A high-efficiency prefabricated ALC panel installation device and its installation method

Abstract

This invention relates to the field of ALC panel installation technology, and more particularly to a high-efficiency prefabricated ALC panel installation device and its installation method. The installation device includes a receiving plate for receiving the ALC panel. The receiving plate is connected to a clamping plate via a power assembly, which provides power to clamp the ALC panel securely to the receiving plate. The clamping plate is connected to a first limiting plate via a first connecting rod. The receiving plate is connected to a second limiting plate via a second connecting rod. A first electric push rod is installed in the second limiting plate. An L-shaped extrusion plate is fixedly connected to the telescopic part of the first electric push rod. The first limiting plate, the second limiting plate, and the L-shaped extrusion plate limit the transverse mortar. The width of the transverse mortar is greater than the width of the ALC panel. This invention ensures the density of the mortar and the full filling of installation gaps, fundamentally improving the connection quality.

Description

Technical Field

[0001] This invention relates to the field of ALC board installation technology, and in particular to a prefabricated ALC board high-efficiency installation device and its installation method. Background Technology

[0002] In existing technologies, to improve installation efficiency, mortar is pre-applied to the top, bottom, and one side of the ALC panel during installation. Then, ALC panel installation equipment (such as the ALC wall panel installation execution device and robot disclosed in CN117738474A) is used to move and install the ALC panel at the designated location. However, there are two problems: first, after the ALC panel is installed, the mortar on the top and bottom sides may not be firmly compacted due to insufficient compression; second, during the transfer of the ALC panel to the installation location using existing installation equipment, the mortar on the top and bottom sides of the ALC panel comes into contact with the ceiling and ground, soiling them and causing mortar shortages. To address these issues, this invention is proposed. Summary of the Invention

[0003] To overcome the shortcomings mentioned in the background art, this invention provides: a high-efficiency prefabricated ALC panel installation device, including a receiving plate; the receiving plate is used to receive the ALC panel; the receiving plate is connected to a clamping plate via a power component, and the power component provides power to make the clamping plate clamp and fasten the ALC panel to the receiving plate; the clamping plate is connected to a first limiting plate via a first connecting rod; the receiving plate is connected to a second limiting plate via a second connecting rod; a first electric push rod is installed in the second limiting plate; an L-shaped extrusion plate is fixedly connected to the telescopic part of the first electric push rod; the first limiting plate, the second limiting plate, and the L-shaped extrusion plate limit the transverse mortar; the width of the transverse mortar is greater than the width of the ALC panel; after the ALC panel is installed, the telescopic part of the first electric push rod retracts, allowing the L-shaped extrusion plate to extrude the transverse mortar, making the transverse mortar compact and fully filling the gap between the upper or lower side of the ALC panel and the wall.

[0004] Preferably, the first limiting plate extends beyond the ALC plate, and the second limiting plate is flush with the ALC plate. Initially, the telescopic part of the first electric push rod extends, and the horizontal part of the L-shaped extrusion plate partially contacts the second limiting plate.

[0005] Preferably, the receiving plate is L-shaped.

[0006] Preferably, the receiving plate is provided with an installation plate, which can be detachably installed on the installation robot; the installation robot drives the receiving plate to rotate, flip, lift and move.

[0007] Preferably, the power assembly includes a motor and a connector; the motor is mounted on the receiving plate, the motor rotating part is fixedly connected to the connector, and the connector is fixedly connected to the clamping plate; the rotation of the motor rotating part drives the clamping plate to rotate and clamp the ALC plate.

[0008] Preferably, it also includes a shielding film and a fixing and separation component; after the transverse mortar is applied, the shielding film is used to cover the transverse mortar, and the fixing and separation component is used to fix the shielding film; after the ALC board is installed, the fixing and separation component is used to remove and separate the shielding film.

[0009] Preferably, the fixed separation assembly includes a second electric push rod; the second electric push rod is mounted on the receiving plate; the telescopic part of the second electric push rod is fixedly connected to a moving strip; one side of the shielding film is fixed to the moving strip by a number of first fixing members, and the other side of the shielding film is fixed to the first limiting plate by a number of second fixing members.

[0010] Preferably, the number of shielding films fixed by the first fastener is greater than the number of shielding films fixed by the second fastener, so that the side of the shielding film fixed by the second fastener is easily torn.

[0011] Preferably, after the part of the shielding film that is fixed to the second fastener is torn, a tear zone is formed.

[0012] The present invention also provides: an efficient installation method for prefabricated ALC panels, comprising the following steps: after applying mortar to the ALC panel, using a masking film to cover the mortar located on the upper and lower sides of the ALC panel; using an installation robot to move the ALC panel and install it in a preset installation position; and separating the masking film from the upper and lower sides of the ALC panel.

[0013] The beneficial effects are as follows: This invention features a limiting and extruding mechanism composed of a first limiting plate, a second limiting plate, and an L-shaped extrusion plate driven by an electric push rod. After the ALC plate is in place, it can actively and directionally extrude the transverse mortar applied across the extra-wide area, ensuring the density of the mortar and the full filling of the installation gaps, fundamentally improving the connection quality. Secondly, a protective and automatic peeling structure is provided by a shielding film and a fixed separation component. The shielding film provides protective wrapping for the mortar during movement, preventing contamination and mortar loss. Furthermore, by utilizing the difference in the number of fixing points on both sides of the shielding film, automated and reliable separation is achieved, preventing the film from being easily torn on one side after installation, cleverly balancing transportation protection and construction efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure when the ALC board of the present invention is installed;

[0015] Figure 2 This is a schematic diagram of the upper half of the structure of the present invention;

[0016] Figure 3 for Figure 2 A structural diagram from another perspective;

[0017] Figure 4 for Figure 1A partial structural diagram;

[0018] Figure 5 This is a schematic diagram of the structure when the clamping plate of the present invention does not clamp the ALC plate.

[0019] The above-mentioned attached drawings include the following reference numerals: 1-receiving plate, 2-power assembly, 3-clamping plate, 4-first limiting plate, 5-second limiting plate, 6-first electric push rod, 7-L-shaped extrusion plate, 8-shielding film, 9-fixed separation assembly, 21-motor, 22-connector, 1a-mounting plate, 4a-first connecting rod, 5a-second connecting rod, 8a-tear zone, 91-second electric push rod, 92-moving strip, 93-first fixing component, 94-second fixing component, 100-ALC plate, 100a-transverse mortar, 100b-vertical mortar. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] In existing technologies, to improve installation efficiency, mortar is pre-applied to the top, bottom, and one side of the ALC panel during installation. Then, ALC panel installation equipment (such as the ALC wall panel installation execution device and robot disclosed in CN117738474A) is used to move and install the ALC panel at the designated location. However, there are two problems: first, after the ALC panel is installed, the mortar on the top and bottom sides may not be firmly compacted due to insufficient compression; second, during the transfer of the ALC panel to the installation location using existing installation equipment, the mortar on the top and bottom sides of the ALC panel comes into contact with the ceiling and ground, soiling them and causing mortar shortages. To address these issues, this invention is proposed.

[0022] Example 1: As Figures 1-5 As shown, the present invention provides: a prefabricated ALC panel high-efficiency installation device, including a receiving plate 1, a power assembly 2, a clamping plate 3, a first limiting plate 4, a second limiting plate 5, a first electric push rod 6, and an L-shaped extrusion plate 7; the receiving plate 1 is used to horizontally support the ALC panel 100, so as to facilitate manual application of horizontal mortar 100a and vertical mortar 100b, wherein the horizontal mortar 100a is applied to the upper and lower sides of the ALC panel, and the vertical mortar 100b is applied to the side of the ALC panel; the receiving plate 1 is connected to the clamping plate 3 through the power assembly 2, and the power assembly 2 provides power to make the clamping plate 3 clamp and fasten the ALC panel 100 onto the receiving plate 1, so as to facilitate subsequent rotation, flipping, lifting, moving and installation of the ALC panel;

[0023] The clamping plate 3 is connected to the first limiting plate 4 via the first connecting rod 4a; the receiving plate 1 is connected to the second limiting plate 5 via the second connecting rod 5a; the second limiting plate 5 is equipped with a first electric push rod 6; the telescopic part of the first electric push rod 6 is fixedly connected to an L-shaped extrusion plate 7; the first limiting plate 4, the second limiting plate 5 and the L-shaped extrusion plate 7 limit the transverse mortar 100a; the width of the transverse mortar 100a is greater than the width of the ALC plate 100. After the ALC plate 100 is installed, the telescopic part of the first electric push rod 6 retracts, allowing the L-shaped extrusion plate 7 to extrude the transverse mortar 100a, making the transverse mortar 100a compact and fully filling the gap between the upper or lower side of the ALC plate 100 and the wall; and during the extrusion process, the first limiting plate 4, the second limiting plate 5 and the L-shaped extrusion plate 7 maintain the limiting effect.

[0024] like Figure 4 As shown, the first limiting plate 4 extends beyond the ALC plate 100, and the second limiting plate 5 is flush with the ALC plate 100. Initially, the telescopic part of the first electric push rod 6 extends out, and the horizontal part of the L-shaped extrusion plate 7 partially contacts the second limiting plate 5.

[0025] The receiving plate 1 is L-shaped and is used to restrict and position the ALC plate 100 at the corner.

[0026] A mounting plate 1a is provided on the receiving plate 1, and the mounting plate 1a can be detachably installed on the installation robot. The installation robot drives the receiving plate 1 to rotate, flip, lift and move. Although the specific structure of the installation robot is not shown in the accompanying drawings of this invention, those skilled in the art will know that existing robots can drive the receiving plate 1 to perform actions such as rotation, flipping, lifting and moving. For example, an ALC wall panel installation execution device and robot disclosed in CN117738474A includes a rotating component (to realize rotation), an adjustment mechanism (to realize flipping), a lifting gantry component (to realize lifting), and a robot (to realize movement).

[0027] The power assembly 2 includes a motor 21 and a connector 22; the motor 21 is mounted on the receiving plate 1, the rotating part of the motor 21 is fixedly connected to the connector 22, and the connector 22 is fixedly connected to the clamping plate 3; the rotating part of the motor 21 rotates to drive the clamping plate 3 to rotate and clamp the ALC plate 100.

[0028] Furthermore, based on the above structure, the present invention also includes a shielding film 8 and a fixing and separating component 9, wherein the shielding film 8 can be a plastic film; after the transverse mortar 100a is applied, the shielding film 8 is used to cover the transverse mortar 100a, and the fixing and separating component 9 is used to fix the shielding film 8 to prevent the transverse mortar 100a from contacting the roof and the ground when the ALC board 100 is moved and installed; after the ALC board 100 is installed, the fixing and separating component 9 is used to remove and separate the shielding film 8, thereby realizing the automated separation of the shielding film 8.

[0029] The fixed separation assembly 9 includes a second electric push rod 91, a moving strip 92, a first fixing member 93, and a second fixing member 94; the second electric push rod 91 is installed on the receiving plate 1; the moving strip 92 is fixedly connected to the telescopic part of the second electric push rod 91; one side of the shielding film 8 is fixed to the moving strip 92 by a number of first fixing members 93, and the other side of the shielding film 8 is fixed to the first limiting plate 4 by a number of second fixing members 94.

[0030] The number of shielding films 8 fixed by the first fastener 93 is greater than the number of shielding films 8 fixed by the second fastener 94, making the side of the shielding film 8 fixed by the second fastener 94 more likely to be torn.

[0031] After the part of the shielding film 8 that is fixed to the second fastener 94 is torn, a tear area 8a is formed.

[0032] When using this invention, firstly, the mounting plate 1a is installed on the installation robot. The installation robot rotates the receiving plate 1 to a horizontal state, places the ALC plate 100 on the receiving plate 1, and adjusts the placement of the ALC plate 100. Then, the power component 2 is controlled to drive the clamping plate 3 to rotate, and the clamping plate 3 is used to clamp and fasten the ALC plate 100 to the receiving plate 1. After that, the worker applies mortar to the horizontal ALC plate 100, applying the horizontal mortar 100a to the upper and lower sides of the ALC plate and the vertical mortar 100b to the side of the ALC plate.

[0033] like Figure 4 As shown, when the ALC plate 100 is coated with transverse mortar 100a, the telescopic part of the first electric push rod 6 extends, and the horizontal part of the L-shaped extrusion plate 7 partially contacts the second limiting plate 5. When the mortar is coated on the upper or lower side of the ALC plate 100, part of the mortar is coated on the second limiting plate 5 so that the width of the transverse mortar 100a is greater than the width of the ALC plate 100. Then, the shielding film 8 is used to shield the transverse mortar 100a. One side of the shielding film 8 is fixed to the moving strip 92 by several first fixing members 93, and the other side of the shielding film 8 is fixed to the first limiting plate 4 by several second fixing members 94. The number of first fixing members 93 used is greater than the number of second fixing members 94, so that the side of the shielding film 8 fixed by the second fixing members 94 is easily torn.

[0034] Afterwards, the robot drives the receiving plate 1 and ALC plate 100 to rotate, flip and lift to a vertical position, and moves the ALC plate 100 to the set installation position. During the movement and installation, the shielding film 8 can protect the horizontal mortar 100a to prevent the mortar from contacting the roof and the ground.

[0035] After the ALC plate 100 is installed, the telescopic part of the second electric push rod 91 is retracted, which drives the moving strip 92 to move. Then, the moving strip 92 and the first fixing member 93 pull the shielding film 8, causing the part of the shielding film 8 that is fixed to the second fixing member 94 to be torn, forming a tear area 8a. Then, the moving strip 92 and the first fixing member 93 are used to separate the shielding film 8 from the transverse mortar 100a. It should be noted that during the separation of the shielding film 8, the upper corner of the shielding film 8 is limited by the first limiting plate 4 and the L-shaped extrusion plate 7. Therefore, when the shielding film 8 is pulled, it will not affect the transverse mortar 100a.

[0036] Then, control the retraction of the first electric push rod 6 to allow the L-shaped extrusion plate 7 to compress the transverse mortar 100a, making the transverse mortar 100a compact and fully filling the gap between the upper or lower side of the ALC board 100 and the wall.

[0037] After that, as Figure 5 As shown, the control power component 2 drives the clamping plate 3 to cancel the clamping action on the ALC plate, and then the installation robot drives the receiving plate 1 to move away from the ALC plate in order to prepare for the installation of the next ALC plate.

[0038] Furthermore, the present invention also provides a method for efficient installation of assembled ALC panels, comprising the following steps:

[0039] After applying mortar to the ALC board 100, use the masking film 8 to cover the mortar on the upper and lower sides of the ALC board 100.

[0040] The ALC board 100 is moved and installed in the preset installation position using an installation robot;

[0041] Separate the shielding film 8 from the upper and lower sides of the ALC plate 100.

[0042] Of course, the receiving plate 1, power component 2, clamping plate 3 and installation robot in this invention can also cooperate to realize the action of automatically clamping ALC plate 100, which will not be elaborated here.

[0043] In summary, this invention employs a limiting and extruding mechanism comprised of a first limiting plate 4, a second limiting plate 5, and an L-shaped extrusion plate 7 driven by an electric push rod. After the ALC plate 100 is in place, this mechanism actively and directionally extrudes the extra-wide, horizontally applied mortar 100a, ensuring the mortar's density and adequate filling of installation gaps, thus fundamentally improving connection quality. Secondly, a protective and automatic peeling structure is provided using a shielding film 8 and a fixed separation component 9. The shielding film 8 provides encapsulation protection for the mortar during movement, preventing contamination and mortar loss. Furthermore, by utilizing the difference in the number of fixing points on both sides of the shielding film 8, automated and reliable separation is achieved, preventing the film from tearing on one side after installation, cleverly balancing transportation protection and construction efficiency.

[0044] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A prefabricated ALC board high-efficiency installation device, comprising a receiving plate (1); the receiving plate (1) is used to receive an ALC board (100); the receiving plate (1) is connected to a clamping plate (3) through a power component (2), and the power component (2) provides power to make the clamping plate (3) clamp and fasten the ALC board (100) onto the receiving plate (1); Its features are: The clamping plate (3) is connected to the first limiting plate (4) via the first connecting rod (4a); the receiving plate (1) is connected to the second limiting plate (5) via the second connecting rod (5a); the second limiting plate (5) is equipped with the first electric push rod (6); the telescopic part of the first electric push rod (6) is fixedly connected to the L-shaped extrusion plate (7); the transverse mortar (100a) is limited by the first limiting plate (4), the second limiting plate (5) and the L-shaped extrusion plate (7); the width of the transverse mortar (100a) is greater than the width of the ALC plate (100). After the ALC plate (100) is installed, the telescopic part of the first electric push rod (6) retracts, allowing the L-shaped extrusion plate (7) to extrude the transverse mortar (100a), making the transverse mortar (100a) compact and fully filling the gap between the upper or lower side of the ALC plate (100) and the wall.

2. The prefabricated ALC panel high-efficiency installation equipment according to claim 1, characterized in that: The first limiting plate (4) extends beyond the ALC plate (100), and the second limiting plate (5) is flush with the ALC plate (100). Initially, the telescopic part of the first electric push rod (6) extends out, and the horizontal part of the L-shaped extrusion plate (7) partially contacts the second limiting plate (5).

3. The prefabricated ALC panel high-efficiency installation equipment according to claim 1, characterized in that: The receiving plate (1) is set in an L-shape.

4. The prefabricated ALC panel high-efficiency installation equipment according to claim 1, characterized in that: The receiving plate (1) is provided with an installation plate (1a), which can be detachably installed on the installation robot; the installation robot drives the receiving plate (1) to rotate, flip, lift and move.

5. The prefabricated ALC panel high-efficiency installation equipment according to claim 1, characterized in that: The power assembly (2) includes a motor (21) and a connector (22); the motor (21) is mounted on the receiving plate (1), the rotating part of the motor (21) is fixedly connected to the connector (22), and the connector (22) is fixedly connected to the clamping plate (3); the rotating part of the motor (21) rotates to drive the clamping plate (3) to rotate and clamp the ALC plate (100).

6. The prefabricated ALC panel high-efficiency installation equipment according to claim 1, characterized in that: It also includes a shielding film (8) and a fixing and separation component (9); after the transverse mortar (100a) is applied, the shielding film (8) is used to cover the transverse mortar (100a), and the fixing and separation component (9) is used to fix the shielding film (8); after the ALC board (100) is installed, the fixing and separation component (9) is used to remove and separate the shielding film (8).

7. The prefabricated ALC panel high-efficiency installation equipment according to claim 6, characterized in that: The fixed separation assembly (9) includes a second electric push rod (91); the second electric push rod (91) is mounted on the receiving plate (1); the telescopic part of the second electric push rod (91) is fixed to a moving strip (92); one side of the shielding film (8) is fixed to the moving strip (92) by a number of first fixing members (93), and the other side of the shielding film (8) is fixed to the first limiting plate (4) by a number of second fixing members (94).

8. The prefabricated ALC panel high-efficiency installation equipment according to claim 7, characterized in that: The number of shielding films (8) fixed by the first fastener (93) is greater than the number of shielding films (8) fixed by the second fastener (94), making the side of the shielding film (8) fixed by the second fastener (94) easier to tear.

9. The prefabricated ALC panel high-efficiency installation equipment according to claim 8, characterized in that: After the part of the shielding film (8) that is fixed to the second fastener (94) is torn, a tear zone (8a) is formed.

10. A method for efficient installation of prefabricated ALC panels, characterized in that: Includes the following steps: After applying mortar to the ALC board (100), use a masking film (8) to cover the mortar on the upper and lower sides of the ALC board (100); The ALC board (100) is moved and installed in the preset installation position using an installation robot; Separate the shielding film (8) from the upper and lower sides of the ALC plate (100).

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