A wheel-mounted brake disc disassembling and separating polishing device

Abstract

The present application relates to the technical field of brake disc disassembly separation grinding, in particular to a wheel-mounted brake disc disassembly separation grinding equipment, comprising a translation frame body assembly, a separation assembly and a double-head disassembly assembly are installed on the translation frame body assembly, a disassembly center rotating lifting assembly and a center rotating and servo lifting assembly are installed in the translation frame body assembly, the disassembly center rotating lifting assembly is arranged at the lower end of the separation assembly, and the center rotating and servo lifting assembly is arranged at the lower end of the double-head disassembly assembly. The wheel-mounted brake disc, the brake disc and the wheel are arranged on the conveying line with a buffer amount, the brake disc output is convenient for manual measurement, the work station layout is reasonable, the transfer is efficient, and the maintenance efficiency of the wheel-mounted brake disc disassembly is improved; and after the brake disc is discharged from the conveying line, the screw cap is taken manually and the code is copied, and the remaining wear, wave deformation and warping deformation of the brake disc can be measured.

Description

Technical Field

[0001] This invention relates to the field of brake disc disassembly, separation, and grinding technology, and in particular to a wheel-mounted brake disc disassembly, separation, and grinding device. Background Technology

[0002] In the EMU maintenance workshop, the disassembly of wheel-mounted brake discs is a frequent and critical operation. Its efficiency, quality, and working environment all have a profound impact on the maintenance progress and overall operational efficiency of the EMU. Currently, the disassembly of wheel-mounted brake discs in the EMU maintenance workshop mainly relies on manual labor using mechanical wrenches, resulting in high labor intensity. Because these are old wheels, the workpiece surface is covered with iron filings and impurities, and the site lacks necessary dust collection and cleaning facilities, creating a harsh working environment. Workpiece markings and models are manually recorded, lacking data traceability during the operation. Some brake discs with severely rusted edges require manual grinding of the outer circumference because the part markings are not visible, causing iron filings to fly everywhere and further complicating the workers' working conditions. Manually removed brake disc fixing bolts, nuts, and locating pins must be picked up manually as they cannot be automatically recycled, resulting in a large workload due to their quantity.

[0003] Announcement No. CN120421987A discloses an automated disassembly device and method for wheel-mounted brake discs. The device includes a feeding and automatic disassembly line, a disc connection and conveyor line, a disc transfer and reversing mechanism, a disc 180° flipping mechanism, and a disc buffer line connected in series. The feeding and automatic disassembly line includes a ground rail conveyor line, which comprises a bottom rail and a workpiece positioning area, a workpiece buffer position, a brake disc disassembly position, and a disc-disc separation position. A brake disc grinding conveyor line is connected to the side of the disc-disc separation position, and an automatic brake disc gripping and hoisting mechanism is connected above it. A hollow disc flipper is installed at the beginning of the ground rail conveyor line. A retractable disc positioning mechanism is provided on the inner top of the workpiece positioning area. A brake disc disassembly machine is provided on the side of the brake disc disassembly position, and an automatic bolt and nut recovery mechanism is provided below the brake disc disassembly machine. A movable disc transfer vehicle and a disc-disc separation transfer vehicle are provided on the bottom rail. This invention achieves fully automated operation of the entire process of wheel disc transportation, disassembly, separation, and grinding.

[0004] The aforementioned technologies can automate the disassembly of brake discs, but they cannot effectively incorporate unified planning and design for manual measurement stations, which is not conducive to improving the efficiency of disassembly and maintenance. Therefore, improvements are needed. Summary of the Invention

[0005] The purpose of this invention is to provide a wheel brake disc disassembly, separation and grinding device to solve the problem that the existing technology cannot effectively combine manual measurement stations and other unified planning and design, which is not conducive to improving the efficiency of disassembly and maintenance.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: A wheel-mounted brake disc disassembly, separation, and grinding device includes a translation frame assembly. A separation component and a dual-head disassembly component are mounted on the translation frame assembly. A disassembly centering rotation lifting component and a centering rotation and servo lifting component are installed inside the translation frame assembly. The disassembly centering rotation lifting component is located at the lower end of the separation component, and the centering rotation and servo lifting component is located at the lower end of the dual-head disassembly component. A feeding conveyor is connected to one side of the translation frame assembly. The feeding conveyor is connected to the double-head disassembly assembly. A centering lifting assembly is installed at the end of the feeding conveyor assembly near the double-head disassembly assembly. A flipping feeding assembly is connected to the end of the feeding conveyor assembly away from the double-head disassembly assembly. An automatic disc docking component is provided through the lower end of the translation frame assembly. The automatic disc docking component is located at the lower end of the separation component. One end of the automatic disc docking component extending out of the translation frame assembly is connected to a flipping component. The end of the flipping component away from the automatic tray docking component is connected to a conveying mechanism, a lifting component is installed inside the conveying mechanism, and a flipping unloading component is connected to the end of the conveying mechanism away from the flipping component. A wheel unloading assembly is installed at the end of the translation frame assembly away from the feeding and conveying assembly, and the wheel unloading assembly is located on one side of the separation assembly; The translation frame assembly is equipped with a protective component, and the separation component and the dual-head disassembly component are both located inside the protective component. A dust extraction component is connected to one side of the protective component. The dust extraction component penetrates the protective component and is located on one side of the separation component and the dual-head disassembly component.

[0007] Compared with the prior art, the present invention sets the wheel-mounted brake disc, brake disc and wheel on a conveyor line with buffer capacity. The output of the brake disc is easy to be measured manually. The work station layout is reasonable and the transfer is efficient, which improves the maintenance efficiency of disassembling the wheel-mounted brake disc. After the brake disc is output from the conveyor line, the nuts are removed and the code is written by hand. The remaining wear, wave deformation and warping deformation of the brake disc can also be measured.

[0008] Preferably, the separation component includes an automatic grinding lifting component, which is connected to the translation frame component. A grinding mounting frame is installed on one side of the automatic grinding lifting component, a wheel pressing component is installed at the lower end of the grinding mounting frame, and gripping separation components are installed at each of the four corners of the wheel pressing component. A grinding lifting and rotating assembly is installed at the lower end of the grinding mounting bracket. The grinding lifting and rotating assembly is installed through the automatic disc docking assembly. Grinding components are installed on both sides of the grinding lifting and rotating assembly.

[0009] Furthermore, by using the gripping separation component, the brake disc and wheel structure can be separated, allowing the brake disc to descend along with the grinding lifting and rotating component, facilitating subsequent grinding operations. The grinding assembly is a grinding structure with a disc-shaped grinding component inside, which can rotate stably and control the distance between the grinding components to ensure contact with the wheel-mounted brake disc for grinding operations.

[0010] Preferably, the flipping feeding assembly includes a flipping frame, which is rotatably connected to the side of the feeding conveying assembly away from the double-head disassembly assembly. Multiple rollers are installed at equal intervals on both sides of the flipping frame, and an automatic pusher is installed in the middle of the flipping frame. An automatic tilting component is installed on one side of the feeding and conveying assembly, and the automatic tilting component is connected to the tilting frame.

[0011] Furthermore, the tilting feeding assembly and the tilting unloading assembly have similar structures. The automatic tilting component can drive the tilting frame to tilt, and the disassembled wheel brake disc is placed inside the tilting frame. By tilting, it comes into contact with the roller shaft. The automatic pushing component can move it towards the feeding conveyor assembly so that it can contact the conveyor belt assembly and move in a directional manner.

[0012] Preferably, the feeding and conveying assembly includes a mounting frame, with both ends of the mounting frame connected to the tilting feeding assembly and the translation frame assembly respectively. Conveyor belt assemblies are installed on both sides of the mounting frame, and a drive motor assembly is connected to both conveyor belt assemblies. The drive motor assembly is installed on one side of the mounting frame. The mounting frame contains a buffer rack assembly, which is positioned between two conveyor belt assemblies.

[0013] Furthermore, the buffer rack assembly can buffer one or two wheeled brake disc structures. The conveyor belt assembly can move the wheeled brake discs toward the double-headed disassembly assembly. The drive motor assembly can provide power to rotate the conveyor belt assembly. At the same time, the centering and lifting assembly can lift the wheeled brake discs to the position of the automatic translation assembly, so that the wheeled brake discs can move in the direction of the translation frame assembly. That is, after being disassembled by the double-headed disassembly assembly, they can be polished toward the separation assembly, and after polishing, they can be sorted and output.

[0014] Preferably, the automatic tray docking assembly includes a conveyor frame, which is disposed through the lower end of the translation frame assembly, and the automatic tray conveying assembly is installed inside the conveyor frame.

[0015] Furthermore, the polished brake disc can fall onto the automatic disc conveyor assembly for transport towards the flipping assembly, facilitating separation from the wheel assembly for categorized storage.

[0016] Preferably, the flipping component includes an automatic flipping component, and the automatic flipping component and the automatic tray docking component are connected by a linkage component. The automatic flipping component is connected to the conveying mechanism.

[0017] Furthermore, the linkage component can be connected to the automatic disc docking component so that when the automatic disc docking component is operating, it drives the automatic flipping component to rotate. The automatic flipping component can be raised and lowered so that the brake disc can enter it. Afterward, it can be flipped so that the coding side is facing up, which is convenient for the staff to copy later.

[0018] Preferably, the conveying mechanism includes a material conveyor frame, an automatic material conveyor belt assembly is installed inside the material conveyor frame, and the lifting assembly is disposed through the automatic material conveyor belt assembly.

[0019] Furthermore, the conveying mechanism can move the overturned brake disc and enable the lifting component to raise the overturned brake disc so that workers can write down the code on it. After that, it can be transported to the overturning unloading component for easy collection and storage.

[0020] Preferably, the wheel unloading assembly includes an unloading frame, in which multiple conveying roller assemblies are installed at equal intervals, and a translational falling assembly is provided through the multiple conveying roller assemblies located near one end of the translational frame assembly. A blocking component is installed at the end of the unloading rack away from the translation frame assembly.

[0021] Furthermore, the translational falling component can be connected to the polished wheel structure inserted into the separation component, which can drive it into the upper part of the conveying roller component for directional conveying; The translational falling component can perform lifting and insertion operations to separate from the conveyor roller assembly and insert into the separation component to complete the lifting of the wheel structure. After that, it is reset so that the wheel structure falls onto the conveyor roller assembly and moves toward the blocking component.

[0022] Preferably, the translation frame assembly includes a bottom support frame, the automatic tray docking assembly is disposed through the bottom support frame, the disassembly centering rotation lifting assembly and the centering rotation and servo lifting assembly are both located in the bottom support frame, and the disassembly centering rotation lifting assembly is disposed through one side of the automatic tray docking assembly; Two mounting frames are installed on one side of the bottom support frame, and the two mounting frames are respectively connected to the separation component and the double-head disassembly component; An automatic translation component is installed at the upper end of the bottom support frame. The disassembly centering rotation lifting component and the centering rotation and servo lifting component are both installed inside the automatic translation component. The feeding conveying component is connected to the automatic translation component.

[0023] Furthermore, an automatic translation component is installed at the upper end of the bottom support frame. The disassembly centering rotation lifting component and the centering rotation and servo lifting component are both installed inside the automatic translation component. The feeding conveying component is connected to the automatic translation component. The translation frame component is a frame structure, so that the corresponding parts of the centering rotation and servo lifting component, the disassembly centering rotation lifting component, the separation component and the double-head disassembly component can be installed inside it. At the same time, it can also install the matching components inside it, and can be connected to the feeding conveying component, the disassembly centering rotation lifting component and the automatic tray docking component, etc., so as to realize the classified output of the components for the operator to operate.

[0024] Preferably, the dual-head disassembly assembly includes an automatic lifting assembly and four connector assemblies. The automatic lifting assembly is connected to the translation frame assembly. A mounting frame is installed on one side of the automatic lifting assembly. A mounting plate is fixed to the lower end of the mounting frame. Automatic disassembly moving assemblies are installed on both sides of the mounting plate. The two connector assemblies at the upper end are connected to the piston rod ends of the two automatic disassembly moving assemblies. The remaining two connector assemblies are installed inside the translation frame assembly. The two connector assemblies at the upper end are slidably mounted on the mounting plate. An automatic lifting and rotating assembly is installed inside the translation frame assembly, and the automatic lifting and rotating assembly is located at the lower end of the mounting frame; A torque sensing component is installed at the lower end of the connector assembly, an automatic nut separation component is installed at the lower end of the torque sensing component, and an elastic pressing component is installed at the lower end of the torque sensing component. The automatic nut separation component is disposed inside the elastic pressing component. A bolt assembly is mounted on one side of the torque sensing component.

[0025] Furthermore, the automatic lifting assembly can drive the mounting frame to rise and fall, so that the mounting frame can drive the equipment located at the upper end to rise and fall synchronously, controlling the distance between it and the wheel-mounted brake disc so that they can collide with each other, thereby completing the disassembly operation; The automatic nut-separation assembly can quickly separate the screw and nut. After the nut and bolt are separated by rotation, the bolt may not fall off freely after being tightened. It needs to be pushed off from above. The bolt-pushing assembly can press down on the bolt to make it fall off.

[0026] The beneficial effects of this invention are: 1. The automatic lifting component can drive the mounting frame to rise and fall, so that the mounting frame can drive the equipment located at the upper end to rise and fall synchronously, and control the distance between it and the brake disc so that they can collide with each other, thereby completing the disassembly operation; The automatic nut-separation assembly can quickly separate the screw and nut. After the nut and bolt are separated by rotation, the bolt may not fall off freely after being tightened. It needs to be pushed off from above. The bolt-pushing assembly can press down on the bolt to make it fall off. 2. The gripping and separating component allows the brake disc to separate from the wheel structure, enabling the brake disc to descend with the grinding lifting and rotating component, facilitating subsequent grinding operations. The grinding assembly is a grinding structure with a disc-shaped grinding component inside, which can rotate stably and control the operation of the grinding assembly so that it can come into contact with the brake disc to perform grinding operations. 3. The dust extraction component can perform negative pressure suction, which allows the dust generated during grinding and disassembly to flow from the protective component towards the dust extraction component, effectively concentrating it to reduce dust inside the protective component and facilitating centralized collection of dust through the dust extraction component. Attached Figure Description

[0027] Figure 1 This is an installation structure diagram of the double-headed disassembly component and the separation component on the translation frame assembly in this invention; Figure 2 This is a structural diagram of the present invention; Figure 3 This is a structural diagram of the feeding and conveying assembly in this invention; Figure 4 This is a structural diagram of the dual-head disassembly assembly in this invention; Figure 5 This is a structural diagram of the separation component in this invention; Figure 6 This is a structural diagram of the flipping component and conveying mechanism in this invention; Figure 7 This is a structural diagram of the wheel feeding assembly in this invention; Figure 8 This is a structural diagram of the elastic pressing component and the bolt assembly in this invention; In the diagram: 1. Tilting feeding assembly, 1-1. Tilting frame, 1-2. Roller assembly, 1-3. Automatic pusher assembly, 1-4. Automatic tilting assembly, 2. Feeding and conveying assembly, 2-1. Mounting frame, 2-2. Conveyor belt assembly, 2-3. Drive motor assembly, 2-4. Buffer rack assembly, 3. Centering and lifting assembly, 4. Centering rotation and servo lifting assembly, 5. Double-head disassembly assembly, 5-1. Automatic lifting assembly, 5-2. Mounting frame, 5-3. Mounting plate, 5-4. Automatic disassembly movement assembly, 5-5. Connector assembly, 5-6. Automatic lifting and rotating assembly, 5-7. Bolt collection assembly, 5-8. Torque sensing assembly, 5-9. Automatic nut separation assembly, 5-10. Elastic pressing assembly, 5-11. Bolt removal assembly, 6. Separation assembly, 6-1. Automatic grinding lifting assembly, 6-2. Grab and separate. Components, 6-3 Wheel pressing component, 6-4 Grinding mounting bracket, 6-5 Grinding lifting and rotating component, 6-6 Grinding component, 7 Disassembly centering rotating lifting component, 8 Tilting component, 8-1 Automatic tilting component, 8-2 Linkage component, 9 Lifting component, 10 Conveying mechanism, 10-1 Material feeding rack, 10-2 Automatic material feeding belt component, 11 Tilting unloading component, 12 Wheel unloading component, 12-1 Unloading rack, 12-2 Horizontal falling component, 12-3 Conveying roller component, 12-4 Blocking component, 13 Protective component, 14 Dust extraction component, 15 Horizontal frame component, 15-1 Bottom support frame, 15-2 Mounting frame, 15-3 Automatic horizontal component, 16 Automatic disc docking component, 16-1 Automatic disc conveying component, 16-2 Conveying rack. Detailed Implementation

[0028] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0029] Reference Figures 1-8 A wheel-mounted brake disc disassembly, separation, and grinding device includes a translation frame assembly 15, on which a separation assembly 6 and a double-headed disassembly assembly 5 are mounted. Inside the translation frame assembly 15 are a disassembly-oriented central rotation lifting assembly 7 and a central rotation and servo lifting assembly 4. The disassembly-oriented central rotation lifting assembly 7 is located at the lower end of the separation assembly 6, and the central rotation and servo lifting assembly 4 is located at the lower end of the double-headed disassembly assembly 5. The double-headed disassembly assembly 5 and the separation assembly 6 can disassemble and separate the wheel-mounted brake disc, and grind the separated brake disc for easy separation and storage. Simultaneously, the central rotation and servo lifting assembly 4 and the disassembly-oriented central rotation lifting assembly 7 can drive the wheel-mounted brake disc to rise and fall, controlling its movement to a suitable position for easy disassembly, separation, and grinding operations. A feeding conveyor assembly 2 is connected to one side of the translation frame assembly 15. The feeding conveyor assembly 2 is connected to the double-head disassembly assembly 5. A centering and lifting assembly 3 is installed at the end of the feeding conveyor assembly 2 near the double-head disassembly assembly 5. A flipping feeding assembly 1 is connected to the end of the feeding conveyor assembly 2 away from the double-head disassembly assembly 5. The feeding conveyor assembly 2 can move the wheel brake disc toward the double-head disassembly assembly 5 so that the centering and lifting assembly 3 can lift the wheel brake disc to the position of the automatic translation assembly 15-3. The wheel brake disc can be transported by the automatic translation assembly 15-3 into the double-head disassembly assembly 5 and the separation assembly 6 to complete the disassembly and grinding operations. An automatic disc docking assembly 16 is provided through the lower end of the translation frame assembly 15. The automatic disc docking assembly 16 is located at the lower end of the separation assembly 6. One end of the automatic disc docking assembly 16 extending out of the translation frame assembly 15 is connected to the flipping assembly 8. The automatic disc docking assembly 16 allows the polished brake disc to fall onto the automatic disc docking assembly 16, allowing the brake disc to enter the flipping assembly 8 and flip the brake disc for subsequent operations. The end of the flipping component 8 furthest from the automatic disc docking component 16 is connected to a conveying mechanism 10. A lifting component 9 is installed inside the conveying mechanism 10. The end of the conveying mechanism 10 furthest from the flipping component 8 is connected to a flipping unloading component 11. The flipping unloading component 11 flips the brake disc, facilitating subsequent handling by workers. Simultaneously, the lifting component 9 lifts the brake disc, allowing workers to write the codes on it. Furthermore, the operation of the flipping component 8 flips the uncoded side downwards, ensuring the coded side faces upwards. A wheel unloading assembly 12 is installed at the end of the translation frame assembly 15 away from the feeding and conveying assembly 2. The wheel unloading assembly 12 is located on one side of the separation assembly 6. The wheel unloading assembly 12 can be used to directionally transport the separated wheeled structure for storage. A protective component 13 is installed on the translation frame assembly 15. The protective component 13 allows disassembly and grinding to be carried out within it. The separation component 6 and the double-head disassembly component 5 are both located inside the protective component 13. A dust extraction component 14 is connected to one side of the protective component 13. The dust extraction component 14 can perform negative pressure suction, allowing the dust generated during grinding and disassembly to flow from the protective component 13 towards the dust extraction component 14, effectively concentrating it to reduce the dust inside the protective component 13 and facilitating centralized collection of dust by the dust extraction component 14. The dust extraction component 14 passes through the protective component 13 and is located on one side of the separation component 6 and the double-head disassembly component 5, ensuring centralized treatment of the dust generated by the separation component 6 and the double-head disassembly component 5.

[0030] In this embodiment, the separation component 6 includes an automatic grinding lifting component 6-1, which is connected to the translation frame component 15. A grinding mounting bracket 6-4 is installed on one side of the automatic grinding lifting component 6-1, and a wheel pressing component 6-3 is installed at the lower end of the grinding mounting bracket 6-4. The wheel pressing component 6-3 enables the separation of the wheel structure and the brake disc. Each of the four corners of the wheel pressing component 6-3 is equipped with a gripping separation component 6-2. The gripping separation component 6-2 enables the brake disc to separate from the wheel structure, allowing the brake disc to descend with the grinding lifting and rotating component 6-5, facilitating subsequent grinding operations. A grinding lifting and rotating assembly 6-5 is installed at the lower end of the grinding mounting bracket 6-4. The grinding lifting and rotating assembly 6-5 can lift and lower the brake disc. The grinding lifting and rotating assembly 6-5 is installed through the automatic disc docking assembly 16. Grinding assemblies 6-6 are installed on both sides of the grinding lifting and rotating assembly 6-5. The grinding assembly 6-6 is a grinding structure. It has a disc structure grinding component inside, which can make it rotate stably. The distance between the grinding assemblies 6-6 can be controlled so that it can contact the wheel brake disc component and perform grinding operations.

[0031] In this embodiment, the flipping feeding assembly 1 includes a flipping frame 1-1, which is rotatably connected to the side of the feeding conveying assembly 2 away from the double-head disassembly assembly 5. Multiple rollers 1-2 are installed at equal intervals on both sides of the flipping frame 1-1. An automatic pusher 1-3 is installed in the middle of the flipping frame 1-1. The automatic pusher 1-3 can extend and retract, which can push the roller brake disc that abuts against the rollers 1-2 to move in a directional manner, so as to facilitate its contact with the conveyor belt assembly 2-2. An automatic tilting component 1-4 is installed on one side of the feeding and conveying assembly 2. The automatic tilting component 1-4 is connected to the tilting frame 1-1. In actual operation, the tilting feeding assembly 1 and the tilting unloading assembly 11 have similar structures. The automatic tilting component 1-4 can drive the tilting frame 1-1 to tilt, and the disassembled wheel brake disc is placed in the tilting frame 1-1. By tilting, it comes into contact with the roller shaft component 1-2. The automatic pushing component 1-3 can make it move towards the feeding and conveying assembly 2 so as to contact the conveyor belt assembly 2-2 and move in a directional manner.

[0032] In this embodiment, the feeding and conveying assembly 2 includes a mounting frame 2-1. Both ends of the mounting frame 2-1 are connected to the flipping feeding assembly 1 and the translation frame assembly 15, respectively. Conveyor belt assemblies 2-2 are installed on both sides of the mounting frame 2-1. A drive motor assembly 2-3 is connected to both conveyor belt assemblies 2-2. The drive motor assembly 2-3 is installed on one side of the mounting frame 2-1. The mounting frame 2-1 houses a buffer frame assembly 2-4, which is positioned between two conveyor belt assemblies 2-2. The buffer frame assembly 2-4 provides buffering, i.e., it holds one or two wheeled brake disc structures. The conveyor belt assembly 2-2 enables the wheeled brake discs to move towards the double-head disassembly assembly 5. The drive motor assembly 2-3 provides power to rotate the conveyor belt assembly 2-2. Simultaneously, the centering lifting assembly 3 lifts the wheeled brake discs to the position of the automatic translation assembly 15-3, allowing the wheeled brake discs to move oriented within the translation frame assembly 15. After being disassembled by the double-head disassembly assembly 5, the wheeled brake discs move towards the separation assembly 6 for grinding. After grinding, they can be sorted and output.

[0033] In this embodiment, the automatic disc docking assembly 16 includes a conveyor frame 16-2, which is disposed through the lower end of the translation frame assembly 15. The automatic disc conveying assembly 16-1 is installed inside the conveyor frame 16-2. The brake disc after grinding can fall onto the automatic disc conveying assembly 16-1 so as to be conveyed towards the flipping assembly 8, which facilitates separation from the wheel structure for classified storage.

[0034] In this embodiment, the flipping component 8 includes an automatic flipping component 8-1, and a linkage component 8-2 is connected between the automatic flipping component 8-1 and the automatic disc docking component 16. The automatic flipping component 8-1 is connected to the conveying mechanism 10. The linkage component 8-2 can connect with the automatic disc docking component 16 so that when the automatic disc docking component 16 operates, it drives the automatic flipping component 8-1 to rotate. The interior of the automatic flipping component 8-1 can be raised and lowered so that the brake disc can enter it. Afterward, it can be flipped so that the coding side is facing upward, which is convenient for the staff to copy later.

[0035] In this embodiment, the conveying mechanism 10 includes a material conveyor frame 10-1, an automatic material conveyor belt assembly 10-2 is installed inside the material conveyor frame 10-1, and a lifting assembly 9 is disposed through the automatic material conveyor belt assembly 10-2. The conveying mechanism 10 can drive the overturned brake disc to move, and can also enable the lifting assembly 9 to lift the overturned brake disc so that the operator can copy the code on it, and then transport it to the overturning unloading assembly 11 for easy collection and storage.

[0036] In this embodiment, the wheel unloading assembly 12 includes an unloading frame 12-1, in which multiple conveying roller assemblies 12-3 are installed at equal intervals. A translational dropping assembly 12-2 is provided through the multiple conveying roller assemblies 12-3 located near one end of the translational frame assembly 15. The translational dropping assembly 12-2 can be connected to the wheel assembly structure after it has been inserted and polished in the separation assembly 6, and can drive it into the upper end of the conveying roller assembly 12-3 for directional conveying. The translational falling component 12-2 can perform lifting and insertion operations so as to separate from the conveyor roller component 12-3 and insert into the separation component 6 to complete the lifting of the wheel structure. After that, it is reset so that the wheel structure falls on the conveyor roller component 12-3 and moves toward the blocking component 12-4. A blocking component 12-4 is installed at the end of the unloading rack 12-1 away from the translation frame assembly 15; the blocking component 12-4 can effectively limit the wheel structure after disassembly and grinding, so that it can be transported by other robotic arm components.

[0037] In this embodiment, the translation frame assembly 15 includes a bottom support frame 15-1, an automatic tray docking assembly 16 which is disposed through the bottom support frame 15-1, a disassembly centering rotation lifting assembly 7 and a centering rotation and servo lifting assembly 4 which are both located within the bottom support frame 15-1, and the disassembly centering rotation lifting assembly 7 which is disposed through one side of the automatic tray docking assembly 16; an automatic translation assembly 15-3 is installed at the upper end of the bottom support frame 15-1, and the disassembly centering rotation lifting assembly 7 and the centering rotation and servo lifting assembly 4 are both disposed through the bottom support frame 15-1. Inside the automatic translation component 15-3, the feeding conveyor component 2 is connected to the automatic translation component 15-3; the translation frame component 15 is a frame structure, so that the corresponding parts of the centering rotation and servo lifting component 4, the disassembly centering rotation lifting component 7, the separation component 6 and the double-head disassembly component 5 can be installed inside it. At the same time, the matching parts can also be installed inside it, and it can be connected to the feeding conveyor component 2, the disassembly centering rotation lifting component 7 and the automatic tray docking component 16, etc., so as to realize the classification and output of the parts for the operator to operate. Two mounting frames 15-2 are installed on one side of the bottom support frame 15-1. The two mounting frames 15-2 are connected to the separation component 6 and the double-head disassembly component 5 respectively. The two mounting frames 15-2 enable the installation of lifting components in the double-head disassembly component 5 and the separation component 6 to accommodate various sizes of wheel brake discs.

[0038] In this embodiment, the dual-head disassembly assembly 5 includes an automatic lifting assembly 5-1 and four connector assemblies 5-5. The automatic lifting assembly 5-1 is connected to the translation frame assembly 15. A mounting frame 5-2 is installed on one side of the automatic lifting assembly 5-1. The automatic lifting assembly 5-1 can drive the mounting frame 5-2 to rise and fall, so that the mounting frame 5-2 drives the equipment located at the upper end to rise and fall synchronously, controlling the distance between it and the brake disc so that they collide and thus complete the disassembly operation. A mounting plate 5-3 is fixed to the lower end of the mounting frame 5-2. Openings are opened on both sides of the mounting plate 5-3, and the connector assemblies 5-5 can be inserted through the openings and simultaneously connected to the automatic disassembly assembly 5-5. The moving assembly 5-4 is connected; both sides of the mounting plate 5-3 are equipped with disassembly automatic moving assemblies 5-4. The two plug assemblies 5-5 at the upper end are connected to the piston rod ends of the two disassembly automatic moving assemblies 5-4. The remaining two plug assemblies 5-5 are installed in the translation frame assembly 15. The two plug assemblies 5-5 at the upper end are slidably mounted on the mounting plate 5-3. The disassembly automatic moving assemblies 5-4 can push the plug assemblies 5-5 to move, so as to control the distance between the two plug assemblies 5-5 at the upper end, thereby adapting to different specifications of wheels and facilitating the turning of nuts and bolts. An automatic lifting and rotating assembly 5-6 is installed inside the translation frame assembly 15. The automatic lifting and rotating assembly 5-6 is located at the lower end of the mounting frame 5-2. The automatic lifting and rotating assembly 5-6 can push the wheel-mounted brake disc placed on it to lift and rotate, so as to correspond with the nut automatic separation assembly 5-9. A torque sensing component 5-8 is installed at the lower end of the connector assembly 5-5. An automatic nut separation component 5-9 is installed at the lower end of the torque sensing component 5-8. An elastic pressing component 5-10 is also installed at the lower end of the torque sensing component 5-8. The elastic pressing component 5-10 allows for rapid nut separation after tightening, and its internal components can be quickly disassembled and replaced to ensure the quality of tightening as needed. The automatic nut separation component 5-9 is located within the elastic pressing component 5-10, enabling rapid separation of the screw and nut. A bolt assembly 5-11 is installed on one side of the torque sensing component 5-8; after the nut and bolt are loosened by rotation, the bolt may not fall off freely after being tightened, and it needs to be removed from above. By poking the bolt assembly 5-11, the bolt can be pressed down and made to fall off.

[0039] In this invention, the buffer rack assembly 2-4 can perform buffering, that is, place one or two wheeled brake disc structures. The conveyor belt assembly 2-2 can move the wheeled brake disc towards the double-headed disassembly assembly 5. The drive motor assembly 2-3 can provide power to make the conveyor belt assembly 2-2 rotate. At the same time, the centering lifting assembly 3 can lift the wheeled brake disc to the position of the automatic translation assembly 15-3, so that the wheeled brake disc can move in a directional manner within the translation frame assembly 15. The automatic lifting component 5-1 can drive the mounting frame 5-2 to lift and lower, so that the mounting frame 5-2 can drive the equipment located at the upper end to lift and lower synchronously, thereby enabling the equipment to move towards the brake disc so that they can collide with each other and thus complete the disassembly operation. The automatic nut-separation assembly 5-9 can quickly separate the screw and nut. After the nut and bolt are separated by rotation, the bolt may not fall off freely after being tightened. It needs to be pushed off from above. The bolt-pushing assembly 5-11 can press down on the bolt to make it fall off. The gripping and separating component 6-2 can separate the brake disc from the wheel structure, allowing the brake disc to descend with the grinding lifting and rotating component 6-5, facilitating subsequent grinding operations. The grinding assembly 6-6 is a grinding structure, which contains a disc-shaped grinding component that can rotate stably and control the distance between the wheel-mounted brake disc and the grinding assembly 6-6 for grinding operations. The dust extraction component 14 can perform negative pressure suction, which allows the dust generated during grinding and disassembly to flow from the protective component 13 toward the dust extraction component 14, effectively concentrating it to reduce the dust inside the protective component 13 and facilitate the centralized collection of dust by the dust extraction component 14.

[0040] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A wheel-mounted brake disc disassembly, separation, and grinding device, comprising a translation frame assembly (15), characterized in that: The translation frame assembly (15) is equipped with a separation assembly (6) and a double-head disassembly assembly (5). The translation frame assembly (15) is equipped with a disassembly centering rotation lifting assembly (7) and a centering rotation and servo lifting assembly (4). The disassembly centering rotation lifting assembly (7) is located at the lower end of the separation assembly (6), and the centering rotation and servo lifting assembly (4) is located at the lower end of the double-head disassembly assembly (5). The translation frame assembly (15) is connected to a feeding conveyor assembly (2) on one side. The feeding conveyor assembly (2) is connected to the double-head disassembly assembly (5). The feeding conveyor assembly (2) is equipped with a centering lifting assembly (3) at one end near the double-head disassembly assembly (5). The feeding conveyor assembly (2) is connected to a flipping feeding assembly (1) at one end away from the double-head disassembly assembly (5). An automatic disc docking assembly (16) is provided through the lower end of the translation frame assembly (15). The automatic disc docking assembly (16) is located at the lower end of the separation assembly (6). The end of the automatic disc docking assembly (16) extending out of the translation frame assembly (15) is connected to a flipping assembly (8). The end of the flipping component (8) away from the automatic tray docking component (16) is connected to a conveying mechanism (10), and a lifting component (9) is installed inside the conveying mechanism (10). The end of the conveying mechanism (10) away from the flipping component (8) is connected to a flipping unloading component (11). The translation frame assembly (15) is equipped with a wheel unloading assembly (12) at the end away from the feeding and conveying assembly (2), and the wheel unloading assembly (12) is located on one side of the separation assembly (6); The translation frame assembly (15) is equipped with a protective assembly (13), and the separation assembly (6) and the double-head disassembly assembly (5) are both located inside the protective assembly (13); A dust extraction component (14) is connected to one side of the protective component (13). The dust extraction component (14) penetrates the protective component (13) and is located on one side of the separation component (6) and the double-head disassembly component (5).

2. The wheel-mounted brake disc disassembly, separation, and grinding equipment according to claim 1, characterized in that: The separation component (6) includes an automatic grinding lifting component (6-1), which is connected to the translation frame component (15). A grinding mounting bracket (6-4) is installed on one side of the automatic grinding lifting component (6-1), and a wheel pressing component (6-3) is installed at the lower end of the grinding mounting bracket (6-4). A gripping separation component (6-2) is installed at each of the four corners of the wheel pressing component (6-3). The lower end of the grinding mounting bracket (6-4) is equipped with a grinding lifting and rotating assembly (6-5), which is installed through the automatic disc docking assembly (16). Grinding assemblies (6-6) are installed on both sides of the grinding lifting and rotating assembly (6-5).

3. The wheel-mounted brake disc disassembly, separation, and grinding equipment according to claim 1, characterized in that: The flipping feeding assembly (1) includes a flipping frame (1-1), which is rotatably connected to the feeding conveying assembly (2) on the side away from the double-head disassembly assembly (5). Multiple rollers (1-2) are installed at equal intervals on both sides of the flipping frame (1-1), and an automatic pusher (1-3) is installed in the middle of the flipping frame (1-1). An automatic tilting component (1-4) is installed on one side of the feeding and conveying assembly (2), and the automatic tilting component (1-4) is connected to the tilting frame (1-1).

4. The wheel-mounted brake disc disassembly, separation, and grinding equipment according to claim 1, characterized in that: The feeding and conveying assembly (2) includes a mounting frame (2-1), the two ends of which are connected to the flipping feeding assembly (1) and the translation frame assembly (15) respectively. Conveyor belt assemblies (2-2) are installed on both sides of the mounting frame (2-1), and a drive motor assembly (2-3) is connected to both conveyor belt assemblies (2-2). The drive motor assembly (2-3) is installed on one side of the mounting frame (2-1). The mounting frame (2-1) houses a buffer rack assembly (2-4), which is positioned between two conveyor belt assemblies (2-2).

5. The wheel-mounted brake disc disassembly, separation, and grinding equipment according to claim 1, characterized in that: The automatic tray docking assembly (16) includes a conveyor frame (16-2), which is disposed through the lower end of the translation frame assembly (15). An automatic tray conveying assembly (16-1) is installed inside the conveyor frame (16-2).

6. The wheel-mounted brake disc disassembly, separation, and grinding equipment according to claim 1, characterized in that: The flipping component (8) includes an automatic flipping component (8-1), and the automatic flipping component (8-1) and the automatic tray docking component (16) are connected by a linkage component (8-2). The automatic flipping component (8-1) is connected to the conveying mechanism (10).

7. The wheel-mounted brake disc disassembly, separation, and grinding equipment according to claim 1, characterized in that: The conveying mechanism (10) includes a material conveyor (10-1), an automatic material conveyor belt assembly (10-2) is installed inside the material conveyor (10-1), and the lifting assembly (9) is disposed inside the automatic material conveyor belt assembly (10-2).

8. The wheel-mounted brake disc disassembly, separation, and grinding equipment according to claim 1, characterized in that: The wheel unloading assembly (12) includes an unloading frame (12-1), in which multiple conveying roller assemblies (12-3) are installed at equal intervals. A translational falling assembly (12-2) is provided through the multiple conveying roller assemblies (12-3) located near one end of the translational frame assembly (15). The unloading rack (12-1) is equipped with a blocking component (12-4) at the end away from the translation frame assembly (15).

9. The wheel-mounted brake disc disassembly, separation, and grinding equipment according to claim 1, characterized in that: The translation frame assembly (15) includes a bottom support frame (15-1), the automatic disk docking assembly (16) is disposed through the bottom support frame (15-1), the disassembly centering rotation lifting assembly (7) and the centering rotation and servo lifting assembly (4) are both located in the bottom support frame (15-1), and the disassembly centering rotation lifting assembly (7) is disposed through one side of the automatic disk docking assembly (16); Two mounting frames (15-2) are installed on one side of the bottom support frame (15-1), and the two mounting frames (15-2) are respectively connected to the separation component (6) and the double-head disassembly component (5); An automatic translation component (15-3) is installed at the upper end of the bottom support frame (15-1). The disassembly centering rotation lifting component (7) and the centering rotation and servo lifting component (4) are both installed inside the automatic translation component (15-3). The feeding conveying component (2) is connected to the automatic translation component (15-3).

10. The wheel-mounted brake disc disassembly, separation, and grinding equipment according to claim 1, characterized in that: The dual-head disassembly assembly (5) includes an automatic lifting assembly (5-1) and four plug-in assemblies (5-5). The automatic lifting assembly (5-1) is connected to the translation frame assembly (15). An installation frame (5-2) is installed on one side of the automatic lifting assembly (5-1). An installation plate (5-3) is fixed at the lower end of the installation frame (5-2). Automatic disassembly moving assemblies (5-4) are installed on both sides of the installation plate (5-3). The piston rod ends of the two plug-in assemblies (5-5) at the upper end and the two automatic disassembly moving assemblies (5-4) at the lower end are connected. The remaining two plug-in assemblies (5-5) are installed inside the translation frame assembly (15). The two plug-in assemblies (5-5) at the upper end are slidably installed on the installation plate (5-3). An automatic lifting and rotating assembly (5-6) is installed inside the translation frame assembly (15), and the automatic lifting and rotating assembly (5-6) is located at the lower end of the mounting frame (5-2); A torque sensing component (5-8) is installed at the lower end of the connector assembly (5-5), an automatic nut separation component (5-9) is installed at the lower end of the torque sensing component (5-8), and an elastic pressing component (5-10) is installed at the lower end of the torque sensing component (5-8). The automatic nut separation component (5-9) is disposed inside the elastic pressing component (5-10). A bolt assembly (5-11) is mounted on one side of the torque sensing component (5-8).

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