A raw material impurity removing device for silica sol processing

CN122583213APending Publication Date: 2026-08-18ANHUI ZHONGJIANG MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202610876725.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-06-17
Publication Date
2026-08-18

AI Technical Summary

Technical Problem

[0003]现有除杂设备大多通过筛网对硅溶胶原料进行过滤除杂,使用过程中筛孔极易被硅溶胶中的杂质堵塞,降低过滤效率,并且部分杂质会附着在筛网内壁上,难以清理,影响筛网的持续使用,而人工清理堵塞的筛网不仅费时费力,还会影响除杂加工的进度

Benefits of technology

[0011] The beneficial effects of this invention are as follows: The raw material impurity removal equipment for silica sol processing provided by this invention can simultaneously drive the toothed ring, cleaning mechanism and striking component to rotate through the drive motor, so that the screen cylinder rotates as a whole. With the rubber rod on the striking component continuously striking the screen cylinder, it can effectively prevent the screen holes from being blocked by impurities. At the same time, during the rotation of the screen cylinder, the push plate on the cleaning mechanism can reciprocate along the reciprocating screw, pushing out the impurities left inside the screen cylinder through the discharge chute. No manual cleaning is required, saving time and labor. It also prevents impurities from adhering and affecting the continuous filtration and impurity removal operation of the screen cylinder, thus ensuring the efficiency of filtration and impurity removal.

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Abstract

The application discloses a raw material impurity removing equipment for processing silica sol, which comprises a supporting frame, first and second vertical plates are fixedly connected to the top of the supporting frame, annular grooves are formed in the sides of the first and second vertical plates, two groups of the annular grooves are oppositely arranged, rotating rings are rotatably connected to the interiors of the two groups of the annular grooves, and a sieve cylinder is fixedly connected between the two groups of the rotating rings. The equipment has the following advantages: the driving motor can simultaneously drive the gear ring, the cleaning mechanism and the knocking assembly to move, so that the whole sieve cylinder rotates, the rubber rod on the knocking assembly continuously knocks the sieve cylinder, the sieve holes can be effectively prevented from being blocked by impurities, the push plate on the cleaning mechanism can reciprocate along the reciprocating wire rod during the rotation of the sieve cylinder, the impurities left in the interior of the sieve cylinder are pushed out through the discharge groove, manual cleaning is not needed, time and labor are saved, the impurities are prevented from adhering to affect the continuous filtering and impurity removing operation of the sieve cylinder, and the filtering and impurity removing efficiency is ensured.
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Description

Technical Field

[0001] This invention relates to the field of silica sol processing technology, specifically to a raw material impurity removal device for silica sol processing. Background Technology

[0002] Silica sol is a milky-white colloidal solution formed by uniformly dispersing nano-silica particles in water. Due to its nanoparticles, high specific surface area, and chemical reactivity, silica sol plays an irreplaceable role in many industrial fields such as precision casting, coatings and paints, papermaking, textiles, and chemical mechanical polishing. During the processing of silica sol, it is necessary to remove solid insoluble impurities or metal ion impurities to improve the product quality of silica sol.

[0003] Most existing impurity removal equipment filters silica sol raw materials through screens. During use, the screen holes are easily clogged by impurities in the silica sol, reducing filtration efficiency. Furthermore, some impurities adhere to the inner wall of the screen, making them difficult to clean and affecting the continuous use of the screen. Manually cleaning clogged screens is not only time-consuming and labor-intensive, but also affects the progress of the impurity removal process. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by providing a raw material impurity removal device for silica sol processing.

[0005] To achieve the above objectives, the present invention provides the following technical solution: A raw material impurity removal device for silica sol processing includes a support frame. A first vertical plate and a second vertical plate are fixedly connected to the top two sides of the support frame, respectively. An annular groove is formed on one side of both the first and second vertical plates. The two sets of annular grooves are arranged opposite to each other. A rotating ring is rotatably connected inside each set of annular grooves. A screen cylinder is fixedly connected between the two sets of rotating rings. A toothed ring is fixedly connected to the outer surface of the rotating ring on the first vertical plate. The screen cylinder has multiple sets of screen holes. A cleaning mechanism is provided on the first vertical plate and located inside the screen cylinder. A striking component is provided between the first and second vertical plates. A driving mechanism for driving the toothed ring, the cleaning mechanism, and the striking component is provided on the first vertical plate. A feed chute is formed on the second vertical plate.

[0006] Preferably, the driving mechanism includes a connecting frame, a first rotating rod, and a second rotating rod. Both the first and second rotating rods are rotatably connected to one side of the first upright plate. The connecting frame is fixedly connected to the first upright plate. A drive motor is fixedly mounted on the connecting frame. The drive end of the drive motor is fixedly connected to a first rotating shaft via a coupling. The other end of the first rotating shaft extends into a corresponding annular groove and is fixedly connected to a first gear. The first gear meshes with a gear ring. First synchronous pulleys are fixedly connected to the outer surfaces of both the first rotating rod and the first rotating shaft. A first synchronous belt is drivingly connected to the outer surfaces of the two sets of first synchronous pulleys. The first rotating rod is fixedly connected to the striking assembly. Second synchronous pulleys are fixedly connected to the outer surfaces of both the second rotating rod and the first rotating shaft. A second synchronous belt is drivingly connected to the outer surfaces of the two sets of second synchronous pulleys. The second rotating rod is fixedly connected to the cleaning mechanism.

[0007] Preferably, the striking assembly includes a second rotating shaft rotatably connected between the first upright plate and the second upright plate. The second rotating shaft is located above the sieve cylinder. Multiple sets of rubber rods are fixedly connected to the outer surface of the second rotating shaft. When the rubber rods rotate, they all contact the sieve cylinder. One side of the second rotating shaft passes through the first upright plate and is fixedly connected to the driving mechanism.

[0008] Preferably, the cleaning mechanism includes a mounting frame fixedly connected to the first vertical plate. A reciprocating screw is rotatably connected inside the mounting frame. A guide rod is fixedly connected inside the mounting frame. A guide block is slidably connected to the outer surface of the guide rod. A slider is threadedly connected to the outer surface of the reciprocating screw. The slider is fixedly connected to the guide block. A connecting rod is fixedly connected to the bottom of the slider. A push plate for cleaning the screen cylinder is fixedly connected to the bottom of the connecting rod. The push plate has an arc-shaped structure. A third rotating shaft is rotatably connected to one side of the mounting frame. The two ends of the third rotating shaft are fixedly connected to the reciprocating screw and the drive mechanism, respectively.

[0009] Preferably, a discharge trough is provided on one side of both the first and second upright plates, and a baffle is hinged to the top side of the discharge trough via a hinge member.

[0010] Preferably, push blocks are fixedly connected to both sides of the push plate.

[0011] The beneficial effects of this invention are as follows: The raw material impurity removal equipment for silica sol processing provided by this invention can simultaneously drive the toothed ring, cleaning mechanism and striking component to rotate through the drive motor, so that the screen cylinder rotates as a whole. With the rubber rod on the striking component continuously striking the screen cylinder, it can effectively prevent the screen holes from being blocked by impurities. At the same time, during the rotation of the screen cylinder, the push plate on the cleaning mechanism can reciprocate along the reciprocating screw, pushing out the impurities left inside the screen cylinder through the discharge chute. No manual cleaning is required, saving time and labor. It also prevents impurities from adhering and affecting the continuous filtration and impurity removal operation of the screen cylinder, thus ensuring the efficiency of filtration and impurity removal. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the basic structure of the present invention; Figure 2 This is a schematic diagram of the drive mechanism structure of the present invention; Figure 3 This is a schematic diagram of the structure from another perspective of the present invention; Figure 4 This is a schematic diagram of the first vertical plate structure of the present invention; Figure 5 This is a schematic diagram of the cleaning mechanism structure of the present invention. Detailed Implementation

[0013] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0014] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0015] like Figure 1 - Figure 5As shown, the present invention provides a raw material impurity removal device for silica sol processing, comprising a support frame 1, with a first vertical plate 2 and a second vertical plate 14 fixedly connected to the top two sides of the support frame 1 respectively. An annular groove 3 is provided on one side of both the first vertical plate 2 and the second vertical plate 14, and the two sets of annular grooves 3 are arranged opposite to each other. A rotating ring 4 is rotatably connected inside each set of annular grooves 3, and a sieve cylinder 5 is fixedly connected between the two sets of rotating rings 4. A toothed ring 6 is fixedly connected to the outer surface of the rotating ring 4 on the first vertical plate 2. The sieve cylinder 5 has multiple sets of sieve holes 7, and a cleaning mechanism 8 is provided on the first vertical plate 2, located inside the sieve cylinder 5. A striking component 9 is provided between the vertical plates 14. The first vertical plate 2 is provided with a driving mechanism 10 for driving the toothed ring 6, the cleaning mechanism 8 and the striking component 9. The second vertical plate 14 is provided with a feed chute 13. The driving mechanism 10 can drive the toothed ring 6, the cleaning mechanism 8 and the striking component 9 to move simultaneously, so that the screen cylinder 5 rotates as a whole. With the help of the striking component 9, the screen holes 7 can be effectively prevented from being blocked by impurities. At the same time, during the rotation of the screen cylinder 5, the cleaning mechanism 8 can clean the impurities in the screen cylinder 5 without manual cleaning, saving time and effort, and preventing impurities from adhering and affecting the continuous filtration and impurity removal operation of the screen cylinder 5, thus ensuring the efficiency of filtration and impurity removal.

[0016] The drive mechanism 10 includes a connecting frame 101, a first rotating rod 102, and a second rotating rod 103. Both the first rotating rod 102 and the second rotating rod 103 are rotatably connected to one side of the first upright plate 2. The connecting frame 101 is fixedly connected to the first upright plate 2. A drive motor 104 is fixedly mounted on the connecting frame 101. The drive end of the drive motor 104 is fixedly connected to a first rotating shaft 105 via a coupling. The other end of the first rotating shaft 105 extends into a corresponding annular groove 3 and is fixedly connected to a first gear 106. The first gear 106 meshes with a gear ring 6. First synchronous pulleys 107 are fixedly connected to the outer surfaces of both the first rotating rod 102 and the first rotating shaft 105. A first synchronous belt 108 is drively connected to the outer surfaces of the two sets of first synchronous pulleys 107. The first rotating rod 102 is fixedly connected to the striking assembly 9. The second rotating rod 102... The outer surfaces of the first rotating shaft 105 and the first rotating shaft 105 are fixedly connected with second synchronous pulleys 109. The outer surfaces of the two sets of second synchronous pulleys 109 are connected by a second synchronous belt 110. The second rotating rod 103 is fixedly connected to the cleaning mechanism 8. The drive motor 104 is started, and the drive motor 104 drives the first rotating shaft 105 to rotate. When the first rotating shaft 105 rotates, it drives the gear ring 6 to rotate through the first gear 106, which in turn drives the rotating ring 4 and the screen cylinder 5 to rotate as a whole between the first vertical plate 2 and the second vertical plate 14. This causes the silica sol raw material to be centrifugally screened in the screen cylinder 5 as the screen cylinder 5 rotates. The raw material that meets the requirements is discharged through the screen hole 7, and the impurities are trapped inside the screen cylinder 5. The rotation of the first rotating shaft 105 also drives the first rotating rod 102 and the second rotating rod 103 to rotate, thereby driving the cleaning mechanism 8 and the knocking assembly 9.

[0017] The striking component 9 includes a second rotating shaft 91 rotatably connected between the first vertical plate 2 and the second vertical plate 14. The second rotating shaft 91 is located above the screen cylinder 5. Multiple sets of rubber rods 92 are fixedly connected to the outer surface of the second rotating shaft 91. When the rubber rods 92 rotate, they all contact the screen cylinder 5. One side of the second rotating shaft 91 passes through the first vertical plate 2 and is fixedly connected to the drive mechanism 10. When the first rotating shaft 105 rotates, it drives the first rotating rod 102 to rotate through the first synchronous belt 108, which in turn drives the second rotating shaft 91 to rotate. The second rotating shaft 91 drives the multiple sets of rubber rods 92 on its surface to rotate, continuously striking the rotating screen cylinder 5, causing the screen cylinder 5 to vibrate, preventing impurities from clogging the screen holes 7, and ensuring the efficiency of screening and impurity removal.

[0018] The cleaning mechanism 8 includes a mounting frame 81 fixedly connected to the first vertical plate 2. A reciprocating screw 82 is rotatably connected inside the mounting frame 81. A guide rod 83 is fixedly connected inside the mounting frame 81. A guide block 84 is slidably connected to the outer surface of the guide rod 83. A slider 85 is threadedly connected to the outer surface of the reciprocating screw 82. The slider 85 is fixedly connected to the guide block 84. A connecting rod 86 is fixedly connected to the bottom of the slider 85. A push plate 87 for cleaning the screen cylinder 5 is fixedly connected to the bottom of the connecting rod 86. The push plate 87 has an arc-shaped structure. A third rotating shaft 88 is rotatably connected to one side of the mounting frame 81. The two ends of the third rotating shaft 88 are fixedly connected to the reciprocating screw 82 and the drive mechanism 10, respectively. The first vertical plate 2 and the second vertical plate... A discharge trough 11 is provided on one side of the screen cylinder 5. A baffle 12 is hinged to the top side of the discharge trough 11 through a hinge. The first rotating shaft 105 drives the second rotating rod 103 to rotate through the second synchronous belt 110. The second rotating rod 103 drives the reciprocating screw 82 to rotate through the third rotating shaft 88. Under the limiting and guiding action of the guide rod 83 and the guide block 84, the slider 85 drives the connecting rod 86 and the push plate 87 to reciprocate along the reciprocating screw 82. The arc-shaped push plate 87 moves along the inner wall of the screen cylinder 5. The push plate 87 pushes the impurities to move towards the discharge trough 11. The impurities push the baffle 12 and are discharged from the discharge trough 11, completing the automatic cleaning of impurities without the need for manual cleaning, ensuring that the screen cylinder 5 can continuously perform filtration and impurity removal operations.

[0019] Push blocks 89 are fixedly connected to both sides of the push plate 87; the push blocks 89 facilitate the pushing of the baffle 12.

[0020] Working principle: In use, the silica sol raw material to be impurities removed is injected into the screen cylinder 5 through the feed chute 13 on the second vertical plate 14. The drive motor 104 is started, which drives the first rotating shaft 105 to rotate. When the first rotating shaft 105 rotates, it drives the gear ring 6 to rotate through the first gear 106, which in turn drives the rotating ring 4 and the screen cylinder 5 to rotate as a whole between the first vertical plate 2 and the second vertical plate 14. This causes the silica sol raw material to be centrifugally screened inside the screen cylinder 5 as the screen cylinder 5 rotates. The raw material that meets the requirements is discharged through the screen holes 7, while impurities are trapped inside the screen cylinder 5. At the same time as the first rotating shaft 105 rotates, it drives the first rotating rod 102 to rotate through the first synchronous belt 108, which in turn drives the second rotating shaft 91 to rotate. The second rotating shaft 91 drives the multiple sets of rubber on the surface. The rotating rod 92 continuously strikes the rotating screen cylinder 5, causing the screen cylinder 5 to vibrate, preventing impurities from clogging the screen holes 7 and ensuring the efficiency of screening and impurity removal. At the same time, the first rotating shaft 105 drives the second rotating rod 103 to rotate through the second synchronous belt 110. The second rotating rod 103 drives the reciprocating screw 82 to rotate through the third rotating shaft 88. Under the limiting and guiding action of the guide rod 83 and the guide block 84, the slider 85 drives the connecting rod 86 and the push plate 87 to reciprocate along the reciprocating screw 82. The arc-shaped push plate 87 moves along the inner wall of the screen cylinder 5, and the push plate 87 pushes the impurities to move towards the discharge chute 11. The impurities push the baffle 12 and are discharged from the discharge chute 11, completing the automatic cleaning of impurities without the need for manual cleaning, ensuring that the screen cylinder 5 can continuously perform filtration and impurity removal operations.

[0021] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. A raw material impurity removal device for silica sol processing, comprising a support frame (1), characterized in that: The support frame (1) has a first vertical plate (2) and a second vertical plate (14) fixedly connected to the top two sides respectively. An annular groove (3) is provided on one side of the first vertical plate (2) and the second vertical plate (14). The two sets of annular grooves (3) are arranged opposite to each other. A rotating ring (4) is rotatably connected inside the two sets of annular grooves (3). A screen cylinder (5) is fixedly connected between the two sets of rotating rings (4). A toothed ring (6) is fixedly connected to the outer surface of the rotating ring (4) on the first vertical plate (2). The screen cylinder (5) is provided with multiple sets of screen holes (7). A cleaning mechanism (8) is provided on the first vertical plate (2). The cleaning mechanism (8) is located inside the screen cylinder (5). A knocking component (9) is provided between the first vertical plate (2) and the second vertical plate (14). A driving mechanism (10) for driving the toothed ring (6), the cleaning mechanism (8) and the knocking component (9) is provided on the first vertical plate (2). A feed groove (13) is provided on the second vertical plate (14).

2. The raw material impurity removal equipment for silica sol processing according to claim 1, characterized in that: The driving mechanism (10) includes a connecting frame (101), a first rotating rod (102), and a second rotating rod (103). The first rotating rod (102) and the second rotating rod (103) are rotatably connected to one side of the first upright plate (2). The connecting frame (101) is fixedly connected to the first upright plate (2). A drive motor (104) is fixedly installed on the connecting frame (101). The drive end of the drive motor (104) is fixedly connected to a first rotating shaft (105) via a coupling. The other end of the first rotating shaft (105) extends into a corresponding annular groove (3) and is fixedly connected to a first gear (106). 106) is meshed with the toothed ring (6). The outer surfaces of the first rotating rod (102) and the first rotating shaft (105) are fixedly connected with the first synchronous pulley (107). The outer surfaces of the two sets of first synchronous pulleys (107) are connected to the first synchronous belt (108). The first rotating rod (102) is fixedly connected to the striking assembly (9). The outer surfaces of the second rotating rod (103) and the first rotating shaft (105) are fixedly connected with the second synchronous pulley (109). The outer surfaces of the two sets of second synchronous pulleys (109) are connected to the second synchronous belt (110). The second rotating rod (103) is fixedly connected to the cleaning mechanism (8).

3. The raw material impurity removal equipment for silica sol processing according to claim 1, characterized in that: The striking component (9) includes a second rotating shaft (91) rotatably connected between the first upright plate (2) and the second upright plate (14). The second rotating shaft (91) is located above the sieve cylinder (5). Multiple sets of rubber rods (92) are fixedly connected to the outer surface of the second rotating shaft (91). When the rubber rods (92) rotate, they all come into contact with the sieve cylinder (5). One side of the second rotating shaft (91) passes through the first upright plate (2) and is fixedly connected to the drive mechanism (10).

4. The raw material impurity removal equipment for silica sol processing according to claim 1, characterized in that: The cleaning mechanism (8) includes a mounting frame (81) fixedly connected to the first upright plate (2). A reciprocating screw (82) is rotatably connected inside the mounting frame (81). A guide rod (83) is fixedly connected inside the mounting frame (81). A guide block (84) is slidably connected to the outer surface of the guide rod (83). A slider (85) is threadedly connected to the outer surface of the reciprocating screw (82). The slider (85) is fixedly connected to the guide block (84). A connecting rod (86) is fixedly connected to the bottom of the slider (85). A push plate (87) for cleaning the screen cylinder (5) is fixedly connected to the bottom of the connecting rod (86). The push plate (87) has an arc-shaped structure. A third rotating shaft (88) is rotatably connected to one side of the mounting frame (81). The two ends of the third rotating shaft (88) are fixedly connected to the reciprocating screw (82) and the drive mechanism (10), respectively.

5. The raw material impurity removal equipment for silica sol processing according to claim 1, characterized in that: The first upright plate (2) and the second upright plate (14) are each provided with a discharge trough (11) on one side, and a baffle (12) is hinged to the top side of the discharge trough (11) through a hinge.

6. The raw material impurity removal equipment for silica sol processing according to claim 4, characterized in that: Push blocks (89) are fixedly connected to both sides of the push plate (87).