installed on the inner side of the frame, and a baffle is installed on the inner side of the frame.

[0010] Preferably, a box is installed on the top of the frame, a grid plate is installed through the front of the box, a fan is installed inside the box, and the fan is electrically connected to the controller.

[0011] Preferably, a blower frame is installed at the output end on the back of the box, and the blower frame is in communication with the box.

[0012] Preferably, the top of the upright plate has a through-hole, and a collection frame is provided on the inner side of the upright plate.

[0013] Preferably, a plurality of rotating rollers are installed on the inner side of the upright plate, a conveyor belt is installed on the outer side of the rotating rollers, a plurality of motors are installed on the outer side of the upright plate, and the output end of the motors is connected to one end of the rotating rollers, and the motors are electrically connected to the controller.

[0014] Preferably, a second frame is installed on the top of the upright plate, a third frame is installed on the top of the upright plate, and the third frame is located behind the second frame. A second camera is installed on the front of the second frame, and the second camera is electrically connected to the controller.

[0015] Preferably, a motor three is symmetrically installed on the front of the frame two, and the motor three is electrically connected to the controller. A lead screw is installed at the output end of the motor three, one end of which penetrates the front of the frame three. A plate three is installed on the outside of the lead screw. A camera one is symmetrically installed at the bottom of the plate three, and the camera one is electrically connected to the controller. Limit plates are symmetrically installed on both sides of the plate three.

[0016] Preferably, a hydraulic cylinder is installed on the top of the plate body three, and the hydraulic cylinder is electrically connected to the controller. A lifting plate is installed at the output end of the hydraulic cylinder. The lifting plate is located below the plate body three. A motor four is installed at the bottom of the lifting plate, and the motor four is electrically connected to the controller. A rotating plate is installed at the output end of the motor four. Electric telescopic rods are symmetrically installed at the bottom of the rotating plate, and the electric telescopic rods are electrically connected to the controller. A clamping plate is installed at the output end of the electric telescopic rods.

[0017] Preferably, a plate body four is installed on the inner side of the upright plate, and the plate body four is located on the inner side of the conveyor belt two. A demagnetizer is installed on the top of the plate body four, and the demagnetizer is electrically connected to the controller.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] 1. This invention uses a magnet to attract and press a steel wire ring onto the front of a conveyor belt. Then, a controller controls a motor to work, which drives a magnetic rotating roller to rotate. The rotation of the magnetic rotating roller causes the conveyor belt to move upward, conveying the steel wire ring upward. The surface of the magnetic rotating roller is also embedded with multiple magnets to magnetically hold the steel wire ring. The abrasive on the steel wire ring falls off under the action of gravity, thereby achieving separation of the steel wire ring from the abrasive. The separation process is simple and saves energy.

[0020] 2. By installing a magnet through the outside of the rotating rod, the present invention can magnetically attract the steel wire ring while reducing friction with the conveyor belt through the rotation of the rotating rod, thereby reducing frictional loss of the conveyor belt and extending its service life.

[0021] 3. In this invention, an outside air is delivered into the blower frame by a fan, and the air blown out from the back of the blower frame blows the abrasive on the steel wire ring, making it easier for the abrasive to separate from the steel wire ring.

[0022] 4. In this invention, clamping plates are moved down to the front and rear of the wire ring respectively. Then, the clamping plates move towards the wire ring to clamp it. The wire ring is then placed above the second conveyor belt. The second conveyor belt drives the wire ring backward past the demagnetizer for demagnetization. After demagnetization, the wire ring falls from the rear of the second conveyor belt into the collection box. When the collection box is full of wire rings, the third plate moves backward to the top of the collection box. Then, the fourth motor drives the rotating plate to rotate 90 degrees. Then, the hydraulic cylinder drives the rotating plate and clamping plates to move down along the notch. The clamping plates move down to both sides of the collection box and clamp it. Then, the clamping plates move up to move the collection box up, which facilitates the transport cart to move to the top of the collection box and transport the collection box away. Attached Figure Description

[0023] Figure 1 This is a perspective view of the present invention;

[0024] Figure 2 This is a schematic diagram of the vertical plate structure of the present invention;

[0025] Figure 3 This is a schematic diagram of the frame structure of the present invention;

[0026] Figure 4 This is a schematic diagram of the frame structure of the present invention;

[0027] Figure 5 This is a schematic diagram of the box structure of the present invention;

[0028] Figure 6 This is a schematic diagram of the rotating rod structure of the present invention;

[0029] Figure 7 This is a schematic diagram of the three-structure plate body of the present invention;

[0030] Figure 8 This is a flowchart illustrating the method of using the present invention.

[0031] In the diagram: 1. Plate 1; 2. Frame 1; 3. Plate 2; 4. Controller; 5. Frame; 6. Baffle; 7. Box; 8. Mesh plate; 9. Fan; 10. Blower frame; 11. Vertical plate; 12. Notch; 13. Motor 1; 14. Magnetic rotating roller 1; 15. Conveyor belt 1; 16. Rotating rod; 17. Magnet; 18. Rotating roller 2; 19. Motor 2; 20. Conveyor belt 2; 21. Frame 2; 22. Frame 3; 23. Motor 3; 24. Lead screw; 25. Plate 3; 26. Camera 1; 27. Hydraulic cylinder; 28. Lifting plate; 29. ​​Motor 4; 30. Rotating plate; 31. Electric telescopic rod; 32. Clamping plate; 33. Plate 4; 34. Demagnetizer; 35. Limiting plate; 36. Collection box; 37. Camera 2. Detailed Implementation

[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0033] In the description of this invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0034] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0035] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6 One embodiment of the present invention provides a wire ring polishing and separating machine based on magnetic field separation technology, comprising a plate body 1, a frame body 2, and a vertical plate 11. The frame body 2 is mounted on the top of the plate body 1, and a plate body 3 is mounted on one side of the frame body 2. A controller 4 is mounted on the front of the plate body 3. The vertical plates 11 are symmetrically mounted on the top of the plate body 1, and the vertical plates 11 are located behind the frame body 2. Multiple magnetic rotating rollers 14 are mounted on the inner side of the vertical plates 11, and a conveyor belt is mounted on the outer side of the magnetic rotating rollers 14. 15. A motor 13 is installed on the outer side of the upright plate 11, and the output end of the motor 13 is connected to one end of the magnetic rotating roller 14. The motor 13 is electrically connected to the controller 4. Multiple magnetic attraction mechanisms are provided on the inner side of the upright plate 11. The magnetic attraction mechanism includes a rotating rod 16 and a magnet 17. Multiple rotating rods 16 are movably installed through the inner side of the upright plate 11. Multiple magnets 17 are installed through the outer side of the rotating rods 16. A frame 5 is installed on the inner side of the frame 2. A baffle 6 is installed on the inner side of the frame 5.

[0036] Furthermore, plate 1 provides installation positions for other components of the equipment, frame 2 provides installation positions for frame 5 and box 7, and baffle 6 is used to prevent the steel wire ring in frame 5 from falling off. First, the polished steel wire ring is placed in frame 5, magnet 17 attracts the steel wire ring to contact and presses it against the front of conveyor belt 15, and then controller 4 controls motor 13 to work. Motor 13 drives magnetic rotating roller 14 to rotate, and the rotation of magnetic rotating roller 14 drives conveyor belt 15 to move upward. Conveyor belt 15 conveys the steel wire ring upward, and multiple magnets are also embedded on the surface of magnetic rotating roller 14 to magnetically hold the steel wire ring. The abrasive on the steel wire ring falls off under the action of gravity, thereby realizing the separation of steel wire ring and abrasive. The separation process is simple and saves energy.

[0037] Please see Figure 1 , Figure 3 and Figure 5 An embodiment of the present invention provides: a steel wire ring polishing and separating machine based on magnetic field separation technology, wherein a box 7 is installed on the top of the frame 2, a grid plate 8 is installed through the front of the box 7, a fan 9 is installed inside the box 7, and the fan 9 is electrically connected to the controller 4, and a blowing frame 10 is installed at the output end of the back of the box 7, and the blowing frame 10 is connected to the box 7.

[0038] Furthermore, the housing 7 provides an installation position for the fan 9, which delivers outside air into the blower frame 10. The back of the blower frame 10 blows air to agitate the abrasive on the wire ring, making it easier for the abrasive to separate from the wire ring. The mesh plate 8 is used to prevent external objects from entering the housing 7.

[0039] Please see Figure 1 and Figure 2 An embodiment of the present invention provides a steel wire ring polishing separator based on magnetic field separation technology. Multiple rotating rollers 18 are installed on the inner side of the vertical plate 11, a conveyor belt 20 is installed on the outer side of the rotating rollers 18, and multiple motors 19 are installed on the outer side of the vertical plate 11. The output end of the motors 19 is connected to one end of the rotating rollers 18, and the motors 19 are electrically connected to the controller 4.

[0040] Furthermore, the controller 4 controls the operation of the second motor 19, which drives the second rotating roller 18 to rotate. The second rotating roller 18 drives the second conveyor belt 20 to move backward. The second conveyor belt 20 drives the steel wire ring located above the second conveyor belt 20 to move backward. When the steel wire ring moves backward, it is demagnetized above the demagnetizer 34.

[0041] Please see Figure 1 , Figure 2 and Figure 7An embodiment of the present invention provides a steel wire ring polishing and separating machine based on magnetic field separation technology. A frame 21 is installed on the top of the upright plate 11, and a frame 32 is installed on the top of the upright plate 11. The frame 32 is located behind the frame 21. A camera 37 is installed on the front of the frame 21 and is electrically connected to the controller 4. A motor 33 is symmetrically installed on the front of the frame 21 and is electrically connected to the controller 4. A lead screw 24 is installed at the output end of the motor 33. One end of the lead screw 24 passes through the front of the frame 32. A plate 35 is installed on the outside of the lead screw 24. A camera 26 is symmetrically installed at the bottom of the plate 35 and is electrically connected to the controller 4. Limiting plates 35 are symmetrically installed on both sides of the plate 35.

[0042] Furthermore, the controller 4 controls the operation of motor 23, which drives the lead screw 24 to rotate. The rotation of the lead screw 24 causes plate 25 to move backward. The backward movement of plate 25 causes camera 26, limit plate 35 and clamping plate 32 to move backward. Camera 26 and camera 37 are used to monitor the position of the wire ring. Limit plate 35 can prevent the wire ring from slipping to both sides.

[0043] Please see Figure 1 , Figure 2 , Figure 7 and Figure 8 An embodiment of the present invention provides a steel wire ring polishing and separating machine based on magnetic field separation technology. A hydraulic cylinder 27 is installed on the top of the plate 25 and is electrically connected to the controller 4. A lifting plate 28 is installed at the output end of the hydraulic cylinder 27 and is located below the plate 25. A motor 29 is installed at the bottom of the lifting plate 28 and is electrically connected to the controller 4. A rotating plate 30 is installed at the output end of the motor 29. Electric telescopic rods 31 are symmetrically installed at the bottom of the rotating plate 30 and are electrically connected to the controller 4. A clamping plate 32 is installed at the output end of the electric telescopic rods 31. A notch 12 is opened through the top of the upright plate 11. A collection frame 36 is provided on the inner side of the upright plate 11. A plate 33 is installed on the inner side of the upright plate 11 and is located on the inner side of the conveyor belt 20. A demagnetizer 34 is installed on the top of the plate 33 and is electrically connected to the controller 4.

[0044] Furthermore, hydraulic cylinder 27 drives lifting plate 28 to move up and down. Lifting plate 28 drives motor 29, rotating plate 30, and clamping plate 32 to move up and down. When lifting plate 28 moves above the wire ring on conveyor belt 15, the two clamping plates 32 move down to the front and rear of the wire ring respectively. Then, electric telescopic rod 31 drives clamping plate 32 to move towards the wire ring to clamp it. The wire ring is then placed above conveyor belt 20. Conveyor belt 20 drives the wire ring backward past demagnetizer 34 for demagnetization. After demagnetization, the wire ring... The wire loops fall from behind the conveyor belt 20 into the collection box 36. After the collection box 36 is full, the plate 3 25 moves backward to the top of the collection box 36. Then, the motor 4 29 drives the rotating plate 30 to rotate 90 degrees. Then, the hydraulic cylinder 27 drives the rotating plate 30 and the clamping plate 32 to move down along the notch 12. The clamping plate 32 moves down to both sides of the collection box 36 and clamps the collection box 36. Then, the clamping plate 32 moves up and drives the collection box 36 to move up, which makes it easier for the transport cart to move to the top of the collection box 36 and transport the collection box 36 away.

[0045] Working Principle: Before using the wire ring polishing and separating machine based on magnetic field separation technology, it should be checked for any issues that might affect its use. First, the polished wire ring is placed in frame 5. Magnet 17 attracts the wire ring, pressing it against the front of conveyor belt 15. Then, controller 4 controls motor 13 to rotate, driving magnetic rotating roller 14. The rotation of magnetic rotating roller 14 moves conveyor belt 15 upwards, conveying the wire ring upwards. Multiple magnets are embedded on the surface of magnetic rotating roller 14 to magnetically hold the wire ring. The abrasive on the wire ring falls off under gravity, thus separating the wire ring from the abrasive. The separation process is simple and energy-saving. Fan 9 delivers outside air into blowing frame 10. Air blown from the back of blowing frame 10 agitates the abrasive on the wire ring, making it easier for the abrasive to separate from the wire ring. When the lifting plate 28 moves above the wire ring on the first conveyor belt 15, the two clamping plates 32 move down to the front and rear of the wire ring respectively. Then, the electric telescopic rod 31 drives the clamping plates 32 to move towards the wire ring to clamp it. The wire ring is then placed above the second conveyor belt 20. The second conveyor belt 20 drives the wire ring backward past the demagnetizer 34 for demagnetization. After demagnetization, the wire ring falls from the rear of the second conveyor belt 20 into the collection frame 36. After the collection frame 36 is full of wire rings, the plate 35 moves backward above the collection frame 36. Then, the motor 4 29 drives the rotating plate 30 to rotate 90 degrees. Then, the hydraulic cylinder 27 drives the rotating plate 30 and the clamping plates 32 to move down along the notch 12. The clamping plates 32 move down to both sides of the collection frame 36 and clamp the collection frame 36. Then, the clamping plates 32 move up and drive the collection frame 36 up, which facilitates the transport cart to move above the collection frame 36 and transport the collection frame 36 away.

[0046] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention, and no reference numerals in the claims should be construed as limiting the rights involved.

Claims

1. A steel wire ring polishing and separating machine based on magnetic field separation technology, characterized in that: The device includes a plate (1), a frame (2), and a vertical plate (11). The top of the plate (1) is equipped with the frame (2). The side of the frame (2) is equipped with a plate (3). The front of the plate (3) is equipped with a controller (4). The top of the plate (1) is symmetrically equipped with vertical plates (11), and the vertical plates (11) are located behind the frame (2). The inner side of the vertical plate (11) is equipped with multiple magnetic rotating rollers (14). The outer side of the magnetic rotating rollers (14) is equipped with a conveyor belt (15). The outer side of the vertical plate (11) is equipped with a motor (13). The output end of the motor (13) is connected to one end of the magnetic rotating roller (14). The motor (13) is electrically connected to the controller (4). The inner side of the upright plate (11) is provided with multiple magnetic attraction mechanisms, each including a rotating rod (16) and a magnet (17). Multiple rotating rods (16) are movably installed through the inner side of the upright plate (11), and multiple magnets (17) are installed through the outer side of the rotating rods (16).

2. The wire ring polishing separator based on magnetic field separation technology according to claim 1, characterized in that: A frame (5) is installed on the inner side of the frame (2), and a baffle (6) is installed on the inner side of the frame (5).

3. The wire ring polishing and separating machine based on magnetic field separation technology according to claim 1, characterized in that: The top of the frame (2) is fitted with a box (7), and a grid plate (8) is installed through the front of the box (7). A fan (9) is installed inside the box (7), and the fan (9) is electrically connected to the controller (4).

4. The wire ring polishing separator based on magnetic field separation technology according to claim 3, characterized in that: A blower frame (10) is installed on the back output end of the box (7), and the blower frame (10) is connected to the box (7).

5. A wire ring polishing and separating machine based on magnetic field separation technology according to claim 1, characterized in that: The top of the upright plate (11) has a through opening (12), and a collection frame (36) is provided on the inner side of the upright plate (11).

6. The wire ring polishing and separating machine based on magnetic field separation technology according to claim 1, characterized in that: Multiple rotating rollers (18) are installed on the inner side of the upright plate (11), and a conveyor belt (20) is installed on the outer side of the rotating rollers (18). Multiple motors (19) are installed on the outer side of the upright plate (11), and the output end of the motors (19) is connected to one end of the rotating rollers (18). The motors (19) are electrically connected to the controller (4).

7. A wire ring polishing and separating machine based on magnetic field separation technology according to claim 1, characterized in that: The top of the upright plate (11) is equipped with a second frame (21), and the top of the upright plate (11) is equipped with a third frame (22). The third frame (22) is located behind the second frame (21). The front of the second frame (21) is equipped with a second camera (37), and the second camera (37) is electrically connected to the controller (4).

8. A wire ring polishing separator based on magnetic field separation technology according to claim 7, characterized in that: The front of the frame 2 (21) is symmetrically equipped with motor 3 (23), and motor 3 (23) is electrically connected to controller (4). A lead screw (24) is installed at the output end of motor 3 (23). One end of lead screw (24) passes through the front of frame 3 (22). Plate 3 (25) is installed on the outside of lead screw (24). Camera 1 (26) is symmetrically installed at the bottom of plate 3 (25), and camera 1 (26) is electrically connected to controller (4). Limiting plates (35) are symmetrically installed on both sides of plate 3 (25).

9. A wire ring polishing separator based on magnetic field separation technology according to claim 8, characterized in that: A hydraulic cylinder (27) is installed on the top of the plate three (25), and the hydraulic cylinder (27) is electrically connected to the controller (4). A lifting plate (28) is installed at the output end of the hydraulic cylinder (27). The lifting plate (28) is located below the plate three (25). A motor four (29) is installed at the bottom of the lifting plate (28), and the motor four (29) is electrically connected to the controller (4). A rotating plate (30) is installed at the output end of the motor four (29). An electric telescopic rod (31) is symmetrically installed at the bottom of the rotating plate (30), and the electric telescopic rod (31) is electrically connected to the controller (4). A clamping plate (32) is installed at the output end of the electric telescopic rod (31).

10. A wire ring polishing separator based on magnetic field separation technology according to claim 6, characterized in that: The inner side of the upright plate (11) is equipped with a plate body four (33), and the plate body four (33) is located inside the conveyor belt two (20). The top of the plate body four (33) is equipped with a demagnetizer (34), and the demagnetizer (34) is electrically connected to the controller (4).

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