A Decoupling Method for Sorting Tasks in an Automated Warehouse with Multi-Process Collaboration

Abstract

This invention discloses a sorting task decoupling method for multi-process collaborative automated warehouses, relating to the field of sorting decoupling. The method includes: receiving multi-source business tasks and extracting basic task information; establishing basic material attribute information based on the task information; establishing material operation objects based on the basic material attribute information; determining the target operation process based on the material operation objects; and matching associated equipment information based on the target operation process and outputting a set of material operation objects. The method determines the automatic or manual sorting execution chain based on the actual form of the materials and combines mechanisms such as detection and return to warehouse for reorganization, return of cable scraps to their original storage location, inbound and return verification, automatic inventory counting, and manual anomaly handling to form a complete closed loop covering task access, process execution, return to warehouse for recovery, and result verification. This not only alleviates the problem of mutual constraints on cycle time when multiple tasks are running in parallel but also reduces the risk of misaligned return to warehouse, disordered scraps, and cache mismatch caused by broken links.

Description

Technical Field

[0001] This invention relates to the field of sorting decoupling, and in particular to a method for decoupling sorting tasks in an automated warehouse for multi-process collaboration. Background Technology

[0002] In the multi-process collaborative operation scenario of automated warehouses, there are often multiple business tasks such as inbound, outbound, inspection, inspection return, inventory and transfer. Different materials also correspond to different carriers such as pallets, bins, storage cages, and containers, and flow in different areas such as shuttle garages, distribution network flat areas, main network stacking areas, and inspection centers. With the joint participation of automated equipment, manual workstations and inspection links, sorting operations have evolved from single inbound and outbound processing to a complex collaborative operation process across warehouse areas, equipment and stages, which puts forward higher requirements for process organization, task connection and warehouse location association.

[0003] However, in existing automated warehouse sorting solutions, one approach organizes processes according to a single task type or fixed operation path, making it difficult to uniformly receive multi-source tasks, extract attributes, and encapsulate operation objects. It is also difficult to accurately match the carrier type, operation area, and equipment capabilities, which easily leads to problems such as rough process diversion and insufficient equipment adaptation. Another approach lacks an effective decoupling and correlation maintenance mechanism between sorting, caching, inspection, return to warehouse, and outbound processes, which can easily cause downstream waiting to affect the upstream cycle time. Furthermore, unclear warehouse location correspondence and discontinuous connection occur during inspection and return to warehouse, return of cable scraps to warehouse, and outbound caching and transfer. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by providing a method for decoupling sorting tasks in a multi-process collaborative automated warehouse. This method aims to uniformly receive multi-source business tasks, establish basic material attribute information and material operation objects, and match associated equipment information based on carrier type, operation area, and target operation process. This ensures that tasks have a unified data carrier and equipment attributes before entering the execution layer. Simultaneously, by constructing segmented operation chains and unified associated information, sorting, caching, inspection, return to warehouse, and outbound processes are segmented and associated as needed, achieving time decoupling and location mapping continuity between processes. This improves operational continuity and return accuracy in multi-process collaborative scenarios.

[0005] Therefore, this application provides a method for decoupling sorting tasks in an automated warehouse for multi-process collaboration, including the following steps: Step S100: Receive multi-source business tasks and extract basic task information, establish basic material attribute information and material operation objects, determine the target operation process, match associated equipment information, and output a set of material operation objects. Step S200: Extract process segmentation judgment information based on the set of material operation objects, establish basic process segmentation results, construct process segmentation chains for sorting and caching, cutting and sampling caching for inspection, and pre-outbound caching platform transfer and loading, and output the segmented operation chain; Step S300: Extract the original storage location information, current cache location information and original stack type association information based on the segmented operation chain, establish basic association relationships, configure the pre-inspection destacking and sorting association relationship, the residual material return to the original storage location correspondence relationship and the sorting outbound cache association relationship, and output unified association information; Step S400: Based on the material basic attribute information, segmented operation chain and unified association information, extract the material actual form judgment information, establish the sorting execution method judgment result, configure the automatic sorting execution chain, manual sorting execution chain, abnormal manual palletizing execution chain, cable cutting execution chain and pallet outbound execution chain, and output the sorting execution chain result; Step S500: Extract the return-to-warehouse recovery judgment information based on the segmented operation chain, unified association information and sorting execution chain results, establish the return-to-warehouse recovery judgment result, configure the detection return-to-warehouse reorganization execution chain, the direct return-to-warehouse execution chain for box-type detection materials and the return-to-warehouse execution chain for cable surplus materials, and output the return-to-warehouse execution result; Step S600: Based on the material basic attribute information, segmented operation chain, unified association information and return to warehouse execution results, extract the warehouse return verification judgment information, establish the warehouse return verification judgment result and inventory execution result, configure the manual anomaly handling execution chain, and output the verification execution result.

[0006] As a preferred embodiment of the present invention, step S100 specifically includes: Step S100.1: Receive multi-source business tasks and extract basic task information; establish basic material attribute information based on the basic task information; and establish material operation objects based on the basic material attribute information.

[0007] Step S100.2: Determine the target operation process based on the material operation object, match the associated equipment information based on the target operation process, and output the set of material operation objects.

[0008] As a preferred embodiment of the present invention, step S200 specifically includes: Step S200.1: Extract process segmentation judgment information based on the set of material operation objects, calculate process segmentation trigger coefficient based on process segmentation judgment information and establish basic process segmentation results, and establish a shuttle garage sorting and caching process segmentation chain based on basic process segmentation results.

[0009] Step S200.2: Configure the segmented chain of the cutting, sampling, and cache delivery process, configure the segmented chain of the pre-outbound cache platform transfer and loading process, and output the segmented operation chain.

[0010] As a preferred embodiment of the present invention, step S300 specifically includes: Step S300.1: Extract the original storage location information, current cache location information and original pallet type association information based on the segmented operation chain, establish basic association relationships, and configure the pre-inspection depalletizing and sorting association relationships.

[0011] Step S300.2: Configure the correspondence between the original storage location before cutting and the original storage location for leftover materials after cutting, configure the sorting outbound cache association relationship and output unified association information.

[0012] As a preferred embodiment of the present invention, S400 specifically includes: Step S400.1: Extract material actual form determination information based on material basic attribute information, segmented operation chain and unified association information, calculate sorting execution mode determination coefficient and establish sorting execution mode determination result, and configure automatic sorting execution chain and manual sorting execution chain based on sorting execution mode determination result.

[0013] Step S400.2: Configure the abnormal manual palletizing execution chain, cable cutting execution chain, and pallet outbound execution chain, and output the sorting execution chain results.

[0014] As a preferred embodiment of the present invention, step S500 specifically includes: Step S500.1: Extract the return-to-warehouse recovery judgment information based on the segmented operation chain, unified association information and sorting execution chain results, calculate the return-to-warehouse recovery matching coefficient and establish the return-to-warehouse recovery judgment result, and configure the detection return-to-warehouse reorganization execution chain based on the return-to-warehouse recovery judgment result.

[0015] Step S500.2: Based on the return-to-warehouse recovery judgment result, configure the direct return-to-warehouse execution chain for box-type inspection materials in the flat area of ​​the distribution network and the return-to-original warehouse execution chain for cable surplus materials, and output the return-to-warehouse execution result.

[0016] As a preferred embodiment of the present invention, step S600 specifically includes: Step S600.1: Extract the warehousing and warehousing verification judgment information based on the material basic attribute information, segmented operation chain, unified association information and warehousing execution results, calculate the warehousing and warehousing verification pass coefficient and establish the warehousing and warehousing verification judgment result, extract the automatic inventory judgment information based on the inventory segment, calculate the automatic inventory consistency coefficient, and establish the automatic inventory execution result or the manual inventory execution result.

[0017] Step S600.2: Configure the manual exception handling execution chain based on the inbound return verification judgment result, inventory execution result and sorting execution chain result, and output the verification execution result.

[0018] Obtain the material operation objects corresponding to the manual verification and judgment results of the inbound and return to the warehouse, obtain the material operation objects corresponding to the manual inventory execution results, obtain the material operation objects with abnormal status corresponding to the abnormal status information in the sorting execution chain results, obtain the abnormal workstation location and the manual sorting station location, and configure the manual abnormal handling execution chain.

[0019] When the sorting execution chain result corresponds to an automatic sorting execution chain or a manual sorting execution chain, and the abnormal status information corresponds to an abnormal status, the material operation object is transferred to the manual sorting station for manual abnormality handling. When the sorting execution chain result corresponds to an abnormal manual palletizing execution chain, and the abnormal status information corresponds to an abnormal status, the material operation object is transferred to the abnormal workstation for manual abnormality handling. The inbound return inspection and verification execution chain, automatic inventory execution chain, manual inventory execution chain, and manual abnormality handling execution chain are uniformly coded, and the verification execution result is output. The verification execution result includes: material identification, verification execution chain type, verification location code, verification completion status, and abnormality handling status.

[0020] In summary, this application provides a decoupling method for sorting tasks in an automated warehouse oriented towards multi-process collaboration. It determines the automatic or manual sorting execution chain based on the actual form of the materials and combines mechanisms such as detection and return to the warehouse for reorganization, return of cable scraps to their original storage location, inbound and return verification, automatic inventory counting, and manual anomaly handling to form a complete closed loop covering task access, process execution, return to the warehouse for recovery, and result verification. This not only alleviates the problem of rhythm interference when multiple tasks are running in parallel and reduces the risk of misaligned returns, scrap material confusion, and cache mismatch caused by broken links, but also improves the stability, accuracy, and overall collaborative efficiency of automated warehouse sorting execution. Attached Figure Description

[0021] Figure 1 This is an overall flowchart of a method for decoupling sorting tasks in an automated warehouse for multi-process collaboration, provided in an embodiment of this application. Detailed Implementation

[0022] Please refer to Figure 1 The diagram illustrates a flow of one embodiment of a method for decoupling sorting tasks in an automated warehouse for multi-process collaboration, according to the present disclosure.

[0023] like Figure 1 As shown, a method for decoupling sorting tasks in an automated warehouse for multi-process collaboration includes the following steps: Step S100: Receive multi-source business tasks and extract basic task information; establish basic material attribute information based on the basic task information; establish material operation objects based on the basic material attribute information; determine the target operation process based on the material operation objects; match associated equipment information based on the target operation process and output a set of material operation objects.

[0024] Step S200: Extract process segmentation judgment information based on the set of material operation objects, calculate process segmentation trigger coefficient based on process segmentation judgment information and establish basic process segmentation results, establish a shuttle garage sorting and caching process segmentation chain based on basic process segmentation results, configure the cutting, sampling, caching and inspection process segmentation chain, configure the pre-outbound caching platform transfer and loading process segmentation chain, and output the segmented operation chain.

[0025] Step S300: Extract the original storage location information, current cache location information and original stack type association information based on the segmented operation chain, establish basic association relationships, configure the depalletizing and sorting association relationship before inspection, configure the correspondence between the original storage location before cutting and the return of leftover materials to the original storage location after cutting, configure the sorting outbound cache association relationship and output unified association information.

[0026] Step S400: Extract material actual form determination information based on material basic attribute information, segmented operation chain and unified association information, calculate sorting execution mode determination coefficient and establish sorting execution mode determination result, configure automatic sorting execution chain and manual sorting execution chain based on sorting execution mode determination result, configure abnormal manual palletizing execution chain, cable cutting execution chain and pallet outbound execution chain, and output sorting execution chain result.

[0027] Step S500: Extract the return-to-warehouse recovery judgment information based on the segmented operation chain, unified association information and sorting execution chain results, calculate the return-to-warehouse recovery matching coefficient and establish the return-to-warehouse recovery judgment result, configure the detection return-to-warehouse reorganization execution chain based on the return-to-warehouse recovery judgment result, configure the direct return-to-warehouse execution chain for box-type detection materials in the distribution network flat area and the return-to-original warehouse location execution chain for cable surplus materials based on the return-to-warehouse recovery judgment result, and output the return-to-warehouse execution result.

[0028] Step S600: Extract inbound and return-to-warehouse verification judgment information based on material basic attribute information, segmented operation chain, unified association information and return-to-warehouse execution results; calculate the inbound and return-to-warehouse verification pass coefficient and establish inbound and return-to-warehouse verification judgment results; extract automatic inventory judgment information based on inventory segment; calculate automatic inventory consistency coefficient and establish automatic inventory execution results or manual inventory execution results; configure manual anomaly handling execution chain based on inbound and return-to-warehouse verification judgment results, inventory execution results and sorting execution chain results, and output verification execution results.

[0029] In some specific embodiments, step S100 specifically includes: Step S100.1: Receive multi-source business tasks and extract basic task information; establish basic material attribute information based on the basic task information; and establish material operation objects based on the basic material attribute information.

[0030] It receives inbound tasks, outbound tasks, inspection tasks, inspection return tasks, inventory tasks, and transfer tasks issued by the power grid management platform's supply chain domain, and extracts task number, task type, material identifier, material category, packaging form, carrier type, operation quantity, operation area, starting position, target position, and operation priority from these tasks.

[0031] The work area includes: shuttle garage, distribution network flat area, main network stacking area and detection center. The starting position is used to represent the current position of the material to be processed, the target position is used to represent the target arrival position of the material to be processed, and the work priority is used to represent the execution order of different business tasks.

[0032] By uniformly receiving and extracting fields from various business tasks issued by the power grid management platform's supply chain domain, the previously scattered inbound, outbound, inspection, inspection-return-to-warehouse, inventory, and transfer businesses can be managed through a single task entry point. This provides a complete data foundation for establishing a unified material operation object and improves task identification efficiency and task organization standardization in multi-business parallel scenarios.

[0033] Based on the task number, task type, material identification, material category, packaging form, vehicle type, work area, starting position, and target position, establish basic material attribute information corresponding to the materials to be processed. The basic material attribute information shall include at least the following: material identification information, material category information, packaging form information, vehicle type information, work area information, starting position information, and target position information.

[0034] The carrier types include: pallets, bins, storage cages, and containers. Material category information is used to characterize the business category to which the materials to be processed belong. Packaging form information is used to characterize the external packaging form of the materials to be processed. Carrier type information is used to characterize the carrier category that carries the materials to be processed. Work area information is used to characterize the warehouse area work attributes corresponding to the materials to be processed.

[0035] By structuring material categories, packaging forms, carrier types, and operating areas, order instruction information in business tasks can be transformed into basic material attribute information that can be identified by warehousing equipment, enabling different materials to have a unified, clear, and verifiable attribute expression form before entering the automated warehousing process.

[0036] Based on the material identification information, material category information, packaging form information, carrier type information, operation area information, starting location information, and target location information, establish a material operation object that corresponds one-to-one with the material to be processed. The material operation object includes at least: material identification, material category, carrier type, storage area, original storage location, target operation process, and related equipment information.

[0037] The storage area is used to characterize the storage area to which the material to be processed currently belongs. The original storage location is used to characterize the actual storage location of the material to be processed when the task is started. The target operation process is used to characterize the operation process type of the material to be processed from the start of the task to the completion of the task. The associated equipment information is used to characterize the set of equipment participating in the flow operation of the material to be processed.

[0038] The business task information, material attribute information, and warehousing execution information are uniformly encapsulated through material operation objects.

[0039] By establishing material operation objects, the materials to be processed can be elevated from material items in business tasks to operation units in warehousing execution, so that each material to be processed has a unified data carrier in the subsequent path planning, equipment scheduling, sorting and transfer, detection connection and return to the warehouse control process.

[0040] Step S100.2: Determine the target operation process based on the material operation object, match the associated equipment information based on the target operation process, and output the set of material operation objects.

[0041] Based on the vehicle type corresponding to pallets, bins, storage cages, and containers, as well as the corresponding work areas of shuttle garages, distribution network flat areas, main network stacking areas, and testing centers, the work objects are matched and the target work processes corresponding to the work objects are determined.

[0042] When the vehicle type is a pallet and the work area is a shuttle garage, the target work process includes: shuttle storage and retrieval work process. When the vehicle type is a bin and the work area is an inspection center, the target work process includes: inspection and transfer work process. When the vehicle type is a storage cage and the work area is a main network stacking area, the target work process includes: stacking and handling work process. When the vehicle type is a container and the work area is a distribution network flat area, the target work process includes: flat transfer work process. The target work process is used to define the standard work direction corresponding to the material operation object under the current business task.

[0043] By using both vehicle type and work area as the basis for determining the target work process, the process determination logic can simultaneously meet the material carrying conditions and warehouse operation conditions, avoiding problems such as equipment mismatch, warehouse mismatch, and discontinuous process connection caused by rough diversion based solely on business task type.

[0044] Based on the shuttle storage and retrieval operation process, the inspection and transfer operation process, the stacking and handling operation process, and the flat transfer operation process, the associated equipment information is matched with the material operation objects. The associated equipment information includes shuttle cars, elevators, conveyor lines, sorting robots, manual sorting tables, AGVs, precision overhead cranes, and cable cutting machines.

[0045] When the target workflow is a shuttle access workflow, the associated equipment information includes: shuttle car, hoist, and conveyor line. When the target workflow is an inspection and transfer workflow, the associated equipment information includes: conveyor line, AGV, and manual sorting station. When the target workflow is a stacking and handling workflow, the associated equipment information includes: precision overhead crane and AGV. When the target workflow is a horizontal transfer workflow, the associated equipment information includes: AGV, conveyor line, and sorting robot. When the material category is cable and the target workflow includes a cable processing step, the associated equipment information further includes: cable cutting machine. After matching the associated equipment information, a set of material operation objects for subsequent operation scheduling and path allocation is output.

[0046] By further matching the target operation process with the associated equipment information, the core equipment and connecting equipment involved in the operation can be identified in advance before the materials enter the execution stage. This allows the material operation objects to not only have business attributes and process attributes, but also equipment attributes that directly face the execution layer, thereby helping to shorten the subsequent scheduling response time.

[0047] In some specific embodiments, step S200 specifically includes: Step S200.1: Extract process segmentation judgment information based on the set of material operation objects, calculate process segmentation trigger coefficient based on process segmentation judgment information and establish basic process segmentation results, and establish a shuttle garage sorting and caching process segmentation chain based on basic process segmentation results.

[0048] Obtain information on material identifiers, material categories, vehicle types, storage areas, original storage locations, target operation processes, and associated equipment from the set of material operation objects. Combine this with task type, starting location, and target location to extract process segmentation judgment information corresponding to the material operation objects.

[0049] The process segmentation determination information includes: task segmentation determination information, process continuity determination information, vehicle compatibility determination information, warehouse area connection determination information, and equipment connection determination information.

[0050] The task segmentation determination information is used to characterize the operational segmentation requirements corresponding to inbound tasks, outbound tasks, inspection tasks, inspection return tasks, inventory tasks, and transfer tasks. The process continuity determination information is used to characterize the continuity between adjacent execution links in the target operation process. The vehicle adaptation determination information is used to characterize the transfer relationship between pallets, bins, storage cages, and containers. The warehouse area connection determination information is used to characterize the operational boundaries between the shuttle garage, the distribution network flat area, the main network stacking area, and the inspection center. The equipment connection determination information is used to characterize the connection relationship between shuttle cars, elevators, conveyor lines, sorting robots, manual sorting tables, AGVs, precision overhead cranes, and cable cutting machines.

[0051] By first extracting the process segmentation judgment information, we can independently extract the task attributes, vehicle attributes, warehouse attributes, and equipment attributes that are directly related to the process segment from the set of material operation objects, thereby establishing a unified judgment basis for subsequent process segmentation.

[0052] Based on the task segmentation determination information, process continuity determination information, vehicle compatibility determination information, warehouse connection determination information, and equipment connection determination information, the process segmentation trigger coefficient corresponding to the material operation object is calculated. The calculation of the process segmentation trigger coefficient is as follows: In the formula, Indicates the trigger coefficient for process segments. Indicates the task segmentation coefficient. Indicates the process continuity correction factor. Indicates the vehicle compatibility factor. Indicates the reservoir area connection coefficient. This indicates the equipment connection coefficient.

[0053] The value range of the task segmentation coefficient, process continuous correction coefficient, vehicle adaptation coefficient, warehouse connection coefficient, and equipment connection coefficient is set to 0 to 1. The threshold of the process segmentation trigger coefficient is set to 0.60. When the process segmentation trigger coefficient is greater than or equal to 0.60, process segmentation is performed on the material operation object. When the process segmentation trigger coefficient is less than 0.60, the material operation object is kept in direct flow.

[0054] After segmenting the process for material handling objects, a basic process segmentation result is established, which includes: warehousing segment, sorting segment, buffer segment, inspection segment, return segment, outbound segment, inventory segment, and transfer segment.

[0055] By setting a process segmentation trigger coefficient, the decision on whether to segment a process can be transformed from an experience-based judgment to a quantitative one, thereby reducing the problem of inconsistent process splitting standards under conditions of multiple parallel services.

[0056] Select material operation objects whose warehouse area is a shuttle garage and whose task type is inspection task or outbound task, and obtain the end position of sorting section, the access position of buffer section, the start position of inspection section and the start position of outbound section. Based on the end position of sorting section, the access position of buffer section, the start position of inspection section, the start position of outbound section and related equipment information, establish post-sorting buffer judgment information.

[0057] The post-sorting cache determination information includes: sorting waiting determination information, downstream access determination information, and cache acceptance determination information. The post-sorting cache insertion coefficient is calculated as follows: In the formula: This represents the buffer insertion factor after sorting. This represents the sorting waiting coefficient. Indicates the downstream access latency coefficient. This represents the cache acceptance factor.

[0058] The sorting waiting coefficient, downstream access delay coefficient, and buffer acceptance coefficient are set to a range of 0 to 1. The threshold for the post-sorting buffer insertion coefficient is set to 0.55. When the post-sorting buffer insertion coefficient is greater than or equal to 0.55, a process segment chain of sorting segment, buffer segment, and inspection segment is established for the inspection task in the shuttle garage, and a process segment chain of sorting segment, buffer segment, and outbound segment is established for the outbound task in the shuttle garage. When the post-sorting buffer insertion coefficient is less than 0.55, the sorting segment and inspection segment are directly connected, or the sorting segment and outbound segment are directly connected.

[0059] By prioritizing the establishment of segmented chains for the post-sorting buffer process, the sorting operations, inspection operations, and outbound operations in the shuttle garage can be decoupled in time, reducing the impact of downstream workstation waiting on the sorting cycle time.

[0060] Step S200.2: Configure the segmented chain of the cutting, sampling, and cache delivery process, configure the segmented chain of the pre-outbound cache platform transfer and loading process, and output the segmented operation chain.

[0061] The system filters out materials that are located in a distribution network flat area, are classified as cable materials, and are assigned as inspection tasks. It also obtains information on the associated equipment, such as cable cutting machines, AGVs, conveyor lines, and inspection centers.

[0062] Based on the material category, carrier type, target operation process, and associated equipment information of cable materials, the cable material testing task is divided into process segments, resulting in the cutting and sampling segment, the buffer segment, and the testing segment.

[0063] The cutting and sampling section is used to characterize the cutting and sampling process of cable materials in the distribution network flat area. The buffer section is used to characterize the temporary storage process of cable materials in the three-dimensional rack buffer area or the inbound and outbound buffer area. The inspection section is used to characterize the process of transferring cable materials from the buffer location to the inspection center.

[0064] The threshold for determining the inspection access is set to 0.50. When the inspection access value corresponding to the inspection center access status is less than 0.50, the cable materials are imported from the cutting and sampling section to the buffer section. When the inspection access value corresponding to the inspection center access status is greater than or equal to 0.50, the cable materials are imported from the buffer section to the inspection section.

[0065] By establishing a segmented process chain for cutting, sampling, caching, and testing, the sampling operation corresponding to the cable cutting machine and the testing operation corresponding to the testing center can be separated, thereby improving the cycle stability of cable material testing tasks.

[0066] Filter material operation objects whose vehicle type is pallet and whose task type is outbound task, and obtain the original storage location, pre-outbound cache location, platform location and loading location.

[0067] Based on the original storage location, pre-outbound buffer location, platform location, loading location, and associated equipment information, the whole pallet outbound task is divided into process segments, resulting in the pre-outbound buffer segment, platform transfer segment, and loading segment.

[0068] The pre-outbound buffer section characterizes the process of palletized materials being collected and ready for dispatch in the inbound / outbound buffer area; the platform transfer section characterizes the process of transferring palletized materials from the inbound / outbound buffer area to the platform location; and the loading section characterizes the process of outputting palletized materials from the platform location to the vehicle loading location. The calculation of the pre-outbound segment determination coefficient is as follows: In the formula, This represents the pre-outbound segmentation judgment coefficient. This represents the platform time window matching coefficient. Indicates the continuity coefficient of platform transfer. This indicates the coefficient for maintaining the integrity of the entire pallet.

[0069] The platform time window matching coefficient, platform transfer continuity coefficient, and whole pallet integrity retention coefficient are set to a range of 0 to 1. The threshold value of the pre-outbound segment judgment coefficient is set to 0.58. When the pre-outbound segment judgment coefficient is greater than or equal to 0.58, a process segment chain of pre-outbound buffer segment, platform transfer segment, and loading segment is established.

[0070] The receiving section, sorting section, buffer section, inspection section, return section, outbound section, inventory section, transfer section, cutting and sampling section, pre-outbound buffer section, platform transfer section, and loading section are sequentially connected to establish a segmented operation chain corresponding to the material operation object. The segmented operation chain includes: first segment identifier, middle segment identifier, last segment identifier, inter-segment transfer direction, inter-segment equipment connection relationship, and inter-segment position connection relationship. The segmented operation chain is output and used for buffer position allocation, pre-inspection preparation, inspection return connection, and outbound transfer control in subsequent steps.

[0071] In some specific embodiments, step S300 specifically includes: Step S300.1: Extract the original storage location information, current cache location information and original pallet type association information based on the segmented operation chain, establish basic association relationships, and configure the pre-inspection depalletizing and sorting association relationships.

[0072] Obtain the sorting segment, cutting and sampling segment, inspection segment, outbound segment, buffer segment, and return segment in the segmented operation chain, and extract the original storage location information, current buffer location information, and original stack type association information corresponding to the material operation object.

[0073] The original storage location information is used to characterize the actual storage location of the material operation object before it enters the sorting section, cutting and sampling section, inspection section, or outbound section. The current buffer location information is used to characterize the temporary storage location of the material operation object after it enters the automated racking buffer area or the inbound / outbound buffer area. The original stack type association information is used to characterize the original stacking structure relationship of the material operation object before sorting or cutting. The original stack type association information includes: original stack type identifier, original stack level information, and original stack sequence information.

[0074] By first extracting the original storage location information, the current cache location information, and the original stack type association information, the relationships of sorting and temporary storage, reassembling back to the original stack type, returning surplus materials to the original storage location, and outbound cache can be uniformly incorporated into the same association basis.

[0075] Based on the original storage location information, current cache location information, and original stack type association information, a basic association relationship corresponding to the material operation object is established. The basic association relationship includes: original storage location code, current cache location code, original stack type identifier, association establishment time, and association maintenance status.

[0076] Based on the original storage location integrity, the current cache location integrity, the original stack type integrity, and the associated timeliness integrity, a basic association integrity coefficient is calculated. The basic association integrity coefficient is calculated as follows: In the formula: It is the basic correlation integrity coefficient. It refers to the integrity of the original storage location. It is the current cache bit integrity. It is the integrity of the original stack. It relates to the timeliness and completeness of the information. It is the number of basic related dimensions. The value is 4.

[0077] The basic association integrity coefficient threshold is set to 0.75. When the basic association integrity coefficient is greater than or equal to 0.75, the association retention status is set to effective association status. When the basic association integrity coefficient is less than 0.75, the association retention status is set to pending data entry status.

[0078] By establishing basic relationships, the correspondence between the original storage location, the current buffer location, and the original stack type can be maintained after the material operation object leaves the original storage location, preventing the connection chain from being broken during subsequent inspection and return to storage and buffer transfer.

[0079] Material handling objects that enter the sorting section and are subsequently connected to the inspection section are selected, and the location of the material handling objects on the automated rack before sorting and the original stack type association information are recorded. Based on the location of the automated rack, the original stack type identifier, the original stack level information and the original stack sequence information, the pre-inspection depalletizing and sorting association relationship is established. The pre-inspection depalletizing and sorting association relationship includes: the location of the automated rack before sorting, the original stack type identifier, the original stack level information and the original stack sequence information.

[0080] When the material handling object completes the inspection section and enters the return section, the return to the warehouse is restored based on the position of the automated rack before sorting, the original stack level information, and the original stack sequence information.

[0081] By establishing a correlation between depalletizing and sorting before inspection, a direct basis can be provided for reassembling the original stack after inspection, thereby improving the accuracy of the return-to-warehouse recovery process.

[0082] Step S300.2: Configure the correspondence between the original storage location before cutting and the original storage location for leftover materials after cutting, configure the sorting outbound cache association relationship and output unified association information.

[0083] Select the cable materials entering the cutting and sampling section and record the original storage location information before cutting and the remaining material information after cutting. Based on the original storage location information before cutting and the remaining material information after cutting, establish a correspondence between the original storage location before cutting and the original storage location of the remaining material after cutting. The remaining material information after cutting includes: remaining material identifier, remaining material length value, and remaining material return status. Based on the remaining material length value and the storage length value before cutting, calculate the remaining material return to the original storage location retention coefficient. The calculation of the remaining material return to the original storage location retention coefficient is as follows: In the formula: It is the coefficient for maintaining the original storage location of surplus materials. This is the length of the remaining material. It is the length value stored before trimming.

[0084] The threshold for the retention coefficient of leftover materials returning to their original storage location is set to 0.20. When the retention coefficient is greater than or equal to 0.20, the leftover materials after cutting will be returned to their original storage location before cutting. When the retention coefficient is less than 0.20, the leftover materials after cutting will be moved to the leftover material buffer location.

[0085] By establishing a correspondence between the original storage location before cutting and the original storage location of the leftover materials after cutting, it is possible to ensure that reusable leftover materials are given priority to return to the original storage system, thereby reducing the confusion in the location of leftover materials.

[0086] Material operation objects that enter the buffer segment and are subsequently connected to the outbound segment are selected, and the current buffer position information and outbound task identifier are recorded. Based on the current buffer position information and outbound task identifier, a sorting outbound buffer association relationship is established. The sorting outbound buffer association relationship includes: current buffer position code, outbound task identifier, target station code, and buffer continuity status. The basic association relationship, the pre-inspection depalletizing and sorting association relationship, the correspondence between the original storage location before cutting and the return of leftover materials to the original storage location after cutting, and the sorting outbound buffer association relationship are uniformly encoded, and unified association information is output. The unified association information is used for subsequent steps such as return to storage recovery, return of leftover materials to storage, and outbound buffer scheduling.

[0087] In some specific embodiments, S400 specifically includes: Step S400.1: Extract material actual form determination information based on material basic attribute information, segmented operation chain and unified association information, calculate sorting execution mode determination coefficient and establish sorting execution mode determination result, and configure automatic sorting execution chain and manual sorting execution chain based on sorting execution mode determination result.

[0088] The system acquires information on the material category, packaging form, carrier type, task type, segmented operation chain, and unified association information corresponding to the material operation object. It also extracts information on the actual form of the material, including: whether it can be automatically sorted, the shape and size of the material, the stability of the packaging, and abnormal status information.

[0089] Based on information such as whether automatic sorting is possible, material shape and size, packaging stability, and abnormal status, a sorting execution method determination coefficient is calculated. The sorting execution method determination coefficient is calculated as follows: In the formula: It is the judgment coefficient for sorting execution method. It is the automatic sorting adaptation coefficient. It is the material shape and size adaptation coefficient. It is the packaging stability coefficient. It is the abnormal state correction coefficient.

[0090] The automatic sorting adaptation coefficient, material shape and size adaptation coefficient, packaging stability coefficient, and abnormal state correction coefficient are set to a range of 0 to 1. The threshold for the sorting execution method judgment coefficient is set to 0.60. When the sorting execution method judgment coefficient is greater than or equal to 0.60 and the abnormal state information corresponds to the normal state, an automatic sorting execution method judgment result is established. When the sorting execution method judgment coefficient is less than 0.60 or the abnormal state information corresponds to the abnormal state, a manual sorting execution method judgment result is established.

[0091] Obtain the material operation objects corresponding to the automatic sorting execution method determination results and the material operation objects corresponding to the manual sorting execution method determination results. For the material operation objects corresponding to the automatic sorting execution method determination results, obtain the associated equipment information of shuttle cars, elevators, conveyor lines and sorting robots, and configure the automatic sorting execution chain.

[0092] When a material is placed into the automated sorting chain, a shuttle car takes it out of its original storage location and transfers it to a sorting robot via a lift or conveyor line. The sorting robot then performs automated sorting. For the material that is determined by the manual sorting method, the robot obtains the associated equipment information of the conveyor line, AGV, and manual sorting station, and configures the manual sorting chain.

[0093] When materials enter the manual sorting chain, they are transferred to the manual sorting station by a conveyor line or AGV, where they are manually sorted.

[0094] Step S400.2: Configure the abnormal manual palletizing execution chain, cable cutting execution chain, and pallet outbound execution chain, and output the sorting execution chain results.

[0095] For material operation objects whose task type is warehousing task, whose packaging form information corresponds to bulk material warehousing form, and whose abnormal status information corresponds to abnormal status, obtain the location corresponding to the abnormal workstation, and configure the abnormal manual stacking execution chain. When the material operation object enters the abnormal manual stacking execution chain, manual stacking is performed at the abnormal workstation. For material operation objects whose material category information corresponds to cable materials, whose task type is inspection task, and whose segmented operation chain includes cutting and sampling segment, buffer segment, and inspection segment, obtain the associated equipment information corresponding to the precision gantry crane and cable cutting machine, and configure the cable cutting execution chain.

[0096] When a material operation object enters the cable cutting execution chain, a precision gantry crane transports the cable material to the cable cutting area, where the cable cutting machine performs the cutting according to the inspection requirements. After cutting, the material is imported into the buffer segment and the inspection segment. For material operation objects with pallet as the carrier type, outbound task as the task type, and segmented operation chain including pre-outbound buffer segment, platform transfer segment, and loading segment, the associated equipment information, current buffer position information, and target platform code of the shuttle car are obtained, and the whole pallet outbound execution chain is configured.

[0097] When materials enter the palletized outbound execution chain, a shuttle car transports the materials to the automated racking buffer area. After receiving the outbound task, the materials are transferred to the inbound / outbound platform and loading / unloading buffer area. The automatic sorting execution chain, manual sorting execution chain, abnormal manual palletizing execution chain, cable cutting execution chain, and palletized outbound execution chain are coded, and the sorting execution chain results are output.

[0098] In some specific embodiments, step S500 specifically includes: Step S500.1: Extract the return-to-warehouse recovery judgment information based on the segmented operation chain, unified association information and sorting execution chain results, calculate the return-to-warehouse recovery matching coefficient and establish the return-to-warehouse recovery judgment result, and configure the detection return-to-warehouse reorganization execution chain based on the return-to-warehouse recovery judgment result.

[0099] The process acquires the detection completion status information, current buffer position information, original storage location information, original stack type association information, pre-delivery depalletizing and sorting association relationship, and sorting execution chain results corresponding to the material operation objects in the segmented operation chain, including the inspection delivery segment and the return storage segment. It also extracts the return storage recovery judgment information corresponding to the material operation objects. The return storage recovery judgment information includes: detection completion status information, original stack type recovery requirement information, original storage location matching information, inspection area corridor passage information, and current buffer position continuation information.

[0100] The detection completion status information is used to characterize the completion status of the material handling object after the detection center completes the non-destructive test. The original stack type restoration requirement information is used to characterize whether the material handling object needs to be reassembled and returned to the warehouse according to the original stack type identifier, original stack level information and original stack sequence information. The original warehouse location matching information is used to characterize whether the original warehouse location information corresponding to the material handling object is complete and available. The inspection area corridor passage information is used to characterize the corridor passage status of the AGV returning from the detection center to the shuttle garage. The current buffer position continuation information is used to characterize the continuous status of the material handling object entering the return section from the position corresponding to the current buffer position information.

[0101] Based on the inspection completion status information, original pallet type restoration requirement information, original storage location matching information, inspection area corridor access information, and current buffer location continuation information, the return-to-warehouse restoration matching coefficient is calculated. The calculation of the return-to-warehouse restoration matching coefficient is as follows: In the formula: It is the matching coefficient for returning to the warehouse. It is the detection completion coefficient. It is the original stack recovery coefficient. It is the original storage location matching coefficient. It is the current cache bit continuation coefficient.

[0102] The values ​​of the detection completion coefficient, original stack type recovery coefficient, original storage location matching coefficient, and current cache location continuation coefficient are set to a range of 0 to 1. The threshold for the return-to-warehouse recovery matching coefficient is set to 0.62. When the return-to-warehouse recovery matching coefficient is greater than or equal to 0.62, a return-to-warehouse recovery judgment result is established. When the return-to-warehouse recovery matching coefficient is less than 0.62, the material operation object is kept at the position corresponding to the current cache location information, and the return-to-warehouse completion status is set to the pending return-to-warehouse status.

[0103] The system obtains the material operation object corresponding to the return-to-warehouse recovery judgment result, the associated equipment information of the AGV, the associated equipment information of the conveyor line, the associated equipment information of the shuttle, the location of the inspection area corridor, and the access location of the shuttle garage. It also configures the inspection return-to-warehouse reorganization execution chain. When the inspection center completes the non-destructive test and the inspection completion status information corresponds to the completion status, the AGV will send the material operation object back to the shuttle garage via the inspection area corridor.

[0104] When the sorting execution chain result corresponds to the automatic sorting execution chain, the conveyor line imports the material work object into the sorting robot, and performs automatic sorting and reorganization according to the original stack type identification, original stack level information and original stack sequence information. When the sorting execution chain result corresponds to the manual sorting execution chain, the conveyor line or AGV imports the material work object into the manual sorting station, and performs manual sorting and reorganization according to the original stack type identification, original stack level information and original stack sequence information.

[0105] Once the original stack type identification, original stack level information, and original stack sequence information are restored, the conveyor line and shuttle car will send the material operation object back to the original storage location corresponding to the original storage location information.

[0106] By configuring the inspection and return-to-warehouse reorganization execution chain, the returned materials after inspection can be reorganized back into the original stack type according to the original stack type association information, and then sent back to the original warehouse location according to the original warehouse location information, thereby ensuring that the inspection and return-to-warehouse process is consistent with the original storage structure.

[0107] Step S500.2: Based on the return-to-warehouse recovery judgment result, configure the direct return-to-warehouse execution chain for box-type inspection materials in the flat area of ​​the distribution network and the return-to-original warehouse execution chain for cable surplus materials, and output the return-to-warehouse execution result.

[0108] The system filters the work area information to correspond to the power distribution network flat area, the material category information to correspond to the box-type materials, and the task type to correspond to the completed status information of the detection task. It obtains the manual handling access location, AGV access location and original warehouse location information, and configures the direct return to warehouse execution chain for box-type detection materials in the power distribution network flat area.

[0109] When the material handling object enters the distribution network flat area and the box-type inspection material is directly returned to the warehouse execution chain, the material handling object is directly transported back to the original warehouse location corresponding to the original warehouse location information by manual or AGV. The material category information is filtered to correspond to cable materials, and the segmented operation chain includes the cutting and sampling section and the material handling object with the cutting completion status information corresponding to the completion status. The associated equipment information corresponding to the precision gantry crane, the original warehouse location information before cutting, the leftover material information after cutting, and the correspondence between the original warehouse location before cutting and the return of the leftover material to the original warehouse location after cutting are obtained, and the cable leftover material return to the original warehouse location execution chain is configured.

[0110] When the material operation object enters the cable scrap return to original storage location execution chain, the original storage location corresponding to the scrap after cutting is determined according to the correspondence between the original storage location before cutting and the original storage location after cutting. Then, the scrap after cutting is transported back to the original storage location corresponding to the original storage location information before cutting by a precision gantry crane. The detection return and reorganization execution chain, the direct return to storage execution chain for box-type detection materials in the flat area of ​​the distribution network, and the cable scrap return to original storage location execution chain are uniformly coded, and the return execution result is output. The return execution result includes: material identification, return execution chain type, original storage location code, original stack type restoration status, and return completion status.

[0111] By configuring the direct return-to-warehouse execution chain for box-type inspection materials in the flat distribution network area and the return-to-original-warehouse execution chain for cable scraps, it is possible to directly return box-type inspection materials to their original warehouse location and return cable scraps to their original warehouse location, thereby maintaining the continuity of the original warehouse location in different return scenarios.

[0112] In some specific embodiments, step S600 specifically includes: Step S600.1: Extract the warehousing and warehousing verification judgment information based on the material basic attribute information, segmented operation chain, unified association information and warehousing execution results, calculate the warehousing and warehousing verification pass coefficient and establish the warehousing and warehousing verification judgment result, extract the automatic inventory judgment information based on the inventory segment, calculate the automatic inventory consistency coefficient, and establish the automatic inventory execution result or the manual inventory execution result.

[0113] The screening process includes material operation objects in the inbound segment whose packaging form information corresponds to full pallet inbound or bulk material inbound, as well as material operation objects corresponding to the return execution results. It obtains material category information, packaging form information, and carrier type information from the basic material attribute information, obtains the original storage location information and current cache location information from the unified association information, and obtains the inbound / outbound platform location and the return segment access location.

[0114] Standard weight and standard external dimensions are determined based on material category information, packaging form information, and carrier type information. The weight and external dimension detection equipment corresponding to the inbound / outbound platform location are obtained, as well as the weight and external dimension detection equipment corresponding to the return section access location. Based on the weight detection results, external dimension detection results, and packaging stability information, inbound / return verification judgment information is extracted. The inbound / return verification judgment information includes: weight compliance information, external dimension compliance information, and packaging stability information.

[0115] Based on the weight compliance information, dimensional compliance information, and packaging stability information, the inbound / return-to-warehouse verification pass factor is calculated. The calculation of the inbound / return-to-warehouse verification pass factor is as follows: In the formula: It is the pass coefficient for the warehousing and return verification. It is the weight compliance factor. It is the external dimensional conformity factor. It is the packaging stability coefficient.

[0116] The weight compliance coefficient, dimensional compliance coefficient, and packaging stability coefficient are set to a range of 0 to 1. A weight deviation threshold of 3% is set. When the absolute value of the deviation between the measured weight value and the standard weight value is less than or equal to 3%, the weight compliance coefficient is recorded as 1. When the absolute value of the deviation is greater than 3%, the weight compliance coefficient decreases proportionally to the deviation. Similarly, a dimensional deviation threshold of 5mm is set. When the absolute value of the deviation between the measured dimensional value and the standard dimensional value is less than or equal to 5mm, the dimensional compliance coefficient is recorded as 1. When the absolute value of the deviation is greater than 5mm, the dimensional compliance coefficient decreases proportionally to the deviation.

[0117] The threshold for the inbound and return verification pass coefficient is set to 0.65. When the inbound and return verification pass coefficient is greater than or equal to 0.65, an inbound and return verification pass result is established. When the inbound and return verification pass coefficient is less than 0.65, an inbound and return manual verification result is established.

[0118] For the material operation objects corresponding to the manual verification and judgment results of warehousing and returning to the warehouse, obtain the sorting location at the platform entrance, and perform manual sorting at the sorting location at the platform entrance or the access location of the returning section. Then, perform weight detection and external dimension detection again to form the warehousing and returning inspection and verification execution chain.

[0119] The task type is selected as inventory task and the segmented operation chain includes an inventory segment for material operation objects. The corresponding photographed and transmitted images, image recognition results, weight detection results, external dimension detection results and current inventory storage location code are obtained for the inventory segment. Automatic inventory judgment information is extracted, which includes: image recognition consistency information, weight comparison consistency information, external dimension comparison consistency information and inventory anomaly number information.

[0120] Based on the consistency information from image recognition, weight comparison, and external dimensions comparison, an automatic inventory consistency coefficient is calculated. The calculation of the automatic inventory consistency coefficient is as follows: In the formula: It is the consistency coefficient for automatic inventory counting. It is the image recognition consistency coefficient. It is the weight comparison consistency coefficient. It is the coefficient for consistency of external dimensions.

[0121] The image recognition consistency coefficient, weight comparison consistency coefficient, and dimensional comparison consistency coefficient are set to a range of 0 to 1. The image recognition confidence threshold is set to 0.90. When the image recognition confidence is greater than or equal to 0.90, the image recognition consistency coefficient is recorded as 1. When the image recognition confidence is less than 0.90, the image recognition consistency coefficient is set proportionally to the confidence level. The weight comparison deviation threshold is set to 2%. When the absolute value of the deviation between the detected weight value and the standard weight value is less than or equal to 2%, the weight comparison consistency coefficient is recorded as 1. When the absolute value of the deviation between the detected weight value and the standard weight value is greater than 2%, the weight comparison consistency coefficient decreases proportionally to the deviation. The dimensional comparison deviation threshold is set to 5mm. When the absolute value of the deviation between the detected dimensional value and the standard dimensional value is less than or equal to 5mm, the dimensional comparison consistency coefficient is recorded as 1. When the absolute value of the deviation between the detected dimensional value and the standard dimensional value is greater than 5mm, the dimensional comparison consistency coefficient decreases proportionally to the deviation.

[0122] Set the automatic inventory consistency coefficient threshold to 0.67. When the automatic inventory consistency coefficient is greater than or equal to 0.67, establish the automatic inventory execution result and configure the automatic inventory execution chain. When the automatic inventory consistency coefficient is less than 0.67, record the number of inventory anomalies and execute the photo return, image recognition, weight detection and external dimension detection again.

[0123] The threshold for the number of inventory count anomalies is set to 3. When the number of inventory count anomalies is less than 3, the automatic inventory count execution chain continues to review. When the number of inventory count anomalies is greater than or equal to 3, the abnormal inventory location is set to a sealed state for the inventory location corresponding to the current inventory location code, and a manual inventory count execution result is established. The manual inventory count execution chain is configured. The sealed state of the abnormal inventory location is used to indicate that the inventory location corresponding to the current inventory location code is in a locked state of suspended inbound tasks, suspended outbound tasks, and suspended transfer tasks before the manual inventory count is completed.

[0124] Step S600.2: Configure the manual exception handling execution chain based on the inbound return verification judgment result, inventory execution result and sorting execution chain result, and output the verification execution result.

[0125] Obtain the material operation objects corresponding to the manual verification and judgment results of the inbound and return to the warehouse, obtain the material operation objects corresponding to the manual inventory execution results, obtain the material operation objects with abnormal status corresponding to the abnormal status information in the sorting execution chain results, obtain the abnormal workstation location and the manual sorting station location, and configure the manual abnormal handling execution chain.

[0126] When the sorting execution chain result corresponds to an automatic sorting execution chain or a manual sorting execution chain, and the abnormal status information corresponds to an abnormal status, the material operation object is transferred to the manual sorting station for manual abnormality handling. When the sorting execution chain result corresponds to an abnormal manual palletizing execution chain, and the abnormal status information corresponds to an abnormal status, the material operation object is transferred to the abnormal workstation for manual abnormality handling. The inbound return inspection and verification execution chain, automatic inventory execution chain, manual inventory execution chain, and manual abnormality handling execution chain are uniformly coded, and the verification execution result is output. The verification execution result includes: material identification, verification execution chain type, verification location code, verification completion status, and abnormality handling status.

[0127] In practical applications, the system first receives tasks for warehousing, outbound, inspection, inspection return, inventory, and transfer. It then extracts the task number, task type, material identifier, material category, packaging form, carrier type, work area, starting position, target position, and work priority to establish basic material attribute information and encapsulate it into a material operation object.

[0128] Secondly, the target operation process is determined based on the vehicle type and the work area. The matching of shuttle cars, hoists, conveyor lines, sorting robots, AGVs, precision overhead cranes and cable cutters is completed, and a set of material operation objects is output to provide a unified execution unit for subsequent scheduling and route allocation.

[0129] Next, extract information on task segmentation, process continuity, vehicle adaptation, warehouse area connection, and equipment connection. When the process segmentation trigger coefficient reaches 0.60, establish the basic process segmentation result. When the post-sorting cache insertion coefficient of the shuttle garage task reaches 0.55, establish the segment chain of sorting segment, cache segment, inspection segment, or outbound segment.

[0130] Then, the cable inspection task is performed in the form of cutting and sampling section, buffer section and inspection section. The inspection access value is 0.50 as the threshold. When the pre-outbound segment judgment coefficient of the pallet outbound task reaches 0.58, the pre-outbound buffer section, platform transfer section and loading section are established and connected in sequence to form a segmented operation chain.

[0131] Subsequently, the original storage location, current cache location, and original stack type association information are extracted. When the basic association integrity coefficient reaches 0.75, the association remains valid. When the coefficient for returning surplus materials to the original storage location reaches 0.20, the materials are returned to the original storage location. When the sorting execution method judgment coefficient reaches 0.60 and the status is normal, automatic sorting is initiated; otherwise, manual sorting is initiated.

[0132] Finally, when the return-to-warehouse matching coefficient reaches 0.62, the detection return-to-warehouse reorganization, direct return of enclosures and cable surplus materials are performed. When the return-to-warehouse verification pass coefficient reaches 0.65, the verification is passed. The weight deviation threshold is 3%, the external dimension deviation threshold is 5mm, and the automatic inventory consistency coefficient reaches 0.67 to complete the inventory. After 3 abnormalities, manual processing is required.

Claims

1. A method for decoupling sorting tasks in an automated warehouse for multi-process collaboration, characterized in that, Includes the following steps: S100: Receive multi-source business tasks and extract basic task information, establish basic material attribute information and material operation objects, determine the target operation process, match associated equipment information, and output a set of material operation objects. S200: Extract process segmentation judgment information based on the set of material operation objects, establish basic process segmentation results, construct process segmentation chains for sorting and caching, cutting and sampling caching for inspection, and pre-outbound caching platform transfer and loading, and output segmented operation chains; S300: Based on the segmented operation chain, extract the original storage location information, current cache location information and original stack type association information, establish basic association relationships, configure the pre-inspection destacking and sorting association relationship, the residual material return to the original storage location correspondence relationship and the sorting outbound cache association relationship, and output unified association information; S400 extracts material actual form determination information based on basic material attribute information, segmented operation chain and unified association information, establishes sorting execution method determination results, configures automatic sorting execution chain, manual sorting execution chain, abnormal manual palletizing execution chain, cable cutting execution chain and pallet outbound execution chain, and outputs sorting execution chain results. S500 extracts return-to-warehouse recovery judgment information based on segmented operation chains, unified association information, and sorting execution chain results; establishes return-to-warehouse recovery judgment results; configures the inspection return-to-warehouse reorganization execution chain, the direct return-to-warehouse execution chain for box-type inspection materials, and the return-to-warehouse execution chain for cable surplus materials; and outputs the return-to-warehouse execution results. S600 extracts inbound and return-to-warehouse verification judgment information based on material basic attribute information, segmented operation chain, unified association information and return-to-warehouse execution results, establishes inbound and return-to-warehouse verification judgment results and inventory execution results, configures manual anomaly handling execution chain, and outputs verification execution results.

2. The method for decoupling sorting tasks in an automated warehouse oriented towards multi-process collaboration as described in claim 1, characterized in that, S100 specifically includes: S100.1 Receive multi-source business tasks and extract basic task information, establish basic material attribute information based on the basic task information, and establish material operation objects based on the basic material attribute information. Receive inbound tasks, outbound tasks, inspection tasks, inspection return tasks, inventory tasks, and transfer tasks issued by the power grid management platform supply chain domain, and extract task number, task type, material identification, material category, packaging form, carrier type, operation quantity, operation area, starting position, target position, and operation priority from inbound tasks, outbound tasks, inspection tasks, inspection return tasks, inventory tasks, and transfer tasks; The work area includes: shuttle garage, distribution network flat area, main network stacking area and detection center. The starting position is used to represent the current position of the material to be processed, the target position is used to represent the target arrival position of the material to be processed, and the work priority is used to represent the execution order of different business tasks. Based on the task number, task type, material identification, material category, packaging form, vehicle type, work area, starting position, and target position, establish basic material attribute information corresponding to the materials to be processed. The basic material attribute information shall include at least the following: material identification information, material category information, packaging form information, vehicle type information, work area information, starting position information, and target position information. The carrier types include: pallets, bins, storage cages and containers. Material category information is used to characterize the business category to which the materials to be processed belong. Packaging form information is used to characterize the external packaging form of the materials to be processed. Carrier type information is used to characterize the carrier category that carries the materials to be processed. Operation area information is used to characterize the warehouse operation attributes of the materials to be processed. Based on the material identification information, material category information, packaging form information, carrier type information, operation area information, starting location information, and target location information, establish a material operation object that corresponds one-to-one with the material to be processed. The material operation object shall include at least: material identification, material category, carrier type, warehouse area, original warehouse location, target operation process, and associated equipment information. The storage area is used to characterize the storage area to which the material to be processed currently belongs. The original storage location is used to characterize the actual storage location of the material to be processed when the task is started. The target operation process is used to characterize the operation process type of the material to be processed from the start of the task to the completion of the task. The associated equipment information is used to characterize the set of equipment participating in the flow operation of the material to be processed. By using material operation objects, business task information, material attribute information, and warehousing execution information are uniformly encapsulated; S100.2 Determine the target operation process based on the material operation object, match the associated equipment information based on the target operation process, and output the set of material operation objects; Based on the vehicle type corresponding to pallets, bins, storage cages and containers, as well as the work areas corresponding to shuttle garages, distribution network flat areas, main network stacking areas and testing centers, the work objects are matched and the target work process corresponding to the work objects is determined. When the vehicle type is a pallet and the work area is a shuttle garage, the target work process includes: shuttle storage and retrieval work process; when the vehicle type is a bin and the work area is an inspection center, the target work process includes: inspection and transfer work process; when the vehicle type is a storage cage and the work area is a main network stacking area, the target work process includes: stacking and handling work process; when the vehicle type is a container and the work area is a distribution network flat area, the target work process includes: flat transfer work process. The target work process is used to define the standard work direction corresponding to the material operation object under the current business task. Based on the shuttle storage and retrieval operation process, the inspection and transfer operation process, the stacking and handling operation process, and the flat transfer operation process, the associated equipment information is matched with the material operation objects. The associated equipment information includes shuttle cars, elevators, conveyor lines, sorting robots, manual sorting tables, AGVs, precision overhead cranes, and cable cutting machines. When the target workflow is a shuttle access workflow, the associated equipment information includes: shuttle car, hoist, and conveyor line. When the target workflow is an inspection and transfer workflow, the associated equipment information includes: conveyor line, AGV, and manual sorting station. When the target workflow is a stacking and handling workflow, the associated equipment information includes: precision overhead crane and AGV. When the target workflow is a horizontal transfer workflow, the associated equipment information includes: AGV, conveyor line, and sorting robot. When the material category is cable and the target workflow includes a cable processing step, the associated equipment information further includes: cable cutting machine. After matching the associated equipment information, a set of material operation objects for subsequent operation scheduling and path allocation is output.

3. The method for decoupling sorting tasks in an automated warehouse oriented towards multi-process collaboration as described in claim 1, characterized in that, S200 specifically includes: S200.1 Extract process segmentation judgment information based on the set of material operation objects, calculate process segmentation trigger coefficient based on process segmentation judgment information and establish basic process segmentation results, and establish a shuttle garage sorting and caching process segmentation chain based on basic process segmentation results. Obtain the material identifier, material category, vehicle type, storage area, original storage location, target operation process and associated equipment information from the material operation object set, and extract the process segmentation judgment information corresponding to the material operation object in combination with the task type, starting position and target position; The process segmentation determination information includes: task segmentation determination information, process continuity determination information, vehicle adaptation determination information, warehouse area connection determination information, and equipment connection determination information. The task segmentation determination information is used to characterize the operational segmentation requirements corresponding to inbound tasks, outbound tasks, inspection tasks, inspection return tasks, inventory tasks, and transfer tasks. The process continuity determination information is used to characterize the continuity between adjacent execution links in the target operation process. The vehicle adaptation determination information is used to characterize the transfer relationship between pallets, bins, storage cages, and containers. The warehouse area connection determination information is used to characterize the operational boundaries between the shuttle garage, the distribution network flat area, the main network stacking area, and the inspection center. The equipment connection determination information is used to characterize the connection relationship between shuttle cars, elevators, conveyor lines, sorting robots, manual sorting tables, AGVs, precision overhead cranes, and cable cutting machines. Based on the task segmentation determination information, process continuity determination information, vehicle compatibility determination information, warehouse area connection determination information, and equipment connection determination information, calculate the process segmentation trigger coefficient corresponding to the material operation object. The value range of the task segmentation coefficient, process continuous correction coefficient, vehicle adaptation coefficient, warehouse connection coefficient, and equipment connection coefficient is set to 0 to 1. The threshold of the process segmentation trigger coefficient is set to 0.

60. When the process segmentation trigger coefficient is greater than or equal to 0.60, process segmentation is performed on the material operation object. When the process segmentation trigger coefficient is less than 0.60, the material operation object is kept in direct flow. After segmenting the process for material handling objects, a basic process segmentation result is established, which includes: warehousing segment, sorting segment, buffer segment, inspection segment, return segment, outbound segment, inventory segment, and transfer segment. Filter material operation objects whose warehouse area is a shuttle garage and whose task type is inspection task or outbound task, and obtain the end position of sorting section, the access position of buffer section, the start position of inspection section and the start position of outbound section. Based on the end position of sorting section, the access position of buffer section, the start position of inspection section, the start position of outbound section and related equipment information, establish post-sorting buffer judgment information. The sorting-after-caching determination information includes: sorting waiting determination information, downstream access determination information, and cache acceptance determination information; The sorting waiting coefficient, downstream access delay coefficient, and buffer acceptance coefficient are set to a range of 0 to 1. The threshold for the post-sorting buffer insertion coefficient is set to 0.

55. When the post-sorting buffer insertion coefficient is greater than or equal to 0.55, a process segment chain of sorting segment, buffer segment, and inspection segment is established for the detection task in the shuttle garage, and a process segment chain of sorting segment, buffer segment, and outbound segment is established for the outbound task in the shuttle garage. When the post-sorting buffer insertion coefficient is less than 0.55, the sorting segment and inspection segment are directly connected, or the sorting segment and outbound segment are directly connected. S200.2 Configure the segmented chain for the cutting, sampling, and buffering inspection process, configure the segmented chain for the pre-outbound buffering platform transfer and loading process, and output the segmented operation chain; Filter the material operation objects whose warehouse area is a distribution network flat area, whose material category is cable material, and whose task type is inspection task, and obtain the associated equipment information of cable cutting machine, AGV, conveyor line and inspection center; Based on the material category, carrier type, target operation process and associated equipment information of cable materials, the cable material testing task is divided into process segments to obtain the cutting and sampling segment, buffer segment and testing segment. The cutting and sampling section is used to characterize the cutting and sampling process of cable materials in the distribution network flat area; the buffer section is used to characterize the temporary storage process of cable materials in the three-dimensional rack buffer area or the inbound and outbound buffer area; and the inspection section is used to characterize the process of transferring cable materials from the buffer location to the inspection center. The threshold for determining the inspection access is set to 0.

50. When the inspection access value corresponding to the inspection center access status is less than 0.50, the cable materials are imported from the cutting and sampling section to the buffer section. When the inspection access value corresponding to the inspection center access status is greater than or equal to 0.50, the cable materials are imported from the buffer section to the inspection section. Filter material operation objects whose vehicle type is pallet and whose task type is outbound task, and obtain the original storage location, pre-outbound cache location, platform location and loading location; Based on the original storage location, pre-outbound buffer location, platform location, loading location, and associated equipment information, the whole pallet outbound task is divided into process segments to obtain the pre-outbound buffer segment, platform transfer segment, and loading segment. The pre-outbound buffer section is used to characterize the process of palletized materials being collected and ready for dispatch in the inbound / outbound buffer area; the platform transfer section is used to characterize the process of transferring palletized materials from the inbound / outbound buffer area to the platform location; and the loading section is used to characterize the process of outputting palletized materials from the platform location to the vehicle loading location. The platform time window matching coefficient, platform transfer continuity coefficient, and whole pallet integrity retention coefficient are set to a range of 0 to 1. The threshold value of the pre-outbound segment judgment coefficient is set to 0.

58. When the pre-outbound segment judgment coefficient is greater than or equal to 0.58, a process segment chain of pre-outbound buffer segment, platform transfer segment, and loading segment is established. The receiving section, sorting section, buffer section, inspection section, return section, outbound section, inventory section, transfer section, cutting and sampling section, pre-outbound buffer section, platform transfer section, and loading section are sequentially connected to establish a segmented operation chain corresponding to the material operation object. The segmented operation chain includes: first segment identifier, middle segment identifier, last segment identifier, inter-segment transfer direction, inter-segment equipment connection relationship, and inter-segment position connection relationship. The segmented operation chain is output and used for buffer position allocation, pre-inspection preparation, inspection return connection, and outbound transfer control in subsequent steps.

4. The method for decoupling sorting tasks in an automated warehouse oriented towards multi-process collaboration as described in claim 1, characterized in that, The S300 specifically includes: S300.1 Extract the original storage location information, current cache location information and original pallet type association information based on the segmented operation chain, establish basic association relationships, and configure the pre-inspection depalletizing and sorting association relationships; Obtain the sorting segment, cutting and sampling segment, inspection segment, outbound segment, buffer segment, and return segment in the segmented operation chain, and extract the original storage location information, current buffer location information, and original stack type association information corresponding to the material operation object; The original storage location information is used to characterize the actual storage location of the material operation object before it enters the sorting section, cutting and sampling section, inspection section, or outbound section. The current buffer location information is used to characterize the temporary storage location of the material operation object after it enters the automated racking buffer area or inbound / outbound buffer area. The original stack type association information is used to characterize the original stacking structure relationship of the material operation object before sorting or cutting. The original stack type association information includes: original stack type identifier, original stack level information, and original stack sequence information. Based on the original storage location information, current cache location information, and original stack type association information, a basic association relationship corresponding to the material operation object is established. The basic association relationship includes: original storage location code, current cache location code, original stack type identifier, association establishment time, and association maintenance status. The basic association integrity coefficient is calculated based on the original storage location integrity, the current cache location integrity, the original stack type integrity, and the associated timeliness integrity. The basic association integrity coefficient threshold is set to 0.

75. When the basic association integrity coefficient is greater than or equal to 0.75, the association retention status is set to effective association status. When the basic association integrity coefficient is less than 0.75, the association retention status is set to pending data entry status. Select material handling objects that enter the sorting section and are subsequently connected to the inspection section, and record the location of the material handling objects on the automated rack before sorting and the original stack type association information. Based on the location of the automated rack, the original stack type identifier, the original stack level information, and the original stack sequence information, establish the pre-inspection depalletizing and sorting association relationship. The pre-inspection depalletizing and sorting association relationship includes: the location of the automated rack before sorting, the original stack type identifier, the original stack level information, and the original stack sequence information. When the material handling object completes the inspection section and enters the return section, the return to the warehouse is restored according to the position of the automated rack before sorting, the original stack level information and the original stack sequence information. S300.2 Configure the correspondence between the original storage location before cutting and the original storage location of the leftover material after cutting, configure the sorting outbound cache association relationship and output unified association information; Select the cable materials entering the cutting and sampling section and record the original storage location information before cutting and the leftover material information after cutting. Based on the original storage location information before cutting and the leftover material information after cutting, establish the correspondence between the original storage location before cutting and the return of the leftover material to the original storage location. The leftover material information after cutting includes: leftover material identifier, leftover material length value and leftover material return status. Calculate the leftover material return to the original storage location retention coefficient based on the leftover material length value and the storage length value before cutting. Set the threshold for the retention coefficient of leftover materials returning to their original storage location to 0.

20. When the retention coefficient of leftover materials returning to their original storage location is greater than or equal to 0.20, the leftover materials after cutting will be returned to their original storage location before cutting. When the retention coefficient of leftover materials returning to their original storage location is less than 0.20, the leftover materials after cutting will be moved to the leftover material buffer location. Material operation objects that enter the buffer segment and are subsequently connected to the outbound segment are selected, and the current buffer position information and outbound task identifier are recorded. Based on the current buffer position information and outbound task identifier, a sorting outbound buffer association relationship is established. The sorting outbound buffer association relationship includes: current buffer position code, outbound task identifier, target station code, and buffer continuity status. The basic association relationship, the pre-inspection depalletizing and sorting association relationship, the correspondence between the original storage location before cutting and the return of leftover materials to the original storage location after cutting, and the sorting outbound buffer association relationship are uniformly encoded, and unified association information is output. The unified association information is used for subsequent steps such as return to storage recovery, return of leftover materials to storage, and outbound buffer scheduling.

5. The method for decoupling sorting tasks in an automated warehouse oriented towards multi-process collaboration as described in claim 1, characterized in that, The S400 specifically includes: S400.

1. Based on the material basic attribute information, segmented operation chain and unified association information, extract the material actual form judgment information, calculate the sorting execution method judgment coefficient and establish the sorting execution method judgment result, and configure the automatic sorting execution chain and manual sorting execution chain based on the sorting execution method judgment result. Obtain information on the material category, packaging form, carrier type, task type, segmented operation chain, and unified association information corresponding to the material operation object, and extract information on the actual form of the material. The information on the actual form of the material includes: whether it can be automatically sorted, the shape and size of the material, the stability of the packaging, and the abnormal status information. Based on information such as whether automatic sorting is possible, material shape and size, packaging stability, and abnormal status, calculate the sorting execution method determination coefficient. The automatic sorting adaptation coefficient, material shape and size adaptation coefficient, packaging stability coefficient, and abnormal state correction coefficient are set to a range of 0 to 1. The threshold for the sorting execution method judgment coefficient is set to 0.

60. When the sorting execution method judgment coefficient is greater than or equal to 0.60 and the abnormal state information corresponds to the normal state, an automatic sorting execution method judgment result is established. When the sorting execution method judgment coefficient is less than 0.60 or the abnormal state information corresponds to the abnormal state, a manual sorting execution method judgment result is established. Obtain the material operation objects corresponding to the automatic sorting execution method determination results and the material operation objects corresponding to the manual sorting execution method determination results. For the material operation objects corresponding to the automatic sorting execution method determination results, obtain the associated equipment information of shuttle cars, elevators, conveyor lines and sorting robots, and configure the automatic sorting execution chain. When a material operation object enters the automated sorting execution chain, the shuttle car takes the material operation object out of the original storage location and transfers it to the sorting robot via the elevator or conveyor line. The sorting robot performs automated sorting. For the material operation object corresponding to the result of the manual sorting execution method, it obtains the associated equipment information of the conveyor line, AGV and manual sorting station, and configures the manual sorting execution chain. When materials enter the manual sorting execution chain, the conveyor line or AGV will transfer the materials to the manual sorting station, where manual sorting will be performed. S400.2 Configure the abnormal manual palletizing execution chain, cable cutting execution chain, and pallet outbound execution chain, and output the sorting execution chain results; For material operation objects whose task type is warehousing task, whose packaging form information corresponds to bulk material warehousing form, and whose abnormal status information corresponds to abnormal status, obtain the location corresponding to the abnormal workstation, and configure the abnormal manual stacking execution chain. When the material operation object enters the abnormal manual stacking execution chain, manual stacking is performed at the abnormal workstation. For material operation objects whose material category information corresponds to cable materials, whose task type is inspection task, and whose segmented operation chain includes cutting and sampling segment, buffer segment, and inspection segment, obtain the associated equipment information corresponding to the precision overhead crane and cable cutting machine, and configure the cable cutting execution chain. When a material operation object enters the cable cutting execution chain, a precision gantry crane transports the cable material to the cable cutting area, and the cable cutting machine performs cutting according to the inspection requirements. After cutting, the material is imported into the buffer segment and the inspection segment. For material operation objects with pallet as the carrier type, outbound task as the task type, and segmented operation chain including pre-outbound buffer segment, platform transfer segment and loading segment, the associated equipment information, current buffer position information and target platform code of the shuttle car are obtained, and the whole pallet outbound execution chain is configured. When materials enter the palletized outbound execution chain, a shuttle car transports the materials to the automated racking buffer area. After receiving the outbound task, the materials are transferred to the inbound / outbound platform and loading / unloading buffer area. The automatic sorting execution chain, manual sorting execution chain, abnormal manual palletizing execution chain, cable cutting execution chain, and palletized outbound execution chain are coded, and the sorting execution chain results are output.

6. The method for decoupling sorting tasks in an automated warehouse oriented towards multi-process collaboration as described in claim 1, characterized in that, The S500 specifically includes: S500.1 Extract return-to-warehouse recovery judgment information based on segmented operation chain, unified association information and sorting execution chain results, calculate return-to-warehouse recovery matching coefficient and establish return-to-warehouse recovery judgment result, and configure the detection return-to-warehouse reorganization execution chain based on the return-to-warehouse recovery judgment result; The process acquires the detection completion status information, current buffer position information, original storage location information, original stack type association information, pre-delivery depalletizing and sorting association relationship, and sorting execution chain results corresponding to the material operation objects in the segmented operation chain, including the inspection delivery segment and the return storage segment. It also extracts the return storage recovery judgment information corresponding to the material operation objects. The return storage recovery judgment information includes: detection completion status information, original stack type recovery requirement information, original storage location matching information, inspection area corridor passage information, and current buffer position continuation information. The detection completion status information is used to characterize the completion status of the material operation object after the detection center completes the non-destructive test. The original stack type restoration requirement information is used to characterize whether the material operation object needs to be reassembled and returned to the warehouse according to the original stack type identifier, original stack level information and original stack sequence information. The original warehouse location matching information is used to characterize whether the original warehouse location information corresponding to the material operation object is complete and available. The inspection area corridor passage information is used to characterize the corridor passage status of the AGV returning from the detection center to the shuttle garage. The current buffer position continuation information is used to characterize the continuous status of the material operation object entering the return section from the position corresponding to the current buffer position information. Based on the inspection completion status information, original stack type restoration requirement information, original storage location matching information, inspection area corridor passage information, and current buffer location continuity information, calculate the return to storage restoration matching coefficient. The range of values ​​for the detection completion coefficient, original stack type recovery coefficient, original storage location matching coefficient, and current cache location continuation coefficient is set to 0 to 1. The threshold for the return-to-warehouse recovery matching coefficient is set to 0.

62. When the return-to-warehouse recovery matching coefficient is greater than or equal to 0.62, a return-to-warehouse recovery judgment result is established. When the return-to-warehouse recovery matching coefficient is less than 0.62, the material operation object is kept at the position corresponding to the current cache location information, and the return-to-warehouse completion status is set to the pending return-to-warehouse status. Obtain the material operation object corresponding to the return-to-warehouse recovery judgment result, the associated equipment information of the AGV, the associated equipment information of the conveyor line, the associated equipment information of the shuttle, the location of the inspection area corridor and the access location of the shuttle garage, and configure the inspection return-to-warehouse reorganization execution chain. When the inspection center completes the non-destructive test and the inspection completion status information corresponds to the completion status, the AGV will send the material operation object back to the shuttle garage via the inspection area corridor. When the sorting execution chain result corresponds to the automatic sorting execution chain, the conveyor line will import the material operation object into the sorting robot, and perform automatic sorting and reorganization according to the original stack type identification, original stack level information and original stack sequence information. When the sorting execution chain result corresponds to the manual sorting execution chain, the conveyor line or AGV will import the material operation object into the manual sorting station, and perform manual sorting and reorganization according to the original stack type identification, original stack level information and original stack sequence information. Once the original stack type identification, original stack level information and original stack sequence information have been restored, the conveyor line and shuttle car will send the material operation object back to the original storage location corresponding to the original storage location information. S500.

2. Based on the return-to-warehouse recovery judgment result, configure the direct return-to-warehouse execution chain for box-type testing materials in the flat area of ​​the distribution network and the return-to-original warehouse execution chain for cable surplus materials, and output the return-to-warehouse execution result; The system filters the work area information to correspond to the flat distribution network area, the material category information to correspond to the box-type materials, and the task type to correspond to the completed status information to correspond to the completed material operation object. It obtains the manual handling access location, AGV access location and original warehouse location information, and configures the direct return to warehouse execution chain for box-type inspection materials in the flat distribution network area. When the material operation object enters the distribution network flat area and the box-type inspection material is directly returned to the warehouse execution chain, the material operation object is directly transported back to the original warehouse location corresponding to the original warehouse location information by manual or AGV. The material category information is filtered to correspond to cable materials, and the segmented operation chain includes cutting and sampling sections and the material operation object with the cutting completion status information corresponding to the completion status. The associated equipment information corresponding to the precision gantry crane, the original warehouse location information before cutting, the leftover material information after cutting, and the correspondence between the original warehouse location before cutting and the return of the leftover material to the original warehouse location after cutting are obtained, and the cable leftover material return to the original warehouse location execution chain is configured. When the material operation object enters the cable scrap return to original storage location execution chain, the original storage location corresponding to the scrap after cutting is determined according to the correspondence between the original storage location before cutting and the original storage location after cutting. Then, the scrap after cutting is transported back to the original storage location corresponding to the original storage location information before cutting by a precision gantry crane. The detection return and reorganization execution chain, the direct return to storage execution chain for box-type detection materials in the flat area of ​​the distribution network, and the cable scrap return to original storage location execution chain are uniformly coded, and the return execution result is output. The return execution result includes: material identification, return execution chain type, original storage location code, original stack type restoration status, and return completion status.

7. The method for decoupling sorting tasks in an automated warehouse oriented towards multi-process collaboration as described in claim 1, characterized in that, The S600 specifically includes: S600.

1. Based on the basic attribute information of materials, segmented operation chain, unified association information and return to warehouse execution results, extract the return to warehouse verification judgment information, calculate the return to warehouse verification pass coefficient and establish the return to warehouse verification judgment result. Based on the inventory segment, extract the automatic inventory judgment information, calculate the automatic inventory consistency coefficient, and establish the automatic inventory execution result or the manual inventory execution result. The segmented operation chain includes material operation objects in the warehousing segment whose packaging form information corresponds to the whole pallet warehousing form or the bulk material warehousing form, as well as material operation objects corresponding to the return warehousing execution results. It obtains material category information, packaging form information and carrier type information from the basic material attribute information, obtains the original storage location information and current cache location information from the unified association information, and obtains the inbound / outbound station location and the return warehousing segment access location. Standard weight and standard external dimensions are determined based on material category information, packaging form information, and carrier type information. The weight detection equipment and external dimension detection equipment corresponding to the inbound / outbound platform location are obtained, as well as the weight detection equipment and external dimension detection equipment corresponding to the return section access location. Based on the weight detection results, external dimension detection results, and packaging stability information, inbound / return verification judgment information is extracted. The inbound / return verification judgment information includes: weight compliance information, external dimension compliance information, and packaging stability information. Calculate the inbound and return verification pass factor based on weight compliance information, dimensional compliance information, and packaging stability information. Set the threshold for the inbound and return verification pass coefficient to 0.

65. When the inbound and return verification pass coefficient is greater than or equal to 0.65, establish an inbound and return verification pass judgment result. When the inbound and return verification pass coefficient is less than 0.65, establish an inbound and return manual verification judgment result. For the material operation objects corresponding to the manual verification and judgment results of inbound and outbound materials, obtain the sorting location at the platform entrance, and perform manual sorting at the sorting location at the platform entrance or the access location of the outbound section. Then, perform weight and dimensional inspection again to form an inbound and outbound inspection and verification execution chain. The task type is selected as inventory task and the segmented operation chain includes an inventory segment for material operation objects. The corresponding photographed and transmitted images, image recognition results, weight detection results, external dimension detection results and current inventory location code are obtained for the inventory segment. Automatic inventory judgment information is extracted, which includes: image recognition consistency information, weight comparison consistency information, external dimension comparison consistency information and inventory anomaly number information. Based on the consistency information from image recognition, weight comparison, and external dimensions comparison, calculate the consistency coefficient for automatic inventory counting. The threshold for the number of inventory count anomalies is set to 3. When the number of inventory count anomalies is less than 3, the automatic inventory count execution chain continues to review. When the number of inventory count anomalies is greater than or equal to 3, the warehouse location corresponding to the current inventory warehouse location code is set to an abnormal warehouse location sealing state, and a manual inventory count execution result is established. The manual inventory count execution chain is configured. The abnormal warehouse location sealing state is used to indicate that the warehouse location corresponding to the current inventory warehouse location code is in a locked state of suspended inbound task, suspended outbound task, and suspended transfer task before the manual inventory count is completed. S600.2 Configure a manual exception handling execution chain based on the inbound return verification judgment result, inventory execution result and sorting execution chain result, and output the verification execution result; Get the material operation objects corresponding to the manual verification judgment results of inbound and return to the warehouse, get the material operation objects corresponding to the manual inventory execution results, get the material operation objects with abnormal status corresponding to the abnormal status information in the sorting execution chain results, get the abnormal workstation location and the manual sorting table location, and configure the manual abnormal handling execution chain. When the sorting execution chain result corresponds to an automatic sorting execution chain or a manual sorting execution chain, and the abnormal status information corresponds to an abnormal status, the material operation object is transferred to the manual sorting station for manual abnormality handling. When the sorting execution chain result corresponds to an abnormal manual palletizing execution chain, and the abnormal status information corresponds to an abnormal status, the material operation object is transferred to the abnormal workstation for manual abnormality handling. The inbound return inspection and verification execution chain, automatic inventory execution chain, manual inventory execution chain, and manual abnormality handling execution chain are uniformly coded, and the verification execution result is output. The verification execution result includes: material identification, verification execution chain type, verification location code, verification completion status, and abnormality handling status.

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