A multi-mode processing device integrated into pesticide raw material conveying equipment

Abstract

This invention relates to the field of pesticide raw material processing technology, and in particular to a multi-mode processing device integrated into a pesticide raw material conveying equipment. It includes a conveyor frame and an electrically controlled conveyor belt mounted on the conveyor frame. The upper end of the conveyor frame, located on both sides of the electrically controlled conveyor belt, has upwardly bent lateral limiting baffles. Lateral adjusting guide rails are fixedly mounted on the outer sides of each lateral limiting baffle. An electrically controlled tilting assembly frame is mounted on the inner side of each lateral limiting baffle via an assembly bracket on the lateral adjusting guide rail. A detachable cutting and crushing blade is inserted and fixed inside the electrically controlled tilting assembly frame. This invention adopts a structure that integrates the cutting and crushing module into the conveyor frame and the electrically controlled conveyor belt, combining the cutting and crushing functions with the conveying equipment into one unit. This eliminates the need for multiple independent processing devices and transfer links, significantly reducing equipment purchase, maintenance costs, and floor space requirements.

Description

Technical Field

[0001] This invention relates to the field of pesticide raw material processing technology, and in particular to a multi-mode processing device integrated into a pesticide raw material conveying equipment. Background Technology

[0002] In pesticide production and processing, the cutting and crushing of raw materials is a crucial pretreatment step, directly affecting the uniformity of subsequent formulation processing, efficacy, and product quality stability. This is especially true for lumpy pesticide raw materials such as plant-based and mineral-based materials, which require cutting to reduce volume and crushing to refine particle size, thereby improving the efficiency and effectiveness of subsequent mixing, reaction, and formulation. Currently, the industry generally employs a multi-stage, independent equipment approach for cutting and crushing pesticide raw materials, and an integrated processing system has not yet been established.

[0003] In the existing processing flow, the raw materials are first cut into appropriate sizes using specialized cutting equipment (such as a rotary cutter), and then the cut materials are transferred manually or by auxiliary transfer devices to crushing equipment (such as a universal pulverizer or an air jet mill) for further crushing, thus connecting the two processes. This step-by-step operation mode has many prominent drawbacks. First, the equipment cost is high, requiring significant investment in the purchase, installation, and subsequent maintenance of multiple independent pieces of equipment. Furthermore, the equipment occupies a large area, increasing the cost of using the production site. Additionally, the operation of multiple pieces of equipment consumes more energy, further increasing production costs.

[0004] Secondly, the production efficiency is low. Equipment switchover requires downtime, and material transfer is time-consuming and labor-intensive, reducing overall processing efficiency and easily causing raw material loss. Furthermore, the poor coordination between different pieces of equipment makes continuous operation impossible and fails to meet the large-scale demands of modern pesticide production. In addition, existing cutting and crushing equipment is independently designed and cannot be effectively integrated with subsequent material conveying equipment. The entire processing flow is intermittent and lacks integrated connectivity, increasing manual transfer costs and potentially posing environmental compliance risks due to dust leaks during transfer. This also fails to meet the development trend of continuous and green pesticide processing.

[0005] With the increasing demand for refined and large-scale development in the pesticide industry, the existing processing methods that rely on multiple equipment operating in sequence can no longer meet the requirements of efficient, low-cost, and continuous production. There is an urgent need for a technical solution that can solve the above-mentioned defects and realize the integration of cutting, crushing, and conveying to promote the upgrading and optimization of pesticide raw material processing technology. Summary of the Invention

[0006] The technical problem that this invention aims to solve is that current pesticide raw material processing equipment has low integration, a single processing mode, and low efficiency.

[0007] The technical solution adopted by the present invention to solve its technical problem is: a multi-mode processing equipment integrated into a pesticide raw material conveying equipment, including a conveyor frame and an electrically controlled conveying belt installed on the conveyor frame. The upper end of the conveyor frame is provided with upwardly bent lateral limiting baffles on both sides of the electrically controlled conveying belt. Lateral adjustment guide rails are fixedly mounted on the outer side of the lateral limiting baffles. An electrically controlled flipping assembly frame is provided on the inner side of the lateral limiting baffles through the assembly bracket on the lateral adjustment guide rail. A detachable cutting and crushing blade is inserted and fixed inside the electrically controlled flipping assembly frame.

[0008] The lateral limiting baffle is provided with a side guide opening that is connected to the lateral adjustment guide rail.

[0009] The lateral adjustment guide rail is internally fitted with a built-in electrically controlled lead screw.

[0010] The assembly bracket includes an internal threaded translation block threaded onto a built-in electric control screw, an upper inclined bracket fixed to the internal threaded translation block, a lateral bracket fixed to the side wall of the internal threaded translation block, an inner assembly plate fixed to the ends of the upper inclined bracket and the lateral bracket, a lateral adjustment cover movably mounted on the inner assembly plate, a lateral assembly frame slidably mounted on the outside of the lateral adjustment cover, a central assembly shaft fixed to the assembly surface of the lateral adjustment cover, a lateral control arm fixed to the end of the central assembly shaft, and an adjustment support rod hinged to the inside of the inner assembly plate.

[0011] The inner mounting plate has a central mounting through hole that mates with the central mounting shaft, and the outer edge of the lateral adjustment cover has an annular limiting cover that bends outward toward the inner mounting plate.

[0012] The two ends of the detachable cutting and crushing blade are fixedly installed with the side assembly frame by inserting them into the side assembly frame.

[0013] A lateral optical scanning module is fixedly mounted on the annular limiting cover via a lateral bracket.

[0014] The detachable cutting and crushing blade has an internal material guide port.

[0015] Built-in pressure sensors are fixedly mounted on the inner side and inner top surface of the lateral assembly frame.

[0016] The outer side of the lateral adjustment cover is provided with a side guide rail for mounting the lateral assembly frame. The lateral assembly frame is inserted into the lateral guide rail and slidably assembled with the lateral guide rail through side sliders at both ends. An electrically controlled adjustment support rod is installed inside the side slider.

[0017] The beneficial effects of this invention are: (1) The present invention adopts a structure that integrates the cutting and crushing module with the conveyor frame and the electric control conveyor belt, which integrates the cutting and crushing functions with the conveying equipment, eliminating multiple independent processing equipment and transfer links, and greatly reducing the equipment purchase, maintenance costs and floor space. (2) Continuous operation is achieved through the integrated processing module of the electric control conveyor belt, which eliminates the need to stop the machine to switch processes and to manually transfer materials, thus significantly improving the processing efficiency of pesticide raw materials and reducing material loss. (3) Equipped with an electrically controlled flip assembly frame and detachable cutting and crushing blades, it can quickly flip and switch processing postures and change processing parts to adapt to the cutting / crushing needs of pesticide raw materials of different forms, and the processing mode is flexible and diverse. (4) Relying on the lateral adjustment guide rail, built-in electric control screw and adjustable assembly bracket, the processing position and tilt angle can be precisely adjusted to adapt to the processing of materials of different sizes, and the equipment versatility and processing accuracy are greatly improved. (5) A side optical scanning module and a built-in pressure sensor are set up to realize intelligent material identification and real-time monitoring of processing pressure. The electronic control adjustment structure is automatically adapted to the operation to improve the stability and safety of operation. (6) The detachable cutting and crushing blades have internal guide ports to guide materials smoothly through, avoid material jamming, ensure continuous processing, and meet the needs of green and intelligent development in pesticide processing. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0019] Figure 1 This is a schematic diagram of the structure of the present invention.

[0020] Figure 2 This is a partial schematic diagram of the assembly end of the present invention.

[0021] Figure 3 This is a schematic diagram of the internal structure of the assembly end of the electrically controlled flip assembly frame in this invention.

[0022] In the diagram: 1. Conveyor frame; 2. Electrically controlled conveyor belt; 3. Lateral limiting baffle; 4. Lateral adjusting guide rail; 5. Assembly bracket; 6. Electrically controlled tilting assembly frame; 7. Detachable cutting and crushing blade; 8. Side guide port; 9. Built-in electrically controlled lead screw; 10. Internal threaded translation block; 11. Upper inclined bracket; 12. Lateral bracket; 13. Inner assembly plate; 14. Lateral adjusting cover; 15. Lateral assembly frame; 16. Central assembly shaft; 17. Lateral control arm; 18. Adjusting strut; 19. Central assembly through hole; 20. Annular limiting cover; 21. Lateral optical scanning module; 22. Internal guide port; 23. Built-in pressure sensor; 24. Lateral guide rail; 25. Lateral slider; 26. Electrically controlled adjusting strut. Detailed Implementation

[0023] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the invention, and therefore only show the components relevant to the invention.

[0024] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0025] Figure 1 , Figure 2 and Figure 3 The multi-mode processing equipment shown is integrated into a pesticide raw material conveying system. The entire system is based on a conveyor frame 1. An electrically controlled conveyor belt 2 is mounted on the conveyor frame 1. Driven by an external motor, the electrically controlled conveyor belt 2 rotates at a constant speed, continuously conveying lumpy pesticide raw materials such as plant-based and mineral-based materials. Lateral limiting baffles 3, integrally formed on both sides of the electrically controlled conveyor belt 2 at the upper end of the conveyor frame 1, bend upwards. These lateral limiting baffles 3 laterally limit the material being conveyed, preventing it from shifting or falling off.

[0026] A lateral adjusting guide rail 4 is fixedly mounted on the outer side of the lateral limiting baffle 3. An electrically controlled flipping assembly frame 6 is mounted on the inner side of the lateral limiting baffle 3 via an assembly bracket 5 on the lateral adjusting guide rail 4. A detachable cutting and crushing blade 7 is inserted and fixed inside the electrically controlled flipping assembly frame 6. The blade is installed using a plug-in method, allowing for quick replacement of different specifications of cutting and crushing blades 7 according to processing requirements. A side guide port 8 is provided on the lateral limiting baffle 3, which communicates with the lateral adjusting guide rail 4. The side guide port 8 provides space for the lateral translation of the assembly bracket 5, ensuring that the adjustment process is interference-free.

[0027] The lateral adjustment guide rail 4 is internally fitted with a built-in electrically controlled lead screw 9, which is driven by a servo motor to rotate forward and backward. The internally threaded translation block 10 in the assembly bracket 5 is threaded onto the built-in electrically controlled lead screw 9. When the built-in electrically controlled lead screw 9 rotates, the internally threaded translation block 10 moves linearly back and forth along the lateral adjustment guide rail 4, achieving precise adjustment of the overall lateral position of the assembly bracket 5. An upper inclined bracket 11 is fixed to the internally threaded translation block 10, and a lateral bracket 12 is fixed to the side wall. The ends of the upper inclined bracket 11 and the lateral bracket 12 together fix the inner assembly plate 13, forming a stable support frame.

[0028] A lateral adjustment cover 14 is movably mounted on the inner mounting plate 13. A central mounting through hole 19, which mates with a central mounting shaft 16, is provided inside the inner mounting plate 13. The central mounting shaft 16 is fixed to the mounting surface of the lateral adjustment cover 14. A lateral control arm 17 is fixed to the end of the central mounting shaft 16. An adjusting support rod 18 is hinged to the inner side of the inner mounting plate 13. The adjusting support rod 18 uses an electric push rod structure, which drives the lateral control arm 17 to rotate via extension and retraction, thereby causing the lateral adjustment cover 14 to rotate around the central mounting shaft 16, achieving precise adjustment of the machining angle. An annular limiting cover 20, bent outwards from the inner mounting plate 13, is provided on the outer edge of the lateral adjustment cover 14. The annular limiting cover 20 mechanically limits the rotation angle of the lateral adjustment cover 14, preventing excessive rotation and damage to the components.

[0029] A side guide rail 24 is provided on the outer side of the side adjustment cover 14. The side assembly frame 15 is slidably assembled by inserting side sliders 25 at both ends into the side guide rail 24. An electrically controlled adjustment support rod 26 is installed inside the side slider 25. The extension and retraction of the electrically controlled adjustment support rod 26 drives the side slider 25 to move along the side guide rail 24, finely adjusting the lateral spacing of the side assembly frame 15 to adapt to the processing of materials of different widths. The two ends of the detachable cutting and crushing blade 7 are inserted into the side assembly frame 15 for fixation. An internal guide port 22 is opened inside the blade. The internal guide port 22 is arranged in an arc shape to guide the processed material and avoid material jamming.

[0030] A lateral optical scanning module 21 is fixedly installed on the annular limiting cover 20 via a lateral bracket 12. An internal pressure sensor 23 is fixedly installed on the inner side and inner top surface of the lateral assembly frame 15. Together, they constitute an intelligent detection and control system to realize the optical positioning of materials and closed-loop control of processing pressure.

[0031] The lateral optical scanning module 21 adopts a working mode combining infrared optical scanning and image recognition. During the material conveying process, it scans the pesticide raw materials on the electrically controlled conveyor belt 2 in real time, collecting information on the size, shape, and position of the materials, and converting the analog signals into digital signals for transmission to the equipment control system. The control system analyzes the signals, calculates the width, thickness, and center position of the materials, and then outputs control commands to precisely adjust the operating parameters of the built-in electrically controlled lead screw 9, adjusting support rod 18, and electrically controlled adjusting support rod 26. This allows the detachable cutting and crushing blade 7 to quickly align with the material processing area, completing non-contact optical positioning and ensuring accurate and deviation-free processing.

[0032] Based on optical positioning data, the control system drives the adjusting support rod 18 to rotate the lateral adjusting cover 14, causing the electrically controlled rotating assembly frame 6 to rotate the detachable cutting and crushing blade 7 to the cutting position. The blade edge faces downward and forms a 30°-60° cutting angle with the electrically controlled conveyor belt 2. The material is conveyed forward with the electrically controlled conveyor belt 2, generating a shearing force with the high-speed contact of the blade edge, cutting the blocky material into small segments. During the cutting process, the built-in electrically controlled lead screw 9 finely adjusts the lateral position of the blade in real time, coordinating with the material conveying speed to ensure uniform cutting and complete the primary crushing of the material.

[0033] After cutting, the detachable cutting and crushing blades 7 on both sides move towards each other, then compress and crush the raw material between them, with the blade crushing surface in contact with the material surface. The adjusting support rod 18 cooperates with the electrically controlled adjusting support rod 26 to adjust the bottom surface of the blade to contact the upper surface of the electrically controlled conveyor belt 2, applying constant pressure to the cut material segments. Under the dual action of conveying and crushing, the material is refined through compression and grinding to achieve the preset particle size requirements. The internal guide port 22 inside the blade simultaneously guides the crushed material, allowing it to pass smoothly through the processing area and preventing accumulation and blockage.

[0034] The built-in pressure sensor 23 collects the processing pressure between the detachable cutting and crushing blades 7 and the material in real time and feeds the pressure data back to the control system. The control system compares the real-time pressure with the preset safety pressure value. When the pressure exceeds the limit, it immediately controls the electrically controlled adjusting support rod 26 to retract, increasing the distance between the blade and the material and reducing the processing pressure. When the pressure is insufficient, it controls the electrically controlled adjusting support rod 26 to extend, improving the crushing effect and forming a closed-loop pressure control. At the same time, the lateral optical scanning module 21 continuously identifies the material shape and adjusts the blade position and angle in real time, realizing integrated automatic operation of conveying, positioning, cutting, crushing, and control without manual intervention.

[0035] The equipment adopts a continuous operation mode throughout the process. The material is conveyed by the electrically controlled conveyor belt 2 and completes optical positioning, cutting and crushing in sequence. After processing, it is directly conveyed to the next process without the need for machine shutdown and manual transfer, truly realizing the integrated integration of pesticide raw material transportation and multi-mode processing.

[0036] Based on the above-described preferred embodiments of the present invention, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the inventive concept. The technical scope of this invention is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A multi-mode processing device integrated into a pesticide raw material conveying equipment, comprising a conveyor frame (1) and an electrically controlled conveyor belt (2) mounted on the conveyor frame (1), characterized in that: The upper end of the conveyor frame (1) is provided with upwardly bent lateral limiting baffles (3) on both sides of the electrically controlled conveying belt (2). Lateral adjusting guide rails (4) are fixedly mounted on the outer side of the lateral limiting baffles (3). Electrically controlled flipping assembly frame (6) is provided on the inner side of the lateral limiting baffles (3) through the assembly bracket (5) on the lateral adjusting guide rail (4). A detachable cutting and crushing blade (7) is inserted and fixed inside the electrically controlled flipping assembly frame (6).

2. The multi-mode processing equipment integrated into a pesticide raw material conveying device according to claim 1, characterized in that: The lateral limiting baffle (3) is provided with a side guide port (8) that is connected to the lateral adjustment guide rail (4).

3. The multi-mode processing equipment integrated into a pesticide raw material conveying device according to claim 1, characterized in that: The lateral adjustment guide rail (4) is internally fitted with a built-in electrically controlled lead screw (9).

4. The multi-mode processing equipment integrated into a pesticide raw material conveying device according to claim 3, characterized in that: The assembly bracket (5) includes an internal threaded translation block (10) threaded onto the built-in electric control screw (9), an upper inclined bracket (11) fixed on the internal threaded translation block (10), a lateral bracket (12) fixed on the side wall of the internal threaded translation block (10), an inner assembly plate (13) fixed at the ends of the upper inclined bracket (11) and the lateral bracket (12), a lateral adjustment cover (14) movably assembled on the inner assembly plate (13), a lateral assembly frame (15) slidably assembled on the outside of the lateral adjustment cover (14), a central assembly shaft (16) fixed on the assembly surface of the lateral adjustment cover (14), a lateral control arm (17) fixed at the end of the central assembly shaft (16), and an adjustment support rod (18) hinged to the inside of the inner assembly plate (13).

5. The multi-mode processing equipment integrated into a pesticide raw material conveying device according to claim 4, characterized in that: The inner mounting plate (13) has a central mounting through hole (19) that mates with the central mounting shaft (16), and the outer edge of the lateral adjustment cover (14) has an annular limiting cover (20) that bends outward toward the inner mounting plate (13).

6. The multi-mode processing equipment integrated into a pesticide raw material conveying device according to claim 1, characterized in that: The detachable cutting and crushing blade (7) is fixedly installed at both ends by inserting into the side assembly frame (15).

7. The multi-mode processing equipment integrated into a pesticide raw material conveying device according to claim 5, characterized in that: A lateral optical scanning module (21) is fixedly mounted on the annular limiting cover (20) via a lateral bracket (12).

8. The multi-mode processing equipment integrated into a pesticide raw material conveying device according to claim 1, characterized in that: The detachable cutting and crushing blade (7) has an internal feed inlet (22).

9. The multi-mode processing equipment integrated into a pesticide raw material conveying device according to claim 1, characterized in that: Built-in pressure sensors (23) are fixedly mounted on the inner side and inner top surface of the lateral assembly frame (15).

10. A multi-mode processing device integrated into a pesticide raw material conveying device according to claim 4, characterized in that: The outer side of the lateral adjustment cover (14) is provided with a side guide rail (24) for mounting the lateral assembly frame (15). The lateral assembly frame (15) is inserted into the side guide rail (24) through the side sliders (25) at both ends and slidably assembled with the side guide rail (24). An electrically controlled adjustment support rod (26) is installed inside the side slider (25).

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