A winding device for waterproof membrane production and its usage method
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-05-29
- Publication Date
- 2026-08-14
AI Technical Summary
[0003]现有的防水卷材收卷装置在使用过程中存在诸多不足:一方面,卷材在输送过程中容易因张力不均产生褶皱,现有装置大多缺乏有效的褶皱抚平调节结构,导致收卷后的卷材平整度差,影响产品质量;另一方面,现有收卷装置容易导致卷材收卷松散、偏移
[0029] 1. By setting an adjustment module, two staggered adjustment rollers, together with liftable support legs, can adjust the tilt angle of the adjustment rollers according to the wrinkles of the roll material, thereby adjusting the conveying tension at different positions of the roll material, effectively smoothing the wrinkles of the roll material, and improving the flatness of the roll material after winding; and the power element adopts a servo motor, which can precisely control the lifting amplitude of the support legs, with high adjustment accuracy.
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Figure CN122561656A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of waterproof membrane production equipment, specifically to a winding device for waterproof membrane production and its usage method. Background Technology
[0002] Waterproof membrane is a core material commonly used in building waterproofing projects. After production, it needs to be rolled into rolls by a winding device for easy storage and transportation.
[0003] Existing waterproof membrane winding devices have many shortcomings in use: on the one hand, the membrane is prone to wrinkles due to uneven tension during transportation, and most existing devices lack effective wrinkle smoothing and adjustment structures, resulting in poor flatness of the wound membrane and affecting product quality; on the other hand, existing winding devices are prone to causing the membrane to be loosely wound and misaligned. Summary of the Invention
[0004] To overcome the above deficiencies, the present invention provides a winding device for the production of waterproof membranes and a method for using the same, thereby solving the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a winding device for producing waterproof membrane, comprising a base, the bottom of which is a bottom plate, and above the bottom plate, from the head end to the tail end, a first mounting frame, a second mounting frame, and a third mounting frame are arranged in sequence. Each mounting frame includes vertical plates arranged on the left and right sides of the bottom plate, and the top of the second mounting frame is provided with a top plate that spans across the two vertical plates.
[0006] Furthermore, it also includes an adjustment module, which is set on the upper surface of the base plate near the head end. The adjustment module includes two adjustment components with the same structure. The adjustment component includes a roller frame, on which an adjustment roller is rotatably mounted. Fixed support legs and lifting support legs are respectively set at both ends of the lower surface of the roller frame. The lifting support legs of the two adjustment components are both set on the inner side, and the positions of the two adjustment components are staggered.
[0007] Furthermore, it also includes a winding module, which is set on the upper surface of the base plate near the tail end. The winding module includes a winding roller, which is rotatably connected to the mounting frame. A support seat is provided below the winding roller, and the support seat is slidably engaged with the mounting frame.
[0008] Furthermore, it also includes a shearing module, which is located between the adjustment module and the winding module, and is mounted on the second mounting frame.
[0009] Furthermore: the lower surface of the fixed support leg is fixedly connected to the upper surface of the base plate, the lifting support leg includes a lifting block and a sliding block, the lifting block is set above the sliding block, and the top of both the fixed support leg and the lifting block are provided with connecting ears, and both the fixed support leg and the lifting block are rotatably connected to the roller frame through the connecting ears.
[0010] Furthermore: a lead screw is vertically installed above the sliding block, and a corresponding threaded hole is opened on the bottom surface of the lifting block. The lifting block and the lead screw are threaded together. A guide post is provided on the upper surface of the sliding block. The lifting block slides with the sliding block through the guide post. A power element is installed inside the sliding block. The output end of the power element is fixedly connected to the lower end of the lead screw.
[0011] Furthermore: the lower surface of the sliding block is provided with a guide boss, and the upper surface of the base plate is provided with a guide groove. The lifting leg slides with the base plate through the guide boss and the guide groove.
[0012] Furthermore: the support seat includes a seat body, the upper surface of which is "V" shaped, and multiple rotating rollers are evenly arranged on two inclined surfaces at the top of the seat body, the rotating rollers being rotatably connected to the seat body;
[0013] Furthermore: A power element two is provided on one side of the mounting frame three, and one end of the winding roller is fixedly connected to the output end of the power element two.
[0014] Furthermore: a mounting base is provided between the two vertical plates of the mounting bracket three, and a support base is set above the mounting base. Multiple guide holes are opened on the upper surface of the mounting base, and multiple guide rods are threaded on the lower surface of the support base. The support base slides with the mounting base through the guide rods and guide holes. A second spring is sleeved on the outer side of the guide rod. One end of the second spring is fixedly connected to the lower surface of the support base, and the other end of the second spring is fixedly connected to the upper surface of the mounting base.
[0015] Furthermore: the shearing module includes a pushing element, the output end of which is disposed downward on the upper surface of the top plate of the second mounting bracket. The top plate of the second mounting bracket has a through hole for the output end of the pushing element to pass through. An upper pressure plate is disposed below the top plate and is slidably fitted with the second mounting bracket. The upper surface of the upper pressure plate is fixedly connected to the output end of the pushing element. A shearing blade with a downward-facing blade is disposed on the rear side of the upper pressure plate. A shearing plate is disposed below the upper pressure plate and is fixedly connected to the second mounting bracket. A transition roller is disposed on the front side of the shearing plate and is rotatably connected to the second mounting bracket.
[0016] Furthermore: a lower pressure plate is provided between the upper pressure plate and the shearing plate. The upper pressure plate has multiple through holes, and a sliding bolt is installed in each through hole. The upper diameter of the sliding bolt is larger than that of the through hole, and the lower end of the sliding bolt is threaded to the lower pressure plate. A spring is provided between the upper pressure plate and the lower pressure plate. The spring is set on the outside of the sliding bolt. One end of the spring is fixedly connected to the lower surface of the upper pressure plate, and the other end of the spring is fixedly connected to the upper surface of the lower pressure plate.
[0017] Furthermore: a transfer roller is provided between the adjustment module and the shearing module, and the transfer roller is rotatably connected to the mounting frame.
[0018] A method of using a winding device for producing waterproof membrane includes the following steps:
[0019] S1: The waterproof membrane passes sequentially above the adjusting roller, below the transfer roller, above the transition roller, through the gap between the shearing plate and the lower pressure plate, above the rotating roller, and below the winding roller, fixing the end of the waterproof membrane to the winding roller.
[0020] S2: Start power element two, which drives the winding roller to rotate, and begins the winding of the waterproof membrane;
[0021] S3: Based on the wrinkles of the waterproof membrane, start power element one, the screw rotates, and adjust the tilt angle of the adjusting roller by changing the length of the lifting support leg to smooth out the wrinkles of the waterproof membrane.
[0022] S4: As the winding operation proceeds, the diameter of the roll material on the winding roller gradually increases. The support seat holds up the waterproof roll material that has completed the winding operation. The waterproof roll material presses down on the support seat, and the gap between the support seat and the mounting seat decreases. Spring 2 keeps the upper surface of the support seat in close contact with the waterproof roll material.
[0023] S5: When the winding length of the waterproof membrane on the take-up roller reaches the preset upper limit, the second power element is turned off and the push element is started, which drives the lower pressure plate to move down and fix the waterproof membrane between the lower pressure plate and the shearing plate. The push element continues to output, the gap between the upper pressure plate and the lower pressure plate is compressed, and the shearing blade moves down with the upper pressure plate. The shearing blade cooperates with the shearing plate to complete the shearing of the waterproof membrane.
[0024] S6: Remove the full take-up roller and replace it with an empty take-up roller;
[0025] S7: The pushing element causes the output end to retract, the upper and lower pressure plates move up, and the waterproof membrane between the lower pressure plate and the shearing plate is released;
[0026] S8: Secure the end of the waterproof membrane to the empty take-up roller;
[0027] S9: Repeat the operations of S2-S8 above.
[0028] The present invention has the following beneficial effects:
[0029] 1. By setting an adjustment module, two staggered adjustment rollers, together with liftable support legs, can adjust the tilt angle of the adjustment rollers according to the wrinkles of the roll material, thereby adjusting the conveying tension at different positions of the roll material, effectively smoothing the wrinkles of the roll material, and improving the flatness of the roll material after winding; and the power element adopts a servo motor, which can precisely control the lifting amplitude of the support legs, with high adjustment accuracy.
[0030] 2. The winding module is equipped with a support seat with a second spring. As the diameter of the roll material on the winding roller increases, the support seat can adaptively move downward under the action of the second spring, always maintaining support for the roll material and preventing loosening or deviation during the winding process, thus ensuring the tightness of the winding. At the same time, the second power element adopts a servo motor, which can accurately control the rotation speed of the winding roller and ensure stable winding tension.
[0031] 3. The shearing module uses a cylinder as the driving element, which can drive the pressure plate and shearing blade to move quickly. First, the roll material is fixed by the lower pressure plate, and then the shearing blade completes the shearing. This avoids the roll material from deviating during the shearing process, ensures the neatness of the shearing, realizes automatic shearing operation, eliminates the need for manual assistance, and improves the efficiency and continuity of the winding operation. Attached Figure Description
[0032] Figure 1 This is a schematic diagram of the structure of the present invention;
[0033] Figure 2 for Figure 1 Enlarged view of section A;
[0034] Figure 3 A schematic diagram of the structure of the adjustment component;
[0035] Figure 4 A cross-sectional view of the lifting outriggers in the adjustment assembly;
[0036] Figure 5 This is a sectional view from the main viewpoint when the shearing module is not performing a shearing operation;
[0037] Figure 6 This is a sectional view from the side when the shearing module is not performing a shearing operation;
[0038] Figure 7 A sectional view from the side when the shearing module is performing a shearing operation;
[0039] Figure 8 This is a structural diagram of the winding module;
[0040] Figure 9 This is a schematic diagram of the support structure;
[0041] Figure 10 This is a sectional view of the installation structure of the support seat.
[0042] Legend:
[0043] 1. Base; 11. Base plate; 111. Guide groove; 12. Mounting bracket one; 13. Mounting bracket two; 14. Mounting bracket three; 15. Mounting seat; 151. Guide hole; 2. Adjustment module; 21. Adjusting roller; 22. Roller frame; 23. Fixed support leg; 24. Lifting block; 241. Connecting ear; 25. Sliding block; 251. Screw; 252. Guide column; 253. Power element one; 254. Guide boss; 3. Shearing module; 31. Upper pressure plate; 311. Shearing blade; 32. Lower pressure plate; 321. Sliding bolt; 33. Shearing plate; 331. Transition roller; 34. Pushing element; 35. Spring one; 4. Rewinding module; 41. Lifting seat; 411. Seat body; 412. Rotating roller; 413. Guide rod; 42. Rewinding roller; 43. Power element two; 44. Spring two; 5. Transfer roller. Detailed Implementation
[0044] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0045] Example 1
[0046] Reference Figure 1-10 One embodiment of the present invention is a winding device for producing waterproof membrane, comprising: a base 1, an adjustment module 2, a winding module 4, and a shearing module 3.
[0047] The base 1 serves as the supporting foundation for the entire device, providing stable installation support for all functional modules and preventing device swaying during operation. The bottom of the base 1 is the base plate 11. Above the base plate 11, from the head end to the tail end, are the mounting frame 12, mounting frame 23, and mounting frame 34. Each mounting frame includes vertical plates on the left and right sides of the base plate 11. This symmetrical vertical plate structure ensures the stability of each module installation and facilitates the conveying of the roll material through the middle space. The top of the mounting frame 23 is equipped with a top plate that spans the two vertical plates. This top plate provides a stable installation position for the shearing module 3, ensuring smooth shearing operations.
[0048] The adjustment module 2 is the core structure used to adjust the tension of the conveyed roll material, which can effectively improve the flatness of the roll material. The adjustment module 2 is set on the upper surface of the base plate 11 near the head end. The adjustment module 2 includes two adjustment components with the same structure. The adjustment component includes a roller frame 22, on which an adjustment roller 21 is rotatably mounted. The adjustment roller 21 can rotate synchronously with the conveying of the roll material, reducing friction damage to the surface of the roll material. Fixed support legs 23 and lifting support legs are respectively set at both ends of the lower surface of the roller frame 22. The lifting support legs of the two adjustment components are set on the inner side. The two adjustment components are set in staggered positions. This staggered setting allows the two adjustment rollers 21 to act on different positions of the roll material respectively. With the adjustment of the lifting support legs, the tension distribution of the roll material can be adjusted more flexibly.
[0049] The winding module 4 is the final execution structure for completing the winding operation of the roll material. It is responsible for winding the processed roll material into a regular roll. The winding module 4 is set on the upper surface of the base plate 11 near the tail end. The winding module 4 includes a winding roller 42, which is rotatably connected to the mounting frame 14. The winding roller 42 can drive the roll material to gradually wind around its own surface by rotating, thus completing the winding action. A support seat 41 is set below the winding roller 42. The support seat 41 is slidably engaged with the mounting frame 14. The support seat 41 can adaptively adjust its position according to the change of the diameter of the rolled material, and always play a supporting role for the roll material.
[0050] After winding is completed, the shearing module 3 automatically cuts the roll material to achieve continuous winding operation. The shearing module 3 is set between the adjustment module 2 and the winding module 4. The shearing module 3 is set on the mounting frame 13. The stable structure of the mounting frame 13 is used to ensure the accuracy of the shearing operation.
[0051] Example 2
[0052] Based on Embodiment 1, the lower surface of the fixed support leg 23 of the adjustment module 2 is fixedly connected to the upper surface of the base plate 11. The fixed support leg 23 serves as the fixed support end of the adjustment component, providing a stable fulcrum for the roller frame 22 and ensuring the basic stability of the adjustment component. The lifting support leg includes a lifting block 24 and a sliding block 25. The lifting block 24 is positioned above the sliding block 25 and can move up and down above the sliding block 25 to adjust the tilt angle of the roller frame 22. Both the fixed support leg 23 and the lifting block 24 are provided with connecting ears 241 at their tops. Both the fixed support leg 23 and the lifting block 24 are rotatably connected to the roller frame 22 through the connecting ears 241. This rotatable connection allows the roller frame 22 to flexibly adjust its tilt angle as the lifting block 24 moves up and down without jamming, ensuring the smoothness of the adjustment action.
[0053] A lead screw 251 is vertically mounted above the sliding block 25. A corresponding threaded hole is provided on the bottom surface of the lifting block 24. The lifting block 24 and the lead screw 251 are threadedly engaged. When the lead screw 251 rotates, it can drive the lifting block 24 to move up and down precisely through thread transmission. This transmission method has high adjustment precision and can accurately control the lifting range. A guide post 252 is provided on the upper surface of the sliding block 25. The lifting block 24 slides with the sliding block 25 through the guide post 252. The guide post 252 can guide and limit the lifting action of the lifting block 24, preventing the lifting block 24 from deviating or rotating during the lifting process, and ensuring the linearity of the lifting action. A power element 253 is provided inside the sliding block 25. The output end of the power element 253 is fixedly connected to the lower end of the lead screw 251. The power element 253 can provide stable power for the rotation of the lead screw 251. The power element 253 adopts a servo motor, which can accurately control the number of rotations of the lead screw 251, thereby realizing precise control of the lifting height of the lifting block 24.
[0054] The lower surface of the sliding block 25 is provided with a guide boss 254, and the upper surface of the base plate 11 is provided with a guide groove 111. The lifting leg slides with the base plate 11 through the guide boss 254 and the guide groove 111. The guide boss 254 can be embedded in the guide groove 111 and slide along the direction of the guide groove 111. This can adapt to the change of the horizontal position of the lifting leg on the base plate 11 when the pitch and tilt angle of the adjusting roller 21 changes.
[0055] The support base 41 includes a base body 411, the upper surface of which is V-shaped. This V-shaped structure can well adapt to the cylindrical shape of the wound material roll, and can effectively limit the winding of the material roll, preventing the material roll from deviating during the winding process. Multiple rotating rollers 412 are evenly arranged on the two inclined surfaces at the top of the base body 411. The rotating rollers 412 are rotatably connected to the base body 411. The rotating rollers 412 can rotate synchronously with the winding of the material, reducing the friction between the material roll and the support base 41, preventing wear on the surface of the material roll, and making the winding action smoother. A power element 2 43 is arranged on one side of the mounting frame 3 14. One end of the winding roller 42 is fixedly connected to the output end of the power element 2 43. The power element 2 43 can provide stable power for the rotation of the winding roller 42. The power element 2 43 also uses a servo motor, which can accurately control the rotation speed of the winding roller 43, ensuring the tension of the material roll is stable during the winding process and avoiding the situation of winding too tightly or too loosely.
[0056] Mounting bracket 15 is provided between the two vertical plates of mounting bracket 3 14. Support bracket 41 is positioned above mounting bracket 15. Mounting bracket 15 provides a stable mounting foundation for support bracket 41, ensuring its installation stability. Multiple guide holes 151 are provided on the upper surface of mounting bracket 15, and multiple guide rods 413 are threaded onto the lower surface of support bracket 41. Support bracket 41 slides with mounting bracket 15 via guide rods 413 and guide holes 151. Guide rods 413 can slide up and down along guide holes 151, thereby supporting support bracket 41. The guide rod 413 moves up and down, and a second spring 44 is sleeved on the outside of the guide rod 413. One end of the second spring 44 is fixedly connected to the lower surface of the support seat 41, and the other end of the second spring 44 is fixedly connected to the upper surface of the mounting seat 15. The second spring 44 can provide an upward elastic force. As the diameter of the roll material on the take-up roller 42 gradually increases, the roll material will press down on the support seat 41, and the second spring 44 can adaptively compress, so that the support seat 41 always keeps in contact with the roll material and continuously supports the roll material, ensuring that the roll material is always in a taut state during the winding process and avoiding loose winding.
[0057] The shearing module 3 includes a pushing element 34, which is a cylinder capable of providing stable thrust and quickly completing the shearing action. The output end of the pushing element 34 is positioned downwards on the upper surface of the top plate of the mounting bracket 2 13. A through hole is provided on the top plate of the mounting bracket 2 13 for the output end of the pushing element 34 to pass through, providing space for the output end to move smoothly up and down. An upper pressure plate 31 is located below the top plate, slidingly engaging with the mounting bracket 2 13. The upper pressure plate 31 can slide up and down along the vertical plate of the mounting bracket 2 13 under the drive of the pushing element 34. The upper surface of the upper pressure plate 31 is fixedly connected to the output end of the pushing element. The output end of 34 can directly drive the upper pressure plate 31 to move. A shearing blade 311 with the blade facing downward is provided on the rear side of the upper pressure plate 31. The shearing blade 311 can complete the shearing action of the roll material as the upper pressure plate 31 moves downward. A shearing plate 33 is provided below the upper pressure plate 31. The shearing plate 33 is fixedly connected to the mounting frame 13. The shearing plate 33 can provide support for the shearing blade and work with the shearing blade 311 to cut the roll material. A transition roller 331 is provided on the front side of the shearing plate 33. The transition roller 331 is rotatably connected to the mounting frame 13. The transition roller 331 can play a transitional guiding role for the roll material conveyed to the shearing module 3, ensuring that the roll material can smoothly enter the shearing position and avoid the roll material from getting stuck.
[0058] A lower pressure plate 32 is provided between the upper pressure plate 31 and the shearing plate 33. The lower pressure plate 32 can fix the roll material before the shearing action begins, preventing the roll material from moving during the shearing process and ensuring the neatness of the shearing. The upper pressure plate 31 has multiple through holes, and sliding bolts 321 are installed in the through holes. The upper diameter of the sliding bolt 321 is larger than the through hole, and the lower end of the sliding bolt 321 is threaded to the lower pressure plate 32. The sliding bolt 321 can connect the upper pressure plate 31 and the lower pressure plate 32, while allowing a certain amount of movement between the two. A spring 35 is provided between the upper pressure plate 31 and the lower pressure plate 32. Spring 35 is sleeved on the outside of sliding bolt 321. One end of spring 35 is fixedly connected to the lower surface of upper pressure plate 31, and the other end of spring 35 is fixedly connected to the upper surface of lower pressure plate 32. Spring 35 can provide downward elastic force to lower pressure plate 32. When pushing element 34 drives upper pressure plate to move down, lower pressure plate 32 will first contact the roll material under the action of spring 35 and press the roll material tightly and fix it. Then upper pressure plate 31 continues to move down, compressing spring 35 and driving shearing blade 311 to complete shearing. This realizes the action of fixing first and then shearing, effectively avoiding the problem of roll material deviation during shearing.
[0059] A transfer roller 5 is provided between the adjustment module 2 and the shearing module 3. The transfer roller 5 is rotatably connected to the mounting frame 12. The transfer roller 5 can play a transitional role for the roll material after it has been processed by the adjustment module 2, which can stabilize the conveying path of the roll material and allow the roll material to be smoothly conveyed from the adjustment module 2 to the shearing module 3. This avoids the roll material from sagging or sudden tension changes between the two modules and ensures the stability of the roll material conveying.
[0060] Example 3
[0061] A method of using a winding device for producing waterproof membrane includes the following steps:
[0062] S1: The waterproof membrane passes sequentially above the adjusting roller 21, below the transfer roller 5, above the transition roller 331, through the gap between the shearing plate 33 and the lower pressure plate 32, above the rotating roller 412, and below the winding roller 42, fixing the end of the waterproof membrane onto the winding roller 42. This step completes the installation of the membrane, allowing it to be installed along the preset path through each module, ensuring the normal operation of subsequent work.
[0063] S2: Start power element 2 43. Power element 2 43 drives the winding roller 42 to rotate, and starts the winding of the waterproof membrane. The rotation of the winding roller 42 will drive the membrane to be conveyed and wound up step by step, so that the whole device can start to enter the normal winding operation state.
[0064] S3: Based on the wrinkles of the waterproof membrane, start the power element 253, and the screw 251 rotates. By changing the length of the lifting support legs, the tilt angle of the adjusting roller 21 is adjusted to smooth out the wrinkles of the waterproof membrane. By adjusting the tilt angle of the adjusting roller 21, the middle of the membrane is raised, which can adjust the conveying tension at different positions of the membrane, thereby gradually smoothing out the wrinkles on the membrane and improving the flatness of the membrane after winding.
[0065] S4: As the winding operation proceeds, the diameter of the roll material on the winding roller 42 gradually increases. The support seat 41 supports the waterproof roll material that has completed the winding operation. The waterproof roll material presses down on the support seat 41, and the gap between the support seat 41 and the mounting seat 15 decreases. The second spring 44 keeps the upper surface of the support seat 41 in close contact with the waterproof roll material. The self-adjustment of the support seat 41 can always maintain the support of the roll material, avoid the roll material from becoming loose due to the increase in diameter, and ensure the tightness of the winding.
[0066] S5: When the winding length of the waterproof membrane on the take-up roller 42 reaches the preset upper limit, the power element 2 43 is turned off and the push element 34 is started, which drives the lower pressure plate 32 to move down and fix the waterproof membrane between the lower pressure plate 32 and the shearing plate 33. The push element 34 continues to output, and the gap between the upper pressure plate 31 and the lower pressure plate 32 is compressed. The shearing blade 311 moves down with the upper pressure plate 31. The shearing blade 311 cooperates with the shearing plate 33 to complete the shearing of the waterproof membrane. This method of fixing before shearing can ensure the neatness of the shearing and avoid the membrane from shifting during shearing.
[0067] S6: Remove the full take-up roller 42 and replace it with an empty take-up roller 42 to prepare for the next take-up operation;
[0068] S7: The pushing element 34 drives the output end to retract, the upper pressure plate 31 and the lower pressure plate 32 move upward, and the waterproof membrane between the lower pressure plate 32 and the shearing plate 33 is released, so that the membrane can be restored to a conveyable state, which facilitates the subsequent winding operation.
[0069] S8: Fix the end of the waterproof membrane to the empty take-up roller 42 to complete the fixing of the membrane end of the new take-up roller 42, ensuring that the new take-up operation can be started normally;
[0070] S9: Repeat the above S2-S8 operations to achieve continuous winding operations without long downtime, effectively improving the efficiency of winding operations.
[0071] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A winding device for producing waterproof membrane rolls, characterized in that, include: The base (1) has a bottom plate (11) at its bottom. From the head to the tail, the bottom plate (11) is provided with mounting bracket 1 (12), mounting bracket 2 (13) and mounting bracket 3 (14). Each mounting bracket includes vertical plates on the left and right sides of the bottom plate (11). The top of mounting bracket 2 (13) is provided with a top plate that spans the vertical plates on both sides. Adjustment module (2) is set on the upper surface of the base plate (11) near the head end. Adjustment module (2) includes two adjustment components with the same structure. The adjustment component includes a roller frame (22). An adjustment roller (21) is rotatably installed on the roller frame (22). Fixed support legs (23) and lifting support legs are respectively set at both ends of the lower surface of the roller frame (22). The lifting support legs of the two adjustment components are both set on the inner side. The positions of the two adjustment components are staggered. The winding module (4) is located on the upper surface of the base plate (11) near the tail end. The winding module (4) includes a winding roller (42), which is rotatably connected to the mounting frame three (14). A support seat (41) is provided below the winding roller (42), and the support seat (41) is slidably engaged with the mounting frame three (14). The shearing module (3) is located between the adjustment module (2) and the winding module (4), and is mounted on the second mounting frame (13).
2. The winding device for producing waterproof membrane according to claim 1, characterized in that: The lower surface of the fixed support leg (23) is fixedly connected to the upper surface of the base plate (11). The lifting support leg includes a lifting block (24) and a sliding block (25). The lifting block (24) is located above the sliding block (25). The top of both the fixed support leg (23) and the lifting block (24) is provided with connecting ears (241). Both the fixed support leg (23) and the lifting block (24) are rotatably connected to the roller frame (22) through the connecting ears (241).
3. A winding device for producing waterproof membrane according to claim 2, characterized in that: A lead screw (251) is vertically arranged above the sliding block (25), and a corresponding threaded hole is opened on the bottom surface of the lifting block (24). The lifting block (24) and the lead screw (251) are threadedly engaged. A guide post (252) is provided on the upper surface of the sliding block (25). The lifting block (24) is slidably engaged with the sliding block (25) through the guide post (252). A power element (253) is provided inside the sliding block (25). The output end of the power element (253) is fixedly connected to the lower end of the lead screw (251).
4. A winding device for producing waterproof membrane according to claim 3, characterized in that: The lower surface of the sliding block (25) is provided with a guide boss (254), and the upper surface of the base plate (11) is provided with a guide groove (111). The lifting leg slides in cooperation with the base plate (11) through the guide boss (254) and the guide groove (111).
5. A winding device for producing waterproof membrane according to claim 4, characterized in that: The support seat (41) includes a seat body (411), the upper surface of the seat body (411) is "V" shaped, and multiple rotating rollers (412) are evenly arranged on the two inclined surfaces at the top of the seat body (411). The rotating rollers (412) are rotatably connected to the seat body (411). One side of the mounting frame three (14) is provided with a power element two (43), and one end of the take-up roller (42) is fixedly connected to the output end of the power element two (43).
6. A winding device for producing waterproof membrane according to claim 5, characterized in that: A mounting base (15) is provided between the two vertical plates of the mounting bracket three (14). A support base (41) is provided above the mounting base (15). Multiple guide holes (151) are provided on the upper surface of the mounting base (15). Multiple guide rods (413) are threaded on the lower surface of the support base (41). The support base (41) slides with the mounting base (15) through the guide rods (413) and the guide holes (151). A second spring (44) is sleeved on the outer side of the guide rod (413). One end of the second spring (44) is fixedly connected to the lower surface of the support base (41), and the other end of the second spring (44) is fixedly connected to the upper surface of the mounting base (15).
7. A winding device for producing waterproof membrane according to claim 6, characterized in that: The shearing module (3) includes a pushing element (34). The output end of the pushing element (34) is disposed downward on the upper surface of the top plate of the mounting frame two (13). The top plate of the mounting frame two (13) has a through hole for the output end of the pushing element (34) to pass through. An upper pressure plate (31) is disposed below the top plate. The upper pressure plate (31) is slidably engaged with the mounting frame two (13). The upper surface of the upper pressure plate (31) is fixedly connected to the output end of the pushing element (34). A shearing blade (311) with the blade facing downward is disposed on the rear side of the upper pressure plate (31). A shearing plate (33) is disposed below the upper pressure plate (31). The shearing plate (33) is fixedly connected to the mounting frame two (13). A transition roller (331) is disposed on the front side of the shearing plate (33). The transition roller (331) is rotatably connected to the mounting frame two (13).
8. A winding device for producing waterproof membrane according to claim 7, characterized in that: A lower pressure plate (32) is provided between the upper pressure plate (31) and the shear plate (33). The upper pressure plate (31) has multiple through holes, and a sliding bolt (321) is provided in the through holes. The upper diameter of the sliding bolt (321) is larger than the through hole. The lower end of the sliding bolt (321) is threaded to the lower pressure plate (32). A spring (35) is provided between the upper pressure plate (31) and the lower pressure plate (32). The spring (35) is sleeved on the outside of the sliding bolt (321). One end of the spring (35) is fixedly connected to the lower surface of the upper pressure plate (31), and the other end of the spring (35) is fixedly connected to the upper surface of the lower pressure plate (32).
9. A winding device for producing waterproof membrane according to claim 8, characterized in that: A transfer roller (5) is provided between the adjustment module (2) and the shearing module (3), and the transfer roller (5) is rotatably connected to the mounting frame (12).
10. A method of using a winding device for producing waterproof membrane, comprising the winding device for producing waterproof membrane as described in claim 9, characterized in that, Includes the following steps: S1: The waterproof membrane passes in sequence above the adjusting roller (21), below the transfer roller (5), above the transition roller (331), between the shearing plate (33) and the lower pressure plate (32), above the rotating roller (412) and below the winding roller (42), and the end of the waterproof membrane is fixed on the winding roller (42). S2: Start the second power element (43), the second power element (43) drives the winding roller (42) to rotate, and start the winding of the waterproof membrane; S3: Based on the folds of the waterproof membrane, start the power element (253), the screw (251) rotates, and adjust the pitch angle of the adjusting roller (21) by changing the length of the lifting support leg to smooth out the folds of the waterproof membrane. S4: As the winding operation proceeds, the diameter of the roll material on the winding roller (42) gradually increases, the support seat (41) supports the waterproof roll material that has completed the winding operation, the waterproof roll material presses down on the support seat (41), the gap between the support seat (41) and the mounting seat (15) decreases, and the second spring (44) makes the upper surface of the support seat (41) always stick to the waterproof roll material. S5: When the winding length of the waterproof membrane on the winding roller (42) reaches the preset upper limit, the power element two (43) is turned off, the push element (34) is started, and the lower pressure plate (32) is moved down to fix the waterproof membrane between the lower pressure plate (32) and the shearing plate (33). The push element (34) continues to output, the gap between the upper pressure plate (31) and the lower pressure plate (32) is compressed, and the shearing blade (311) moves down with the upper pressure plate (31). The shearing blade (311) cooperates with the shearing plate (33) to complete the shearing of the waterproof membrane. S6: Remove the full take-up roller (42) and replace it with an empty take-up roller (42). S7: The pushing element (34) drives the output end to retract, the upper pressure plate (31) and the lower pressure plate (32) move upward, and the waterproof membrane between the lower pressure plate (32) and the shearing plate (33) is released; S8: Fix the end of the waterproof membrane to the empty take-up roller (42); S9: Repeat the operations of S2-S8 above.