Spindle processing special grinding machine based on regulating assembly
Patent Information
- Application Number
- CN202610864902.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-06-16
- Publication Date
- 2026-08-18
AI Technical Summary
然而,磨削过程中产生的大量磨屑和杂质容易逐渐堆积于过滤结构表面,造成过滤孔堵塞,导致回收流量下降、回收效率降低,严重时甚至需要停机清理
本发明的一种基于调控组件的主轴加工专用磨床,通过设置C型导流回收件、供液结构以及浮动支架,使冷却液能够在主轴工件外圆表面形成稳定导流路径,并沿主轴工件表面导向砂轮与主轴工件之间的磨削区域。与此同时,C型导流回收件能够随主轴工件的尺寸误差、安装偏差、旋转跳动及热膨胀进行浮动补偿,从而保持稳定的导流间隙,提高冷却液进入磨削接触区域的能力,降低磨削温度,减少热变形,提高主轴工件的加工精度和表面质量。
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Figure CN122584092A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of spindle machining, and more specifically, it relates to a special grinding machine for spindle machining based on a control component. Background Technology
[0002] Spindle-type workpieces are widely used in machine tools, automobiles, motors, and precision transmission equipment. Their machining accuracy directly affects the operational stability and service life of the equipment. During spindle machining, rough grinding and fine grinding of the spindle's outer diameter, stepped surfaces, or mating parts are usually required using a grinding machine to improve the spindle's dimensional accuracy, roundness accuracy, and surface quality.
[0003] The existing technology for spindle machining still has the following drawbacks: First, during spindle grinding, the grinding wheel typically rotates at a high speed, easily forming a high-speed airflow layer around its outer circumference. This causes the sprayed coolant to be blocked or scattered by the airflow, making it difficult for it to effectively enter the actual grinding contact area between the grinding wheel and the workpiece. Simultaneously, existing cooling nozzles mostly employ a fixed spray method. When the spindle has dimensional errors, installation deviations, rotational runout, or thermal deformation, the spray position is prone to deviation, further reducing the efficiency of coolant entering the grinding arc zone. This leads to increased temperature in the grinding area, affecting workpiece machining accuracy and surface quality.
[0004] Secondly, the grinding process continuously generates metal shavings, grinding wheel abrasive grains, and fine powder. These impurities mix with the coolant to form grinding slurry. Most existing equipment relies on natural flow or simple baffles for collection. Some of the grinding slurry tends to adhere to the surface of the spindle and workpiece, and then spreads again as the workpiece rotates. Others fly around the equipment, affecting not only the cleanliness of the equipment but also reducing the utilization rate of the coolant, resulting in poor chip removal in the grinding area.
[0005] Third, to achieve coolant recycling, existing grinding machines typically employ filtration structures such as screens and plates to separate grinding slurry. However, the large amount of grinding debris and impurities generated during grinding easily accumulates on the surface of the filtration structure, causing blockage of the filter pores. This leads to a decrease in recovery flow rate and efficiency, and in severe cases, even requires machine shutdown for cleaning. Existing filtration structures generally lack mechanisms for automatic cleaning and anti-clogging during equipment operation, resulting in poor long-term operational stability.
[0006] Therefore, in view of this, we will study and improve the existing structure and its shortcomings, and provide a special grinding machine for spindle machining based on the control component, in order to achieve a more practical and valuable purpose. Summary of the Invention
[0007] This invention provides a special grinding machine for spindle machining based on a control component, which overcomes the above-mentioned defects in the prior art.
[0008] The purpose and effectiveness of this invention, a special grinding machine for spindle machining based on a control component, are achieved through the following specific technical means: A dedicated grinding machine for spindle machining based on a control component includes a grinding machine body, wherein the grinding machine body is provided with a clamping and rotating mechanism for clamping and driving the spindle workpiece to rotate, and the grinding machine body is also provided with a grinding wheel assembly for grinding the spindle workpiece, and further includes: A cooling and chip removal assembly is disposed on the side of the grinding wheel assembly near the spindle workpiece; The C-type flow guide and recovery component is connected to the grinding wheel assembly via a floating bracket and is used to surround a local area of the outer circle of the spindle workpiece. The floating bracket is used to make the C-type flow guide and recovery component float relative to the spindle workpiece to maintain the flow guide gap between the C-type flow guide and recovery component and the spindle workpiece. A liquid supply structure is provided on the C-shaped flow guide and recovery component and is used to supply coolant between the C-shaped flow guide and recovery component and the spindle workpiece; A recovery structure is provided in the lower region of the C-shaped flow guide recovery component and is used to recover grinding impurities carried by the coolant; A filter element is disposed in the inlet area of the recovery structure and is used to filter the recovery liquid entering the recovery structure.
[0009] Preferably, the C-type flow guide and recovery component includes an upper support arm located above the main spindle workpiece, an arc-shaped flow guide section located on one side of the main spindle workpiece, and a lower support arm located below the main spindle workpiece. The liquid supply structure is disposed on the upper support arm, and the recovery structure is disposed on the lower support arm.
[0010] Preferably, the liquid supply structure includes a distribution cavity formed in the upper support arm and a plurality of liquid outlet holes communicating with the distribution cavity. The plurality of liquid outlet holes are arranged toward the outer circle of the spindle workpiece and are spaced apart along the extension direction of the upper support arm.
[0011] Preferably, the C-shaped flow guide and recovery component is provided with a support roller for rolling contact with the outer circle of the main shaft workpiece. The support roller includes an upper roller disposed on the upper support arm and a lower roller disposed on the lower support arm. The upper roller and the lower roller are used to define the flow guide gap between the C-shaped flow guide and recovery component and the main shaft workpiece.
[0012] Preferably, the floating support includes a fixed frame, a movable frame, a connector, and an elastic element. The fixed frame is connected to the grinding wheel assembly, the movable frame is connected to the C-shaped flow guide and recovery component, the connector is connected between the fixed frame and the movable frame, and the elastic element acts on the movable frame to keep the upper roller and the lower roller in contact with the outer circle of the spindle workpiece.
[0013] Preferably, the lower roller is provided with a triggering structure, the filter element is movably disposed within the C-shaped flow guide and recovery element, the filter element is provided with a mating part, and the triggering structure is used to periodically act on the mating part when the lower roller rolls, so as to drive the filter element to reciprocate relative to the inlet area of the recovery structure.
[0014] Preferably, the triggering structure includes an annular groove disposed on the outer periphery of the lower roller and a plurality of protrusions disposed in the annular groove, and the mating part includes a wear-resistant block disposed on the filter element, wherein the plurality of protrusions are used to sequentially push against the wear-resistant block.
[0015] Preferably, the filter element is connected to an arc-shaped baffle, which can reciprocate along the inner wall of the arc-shaped flow guide section. A reset element is provided between the arc-shaped baffle and the C-shaped flow guide and recovery element, and the reset element is used to drive the filter element and the arc-shaped baffle to reset.
[0016] Preferably, the arc-shaped partition is provided with an elastic scraper on the side facing the spindle workpiece. The elastic scraper is used to elastically contact the outer circle of the spindle workpiece to guide the grinding mud adhering to the outer circle of the spindle workpiece to the inlet area of the recovery structure.
[0017] Preferably, the grinding wheel assembly includes a housing, a drive motor, a drive shaft, and a grinding wheel. A cooling cylinder is provided on the outside of the drive shaft, and a spiral channel is provided inside the cooling cylinder. The spiral channel is connected to the liquid supply structure. The recovery structure includes a recovery pipe, a negative pressure recovery pump, and a recovery tank. The inlet end of the recovery pipe is provided corresponding to the filter element. The negative pressure recovery pump is used to transport the recovery liquid after preliminary filtration by the filter element to the recovery tank.
[0018] Compared with the prior art, the present invention has the following beneficial effects: This invention discloses a special grinding machine for spindle machining based on a control component. By incorporating a C-shaped flow guide and recovery component, a fluid supply structure, and a floating support, the coolant can form a stable flow path on the outer cylindrical surface of the spindle workpiece and be guided along the workpiece surface to the grinding area between the grinding wheel and the workpiece. Simultaneously, the C-shaped flow guide and recovery component can float to compensate for dimensional errors, installation deviations, rotational runout, and thermal expansion of the spindle workpiece, thereby maintaining a stable flow clearance, improving the coolant's ability to enter the grinding contact area, reducing grinding temperature, minimizing thermal deformation, and improving the machining accuracy and surface quality of the spindle workpiece.
[0019] This invention discloses a special grinding machine for spindle machining based on a control component. By setting up a recovery structure and an elastic scraper that cooperates with the outer diameter of the spindle workpiece, it can promptly scrape off the coolant residue film, grinding mud, and grinding particles adhering to the surface of the spindle workpiece during the grinding process. With the help of negative pressure recovery, the grinding mud is quickly introduced into the recovery system, realizing the centralized collection of grinding fluid and grinding impurities, reducing grinding fluid scattering and impurity accumulation, improving the chip removal effect in the grinding area and the equipment operating environment.
[0020] This invention discloses a special grinding machine for spindle machining based on a control component. By setting a lower roller, a protrusion, a filter frame, and a reset component, the lower roller can periodically drive the filter frame to reciprocate as it rolls with the spindle workpiece. This allows the filter structure to be automatically cleaned using the existing motion source during equipment operation. It reduces the accumulation of grinding slurry and impurities on the filter frame surface without the need for an additional power mechanism, thereby reducing filter blockage and improving the long-term operational stability of the recovery system and the efficiency of coolant recycling.
[0021] This invention discloses a special grinding machine for spindle machining based on a control component. By utilizing the synergistic cooperation between a C-type flow guide and recovery component, a fluid supply structure, a recovery structure, and a filter anti-clogging structure, the coolant can complete a continuous process of flow cooling, grinding chip removal, slurry recovery, filtration separation, and recycling. This not only improves the coolant utilization rate but also enhances the grinding machine's continuous machining capability and operational stability, making it suitable for grinding high-precision spindle workpieces. Attached Figure Description
[0022] To more clearly illustrate the technical solutions in the embodiments of the invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0024] Figure 1This is a schematic diagram of the first isometric structure of the present invention; Figure 2 This is a schematic diagram of the second isometric structure of the present invention; Figure 3 This is a schematic diagram of the first isometric structure of the grinding wheel assembly in this invention; Figure 4 This is a schematic diagram of the second isometric structure of the grinding wheel assembly in this invention; Figure 5 This is a top view of the grinding wheel assembly in this invention; Figure 6 for Figure 5 Schematic diagram of the cross-sectional structure at point AA; Figure 7 for Figure 6 A magnified schematic diagram of the local structure at point C; Figure 8 for Figure 6 A magnified schematic diagram of the local structure at point D; Figure 9 for Figure 5 Schematic diagram of the cross-sectional structure at point BB.
[0025] Explanation of reference numerals in the attached figures: Grinding machine body 10, clamping and rotating mechanism 11, control component 12, spindle workpiece 13, grinding wheel assembly 14, housing 15, drive motor 16, dust cover 17, grinding wheel 18, cooling and chip removal assembly 19, drive shaft 20, cooling cylinder 21, spiral channel 22, cooling plate 23, recovery box 24, filter plate 25, negative pressure water pump 26, one-way valve 27, C-type flow guide recovery component 28, floating support 29, conveying pipe 30, recovery pipe 31, fixed frame 32, movable frame 33, connecting component 34, elastic component 35, distribution cavity 36, liquid outlet hole 37, upper roller 39, lower roller 40, annular groove 41, protrusion 42, filter frame 43, wear-resistant block 44, arc-shaped partition 45, return spring 46, elastic scraper 47. Detailed Implementation
[0026] The embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of the invention.
[0027] In the description of this invention, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0028] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0029] As attached Figure 1 To be continued Figure 9 As shown: This invention provides an embodiment of a special grinding machine for spindle machining based on a control component. See attached document Figure 1 To be continued Figure 9 The grinding machine includes a grinding machine body 10. At both ends of the grinding machine body 10, there are clamping and rotating mechanisms 11 for clamping the spindle workpiece 13. A horizontal adjustment component 12 is provided on the grinding machine body 10. The adjustment component 12 is used to adjust the position of the grinding wheel assembly 14 relative to the spindle workpiece 13.
[0030] Preferred options are shown in the appendix. Figure 1 To be continued Figure 4 Appendix Figure 9 The grinding wheel assembly 14 includes a housing 15. A drive motor 16 and a dust cover 17 are respectively installed at the two ends of the upper part of the housing 15. A drive shaft 20 is rotatably installed inside the housing 15. One end of the drive shaft 20 is connected to the output end of the drive motor 16, and the other end of the drive shaft 20 extends into the dust cover 17 and is fixedly installed with a grinding wheel 18, so that the drive motor 16 can drive the drive shaft 20 and the grinding wheel 18 to rotate and perform grinding on the spindle workpiece 13.
[0031] Preferred options are shown in the appendix. Figure 2 To be continued Figure 6A cooling and chip removal assembly 19 is provided on the side of the housing 15 near the spindle workpiece 13. The cooling and chip removal assembly 19 includes a C-shaped flow guide and recovery component 28 and a floating bracket 29. The C-shaped flow guide and recovery component 28 has an overall C-shaped structure, including an upper support arm above the spindle workpiece 13, an arc-shaped flow guide section on one side of the spindle workpiece 13, and a lower support arm below the spindle workpiece 13. The C-shaped flow guide and recovery component 28 is connected to the housing 15 through the floating bracket 29.
[0032] Preferred options are shown in the appendix. Figure 6 Appendix Figure 7 The upper support arm has a distribution chamber 36 inside. The distribution chamber 36 is inclined on the side facing the main spindle workpiece 13 and has several liquid outlet holes 37. The liquid outlet holes 37 are distributed at intervals along the length of the upper support arm to uniformly spray coolant onto the outer surface of the main spindle workpiece 13. The upper support arm also has an upper roller 39 that rotates inside. The upper roller 39 is used to roll in contact with the outer circle of the main spindle workpiece 13 to maintain the flow guide gap between the C-shaped flow guide and recovery component 28 and the main spindle workpiece 13.
[0033] Preferred options are shown in the appendix. Figure 6 To be continued Figure 8 The lower support arm has a rotating lower roller 40 inside, which is used to make rolling contact with the outer circle of the main spindle workpiece 13. The lower roller 40 has an annular groove 41 on its outer wall in the middle, and several protrusions 42 are fixedly provided in the annular groove 41 along the circumferential direction.
[0034] Preferred options are shown in the appendix. Figure 6 To be continued Figure 8 The lower support arm also has a filter element that slides in an arc shape inside. The filter element is a filter frame 43, which is used to perform preliminary filtration of the recovered grinding slurry. A wear-resistant block 44 is fixedly provided on the side of the filter frame 43 facing the lower roller 40. The wear-resistant block 44 is used to contact several protrusions 42 in sequence.
[0035] Preferred options are shown in the appendix. Figure 6 To be continued Figure 8 A set of arc-shaped baffles 45 are fixedly connected to one side of the filter frame 43. Several arc-shaped baffles 45 are distributed at intervals along the length of the arc-shaped guide section of the C-shaped guide and recovery component 28, and can slide in an arc shape along the inner wall of the arc-shaped guide section. Several elastic scrapers 47 are arranged in a radial inner circumferential array on several arc-shaped baffles 45. Several elastic scrapers 47 are used to make slight contact with the outer circle of the spindle workpiece 13 to scrape off the grinding mud and impurities adhering to the surface of the spindle workpiece 13.
[0036] Preferred options are shown in the appendix. Figure 6 To be continued Figure 8 A reset spring 46 is provided between one end of the arc-shaped baffle 45 and the upper support arm of the C-shaped flow guide and recovery component 28. The reset spring 46 is used to drive the arc-shaped baffle 45 and the filter frame 43 to reset.
[0037] Preferred options are shown in the appendix. Figure 6 To be continued Figure 9 The housing 15 contains a cooling circulation system. Specifically, a cooling cylinder 21 is provided on the outside of the drive shaft 20, and a spiral channel 22 is formed inside the cooling cylinder 21. One end of the spiral channel 22 is connected to an external water pump. A cooling plate 23 is provided inside the dust cover 17. The other end of the spiral channel 22 is connected to one end of the cooling plate 23, and the other end of the cooling plate 23 is connected to the distribution chamber 36 through a delivery pipe 30, thereby forming a coolant delivery passage.
[0038] Preferred options are shown in the appendix. Figure 9 The lower part of the housing 15 is provided with a recovery tank 24, and a filter plate 25 is inclinedly arranged inside the recovery tank 24. One end of the recovery tank 24 is connected to the inlet end of the spiral channel 22 through a one-way valve 27, and the other end of the recovery tank 24 is equipped with a negative pressure water pump 26. The negative pressure water pump 26 is connected to the inside of the filter frame 43 through a recovery pipe 31. One end of the recovery pipe 31 is fixed to the lower support arm of the C-shaped flow guide recovery component 28. The filter frame 43 is covered outside the inlet end of the recovery pipe 31 to facilitate the suction and filtration of the recovered coolant and grinding mud.
[0039] Preferred options are shown in the appendix. Figure 6 The floating support 29 includes a fixed frame 32 and a movable frame 33. The fixed frame 32 is fixedly installed on the outside of the housing 15, and the movable frame 33 is fixedly connected to the C-shaped flow guide and recovery component 28. A pair of connectors 34 are cross-arranged between the fixed frame 32 and the movable frame 33. One end of each connector 34 slides vertically within the fixed frame 32, and the other end slides vertically within the movable frame 33, thereby forming a stable guiding structure.
[0040] Preferred options are shown in the appendix. Figure 2 To be continued Figure 6 The fixed frame 32 is connected to the corresponding ends of the movable frame 33 at both ends. The elastic element 35 is used to push the movable frame 33 towards the main shaft workpiece 13, so that the upper roller 39 and the lower roller 40 always maintain rolling contact with the outer circle of the main shaft workpiece 13. This allows the C-type flow guide and recovery component 28 to automatically generate floating compensation according to the size change, installation deviation, rotational runout and thermal expansion of the main shaft workpiece 13, and always maintain a stable flow guide gap.
[0041] Specific usage of this invention: Before processing begins, the operator installs the spindle workpiece 13 to be processed into the clamping and rotating mechanism 11 on the grinding machine body 10, and uses the control component 12 to adjust the relative position between the grinding wheel assembly 14 and the spindle workpiece 13, so that the grinding wheel 18 and the processing area of the spindle workpiece 13 are set accordingly.
[0042] After adjustment, the cooling and chip removal assembly 19, located on one side of the grinding wheel assembly 14, is positioned close to the outer diameter of the spindle workpiece 13. At this time, the floating support 29 is connected to the housing 15 via a fixed frame 32, a movable frame 33, a pair of connecting parts 34, and a pair of elastic parts 35. Under the elastic force of the pair of elastic parts 35, the movable frame 33 drives the C-shaped flow guide and recovery part 28 to move towards the spindle workpiece 13, causing the upper roller 39 and lower roller 40 to roll into contact with the outer diameter of the spindle workpiece 13. Since the two ends of the pair of connecting parts 34 slide vertically within the fixed frame 32 and the movable frame 33 respectively, the movable frame 33 can float smoothly vertically. When the spindle workpiece 13 experiences installation deviations, dimensional errors, rotational runout, or thermal expansion, the upper roller 39 and lower roller 40 can roll along with the changing position of the outer diameter of the spindle workpiece 13, causing the movable frame 33 to float slightly relative to the fixed frame 32, thus ensuring that the C-shaped flow guide and recovery part 28 maintains a stable flow guide gap with the outer diameter of the spindle workpiece 13.
[0043] Subsequently, the clamping and rotating mechanism 11 drives the spindle workpiece 13 to rotate at high speed, and the drive motor 16 drives the drive shaft 20 and the grinding wheel 18 to rotate synchronously, and the grinding wheel 18 begins to perform grinding on the spindle workpiece 13.
[0044] Meanwhile, external coolant enters the spiral channel 22 under the action of a water pump. As the coolant flows along the spiral channel 22, it cools and dissipates heat from the interior of the housing 15 and absorbs the heat generated by the drive motor 16 and drive shaft 20 during operation. Subsequently, the coolant enters the cooling plate 23 to cool the area surrounding the grinding wheel 18. Afterward, the coolant enters the distribution chamber 36 through the delivery pipe 30 and is evenly sprayed out through several outlet holes 37.
[0045] Because several outlet holes 37 are oriented towards the outer circle of the spindle workpiece 13, the sprayed coolant first enters the guide gap formed between the C-shaped guide recovery member 28 and the spindle workpiece 13. Under the guidance of the arc-shaped guide section in the middle of the C-shaped guide recovery member 28, the coolant does not directly scatter, but forms a continuous liquid film along the outer circle of the spindle workpiece 13, and flows along the surface of the spindle workpiece 13 towards the grinding arc area between the grinding wheel 18 and the spindle workpiece 13.
[0046] Since the coolant enters the grinding arc area in the form of an attached liquid film, it can effectively overcome the airflow obstruction caused by the high-speed rotation of the grinding wheel 18, allowing more coolant to enter the actual grinding contact area, continuously cooling, lubricating and flushing the grinding area, thereby reducing the grinding temperature, reducing thermal deformation, and improving the machining accuracy and surface quality of the spindle workpiece 13.
[0047] During the grinding process, metal shavings, grinding wheel particles, and fine powder generated are carried by the coolant and together with the coolant form grinding slurry. The grinding slurry continues to flow downward along the outer circle of the spindle workpiece 13 and enters the corresponding area of the lower support arm of the C-type guide recovery component 28.
[0048] When the grinding mud flows to the lower support arm area, it first passes through several elastic scrapers 47 arranged radially inside a set of arc-shaped baffles 45. One end of each elastic scraper 47 maintains slight contact with the surface of the spindle workpiece 13. During the rotation of the spindle workpiece 13, the elastic scrapers 47 can continuously scrape off the coolant residue, grinding mud, and metal particles adhering to the surface of the spindle workpiece 13 and guide them to the corresponding area of the recovery pipe 31.
[0049] Meanwhile, the negative pressure water pump 26 continues to work, creating a negative pressure adsorption effect inside the recovery pipe 31. The filter frame 43, located at the inlet of the recovery pipe 31, blocks and filters large particles of grinding debris entering the recovery area, while coolant, fine grinding debris, and grinding slurry enter the recovery pipe 31 under negative pressure and are eventually transported to the recovery tank 24.
[0050] After entering the recycling tank 24, the coolant and grinding debris mixture flows through the filter plate 25 for filtration and separation. The grinding debris particles are intercepted and collected, and the filtered coolant re-enters the cooling cylinder 21 through the one-way valve 27, realizing the recycling of coolant, thereby reducing coolant waste and improving the continuous operation capability of the equipment.
[0051] To prevent grinding slurry and impurities from accumulating on the surface of the filter frame 43 and affecting the recovery effect, the lower roller 40 continuously rolls synchronously during the rotation of the main shaft workpiece 13. As the lower roller 40 rotates, it drives several protrusions 42 within the annular groove 41 to rotate synchronously, and these protrusions 42 sequentially contact the wear-resistant block 44. When the protrusions 42 contact the wear-resistant block 44, they push the filter frame 43 and a set of arc-shaped baffles 45 to move upwards in an arc along the inner wall of the C-shaped flow guide recovery component 28, simultaneously compressing the corresponding return spring 46.
[0052] As the filter frame 43 moves upward, the filtered coolant in the lower support arm washes over the lower area of the filter frame 43, thereby removing grinding mud and impurities adhering to the lower part of the filter frame 43.
[0053] As the protrusion 42 continues to rotate and disengages from the wear-resistant block 44, the return spring 46 releases its elastic force, pushing the arc-shaped partition 45 and the filter frame 43 downwards in an arc-shaped reset. During the reset process, the coolant once again flushes the upper area of the filter frame 43, thereby removing impurities adhering to the upper part of the filter frame 43.
[0054] Therefore, under the periodic pushing action of several protrusions 42 and the elastic force of the return spring 46, the filter frame 43 can continuously perform arc reciprocating motion along the inner wall of the C-shaped flow guide recovery component 28, thereby achieving automatic flushing and cleaning of the surface of the filter frame 43, reducing the accumulation of impurities, preventing the filter frame 43 from clogging, and improving the long-term operational stability of the recovery system.
[0055] At the same time, when a set of arc-shaped baffles 45 reciprocates, it drives several elastic scrapers 47 to reciprocate synchronously, so that the elastic scrapers 47 can continuously scrape different positions on the surface of the spindle workpiece 13, thereby further improving the removal effect of grinding mud and impurities.
[0056] In summary, this invention, through the cooperation of structures such as the C-shaped flow guide and recovery component 28, the floating support 29, the upper roller 39, the lower roller 40, the distribution cavity 36, the liquid outlet 37, the recovery pipe 31, the filter frame 43, and the arc-shaped baffle 45, achieves the functions of precise introduction of coolant into the grinding arc zone, timely recovery of grinding slurry, and automatic anti-clogging of the filter structure, thereby improving the cooling effect, chip removal effect, machining accuracy, and equipment operation stability during the spindle grinding process.
[0057] The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described to better illustrate the principles and practical application of the invention, and to enable those skilled in the art to understand the invention and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. A special grinding machine for spindle machining based on a control component, comprising a grinding machine body (10), wherein the grinding machine body (10) is provided with a clamping and rotating mechanism (11) for clamping and driving a spindle workpiece (13) to rotate, and the grinding machine body (10) is further provided with a grinding wheel assembly (14) for grinding the spindle workpiece (13), characterized in that, Also includes: A cooling and chip removal assembly (19) is disposed on the side of the grinding wheel assembly (14) near the spindle workpiece (13); The C-type flow guide and recovery component (28) is connected to the grinding wheel assembly (14) via a floating bracket (29) and is used to surround a local area of the outer circle of the spindle workpiece (13). The floating bracket (29) is used to make the C-type flow guide and recovery component (28) float relative to the spindle workpiece (13) to maintain the flow guide gap between the C-type flow guide and recovery component (28) and the spindle workpiece (13). A liquid supply structure is provided on the C-type flow guide and recovery component (28) and is used to supply coolant between the C-type flow guide and recovery component (28) and the spindle workpiece (13); A recovery structure is provided in the lower region of the C-type flow guide recovery component (28) and is used to recover grinding impurities carried by the coolant; A filter element is disposed in the inlet area of the recovery structure and is used to filter the recovery liquid entering the recovery structure.
2. The spindle machining special grinding machine based on the control component according to claim 1, characterized in that: The C-type flow guide and recovery component (28) includes an upper support arm located above the main spindle workpiece (13), an arc-shaped flow guide section located on one side of the main spindle workpiece (13), and a lower support arm located below the main spindle workpiece (13). The liquid supply structure is disposed on the upper support arm, and the recovery structure is disposed on the lower support arm.
3. A special grinding machine for spindle machining based on a control component according to claim 2, characterized in that: The liquid supply structure includes a distribution cavity (36) formed in the upper support arm and a plurality of liquid outlet holes (37) communicating with the distribution cavity (36). The plurality of liquid outlet holes (37) are arranged toward the outer circle of the spindle workpiece (13) and are spaced apart along the extension direction of the upper support arm.
4. A special grinding machine for spindle machining based on a control component according to claim 2, characterized in that: The C-shaped flow guide and recovery component (28) is provided with a support roller for rolling contact with the outer circle of the main shaft workpiece (13). The support roller includes an upper roller (39) disposed on the upper support arm and a lower roller (40) disposed on the lower support arm. The upper roller (39) and the lower roller (40) are used to define the flow guide gap between the C-shaped flow guide and recovery component (28) and the main shaft workpiece (13).
5. A special grinding machine for spindle machining based on a control component according to claim 4, characterized in that: The floating support (29) includes a fixed frame (32), a movable frame (33), a connector (34), and an elastic element (35). The fixed frame (32) is connected to the grinding wheel assembly (14), the movable frame (33) is connected to the C-shaped flow guide and recovery component (28), the connector (34) is connected between the fixed frame (32) and the movable frame (33), and the elastic element (35) acts on the movable frame (33) to keep the upper roller (39) and the lower roller (40) in contact with the outer circle of the spindle workpiece (13).
6. A special grinding machine for spindle machining based on a control component according to claim 4, characterized in that: The lower roller (40) is provided with a trigger structure. The filter element is movably disposed within the C-shaped flow guide and recovery element (28). The filter element is provided with a mating part. The trigger structure is used to periodically act on the mating part when the lower roller (40) rolls, so as to drive the filter element to reciprocate relative to the inlet area of the recovery structure.
7. A special grinding machine for spindle machining based on a control component according to claim 6, characterized in that: The triggering structure includes an annular groove (41) disposed on the outer periphery of the lower roller (40) and a plurality of protrusions (42) disposed in the annular groove (41). The mating part includes a wear-resistant block (44) disposed on the filter element. The plurality of protrusions (42) are used to push against the wear-resistant block (44) in sequence.
8. A special grinding machine for spindle machining based on a control component according to claim 6, characterized in that: The filter element is connected to an arc-shaped baffle (45), which can reciprocate along the inner wall of the arc-shaped flow guide section. A reset element is provided between the arc-shaped baffle (45) and the C-shaped flow guide and recovery element (28), and the reset element is used to drive the filter element and the arc-shaped baffle (45) to reset.
9. A special grinding machine for spindle machining based on a control component according to claim 8, characterized in that: The arc-shaped partition (45) is provided with an elastic scraper (47) on the side facing the spindle workpiece (13). The elastic scraper (47) is used to elastically contact the outer circle of the spindle workpiece (13) to guide the grinding mud attached to the outer circle of the spindle workpiece (13) to the inlet area of the recycling structure.
10. A special grinding machine for spindle machining based on a control component according to claim 1, characterized in that: The grinding wheel assembly (14) includes a housing (15), a drive motor (16), a drive shaft (20), and a grinding wheel (18). A cooling cylinder (21) is provided on the outside of the drive shaft (20). A spiral channel (22) is provided inside the cooling cylinder (21). The spiral channel (22) is connected to the liquid supply structure. The recovery structure includes a recovery pipe (31), a negative pressure recovery pump, and a recovery tank (24). The inlet end of the recovery pipe (31) is set corresponding to the filter element. The negative pressure recovery pump is used to transport the recovered liquid after preliminary filtration by the filter element to the recovery tank (24).