Hyperboloid aluminum plate numerical control laser cutting device and method thereof
Patent Information
- Application Number
- CN202611016164.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-09
- Publication Date
- 2026-08-18
AI Technical Summary
以往的双曲面铝板数控激光切割装置,随着激光技术的普及,激光切割工艺已在双曲面铝板加工场景中得到广泛应用,目前常规激光切割设备的切割头,多采用垂直于工件表面的安装方式完成切割作业,但在实际加工过程中,高能量密度的激光束作用于铝板时,会瞬间熔化材料产生大量高温熔渣,部分熔渣受气化反冲力作用飞溅附着在工件表面,若未能在切割过程中及时清理,残留熔渣的余温会持续影响周边母材材质,最终导致切缝形貌变形、加工精度下降,直接影响成品的切缝性能与表面品质
通过将待加工铝板放置在加工台上端,使铝板贴合清理轮、打磨轮;下移安装座带动切割头、防护罩、吸取仓下行,调整切割头与铝板垂直距离至工艺标准,依靠橡胶接触环形变形成吸取仓密闭空间;借助四组不同排布方式的指示针对齐铝板预设切割线,完成切割前定位校准;
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Figure CN122583779A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of CNC laser cutting technology, and specifically discloses a CNC laser cutting device and method for hyperboloid aluminum plates. Background Technology
[0002] Hyperbolic aluminum sheet is a new type of building material. Its main appearance feature is the design of a hyperbolic shape, which has a very high decorative effect and aesthetic appeal. When processing hyperbolic aluminum sheet, a laser cutting device is required to cut the aluminum coil into small pieces of aluminum sheet. Then, the cut pieces of aluminum sheet are processed into hyperbolic shapes using a mold. Previously, CNC laser cutting equipment for hyperboloid aluminum plates was widely used in hyperboloid aluminum plate processing due to the popularization of laser technology. Currently, conventional laser cutting equipment mostly uses a method of mounting the cutting head perpendicular to the workpiece surface to complete the cutting operation. However, in the actual processing, when the high-energy-density laser beam acts on the aluminum plate, it will instantly melt the material and generate a large amount of high-temperature slag. Some of the slag will splash and adhere to the workpiece surface due to the vaporization recoil force. If it is not cleaned in time during the cutting process, the residual heat of the slag will continue to affect the surrounding base material, eventually leading to deformation of the cut shape and a decrease in processing accuracy, which directly affects the cut performance and surface quality of the finished product. Summary of the Invention
[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a CNC laser cutting device and method for hyperboloid aluminum plates.
[0004] To achieve the above objectives, the present invention provides a CNC laser cutting device for hyperboloid aluminum plates, comprising a processing table, a slide rail at one end of the processing table, a movable frame slidably mounted on the upper end of the slide rail, a crossbar rail mounted on the upper end of the movable frame, a controller mounted on one end of the crossbar rail, a main driver mounted on the rear end of the crossbar rail, a cutting auxiliary component mounted on the front end of the crossbar rail, a secondary driver mounted on the lower end of the controller, a linkage slidably mounted on the upper end of the crossbar rail, a support rod fixedly mounted on the lower end of the linkage, a docking plate fixedly mounted on the rear end of the support rod, a control component mounted on the rear end of the docking plate, and a receiving element fixedly mounted on the front end of the crossbar rail. The collection chamber has a corrugated pipe extending through one end. A mounting base is installed at the lower end of the actuator. A cutting head is installed inside the mounting base. A connecting pipe is fixedly installed at one end of the corrugated pipe. A docking chamber is extending through the rear end of the connecting pipe. A suction pipe is extending through one end of the docking chamber. A protective cover is extending through the lower end of the suction pipe. A suction chamber is extending through the lower end of the protective cover. A contact ring is fixedly installed at the lower end of the suction chamber. An air blower is fixedly installed at the bottom inner side of the suction chamber. A transparent plate is embedded inside the protective cover. A suction hole is opened on the inner wall of the suction chamber. A vent hole is opened at the upper end of the air blower. An indicator needle is fixedly installed at one end of the suction chamber. The control component includes a limiting plate fixedly mounted at the rear end of the docking plate, a sliding chamber fixedly mounted at the lower end of the limiting plate, a docking shaft movably mounted inside the sliding chamber, a movable shaft movably mounted on the inner side of the sliding chamber near the docking shaft, a first slot fixedly mounted on the outer side of the docking shaft near the front of the sliding chamber, a second slot fixedly mounted on the outer side of the movable shaft near the front of the sliding chamber, a cleaning wheel fixedly mounted on the outer side of the docking shaft near the front of the first slot, a grinding wheel fixedly mounted on the outer side of the movable shaft near the front of the second slot, a belt drivingly mounted on the outer side of the first slot, a fixing frame fixedly mounted at the upper end of the sliding chamber, a threaded shaft movably mounted inside the fixing frame, a control frame threadedly connected to the outer side of the threaded shaft near the fixing frame, a third slot drivingly mounted on the inner side of the belt near the upper side of the first slot, a drive shaft fixedly mounted inside the third slot, an adjustment frame movably mounted on the outer side of the drive shaft near the front of the third slot, and a threaded rod threaded inside the adjustment frame.
[0005] In the above technical solution, preferably, an air extractor is installed through the front end of the collection chamber, a filter element is installed at the front end of the air extractor, a connecting line is installed at the upper end of the cutting head, and a fixing rod is fixedly installed at the upper end of the protective cover.
[0006] In the above technical solution, preferably, the axis of the protective cover, suction chamber, contact ring, and cutting head is located on the same straight line, the main body material of the contact ring is rubber, and the number of suction holes is several sets.
[0007] In the above technical solution, preferably, there are four sets of indicator needles, two sets of indicator needles are parallel to the crossbar rail, and the other two sets of indicator needles are perpendicular to the crossbar rail, and the upper end of the fixing rod is fixedly connected to the lower end of the mounting base.
[0008] In the above technical solution, preferably, the upper end of the docking plate is fixedly provided with a mounting bracket, the front end of the drive shaft is equipped with a motor, the main body of the limiting plate is L-shaped, the main body of the limiting plate is in two sets, and the outer side of the second slot is connected to the inner side of the belt near the first slot for transmission.
[0009] In the above technical solution, preferably, the first slot, the second slot, and the third slot form a triangle, the outer side of the cleaning wheel is made of plush material, the outer side of the grinding wheel is made of silicon carbide abrasive, the docking shaft passes through the interior of the control frame, the docking shaft is movably connected to the control frame, there are two sets of control frames, the movable shaft passes through the interior of another set of control frames, and the movable shaft is movably connected to the other set of control frames.
[0010] In the above technical solution, preferably, the outer side of the threaded shaft has two kinds of bidirectional threads, and the thread directions connecting the threaded shaft and the two sets of control frames are different. The threaded rod passes through the interior of the mounting frame, and the threaded rod is movably connected to the mounting frame.
[0011] In the above technical solution, preferably, one end of the motor is fixedly connected to one end of the control frame, and the grinding wheel and cleaning wheel are located on one side and the other side of the suction chamber.
[0012] In the above technical solution, preferably, one end of the auxiliary driver is installed at the other end of the processing table, and one end of the linkage is installed at one end of the main driver.
[0013] A method for CNC laser cutting hyperboloid aluminum plates is also provided, for operating a CNC laser cutting device for hyperboloid aluminum plates, comprising the following steps: S1: Place the aluminum plate to be processed on the processing table and align it with the cleaning wheel and grinding wheel. Drive the mounting base downwards, causing the cutting head, protective cover, and suction chamber to move downwards synchronously, calibrating the vertical processing distance between the cutting head and the aluminum plate. The rubber contact ring at the bottom of the suction chamber transforms into a sealed processing space. Use four sets of indicators to align with the preset cutting line to complete the processing positioning. S2: Start the cutting head for laser cutting, and simultaneously turn on the air pump to create negative pressure inside the protective cover and suction chamber. The cutting slag is quickly sucked into the collection chamber through the suction hole to achieve real-time slag removal. At the same time, the motor is started, and the cleaning wheel and grinding wheel are driven by the belt to complete the pre-dust removal of the cutting area and the real-time grinding and trimming of the cut. The operator can observe the processing status in real time through the transparent panel. S3: After the aluminum plate is cut, start the air blower to blow away the residual residue inside the suction chamber and the protective cover. The residue enters the collection chamber with the negative pressure airflow and is intercepted and filtered by the filter element. Regularly replacing the filter element can stabilize the slag removal effect. For aluminum plates of different specifications, the distance between the cleaning wheel and the grinding wheel can be adjusted by rotating the threaded shaft, and the belt tension can be adjusted by the threaded rod to adapt to the processing needs of different workpieces.
[0014] Compared with the prior art, the present invention has the following beneficial effects: By placing the aluminum plate to be processed on the upper part of the processing table, the aluminum plate is made to fit against the cleaning wheel and the grinding wheel; the mounting base is moved down to drive the cutting head, protective cover and suction chamber downward, and the vertical distance between the cutting head and the aluminum plate is adjusted to the process standard. The rubber contact ring is deformed to form a sealed space in the suction chamber; with the help of four sets of indicators with different arrangements, the pre-cutting line is preset for the aluminum plate to complete the positioning calibration before cutting. Laser cutting of aluminum plates is initiated by activating the cutting head, and simultaneously the vacuum pump is turned on. The vacuum is conducted through pipelines to create negative pressure inside the suction chamber and protective cover, and the molten slag is promptly sucked into the collection chamber through the suction holes. Simultaneously, the motor is started, and the cleaning wheel and grinding wheel are driven by belt drive. The cleaning wheel removes dust and impurities from the cutting area in advance, and the grinding wheel polishes and trims the newly formed cut edge in real time. The operator can observe the entire cutting process through the viewing plate, and a closed negative pressure space can be created simultaneously during the cutting process. The high-temperature molten slag generated during cutting is immediately sucked in and collected by the negative pressure, preventing slag from splashing and adhering to the surface of the aluminum plate. This eliminates the problems of high-temperature residue heat deformation of the base material and cut deformation, effectively ensuring the regularity of the cut shape, improving the processing accuracy of the aluminum plate and the surface quality of the finished product, and solving the drawbacks of slag retention affecting the processing quality of traditional equipment. After the aluminum plate is cut, the air blower is activated to blow the residue remaining in the chamber upwards. The residue enters the collection chamber with the negative pressure airflow and is intercepted and collected by the filter element. The filter element can be replaced periodically to maintain the residue collection capacity. If it is necessary to process double-curved aluminum plates of different specifications and thicknesses, the distance between the cleaning wheel, the grinding wheel and the suction chamber can be adjusted by rotating the threaded shaft, and the belt tension can be changed by adjusting the threaded rod to adapt to different workpiece processing conditions. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of a CNC laser cutting device for hyperboloid aluminum plates proposed in this invention; Figure 2 This is a partial structural schematic diagram of a CNC laser cutting device for hyperboloid aluminum plates proposed in this invention; Figure 3 This is a schematic diagram of the cutting auxiliary component and control component of a CNC laser cutting device for hyperboloid aluminum plates proposed in this invention; Figure 4 This is a partial structural diagram of the cutting auxiliary components and control components of a CNC laser cutting device for hyperboloid aluminum plates proposed in this invention; Figure 5 This is a partial structural diagram of the cutting auxiliary component of a CNC laser cutting device for hyperboloid aluminum plates proposed in this invention; Figure 6 This is a schematic diagram of the control component structure of a CNC laser cutting device for hyperboloid aluminum plates proposed in this invention; Figure 7 This is a schematic diagram of a partial structure of the control component of a CNC laser cutting device for hyperboloid aluminum plates proposed in this invention. Figure 1 ; Figure 8 This is a schematic diagram of a partial structure of the control component of a CNC laser cutting device for hyperboloid aluminum plates proposed in this invention. Figure 2 ; Figure 9 This is a schematic diagram of a partial structure of the control component of a CNC laser cutting device for hyperboloid aluminum plates proposed in this invention. Figure 3 ; Figure 10 This is an enlarged structural diagram of part A of the CNC laser cutting device for hyperboloid aluminum plates proposed in this invention.
[0016] In the diagram: 1. Processing table; 2. Slide rail; 3. Moving frame; 4. Crossbar rail; 5. Controller; 6. Main drive; 7. Cutting auxiliary components; 71. Collection chamber; 72. Corrugated pipe; 73. Mounting base; 74. Cutting head; 75. Connecting pipe; 76. Docking chamber; 77. Suction pipe; 78. Protective cover; 79. Suction chamber; 710. Contact ring; 711. Air blower; 712. Suction hole; 713. Vent hole; 714. Indicator needle; 715. Air extractor; 716. Filter element; 717. Connecting wire; 718. Perspective. Plate; 719, Fixed rod; 8, Control component; 81, Limiting plate; 82, Sliding chamber; 83, Docking shaft; 84, Movable shaft; 85, No. 1 slot; 86, No. 2 slot; 87, Cleaning wheel; 88, Grinding wheel; 89, Belt; 810, Fixing frame; 811, Threaded shaft; 812, Control frame; 813, No. 3 slot; 814, Drive shaft; 815, Adjustment frame; 816, Threaded rod; 817, Mounting frame; 818, Motor; 9, Secondary driver; 10, Linkage device; 11, Support rod; 12, Docking plate. Detailed Implementation
[0017] To better understand the above-mentioned objectives, features, and advantages of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0018] Numerous specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways different from those described herein, and therefore the invention is not limited to the specific embodiments disclosed below.
[0019] like Figures 1-10 The illustrated CNC laser cutting device for hyperboloid aluminum plates includes a processing table 1, a slide rail 2 placed at one end of the processing table 1, a movable frame 3 slidably mounted on the upper end of the slide rail 2, a crossbar rail 4 mounted on the upper end of the movable frame 3, a controller 5 mounted on one end of the crossbar rail 4, a main driver 6 mounted on the rear end of the crossbar rail 4, a cutting auxiliary component 7 mounted on the front end of the crossbar rail 4, a secondary driver 9 mounted on the lower end of the controller 5, a linkage 10 slidably mounted on the upper end of the crossbar rail 4, a support rod 11 fixedly mounted on the lower end of the linkage 10, a docking plate 12 fixedly mounted on the rear end of the support rod 11, and a control component 8 mounted on the rear end of the docking plate 12. The cutting auxiliary component 7 includes a collection bin 71 fixedly mounted on the front end of the crossbar rail 4, with a corrugated section extending through one end of the collection bin 71. The lower end of the tube 72 and the actuator 10 is equipped with a mounting base 73. A cutting head 74 is installed on the inner side of the mounting base 73. A connecting tube 75 is fixedly installed at one end of the corrugated tube 72. A docking chamber 76 is provided through the rear end of the connecting tube 75. A suction tube 77 is provided through one end of the docking chamber 76. A protective cover 78 is provided through the lower end of the suction tube 77. A suction chamber 79 is provided through the lower end of the protective cover 78. A contact ring 710 is fixedly installed at the lower end of the suction chamber 79. An air blower 711 is fixedly installed at the bottom inner side of the suction chamber 79. A transparent plate 718 is embedded inside the protective cover 78. A suction hole 712 is opened on the inner wall of the suction chamber 79. A vent hole 713 is opened at the upper end of the air blower 711. An indicator needle 714 is fixedly installed at one end of the suction chamber 79. The control component 8 includes a limiting plate 81 fixedly mounted at the rear end of the docking plate 12. A sliding chamber 82 is fixedly mounted at the lower end of the limiting plate 81. A docking shaft 83 is movably mounted inside the sliding chamber 82. A movable shaft 84 is movably mounted on the inner side of the sliding chamber 82 near the docking shaft 83. A first slot 85 is fixedly mounted on the outer side of the docking shaft 83 near the front side of the sliding chamber 82. A second slot 86 is fixedly mounted on the outer side of the movable shaft 84 near the front side of the sliding chamber 82. A cleaning wheel 87 is fixedly mounted on the outer side of the docking shaft 83 near the front side of the first slot 85. A cleaning wheel 87 is fixedly mounted on the outer side of the movable shaft 84 near the front side of the second slot 86. There is a grinding wheel 88. A belt 89 is driven on the outer side of the first slot 85. A fixed frame 810 is fixed on the upper end of the sliding chamber 82. A threaded shaft 811 is movably arranged on the inner side of the fixed frame 810. A control frame 812 is threadedly connected to the outer side of the threaded shaft 811 near the fixed frame 810. A third slot 813 is driven on the inner side of the belt 89 near the upper side of the first slot 85. A drive shaft 814 is fixed on the inner side of the third slot 813. An adjustment frame 815 is movably arranged on the outer side of the drive shaft 814 near the front side of the third slot 813. A threaded rod 816 is threaded on the inner side of the adjustment frame 815. One end of the auxiliary driver 9 is installed at the other end of the processing table 1, and one end of the linkage 10 is installed at one end of the main driver 6.
[0020] A vacuum pump 715 is installed through the front end of the collection chamber 71, and a filter element 716 is installed at the front end of the vacuum pump 715. A connecting line 717 is installed at the upper end of the cutting head 74. A fixing rod 719 is fixedly installed at the upper end of the protective cover 78. The axis of the protective cover 78, the suction chamber 79, the contact ring 710, and the cutting head 74 are located on the same straight line. The main body of the contact ring 710 is made of rubber. There are several sets of suction holes 712 and four sets of indicator needles 714. Two sets of indicator needles 714 are parallel to the crossbar rail 4, and the other two sets of indicator needles 714 are perpendicular to the crossbar rail 4. The upper end of the fixing rod 719 is fixedly connected to the lower end of the mounting base 73.
[0021] In use, the operator places the hyperboloid aluminum plate to be processed on the processing table 1, ensuring the aluminum plate aligns with the cleaning wheel 87 and the grinding wheel 88. The drive mounting base 73 moves downwards, causing the cutting head 74, protective cover 78, and suction chamber 79 to descend synchronously. The vertical processing distance between the cutting head 74 and the aluminum plate surface is precisely adjusted. During this process, the rubber contact ring 710 at the bottom of the suction chamber 79 deforms under pressure, forming a sealed protective space with the aluminum plate processing surface. This, along with two sets of parallel and two sets of perpendicular indicator pins 714 aligned with the preset cutting line, completes the processing positioning calibration. After positioning, the cutting head 74 is started for laser cutting, and simultaneously the front end of the collection chamber 71 is opened. The air extractor 715 creates a negative pressure airflow inside the equipment pipeline. The airflow is conducted through the corrugated pipe 72, connecting pipe 75, docking chamber 76, and suction pipe 77 to the protective cover 78 and suction chamber 79. The high-temperature molten metal slag and residue generated during cutting can be quickly sucked into the collection chamber 71 through multiple suction holes 712 on the side wall of the suction chamber 79 under negative pressure. This effectively avoids slag splashing and adhesion to the plate, and eliminates problems such as deformation of the base material and irregular cut caused by residual heat from the residue. This ensures cutting accuracy and finished product quality. During operation, the operator can observe the cutting condition in real time through the transparent plate 718 embedded in the protective cover 78. The sealed chamber can isolate the processing area, taking into account both environmental cleanliness and operational safety.
[0022] A mounting bracket 817 is fixedly installed on the upper end of the docking plate 12. A motor 818 is installed at the front end of the drive shaft 814. The main body of the limiting plate 81 is L-shaped, and there are two sets of the main body of the limiting plate 81. The outer side of the second slot 86 is connected to the inner side of the belt 89 near the first slot 85. The first slot 85, the second slot 86, and the third slot 813 form a triangle. The outer side of the cleaning wheel 87 is made of plush material, and the outer side of the grinding wheel 88 is made of silicon carbide abrasive. The docking shaft 83 passes through the interior of the control frame 812, and the docking shaft 83 moves with the control frame 812. The control frame 812 has two sets of connections. The movable shaft 84 passes through the interior of the other control frame 812 and is movably connected to the other control frame 812. The outer side of the threaded shaft 811 has two kinds of bidirectional threads, and the thread direction of the connection between the threaded shaft 811 and the two control frames 812 is different. The threaded rod 816 passes through the interior of the mounting frame 817 and is movably connected to the mounting frame 817. One end of the motor 818 is fixedly connected to one end of the control frame 815. The grinding wheel 88 and the cleaning wheel 87 are located on one side and the other side of the suction chamber 79.
[0023] The cutting operation is synchronized with the start of motor 818. Motor 818 drives the third slot 813 to rotate through drive shaft 814. Relying on the transmission action of the first slot 85, second slot 86, third slot 813 arranged in a triangle and belt 89, the docking shaft 83 and the movable shaft 84 are driven to rotate synchronously, driving the cleaning wheel 87 and the grinding wheel 88 to work synchronously. The cleaning wheel 87, made of plush material, can clean the dust and impurities in the aluminum plate cutting area in advance to eliminate processing obstacles. The grinding wheel 88, made of silicon carbide abrasive, can grind and trim the cut edge of the aluminum plate in real time. Through the dual process of pre-cleaning and post-grinding, the flatness and processing accuracy of the aluminum plate cutting are effectively improved.
[0024] A method for CNC laser cutting hyperboloid aluminum plates is also provided, for operating a CNC laser cutting device for hyperboloid aluminum plates, comprising the following steps: S1: Place the aluminum plate to be processed on the processing table 1 and align it with the cleaning wheel 87 and the grinding wheel 88. Drive the mounting base 73 downwards, causing the cutting head 74, the protective cover 78, and the suction chamber 79 to move downwards synchronously, calibrating the vertical processing distance between the cutting head 74 and the aluminum plate. A sealed processing space is formed by the deformation of the rubber contact ring 710 at the bottom of the suction chamber 79. Use four sets of indicator pins 714 to align with the preset cutting line to complete the processing positioning. S2: Start the cutting head 74 to perform laser cutting, and simultaneously turn on the air extraction fan 715 to create negative pressure inside the protective cover 78 and the suction chamber 79. The cutting slag is quickly sucked into the collection chamber 71 through the suction hole 712 to achieve real-time slag removal. At the same time, the motor 818 is started, and the cleaning wheel 87 and the grinding wheel 88 are driven by the belt 89 to complete the pre-dust removal of the cutting area and the real-time grinding and trimming of the cut. The operator can observe the processing status in real time through the transparent plate 718. S3: After the aluminum plate is cut, the air blower 711 is activated to blow away the residual residue inside the suction chamber 79 and the protective cover 78. The residue enters the collection chamber 71 with the negative pressure airflow and is intercepted and filtered by the filter element 716. The slag removal effect can be stabilized by replacing the filter element 716 regularly. For aluminum plates of different specifications, the spacing between the cleaning wheel 87 and the grinding wheel 88 can be adjusted by rotating the threaded shaft 811, and the tension of the belt 89 can be adjusted by the threaded rod 816 to adapt to the processing needs of different workpieces.
[0025] Working Principle: During use, the operator places the hyperboloid aluminum plate to be processed on the processing table 1, ensuring the aluminum plate aligns with the cleaning wheel 87 and the grinding wheel 88. The driving mounting base 73 moves downwards, causing the cutting head 74, protective cover 78, and suction chamber 79 to descend synchronously. The vertical processing distance between the cutting head 74 and the aluminum plate surface is precisely adjusted. During this process, the rubber contact ring 710 at the bottom of the suction chamber 79 deforms under pressure, forming a sealed protective space with the aluminum plate processing surface. This, combined with four sets of indicator pins 714 (two sets parallel and two sets perpendicular to the crossbar rail 4), aligns with the preset cutting line, completing the processing positioning calibration. After positioning, the cutting head 74 is started for laser cutting. Simultaneously, the air extractor 715 at the front end of the collection chamber 71 is turned on, creating a negative pressure airflow inside the equipment pipeline. The airflow passes through the wave... The cutting tube 72, connecting tube 75, docking chamber 76, and suction tube 77 conduct heat to the protective cover 78 and the suction chamber 79. The high-temperature molten metal slag and residue generated during cutting can be quickly sucked into the collection chamber 71 by multiple suction holes 712 on the side wall of the suction chamber 79 under negative pressure. This effectively avoids slag splashing and adhesion to the plate, and eliminates problems such as deformation of the base material and irregular cut caused by residual heat from the residue, ensuring cutting accuracy and finished product quality. During operation, the operator can observe the cutting condition in real time through the viewing plate 718 embedded in the protective cover 78. The sealed chamber can isolate the processing area, taking into account both environmental cleanliness and operational safety. The cutting operation is synchronized with the start of the motor 818. The motor 818 drives the third slot 813 to rotate through the drive shaft 814, relying on the first slot 85 and the second slot 813 arranged in a triangle. The transmission action of slot 86, slot 813, and belt 89 drives the docking shaft 83 and movable shaft 84 to rotate synchronously, causing the cleaning wheel 87 and grinding wheel 88 to work synchronously. The cleaning wheel 87, made of plush material, can pre-clean the dust and impurities in the aluminum plate cutting area to eliminate processing obstacles. The grinding wheel 88, made of silicon carbide abrasive, can grind and trim the cut edges of the aluminum plate in real time. Through the dual process of pre-cleaning and post-grinding, the flatness and processing accuracy of the aluminum plate cutting are effectively improved. After a batch of cutting operations is completed, the air blower 711 at the bottom of the suction chamber 79 is activated. It blows the residual residue in the chamber upward through the upper vent 713, so that the residual impurities are collected into the collection chamber 71 with the negative pressure airflow. Finally, they are filtered by the filter element 716 at the front end of the air extractor 715. The filter element 716 can be replaced periodically by staff to ensure stable operation of the equipment's residue collection function. For processing hyperboloid aluminum plates of different specifications and thicknesses, the bidirectional threaded shaft 811 inside the rotating fixed frame 810 can be used to drive two sets of control frames 812 to move relative to or away from each other using the reverse thread structure at both ends. This drives the docking shaft 83 and the movable shaft 84 to slide within the sliding chamber 82, precisely adjusting the distance between the cleaning wheel 87, the grinding wheel 88, and the suction chamber 79. Simultaneously, rotating the threaded rod 816 on the mounting frame 817 moves the control frame 815, adjusting the position of the motor 818 and the third slot 813, and adjusting the tension of the belt 89 to ensure stable operation of the transmission structure. This allows the equipment to adapt to different workpiece processing conditions, effectively broadening the applicability of the device.
[0026] In this invention, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of these terms in this invention according to the specific circumstances.
[0027] In the description of this specification, the use of terms such as "one embodiment," "some embodiments," or "specific embodiment" indicates that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0028] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention. The scope of protection claimed by the appended claims and their equivalents is defined.
Claims
1. A CNC laser cutting device for hyperboloid aluminum plates, comprising a processing table (1), characterized in that, A slide rail (2) is placed at one end of the processing table (1). A movable frame (3) is slidably arranged at the upper end of the slide rail (2). A crossbar rail (4) is installed at the upper end of the movable frame (3). A controller (5) is installed at one end of the crossbar rail (4). A main drive (6) is installed at the rear end of the crossbar rail (4). A cutting auxiliary component (7) is arranged at the front end of the crossbar rail (4). A secondary drive (9) is installed at the lower end of the controller (5). A linkage (10) is slidably arranged at the upper end of the crossbar rail (4). A support rod (11) is fixedly arranged at the lower end of the linkage (10). A docking plate (12) is fixedly arranged at the rear end of the support rod (11). A control component (8) is arranged at the rear end of the docking plate (12). The cutting auxiliary component (7) includes a collection bin (71) fixedly arranged at the front end of the crossbar rail (4). A corrugated pipe (72) is provided through one end of the collection bin (71). The linkage (10) A mounting base (73) is installed at the lower end of the corrugated pipe (72), and a cutting head (74) is installed on the inner side of the mounting base (73). A connecting pipe (75) is fixedly installed at one end of the corrugated pipe (72), and a docking chamber (76) is provided through the rear end of the connecting pipe (75). A suction pipe (77) is provided through one end of the docking chamber (76), and a protective cover (78) is provided through the lower end of the suction pipe (77). A suction chamber is provided through the lower end of the protective cover (78). 79), a contact ring (710) is fixedly provided at the lower end of the suction chamber (79), an air blower (711) is fixedly provided at the bottom inner side of the suction chamber (79), a transparent plate (718) is embedded inside the protective cover (78), a suction hole (712) is provided on the inner wall of the suction chamber (79), a vent hole (713) is provided at the upper end of the air blower (711), and an indicator needle (714) is fixedly provided at one end of the suction chamber (79). The control component (8) includes a limiting plate (81) fixedly disposed at the rear end of the docking plate (12). A sliding chamber (82) is fixedly disposed at the lower end of the limiting plate (81). A docking shaft (83) is movably disposed inside the sliding chamber (82). A movable shaft (84) is movably disposed on the side of the sliding chamber (82) near the docking shaft (83). A first slot (85) is fixedly disposed on the outer side of the docking shaft (83) near the front of the sliding chamber (82). A second slot (86) is fixedly disposed on the outer side of the movable shaft (84) near the front of the sliding chamber (82). A cleaning wheel (87) is fixedly disposed on the outer side of the docking shaft (83) near the front of the first slot (85). A cleaning wheel (87) is fixedly disposed on the outer side of the movable shaft (84) near the front of the second slot (86). A grinding wheel (88) is provided. A belt (89) is driven on the outer side of the first slot (85). A fixed frame (810) is fixedly provided on the upper end of the sliding chamber (82). A threaded shaft (811) is movably provided on the inner side of the fixed frame (810). A control frame (812) is threadedly connected to the outer side of the threaded shaft (811) near the fixed frame (810). A third slot (813) is driven on the inner side of the belt (89) near the upper side of the first slot (85). A drive shaft (814) is fixedly provided on the inner side of the third slot (813). An adjustment frame (815) is movably provided on the outer side of the drive shaft (814) near the front side of the third slot (813). A threaded rod (816) is provided on the internal thread of the adjustment frame (815).
2. The CNC laser cutting device for hyperboloid aluminum plates according to claim 1, characterized in that, An air extractor (715) is installed through the front end of the collection chamber (71), a filter element (716) is installed at the front end of the air extractor (715), a connecting line (717) is installed at the upper end of the cutting head (74), and a fixing rod (719) is fixedly installed at the upper end of the protective cover (78).
3. The CNC laser cutting device for hyperboloid aluminum plates according to claim 2, characterized in that, The protective cover (78), suction chamber (79), contact ring (710), and cutting head (74) are all located on the same straight line. The main body of the contact ring (710) is made of rubber, and there are several sets of suction holes (712).
4. The CNC laser cutting device for hyperboloid aluminum plates according to claim 2, characterized in that, There are four sets of indicator needles (714), two sets of indicator needles (714) are parallel to the crossbar rail (4), and the other two sets of indicator needles (714) are perpendicular to the crossbar rail (4). The upper end of the fixing rod (719) is fixedly connected to the lower end of the mounting base (73).
5. The CNC laser cutting device for hyperboloid aluminum plates according to claim 2, characterized in that, The upper end of the docking plate (12) is fixedly provided with a mounting bracket (817), the front end of the drive shaft (814) is equipped with a motor (818), the main body of the limiting plate (81) is L-shaped, the main body of the limiting plate (81) has two sets, the outer side of the second slot (86) is connected to the inner side of the belt (89) near the first slot (85) for transmission.
6. The CNC laser cutting device for hyperboloid aluminum plates according to claim 5, characterized in that, The first slot (85), the second slot (86), and the third slot (813) form a triangle. The outer side of the cleaning wheel (87) is made of plush material, and the outer side of the grinding wheel (88) is made of silicon carbide abrasive. The docking shaft (83) passes through the interior of the control frame (812). The docking shaft (83) is movably connected to the control frame (812). There are two sets of control frames (812). The movable shaft (84) passes through the interior of another set of control frames (812). The movable shaft (84) is movably connected to the other set of control frames (812).
7. The CNC laser cutting device for hyperboloid aluminum plates according to claim 5, characterized in that, The outer side of the threaded shaft (811) has two kinds of bidirectional threads, and the thread direction of the connection between the threaded shaft (811) and the two sets of control frames (812) is different. The threaded rod (816) passes through the interior of the mounting frame (817), and the threaded rod (816) is movably connected to the mounting frame (817).
8. The CNC laser cutting device for hyperboloid aluminum plates according to claim 5, characterized in that, One end of the motor (818) is fixedly connected to one end of the control frame (815), and the grinding wheel (88) and cleaning wheel (87) are located on one side and the other side of the suction chamber (79).
9. The CNC laser cutting device for hyperboloid aluminum plates according to claim 1, characterized in that, One end of the auxiliary driver (9) is installed at the other end of the processing table (1), and one end of the linkage (10) is installed at one end of the main driver (6).
10. A method for CNC laser cutting of hyperboloid aluminum plates, used to operate the CNC laser cutting device for hyperboloid aluminum plates as described in any one of claims 1-9, characterized in that... Includes the following steps: S1: Place the aluminum plate to be processed on the processing table (1) and attach it to the cleaning wheel (87) and the grinding wheel (88). Drive the mounting base (73) downward, which will drive the cutting head (74), the protective cover (78) and the suction chamber (79) to move down synchronously. Align the vertical processing distance between the cutting head (74) and the aluminum plate. A closed processing space is formed by the deformation of the rubber contact ring (710) at the bottom of the suction chamber (79). Use four sets of indicator pins (714) to align with the preset cutting line to complete the processing positioning. S2: Start the cutting head (74) for laser cutting, and simultaneously turn on the air pump (715) to create a negative pressure inside the protective cover (78) and suction chamber (79). The cutting slag is quickly sucked into the collection chamber (71) through the suction hole (712) to achieve real-time slag removal. At the same time, start the motor (818), which drives the cleaning wheel (87) and grinding wheel (88) to rotate via the belt (89) to complete the pre-dust removal of the cutting area and the real-time grinding and trimming of the cut. The operator can observe the processing status in real time through the viewing plate (718). S3: After the aluminum plate is cut, start the air blower (711) to blow away the residue inside the suction chamber (79) and the protective cover (78). The residue enters the collection chamber (71) with the negative pressure airflow and is intercepted and filtered by the filter element (716). The slag removal effect can be stabilized by regularly replacing the filter element (716). For aluminum plates of different specifications, the distance between the cleaning wheel (87) and the grinding wheel (88) can be adjusted by rotating the threaded shaft (811), and the tension of the belt (89) can be adjusted by the threaded rod (816) to adapt to the processing requirements of different workpieces.