An optical lens processing and grinding apparatus

CN122584134BActive Publication Date: 2026-10-30FUJIAN HOLBIT TECH CO LTD
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Patent Information

Application Number
CN202611075008.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2026-07-20
Publication Date
2026-10-30
Estimated Expiration
2046-07-20

AI Technical Summary

Technical Problem

[0003]光学镜片加工过程中,不仅需要保证上下端面的平面平整度,还需保证镜片侧壁光滑无毛刺、无崩边,因此需要同时具备双面平面研磨与侧壁精磨的加工能力,传统光学镜片研磨设备功能单一,大多仅能实现单纯的平面对磨加工,无法兼顾镜片侧壁打磨,需要分设备、分工序流转加工,工序繁琐、加工效率低

Benefits of technology

本发明可自由切换双面平面研磨与镜片侧壁精磨两种加工工况,实现镜片平面打磨与侧边精修一体化加工,无需多设备流转和无需重复拆装镜片,同时大幅简化加工工序,提升加工效率。

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Abstract

The present application relates to the technical field of optical lens processing, and particularly relates to an optical lens processing and grinding device, which comprises a grinding machine table and an upper grinding device, wherein the top of the grinding machine table is provided with a grinding table surface, the grinding table surface is provided with a limiting tooth ring, the limiting tooth ring is provided with a lower grinding plate, the middle of the lower grinding plate is provided with a rotating table, and the rotating table is provided with an inner tooth ring. The present application can freely switch between two machining conditions of double-sided plane grinding and lens sidewall fine grinding, realizes integrated machining of lens plane grinding and side edge fine processing, does not need to pass through multiple devices and does not need to repeatedly disassemble and assemble the lens, simultaneously greatly simplifies the machining procedure, and improves the machining efficiency.
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Description

Technical Field

[0001] This invention relates to the field of optical lens processing technology, and in particular to an optical lens processing and grinding equipment. Background Technology

[0002] Optical lens grinding utilizes the synergistic effects of mechanical grinding, chemical hydrolysis, and thermal surface flow, combined with a physical-chemical composite processing of diamond abrasives and polishing fluids such as cerium oxide, to gradually eliminate micron-level unevenness and nano-level damage on the lens surface. This ultimately achieves a high-cleanliness optical surface with a surface roughness Ra ≤ 0.5 nm and an aperture accuracy N ≤ 3. Its core significance lies in ensuring precise optical power and low scattering characteristics by precisely controlling the radius of curvature and eliminating subsurface cracks, thus providing fundamental components for precision optical systems such as high-resolution imaging and laser transmission.

[0003] In the process of optical lens processing, it is necessary not only to ensure the flatness of the upper and lower end faces, but also to ensure that the sidewalls of the lens are smooth without burrs or chipping. Therefore, it is necessary to have the processing capability of both double-sided flat grinding and sidewall fine grinding. Traditional optical lens grinding equipment has a single function and can mostly only achieve simple flat grinding processing. It cannot take the grinding of the lens sidewalls at the same time. It requires separate equipment and separate processes for processing, which is cumbersome and has low processing efficiency. Summary of the Invention

[0004] Other features and advantages of the invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of the invention may be realized and obtained by means of the structures particularly pointed out in the description and other accompanying drawings.

[0005] The purpose of this invention is to overcome the above-mentioned shortcomings and provide an optical lens processing and grinding device to solve the existing problems.

[0006] To achieve the above objectives, the technical solution of the present invention is: an optical lens processing and grinding apparatus, comprising: A grinding machine table has a grinding table surface on top, a limiting toothed ring in the grinding table surface, a lower grinding plate in the limiting toothed ring, a rotating table in the middle of the lower grinding plate, an inner toothed ring on the rotating table, and multiple grinding placement plates installed between the inner toothed ring and the limiting toothed ring. The outer wall of the grinding placement plate meshes with the limiting toothed ring and the inner toothed ring. The grinding placement plate has a first mounting groove, in which multiple mounting brackets are provided. The mounting brackets are rotatably connected to grinding rings. A gear is installed in the middle of the first mounting groove. A fourth mounting groove is provided in the middle of the grinding placement plate, in which a bearing is installed. The bearing is connected to the gear. The top of the gear has a connecting groove. The outer wall of the grinding ring meshes with the gear. The grinding ring has a grinding groove for the optical lens to contact the lower grinding plate. Limiting grooves are provided around the outer wall of the rotating table. A control panel is provided on the grinding machine table. The upper grinding device includes a support frame, a cylinder mounted on the top of the support frame, an upper grinding frame rotatably connected to the output end of the cylinder, an upper grinding plate mounted on the bottom of the upper grinding frame, the grinding area of ​​the upper grinding plate corresponding to the grinding area of ​​the lower grinding plate, a drive assembly mounted on the upper grinding frame to drive the gear to rotate, and a fixing assembly for fixing optical lenses mounted on the upper grinding frame. The upper grinding plate has a through-hole in the middle that matches the rotating table, and a locking block that matches the limiting groove is provided on the inner wall of the through-hole.

[0007] In some embodiments, the drive assembly includes a sliding plate, a first motor corresponding to a gear is mounted on the top of the sliding plate, a connecting rod matching a connecting groove is mounted on the bottom of the first motor, the upper grinding plate is provided with a first through hole for the connecting rod to pass through, lead screws are provided on both sides of the sliding plate, the lead screws are connected to a second motor, the second motor is mounted on the top of the upper grinding frame, the sliding plate is also connected to a limiting rod, the limiting rod is installed between the upper grinding plate and the upper grinding frame, and the top of the upper grinding frame is provided with a sliding opening for the first motor to move up and down.

[0008] In some embodiments, the fixing component includes a fixing rod, the fixing rod being positioned corresponding to the grinding ring, the upper grinding plate having a second through hole for the fixing rod to pass through, and a flexible pad being installed at the bottom of the fixing rod.

[0009] In some embodiments, the bottom of the connecting rod is provided with a grinding pad that matches the first through hole, the outer wall of the connecting rod is provided with an annular groove, a plurality of first magnets are installed in the annular groove, the S poles and N poles of the first magnets are installed alternately, and a plurality of second magnets are installed in the connecting groove, the S and N poles of the second magnets corresponding to the N poles and S poles of the first magnets, respectively.

[0010] In some embodiments, the mounting bracket is ring-shaped, with a plurality of rolling grooves on the top of the mounting bracket, in which a plurality of rolling balls are installed, and a second mounting groove matching the mounting bracket is provided at the bottom of the grinding ring.

[0011] In some embodiments, the top of the upper grinding frame is provided with a water tank, and the bottom of the water tank is connected to the water outlet hole provided on the upper grinding plate through multiple water pipes. Water is introduced from above the water tank through the water inlet pipe provided on the support frame.

[0012] In some embodiments, the upper grinding frame is provided with multiple protective housings at its top, the second motor is installed inside the protective housing, and the remaining protective housings are provided with batteries. The batteries supply power to all motors on the upper grinding frame. The outer wall of the support frame is provided with a switch door, and the top of the protective housing is provided with a connecting plate, which is rotatably connected to the cylinder.

[0013] In some embodiments, the top of the grinding tank is provided with a plurality of slots, in which a removable grinding sleeve is installed, and the bottom of the grinding sleeve is attached to the lower grinding plate to cover the entire grinding tank.

[0014] In some embodiments, the inner wall of the grinding sleeve is provided with a plurality of placement grooves, a first spring is provided in the placement groove, the first spring is connected to a grinding block, the grinding block is vertically arranged along the grinding sleeve and the contact surface is arc-shaped, and the bottom surface of the grinding placement piece is covered with a drainage groove.

[0015] In some embodiments, the top of the fixing rod is provided with a third mounting groove, the third mounting groove is provided with a second spring, the bottom of the second spring is provided with a push rod, and the push rod is connected to the flexible pad.

[0016] By adopting the above technical solution, the beneficial effects of the present invention are: This invention allows for free switching between two processing modes: double-sided planar grinding and lens sidewall fine grinding. It achieves integrated processing of lens planar grinding and side edge finishing, eliminating the need for multiple equipment transfers and repeated lens disassembly and assembly. At the same time, it greatly simplifies the processing steps and improves processing efficiency.

[0017] The equipment's double-sided grinding adopts an upper and lower grinding plate counter-grinding and overall revolution structure, resulting in uniform grinding of the lens surface and high thickness consistency. The side wall grinding adopts an independent magnetic power docking structure, which can drive the grinding ring to rotate independently. The working conditions can be switched flexibly, the power docking is precise and gapless, and the side wall grinding accuracy is high.

[0018] The equipment achieves precise positioning and locking through the cooperation of the locking block and the limiting groove. Combined with the flexible and elastic pressure-stabilizing clamping structure, it can effectively prevent lens processing deviation, jumping and crushing, and greatly improve the yield rate. It is also equipped with a rolling drag reduction structure, a spray cooling structure and a chip drainage structure, so the operation is smooth and without jamming. It can effectively avoid high temperature deformation of the lens and scratches from debris. The overall automation level is high and the versatility is strong, which can meet the production needs of high-precision optical lens double-sided and sidewall integrated precision grinding.

[0019] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and are not intended to limit this disclosure.

[0020] Undoubtedly, such and other objects of the present invention will become more apparent after the following detailed description of the preferred embodiments, which are illustrated in various accompanying drawings and figures.

[0021] To make the above and other objects, features and advantages of the present invention more apparent and understandable, one or more preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0022] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.

[0023] In the accompanying drawings, the same parts use the same reference numerals, and the drawings are schematic and not necessarily drawn to actual scale.

[0024] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one or more embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on such drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the structure of a grinding device according to some embodiments of the present invention; Figure 2 This is a schematic diagram of the structure of the grinding table in some embodiments of the present invention; Figure 3 This is a schematic diagram of the structure of the grinding placement plate in some embodiments of the present invention. Figure 1 ; Figure 4 This is a schematic diagram of the structure of the grinding placement plate in some embodiments of the present invention. Figure 2 ; Figure 5 This is a schematic diagram of the structure of the grinding placement plate in some embodiments of the present invention. Figure 3 ; Figure 6 This is a schematic diagram of the structure of the upper grinding device according to some embodiments of the present invention; Figure 7 This is a schematic diagram of the internal structure of the upper grinding device in some embodiments of the present invention. Figure 1 ; Figure 8 This is a schematic diagram of the internal structure of the upper grinding device in some embodiments of the present invention. Figure 2 ; Figure 9 This is a schematic diagram of the internal structure of the upper grinding device in some embodiments of the present invention. Figure 3 ; Figure 10 This is a schematic diagram of the connecting rod and fixing rod according to some embodiments of the present invention.

[0026] Explanation of reference numerals in the attached figures: 1. Grinding machine platform; 2. Grinding table surface; 21. Limiting gear ring; 22. Lower grinding plate; 23. Rotating table; 231. Limiting groove; 24. Internal gear ring; 3. Grinding placement plate; 31. First mounting groove; 32. Mounting frame; 321. Rolling groove; 322. Rolling ball; 323. Second mounting groove; 33. Grinding ring; 34. Gear; 35. Connecting groove; 351. Second magnet; 36. Grinding groove; 361. Slot; 362. Grinding sleeve; 363. Placement groove; 364. First spring; 365. Grinding block; 366. Drainage groove; 37. Fourth mounting groove; 38. Bearing; 4. Upper grinding device; 41. Support frame; 411. Opening and closing door; 42. Cylinder; 43. Upper grinding frame; 4 31. Water tank; 432. Water pipe; 433. Water outlet; 434. Water inlet pipe; 44. Upper grinding plate; 45. Drive assembly; 451. Sliding plate; 452. First motor; 453. Connecting rod; 4531. Annular groove; 4532. First magnet; 454. Lead screw; 455. Second motor; 456. Limiting rod; 457. Sliding port; 458. First through hole; 459. Grinding pad; 46. Fixing assembly; 461. Fixing rod; 462. Second through hole; 463. Flexible pad; 464. Third mounting slot; 465. Second spring; 466. Push rod; 47. Through hole; 471. Locking block; 48. Protective shell; 481. Battery; 49. Connecting plate; 5. Control panel. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

[0028] Furthermore, in the description of this invention, it should be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0029] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral unit; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. However, specifying a direct connection indicates that the two main bodies are not connected through a transitional structure, but rather formed as a whole through a connecting structure. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0030] In this invention, unless otherwise expressly specified and limited, the first feature "on" or "below" the second feature may be in direct contact with the first and second features, or indirect contact through an intermediate medium. In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0031] The specific embodiments of the present invention will now be described with reference to the accompanying drawings.

[0032] Reference Figure 1-6This invention provides an optical lens processing and grinding apparatus, including a grinding machine table 1 and an upper grinding device. The grinding machine table 1 has a grinding table surface 2 on its top, a limiting toothed ring 21 in the grinding table surface 2, a lower grinding plate 22 in the limiting toothed ring 21, a rotating table 23 in the middle of the lower grinding plate 22, an inner toothed ring 24 on the rotating table 23, and multiple grinding placement pieces 3 installed between the inner toothed ring 24 and the limiting toothed ring 21. The outer wall of each grinding placement piece 3 meshes with the limiting toothed ring 21 and the inner toothed ring 24. Each grinding placement piece 3 has a first mounting groove 31, in which multiple mounting brackets 32 are provided. Each mounting bracket 32 ​​is rotatably connected to a grinding ring 33. A gear 34 is installed in the middle of the first mounting groove 31. A fourth mounting groove 37 is provided in the middle of the grinding placement piece 3, in which a bearing 38 is installed. The bearing 38 is connected to the gear 34. The top is provided with a connecting groove 35. The outer wall of the grinding ring 33 meshes with the gear 34. The grinding ring 33 is provided with a grinding groove 36 for the optical lens to contact the lower grinding plate 22. The outer wall of the rotating table 23 is provided with limiting grooves 231. The grinding machine table 1 is provided with a control panel 5. The upper grinding device 4 includes a support frame 41. A cylinder 42 is installed on the top of the support frame 41. The output end of the cylinder 42 is rotatably connected to the upper grinding frame 43. An upper grinding plate 44 is installed at the bottom of the upper grinding frame 43. The grinding area of ​​the upper grinding plate 44 is corresponding to the grinding area of ​​the lower grinding plate 22. A driving component 45 is installed on the upper grinding frame 43 to drive the gear 34 to rotate. A fixing component 46 for fixing the optical lens is also installed on the upper grinding frame 43. The middle of the upper grinding plate 44 is provided with a through hole 47 that matches the rotating table 23. The inner wall of the through hole 47 is provided with a locking block 471 that matches the limiting groove 231.

[0033] Specifically, under normal double-sided grinding conditions, the operator first places the grinding placement piece 3 on the lower grinding plate 22, engaging it with the limiting gear ring 21 and the internal gear 34. Simultaneously, it needs to be placed in a corresponding manner with the limiting grooves 231 on the rotating table 23 for subsequent positioning. Then, the optical lens to be ground is smoothly placed into the grinding groove 36 inside the grinding ring 33. The lens's orientation is adjusted so that the complete bottom surface of the lens is tightly fitted against the grinding working surface of the lower grinding plate 22, ensuring uniform contact between the bottom of the lens and the grinding reference surface. After loading the lens, the cylinder 42 at the top of the support frame 41 is activated. The output end of the cylinder 42 extends downward, pushing the upper grinding frame 43 vertically downward, simultaneously causing the lower upper grinding plate 44 to slowly adhere to the grinding table 2. During the downward pressing and fitting process of the upper grinding plate 44, the locking block 471 on the inner wall of the through-hole 47 in the middle of the plate will precisely engage with the rotating table. Inside the limiting groove 231 corresponding to the outer wall of the rotating table 23, the locking block 471 engages with the limiting groove 231, and the rotating table 23 rotates to allow the upper and lower grinding plates to grind in opposite directions. At the same time, the internal gear 34 drives the grinding placement piece 3 to rotate and grind. When the equipment is in the process of grinding, the various driving components in the grinding machine table 1 are started to start the lower grinding plate 22. This is for normal double-sided grinding. After the double-sided grinding is completed, when the side wall of the lens needs to be ground, the driving component 45 is connected to the connecting groove 35 on the gear 34. Then, the limiting gear ring 21 and the rotating table 23 are used to fix the grinding placement piece 3. The optical lens is then fixed by the fixing component 46 of the upper grinding device 4. The driving component 45 is then started to rotate the gear 34 to drive the grinding ring 33 on the mounting frame 32 to rotate, so that the side wall of the optical lens can be ground.

[0034] Reference Figure 7-10 According to some embodiments of the present invention, optionally, the drive assembly 45 includes a sliding plate 451, a first motor 452 corresponding to the gear 34 is mounted on the top of the sliding plate 451, a connecting rod 453 matching the connecting groove 35 is mounted on the bottom of the first motor 452, the upper grinding plate 44 is provided with a first through hole 458 for the connecting rod 453 to pass through, lead screws 454 are provided on both sides of the sliding plate 451, the lead screws 454 are connected to a second motor 455, the second motor 455 is mounted on the top of the upper grinding frame 43, the sliding plate 451 is also connected to a limiting rod 456, the limiting rod 456 is installed between the upper grinding plate 44 and the upper grinding frame 43, and the top of the upper grinding frame 43 is provided with a sliding opening 457 for the first motor 452 to move up and down.

[0035] Specifically, when sidewall grinding is required, the grinding placement piece 3 needs to be placed in accordance with the limiting groove 231, and then locked using the limiting gear ring 21 and the inner gear ring 24. Then, the upper grinding device 4 is lowered using a cylinder, so that the upper grinding plate 44 fits against the grinding placement piece 3. Then, the second motor 455 is started to drive the lead screw 454 to rotate. The lead screw 454 drives the sliding plate 451 to slide down steadily and vertically along the limiting rod 456, driving the first motor 452 and the connecting rod 453 to move down as a whole, so that the connecting rod 453 passes through the first through hole 458 of the upper grinding plate 44 and is precisely inserted into the connecting groove 35 at the top of the gear 34, completing the precise power docking. After docking, the first motor 452 is started to independently drive the gear 34 to rotate at high speed, thereby driving the grinding ring 33 to rotate to complete the grinding of the lens sidewall. In the double-sided grinding condition, the sliding plate 451 can be controlled to move upward, so that the connecting rod 453 is completely disengaged from the gear 34, completing the grinding.

[0036] Reference Figure 7-10 According to some embodiments of the present invention, optionally, the fixing component 46 includes a fixing rod 461, the fixing rod 461 being positioned corresponding to the grinding ring 33, the upper grinding plate 44 having a second through hole 462 for the fixing rod 461 to pass through, and a flexible pad 463 being installed at the bottom of the fixing rod 461.

[0037] Specifically, during the sidewall grinding operation, the fixing rod 461 extends downward and passes through the second through hole 462 to press the bottom flexible pad 463 against the upper surface of the optical lens, thereby vertically limiting and fixing the lens to prevent it from jumping, shifting, slipping, or flipping during the double-sided grinding revolution and sidewall rotation fine grinding process, ensuring that the lens processing posture remains stable. At the same time, the flexible pad 463 flexibly contacts the lens, which can avoid hard clamping and damaging the optical surface of the lens.

[0038] Reference Figure 7-10 According to some embodiments of the present invention, optionally, the bottom of the connecting rod 453 is provided with an abrasive pad 459 that matches the first through hole 458, the outer wall of the connecting rod 453 is provided with an annular groove 4531, a plurality of first magnets 4532 are installed in the annular groove 4531, the S pole and N pole of the first magnets 4532 are installed alternately, and a plurality of second magnets 351 are installed in the connecting groove 35, the S and N poles of the second magnets 351 correspond to the N pole and S pole of the first magnets 4532, respectively.

[0039] Specifically, when the connecting rod 453 descends and engages with the gear 34 for sidewall grinding, the first magnet 4532, which is alternately arranged on the outer wall of the connecting rod 453, attracts the opposite poles of the second magnet 351 inside the connecting groove 35, thereby achieving automatic magnetic centering and alignment. This automatically corrects the assembly deviation between the connecting rod 453 and the connecting groove 35, eliminates the docking gap, ensures high coaxiality of the power transmission, and eliminates eccentricity and wobbling during rotation, making the sidewall grinding more uniform and stable. Furthermore, a grinding pad 459 is set at the bottom of the connecting rod 453, which can be used to cover the first through hole 458 for grinding when sidewall grinding is not being used.

[0040] Reference Figure 7-10 According to some embodiments of the present invention, optionally, the mounting bracket 32 ​​is ring-shaped, the top of the mounting bracket 32 ​​is provided with a plurality of rolling grooves 321, a plurality of rolling balls 322 are installed in the rolling grooves 321, and the bottom of the grinding ring 33 is provided with a second mounting groove 323 that matches the mounting bracket 32.

[0041] Specifically, during the sidewall grinding process, the grinding ring 33 rotates continuously at high speed. The second mounting groove 323 at the bottom of the grinding ring 33 is fastened to the annular mounting bracket 32. A rolling support structure is formed by the top rolling ball 322, which changes the traditional sliding friction to rolling friction, greatly reducing the rotational resistance of the grinding ring 33 and making the grinding ring 33 rotate more smoothly and stably.

[0042] Reference Figure 7-10 According to some embodiments of the present invention, optionally, the top of the upper grinding frame 43 is provided with a water tank 431, the bottom of the water tank 431 is connected to the water outlet 433 provided on the upper grinding plate 44 through multiple water pipes 432, and water is introduced from above the water tank 431 through the water inlet pipe 434 provided on the support frame 41.

[0043] Specifically, external cooling water is fed into the water tank 431 through the water inlet pipe 434 of the support frame 41, and then evenly distributed to the water outlet 433 of the upper grinding plate 44 by multiple water pipes 432. This sprays the grinding area at multiple points to cool it down, promptly removing the high temperature generated by the double-sided grinding and high-speed grinding of the side wall, preventing thermal deformation of the lens, and continuously flushing away the fine debris generated during grinding to ensure the cleanliness of the grinding surface.

[0044] Reference Figure 7-10 According to some embodiments of the present invention, optionally, the upper grinding frame 43 is provided with a plurality of protective housings 48 on its top, the second motor 455 is installed in the protective housing 48, and the remaining protective housings 48 are provided with batteries 481, the batteries 481 supply power to all motors on the upper grinding frame 43, the outer wall of the support frame 41 is provided with a switch door 411, and the top of the protective housing 48 is provided with a connecting plate 49, the connecting plate 49 being rotatably connected to the cylinder 42.

[0045] Specifically, the protective casing 48 provides enclosed protection for the second motor 455 and the battery 481, effectively isolating them from grinding moisture, dust, and debris, preventing electrical components from being damaged by moisture, and ensuring long-term stable operation of the equipment. The battery 481 centrally supplies power to the entire motor, with simple wiring and stable operation. The cylinder 42 rotates and cooperates with the upper grinding frame 43 through the connecting plate 49, allowing for appropriate positioning and fine-tuning to ensure precise engagement of the locking block 471 and the limiting groove 231. The switch door 411 on the outside of the support frame 41 facilitates later maintenance and charging of the battery 481.

[0046] Reference Figure 3-5 According to some embodiments of the present invention, optionally, the top of the grinding groove 36 is provided with a plurality of slots 361, in which a detachable grinding sleeve 362 is installed, and the bottom of the grinding sleeve 362 is attached to the lower grinding plate 22 to cover the entire grinding groove 36.

[0047] Specifically, staff can quickly install and replace different specifications of grinding sleeves 362 through slot 361 according to the lens size, double-sided grinding precision, and side wall grinding roughness requirements. This adapts to different product processing needs and is highly versatile. The grinding sleeve 362 completely covers the grinding groove 36, ensuring uniform support at the bottom of the lens and avoiding local suspension that could lead to grinding deviations.

[0048] Reference Figure 5 According to some embodiments of the present invention, optionally, the inner wall of the grinding sleeve 362 is provided with a plurality of placement grooves 363, a first spring 364 is provided in the placement groove 363, the first spring 364 is connected to a grinding block 365, the grinding block 365 is vertically arranged along the grinding sleeve 362 and the contact surface is arc-shaped, and the bottom surface of the grinding placement piece 3 is covered with a drainage groove 366.

[0049] Specifically, during the lens sidewall grinding process, the first spring 364 continuously pushes the arc-shaped grinding block 365 to adaptively fit the arc-shaped sidewall of the lens, which can perform flexible fine finishing on the lens edge, remove chipped edges and burrs, and improve the smoothness of the side. At the same time, it allows water and grinding debris to flow away along the edge. In conjunction with the drainage groove 366 at the bottom of the grinding placement plate 3, grinding wastewater and grinding debris can be quickly discharged to prevent impurities from accumulating and scratching the lens surface.

[0050] Reference Figure 10 According to some embodiments of the present invention, optionally, the top of the fixing rod 461 is provided with a third mounting groove 464, the third mounting groove 464 is provided with a second spring 465, the bottom of the second spring 465 is provided with a push rod 466, and the push rod 466 is connected to the flexible pad 463.

[0051] Specifically, during the double-sided grinding and sidewall grinding processes, the second spring 465 can adaptively extend and retract, and the downward pressure is buffered by the push rod 466. It automatically adapts to the thickness error of the lens and achieves flexible and stable clamping. This ensures that the lens is firmly fixed and does not loosen, while avoiding the lens chipping and breaking caused by rigid pressure, thus greatly improving the processing yield.

[0052] This equipment operates in two modes: double-sided planar grinding and lens sidewall fine grinding. When performing double-sided grinding, firstly, the grinding placement piece 3 is assembled above the lower grinding plate 22, so that the inner and outer sides of the grinding placement piece 3 are engaged with the limiting toothed ring 21 and the inner toothed ring 24 respectively, and are aligned with the limiting groove 231 of the rotating table 23 to complete the pre-positioning of the work station. Then, the optical lens is placed in the grinding groove 36, so that the bottom surface of the lens is in contact with the lower grinding plate 22. The cylinder 42 is started to drive the upper grinding frame 43 to move down, the upper grinding plate 44 is in contact with the grinding table surface 2, and the locking block 471 is locked into the limiting groove 231 to complete the locking and positioning. After the equipment is started, the lower grinding plate 22 and the upper grinding plate 44 rotate in opposite directions. Together with the inner toothed ring 24 and the limiting toothed ring 21, they drive the grinding placement piece 3 to rotate as a whole, ensuring that the upper and lower surfaces of the lens are evenly ground, completing double-sided planar grinding. When fine grinding of the sidewalls is required after double-sided grinding, the lens does not need to be removed. The grinding placement piece 3 is locked and fixed by the rotating table 23 and the limiting toothed ring 21. The lens is vertically stabilized and fixed by the fixing component 46. Then, the second motor 455 drives the lead screw 454 downwards, causing the connecting rod 453 to be magnetically... The gear 34 is connected to the groove 35 to complete the power connection. The first motor 452 is started to drive the gear 34 to rotate independently, which drives the grinding ring 33 to rotate autonomously. The arc-shaped grinding block 365 on the inner side of the grinding sleeve 362 is used to perform a circumferential fine grinding on the side wall of the lens to remove edge burrs and chipping. The entire process can be cooled and chipped by spraying cooling water through the water tank 431. The bottom drainage channel 366 guides the flow and discharges the slag. The flexible and elastic clamping structure stabilizes the lens throughout the process, and finally realizes the integrated automatic processing of double-sided grinding and side wall fine grinding of circular planar optical lenses.

[0053] It should be understood that the embodiments disclosed herein are not limited to the specific processing steps or materials disclosed herein, but should be extended to equivalent substitutions of such features as understood by those skilled in the art. It should also be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting.

[0054] The term "embodiment" in this specification refers to a specific feature or characteristic described in connection with an embodiment that is included in at least one embodiment of the invention. Therefore, phrases or "embodiments" appearing in various places throughout the specification do not necessarily refer to the same embodiment.

[0055] Furthermore, the described features or characteristics can be incorporated into one or more embodiments in any other suitable manner. In the above description, specific details, such as thickness, quantity, etc., are provided to provide a comprehensive understanding of embodiments of the invention. However, those skilled in the art will understand that the invention can be implemented without the aforementioned specific details or may be implemented using other methods, components, materials, etc.

Claims

1. An optical lens processing and grinding apparatus, characterized in that, include: A grinding machine platform (1) has a grinding table (2) on its top. A limiting toothed ring (21) is provided in the grinding table (2). A lower grinding plate (22) is provided in the limiting toothed ring (21). A rotating table (23) is provided in the middle of the lower grinding plate (22). An inner toothed ring (24) is provided on the rotating table (23). A plurality of grinding placement plates (3) are installed between the inner toothed ring (24) and the limiting toothed ring (21). The outer wall of the grinding placement plate (3) meshes with the limiting toothed ring (21) and the inner toothed ring (24). A first mounting groove is provided in the grinding placement plate (3). (31) The first mounting groove (31) is provided with multiple mounting brackets (32), and the mounting brackets (32) are rotatably connected to a grinding ring (33). A gear (34) is installed in the middle of the first mounting groove (31). A fourth mounting groove (37) is provided in the middle of the grinding placement plate (3). A bearing (38) is installed in the fourth mounting groove (37). The bearing (38) is connected to the gear (34). A connecting groove (35) is provided on the top of the gear (34). The outer wall of the grinding ring (33) meshes with the gear (34). The grinding ring (33) is in The grinding machine is provided with a grinding groove (36) for the optical lens to contact the lower grinding plate (22). The outer wall of the rotating table (23) is provided with limiting grooves (231) around its perimeter. The grinding machine table (1) is provided with a control panel (5). The mounting frame (32) is ring-shaped. The top of the mounting frame (32) is provided with multiple rolling grooves (321). Multiple rolling balls (322) are installed in the rolling grooves (321). The bottom of the grinding ring (33) is provided with a second mounting groove (323) that matches the mounting frame (32). The top of the grinding groove (36) is provided with multiple slots (361). A detachable grinding sleeve (362) is installed in the slot (361), and the bottom of the grinding sleeve (362) is attached to the lower grinding plate (22) to cover the entire grinding groove (36). The inner wall of the grinding sleeve (362) is provided with multiple placement grooves (363). A first spring (364) is provided in the placement groove (363). The first spring (364) is connected to a grinding block (365). The grinding block (365) is vertically arranged along the grinding sleeve (362) and the contact surface is arc-shaped. The bottom surface of the grinding placement piece (3) is covered with a drainage groove (366). The upper grinding device (4) includes a support frame (41), a cylinder (42) is mounted on the top of the support frame (41), the output end of the cylinder (42) is rotatably connected to the upper grinding frame (43), the bottom of the upper grinding frame (43) is mounted with an upper grinding plate (44), the grinding area of ​​the upper grinding plate (44) is correspondingly set with the grinding area of ​​the lower grinding plate (22), a drive assembly (45) is mounted on the upper grinding frame (43) to drive the gear (34) to rotate, and a fixing assembly (46) for fixing the optical lens is also mounted on the upper grinding frame (43). The middle part of the upper grinding plate (44) is provided with a through hole (47) that matches the rotating table (23), and the inner wall of the through hole (47) is provided with a locking block (471) that matches the limiting groove (231).

2. The optical lens processing and grinding equipment according to claim 1, characterized in that: The drive assembly (45) includes a sliding plate (451), a first motor (452) corresponding to the gear (34) is mounted on the top of the sliding plate (451), a connecting rod (453) matching the connecting groove (35) is mounted on the bottom of the first motor (452), the upper grinding plate (44) is provided with a first through hole (458) for the connecting rod (453) to pass through, lead screws (454) are provided on both sides of the sliding plate (451), the lead screws (454) are connected to a second motor (455), the second motor (455) is mounted on the top of the upper grinding frame (43), the sliding plate (451) is also connected to a limiting rod (456), the limiting rod (456) is installed between the upper grinding plate (44) and the upper grinding frame (43), and the top of the upper grinding frame (43) is provided with a sliding opening (457) for the first motor (452) to move up and down.

3. The optical lens processing and grinding equipment according to claim 1, characterized in that: The fixing component (46) includes a fixing rod (461), which is positioned corresponding to the grinding ring (33). The upper grinding plate (44) has a second through hole (462) through which the fixing rod (461) passes. A flexible pad (463) is installed at the bottom of the fixing rod (461).

4. The optical lens processing and grinding equipment according to claim 2, characterized in that: The bottom of the connecting rod (453) is provided with a grinding pad (459) that matches the first through hole (458). The outer wall of the connecting rod (453) is provided with an annular groove (4531). Multiple first magnets (4532) are installed in the annular groove (4531). The S pole and N pole of the first magnet (4532) are installed alternately. Multiple second magnets (351) are installed in the connecting groove (35). The S and N poles of the second magnets (351) correspond to the N pole and S pole of the first magnet (4532), respectively.

5. The optical lens processing and grinding equipment according to claim 1, characterized in that: The upper grinding frame (43) is provided with a water tank (431) at the top. The bottom of the water tank (431) is connected to the water outlet (433) provided on the upper grinding plate (44) through multiple water pipes (432). Water is introduced from above the water tank (431) through the water inlet pipe (434) provided on the support frame (41).

6. The optical lens processing and grinding equipment according to claim 2, characterized in that: The upper grinding frame (43) is provided with multiple protective shells (48) on the top. The second motor (455) is installed inside the protective shell (48), and the remaining protective shells (48) are provided with batteries (481). The batteries (481) supply power to all motors on the upper grinding frame (43). The outer wall of the support frame (41) is provided with a switch door (411). The top of the protective shell (48) is provided with a connecting plate (49), and the connecting plate (49) is rotatably connected to the cylinder (42).

7. The optical lens processing and grinding equipment according to claim 3, characterized in that: The top of the fixed rod (461) is provided with a third mounting groove (464), and a second spring (465) is provided in the third mounting groove (464). A push rod (466) is installed at the bottom of the second spring (465), and the push rod (466) is connected to the flexible pad (463).

Citation Information

Patent Citations

  • End cover grinding and polishing device for sewage pump machining

    CN112355793A

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    CN122033756A