A reaction kettle flange sealing surface processing and repairing device

Abstract

The application discloses a reaction kettle flange sealing surface machining and repairing device and relates to the technical field of flange sealing surface machining. The device body is provided with mounting holes at four corner positions, the top surface of the device body is fixedly connected with first columns at four corner positions, the top end of each first column is fixedly connected with a carrier plate, the four corner positions of the carrier plate are fixedly connected with second columns, and the top end position of each second column is fixedly connected with a frame. The device has a reasonable structure, can position and fix the inner and outer rings of the flange through a positioning assembly and a limiting assembly, can complete precise machining of the sealing contact surface by cooperating with a machining assembly, and can improve machining precision and production stability.

Description

Technical Field

[0001] This invention relates to the field of flange sealing surface processing technology, and in particular to a device for processing and repairing the sealing surface of a reactor flange. Background Technology

[0002] Reactors are commonly used closed reaction equipment in the chemical, pharmaceutical, and food industries. During operation, they often contain pressure, temperature, and corrosive media. The equipment consists of a vessel body, a vessel cover, and various connecting pipes. All connection parts rely on flange structures for docking. The flange sealing surface is a precise annular contact surface where flanges fit together. The flange sealing surface, in conjunction with a gasket, is tightened with bolts to achieve a tight fit between the end faces, isolating the flow of internal and external media and ensuring the overall airtightness of the reactor. It is suitable for pressure-bearing, corrosion-resistant, and aseptic production conditions.

[0003] Patent CN119035658A discloses a flange sealing surface processing device, including a processing table, a chuck, and a sliding table. A cutting head is arranged above the sliding table, and a protective cover is provided on the sliding table. The protective cover can restrict the waste material thrown out by the flange during the turning process, thus providing protection. A flip plate is provided at the top of the inner wall of the protective cover to block the waste material stuck in the flange recess. The inner wall of the protective cover in the clockwise rotation direction of the flip plate is provided with a power unit. The airflow sprayed from the end of the gas tank covers the recess on the flange. When the waste material remaining in the recess passes through, the instantaneous thrust of the airflow causes the waste material to be dislodged from the recess, thereby reducing the waste material residue in the recess and ensuring the normal operation of the cutting head. Moreover, the sprayed airflow can suppress splashed refrigerant, providing a good protective effect.

[0004] There are still some problems during the flange manufacturing process.

[0005] Flanges are core components for connecting pipelines, reactors, and other equipment. The machining accuracy of their sealing contact surfaces directly determines the sealing performance and reliability of the assembly. Currently, traditional flange machining often uses simple manual clamping and positioning, lacking a dedicated limiting structure. It is difficult to accurately position and constrain the inner and outer rings of the flange simultaneously, and deviations and shaking are prone to occur during machining. This leads to large deviations in the flatness and coaxiality of the flange sealing contact surfaces, excessive machining dimensional errors, and subsequent problems such as leakage and poor fit during assembly, resulting in low yield and poor processing efficiency. Summary of the Invention

[0006] The purpose of this application is to provide a device for machining and repairing the sealing surface of a reactor flange, which realizes the synchronous limiting and fixing of the inner and outer rings of the flange through positioning and limiting components, and then completes the precision machining of the sealing contact surface with the help of machining components, thereby improving machining accuracy and production stability.

[0007] To achieve the above objectives, this application provides the following technical solution: a device for processing and repairing the sealing surface of a reactor flange, comprising a device body, mounting holes at the four corners of the device body, a first column fixedly connected to the four corners of the top surface of the device body, a carrying plate fixedly connected to the top of the first column, a second column fixedly connected to the four corners of the carrying plate, and a frame fixedly connected to the top of the second column. It also includes a positioning component, a limiting component, and a processing component. The positioning component is disposed on the frame for fixing the flange. The limiting component is disposed on both sides of the top surface of the frame to cooperate with the positioning component. The processing component is disposed on the frame for processing the flange.

[0008] Preferably, the positioning component includes a first motor fixedly installed at the center of the bottom surface of the carrier plate, the output end of the first motor is fixedly connected to a threaded rod, a sleeve is threadedly connected to the threaded rod, and a plurality of first hinge seats are fixedly installed on the surface of the sleeve.

[0009] Preferably, a linkage plate is rotatably connected to the first hinge seat, and the other end of the linkage plate is rotatably connected to the second hinge seat. The second hinge seat is fixedly installed on the bracket, and a horizontal plate is fixedly connected to the inner lateral position of the bracket.

[0010] Preferably, the two sides of the horizontal plate are slidably connected to the slide rod, one end of the slide rod is fixedly connected to a collar, and the other end of the slide rod is fixedly connected to the bracket, which is fixedly installed on the bottom surface of the frame.

[0011] Preferably, a main shaft is fixedly connected to the top of the bracket, a sliding sleeve is fitted on the main shaft, and a tray is fixedly connected to the bottom of the sliding sleeve.

[0012] Preferably, the limiting component includes a pair of bearing seats fixedly installed on both sides of the top surface of the frame, a side rod fixedly connected between the pair of bearing seats, a pair of sliders slidably connected on the side rod, and a spring sleeved on the side rod, with the two ends of the spring fixedly connected to one side of the bearing seat and one side of the slider, respectively.

[0013] Preferably, a pin is fixedly connected to the slider, an arm plate is rotatably connected to the pin, a shaft is rotatably connected to the other end of the arm plate, and a positioning wheel is rotatably connected to the middle end of the shaft.

[0014] Preferably, the processing assembly includes a first tray fixedly installed on one side of the frame, a first rotating shaft rotatably connected to the first tray, a processing disk fixedly connected to the bottom end of the first rotating shaft, and the top end of the first rotating shaft fixedly connected to the output end of a second motor, the second motor being fixedly installed on the first tray.

[0015] Preferably, a shelf is fixedly connected to the other side of the frame, a cylinder is fixedly installed on the shelf, and the telescopic end of the cylinder is fixedly connected to the second support plate.

[0016] Preferably, a third motor is fixedly installed at the top of the second tray, the output end of the third motor is fixedly connected to a second rotating shaft, and the bottom end of the second rotating shaft is fixedly connected to a drive wheel.

[0017] In summary, the present invention has the following beneficial effects: 1. The present invention has a reasonable structure. The flange to be processed is placed on the tray, and then the first motor operates to rotate the threaded rod. The rotation of the threaded rod causes the sleeve to move. The movement of the sleeve pushes the cross plate on the bracket to move laterally on the slide rod through the linkage plate. The movement of the bracket causes the sliding sleeve on the main shaft to fit against the inner ring of the flange for limiting.

[0018] 2. In this invention, when the sliding sleeve limits the inner ring of the flange, a pair of bearing seats are fixedly connected to the top two sides of the frame, and a side rod is fixedly connected between the pair of bearing seats. A slider is slidably connected to the side rod. The slider slides on the side rod by the elastic force of the spring. The movement of the slider pushes the arm plate to move through the pin. The movement of the arm plate causes the positioning wheel on the shaft to fit against the outer ring of the flange, thereby facilitating the limiting of the outer ring of the flange.

[0019] 3. In this invention, when it is necessary to rotate the flange to facilitate the processing of the sealing surface, the cylinder pushes the second support plate. A third motor is fixedly installed on the second support plate, and the output end of the third motor is fixedly connected to a second rotating shaft. A drive wheel is fixedly connected to the bottom end of the second rotating shaft. The movement of the second support plate causes the drive wheel to fit against the outer ring of the flange. The operation of the third motor causes the drive wheel to rotate the flange. Then, the operation of the second motor causes the processing disc on the first rotating shaft to perform processing and repair work on the sealing surface of the flange. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of the device body; Figure 2 This is a side view of the three-dimensional structure of the device body; Figure 3This is a schematic diagram of the frame's three-dimensional structure viewed from below. Figure 4 This is a schematic diagram of the three-dimensional structure of the carrier plate; Figure 5 This is a top-down view of the three-dimensional structure of the frame; Figure 6 This is a schematic diagram of the three-dimensional structure of the bracket; Figure 7 This is a schematic diagram of the three-dimensional structure of the limiting component; Figure 8 for Figure 4 Enlarged structural diagram at point A in the middle.

[0022] In the diagram: 1. Device body; 101. Mounting hole; 102. First column; 103. Loading plate; 104. Second column; 105. Frame; 2. First motor; 201. Threaded rod; 202. Sleeve; 203. First hinge seat; 204. Linkage plate; 205. Second hinge seat; 206. Bracket; 207. Horizontal plate; 208. Slide rod; 209. Collar; 210. Support; 211. Main shaft; 212. 213. Sliding sleeve; 3. Tray; 3. Shaft seat; 301. Side rod; 302. Slider; 303. Spring; 304. Pin; 305. Arm plate; 306. Shaft; 307. Positioning wheel; 4. First support plate; 401. First rotating shaft; 402. Processing tray; 403. Second motor; 404. Storage plate; 405. Cylinder; 406. Second support plate; 407. Third motor; 408. Second rotating shaft; 409. Drive wheel. Detailed Implementation

[0023] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0024] Example: Reference Figure 1 - Figure 8The device shown is a processing and repair device for the sealing surface of a reactor flange. It includes a device body 1 with mounting holes 101 at the four corners of the device body 1. A first column 102 is fixedly connected to the four corners of the top surface of the device body 1. A carrying plate 103 is fixedly connected to the top of the first column 102. A second column 104 is fixedly connected to the four corners of the carrying plate 103. A frame 105 is fixedly connected to the top of the second column 104. It also includes a positioning component, a limiting component, and a processing component. The positioning component is set on the frame 105 for fixing the flange. The limiting component is set on both sides of the top surface of the frame 105 to work in conjunction with the positioning component. The processing component is set on the frame 105 for processing the flange.

[0025] Specifically, it should be noted that the first motor 2, the second motor 403, and the third motor 407 are all electrically connected to the control unit via wires. Their specific working principles are based on existing technologies and will not be elaborated upon here.

[0026] In one embodiment of this invention, the positioning component includes a first motor 2 fixedly installed at the center of the bottom surface of the carrier plate 103. A threaded rod 201 is fixedly connected to the output end of the first motor 2. A sleeve 202 is threadedly connected to the threaded rod 201. Several sets of first hinge seats 203 are fixedly installed on the surface of the sleeve 202. A linkage plate 204 is rotatably connected to the first hinge seat 203. The other end of the linkage plate 204 is rotatably connected to a second hinge seat 205, which is fixedly installed. On the bracket 206, a horizontal plate 207 is fixedly connected to the inner side of the bracket 206. The two sides of the horizontal plate 207 are slidably connected to the slide rod 208. One end of the slide rod 208 is fixedly connected to a collar 209, and the other end of the slide rod 208 is fixedly connected to a bracket 210. The bracket 210 is fixedly installed on the bottom surface of the frame 105. A main shaft 211 is fixedly connected to the top of the bracket 206. A sliding sleeve 212 is sleeved on the main shaft 211, and a tray 213 is fixedly connected to the bottom end of the sliding sleeve 212.

[0027] Specifically, the flange to be processed is placed on the tray 213, and then the first motor 2 operates to rotate the threaded rod 201. The rotation of the threaded rod 201 causes the sleeve 202 to move. The movement of the sleeve 202 pushes the cross plate 207 on the bracket 206 to move laterally on the slide rod 208 through the linkage plate 204. The movement of the bracket 206 causes the sliding sleeve 212 on the main shaft 211 to fit against the inner ring of the flange for limiting.

[0028] As one embodiment of this invention, the limiting component includes a pair of bearing seats 3 fixedly installed on both sides of the top surface of the frame 105. A side rod 301 is fixedly connected between the pair of bearing seats 3. A pair of sliders 302 are slidably connected to the side rod 301. A spring 303 is sleeved on the side rod 301. The two ends of the spring 303 are fixedly connected to one side of the bearing seat 3 and one side of the slider 302, respectively. A pin 304 is fixedly connected to the slider 302. An arm plate 305 is rotatably connected to the pin 304. A shaft 306 is rotatably connected to the other end of the arm plate 305. A positioning wheel 307 is rotatably connected to the middle end of the shaft 306.

[0029] Specifically, when the sliding sleeve 212 limits the inner ring of the flange, a pair of bearing seats 3 are fixedly connected to the top two sides of the frame 105, and a side rod 301 is fixedly connected between the pair of bearing seats 3. A slider 302 is slidably connected to the side rod 301. The slider 302 slides on the side rod 301 by the elastic force of the spring 303. The movement of the slider 302 pushes the arm plate 305 to move through the pin 304. The movement of the arm plate 305 causes the positioning wheel 307 on the shaft 306 to fit against the outer ring of the flange, thereby facilitating the limiting of the outer ring of the flange.

[0030] In one embodiment of this invention, the processing assembly includes a first support plate 4 fixedly installed on one side of the frame 105. A first rotating shaft 401 is rotatably connected to the first support plate 4. A processing disk 402 is fixedly connected to the bottom end of the first rotating shaft 401. The top end of the first rotating shaft 401 is fixedly connected to the output end of a second motor 403. The second motor 403 is fixedly installed on the first support plate 4. A shelf 404 is fixedly connected to the other side of the frame 105. A cylinder 405 is fixedly installed on the shelf 404. The telescopic end of the cylinder 405 is fixedly connected to a second support plate 406. A third motor 407 is fixedly installed at the top of the second support plate 406. A second rotating shaft 408 is fixedly connected to the output end of the third motor 407. A drive wheel 409 is fixedly connected to the bottom end of the second rotating shaft 408.

[0031] Specifically, when it is necessary to rotate the flange to facilitate the processing of the sealing surface, the cylinder 405 pushes the second support plate 406. A third motor 407 is fixedly installed on the second support plate 406, and the output end of the third motor 407 is fixedly connected to the second rotating shaft 408. A drive wheel 409 is fixedly connected to the bottom end of the second rotating shaft 408. The movement of the second support plate 406 causes the drive wheel 409 to fit against the outer ring of the flange. The operation of the third motor 407 causes the drive wheel 409 to rotate the flange. Then, the operation of the second motor 403 causes the processing disc 402 on the first rotating shaft 401 to perform processing and repair work on the sealing surface of the flange.

[0032] The working principle of this invention is as follows: The flange to be processed is placed on the tray 213, and then the first motor 2 operates to rotate the threaded rod 201. The rotation of the threaded rod 201 causes the sleeve 202 to move. The movement of the sleeve 202 pushes the horizontal plate 207 on the bracket 206 to move laterally on the slide rod 208 through the linkage plate 204. The movement of the bracket 206 causes the sliding sleeve 212 on the main shaft 211 to fit against the inner ring of the flange for limiting.

[0033] When the sliding sleeve 212 limits the inner ring of the flange, a pair of bearing seats 3 are fixedly connected to the top two sides of the frame 105, and a side rod 301 is fixedly connected between the pair of bearing seats 3. A slider 302 is slidably connected to the side rod 301. The slider 302 slides on the side rod 301 by the elastic force of the spring 303. The movement of the slider 302 pushes the arm plate 305 to move through the pin 304. The movement of the arm plate 305 causes the positioning wheel 307 on the shaft 306 to fit against the outer ring of the flange, thereby facilitating the limiting of the outer ring of the flange.

[0034] When the flange needs to be rotated to facilitate machining of the sealing surface, cylinder 405 pushes the second support plate 406. A third motor 407 is fixedly installed on the second support plate 406, and the output end of the third motor 407 is fixedly connected to the second rotating shaft 408. A drive wheel 409 is fixedly connected to the bottom end of the second rotating shaft 408. The movement of the second support plate 406 causes the drive wheel 409 to fit against the outer ring of the flange. The operation of the third motor 407 causes the drive wheel 409 to rotate the flange. Then, the operation of the second motor 403 causes the machining disc 402 on the first rotating shaft 401 to perform machining and repair work on the sealing surface of the flange.

[0035] Finally, it should be noted that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A device for processing and repairing the sealing surface of a reactor flange, characterized in that, include: The device body (1) has mounting holes (101) at its four corners. A first column (102) is fixedly connected to the four corners of the top surface of the device body (1). A carrying plate (103) is fixedly connected to the top of the first column (102). A second column (104) is fixedly connected to the four corners of the carrying plate (103). A frame (105) is fixedly connected to the top of the second column (104). It also includes a positioning component, a limiting component, and a processing component. The positioning component is disposed on the frame (105) for fixing the flange. The limiting component is disposed on both sides of the top surface of the frame (105) to cooperate with the positioning component. The processing component is disposed on the frame (105) for processing the flange.

2. The device for processing and repairing the sealing surface of a reactor flange according to claim 1, characterized in that: The positioning component includes a first motor (2) fixedly installed at the center of the bottom surface of the carrier plate (103). The output end of the first motor (2) is fixedly connected to a threaded rod (201). A sleeve (202) is threadedly connected to the threaded rod (201). Several sets of first hinge seats (203) are fixedly installed on the surface of the sleeve (202).

3. The reactor flange sealing surface processing and repair device according to claim 2, characterized in that: A linkage plate (204) is rotatably connected to the first hinge seat (203). The other end of the linkage plate (204) is rotatably connected to the second hinge seat (205). The second hinge seat (205) is fixedly installed on the bracket (206). A horizontal plate (207) is fixedly connected to the inner lateral position of the bracket (206).

4. The reactor flange sealing surface processing and repair device according to claim 3, characterized in that: The two sides of the horizontal plate (207) are slidably connected to the slide rod (208). One end of the slide rod (208) is fixedly connected to a collar (209), and the other end of the slide rod (208) is fixedly connected to the bracket (210). The bracket (210) is fixedly installed on the bottom surface of the frame (105).

5. The reactor flange sealing surface processing and repair device according to claim 4, characterized in that: The top of the bracket (206) is fixedly connected to a main shaft (211), a sliding sleeve (212) is sleeved on the main shaft (211), and a tray (213) is fixedly connected to the bottom of the sliding sleeve (212).

6. The apparatus for processing and repairing the sealing surface of a reactor flange according to claim 2, characterized in that: The limiting assembly includes a pair of bearing seats (3) fixedly installed on both sides of the top surface of the frame (105). A side rod (301) is fixedly connected between the pair of bearing seats (3). A pair of sliders (302) are slidably connected on the side rod (301). A spring (303) is sleeved on the side rod (301). The two ends of the spring (303) are fixedly connected to one side of the bearing seat (3) and one side of the slider (302), respectively.

7. The reactor flange sealing surface processing and repair device according to claim 6, characterized in that: A pin (304) is fixedly connected to the slider (302), an arm plate (305) is rotatably connected to the pin (304), a shaft (306) is rotatably connected to the other end of the arm plate (305), and a positioning wheel (307) is rotatably connected to the middle end of the shaft (306).

8. The device for processing and repairing the sealing surface of a reactor flange according to claim 2, characterized in that: The processing assembly includes a first tray (4) fixedly installed on one side of the frame (105), a first rotating shaft (401) rotatably connected to the first tray (4), a processing disk (402) fixedly connected to the bottom end of the first rotating shaft (401), and the top end of the first rotating shaft (401) fixedly connected to the output end of a second motor (403), which is fixedly installed on the first tray (4).

9. The apparatus for processing and repairing the sealing surface of a reactor flange according to claim 8, characterized in that: A shelf (404) is fixedly connected to the other side of the frame (105), and a cylinder (405) is fixedly installed on the shelf (404). The telescopic end of the cylinder (405) is fixedly connected to the second support plate (406).

10. The reactor flange sealing surface processing and repair device according to claim 9, characterized in that: A third motor (407) is fixedly installed at the top of the second tray (406). The output end of the third motor (407) is fixedly connected to a second rotating shaft (408), and the bottom end of the second rotating shaft (408) is fixedly connected to a drive wheel (409).

Images