A printing wire extrusion welding device
Patent Information
- Application Number
- CN202610948318.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-06-29
- Publication Date
- 2026-08-18
AI Technical Summary
相应的相关专利文献也提供了一些解决方案,例如申请号为2022221023624的《一种3D打印线材接合装置》采用的是加热刀片对线材接头直接熔接的方案,使用这种方案容易在接头熔融处存在飞碟盘状的熔融残留,效果不好
[0028] 1. The technical solution with clamping and pushing components in the embodiments of this application can realize semi-automatic clamping, conveying and welding of wires. In particular, one-click clamping and feeding of wires can be achieved by pressing the pressure bar, which is more convenient to use.
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Figure CN122584669A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of 3D printing technology, specifically to a printing filament extrusion welding device. Background Technology
[0002] With the increasing application of FDM (Fused Deposition Modeling) 3D printing technology, there are also situations where it is necessary to weld and splice the printing filaments. Related patent literature has provided some solutions. For example, the patent application No. 2022221023624, entitled "A 3D Printing Filament Joining Device," uses a method of directly welding the filament joint with a heated blade. However, this method is prone to leaving saucer-shaped molten residue at the joint, resulting in poor performance.
[0003] For example, the "Consumable Welding Device" with application number 2024201908268 uses Teflon tubing as the heat transfer medium for the wire joint. After the wire is welded, the Teflon tubing needs to be cut, which is inconvenient. In addition, since the wire is welded by hand, the first and second caps used will obstruct the user's view of the wire welding process, which may also have a negative impact on the unstable welding effect.
[0004] Therefore, there is a need for a device that provides good splicing effect, is portable, and can achieve semi-automatic clamping, conveying, extrusion, and welding of wires. Summary of the Invention
[0005] The embodiments of this application aim to provide a device that has good splicing effect, is portable, and can realize semi-automatic clamping, conveying, extrusion and welding of wires.
[0006] This application provides a printing wire extrusion welding device, comprising: a housing, a welding assembly, a clamping and pushing assembly, a pressure rod, and a release rod; the upper part of one side of the housing is provided with an installation port and at least two sliding holes; the clamping and pushing assembly is disposed inside the housing; the pressure rod and the release rod slide in the sliding holes.
[0007] The welding assembly includes two sets of separable heat-conducting sheets, each set of which has a wire groove. The wire grooves are joined together to form a through cavity for embedding two wire sections. An electric heating element is attached and fixed to the heat-conducting sheet. The electric heating element is energized and heated to conduct heat to the heat-conducting sheet for thermal welding of the wire joint.
[0008] The clamping and pushing assembly includes a sliding shell, a driving block, a sliding bottom assembly, a wire clamping assembly, a trigger block, and a horizontal push spring. The sliding bottom assembly includes a base and a deflection base plate. One end of the deflection base plate is provided with a protruding tooth. The sliding shell has a force-receiving driving part on its left outer wall in the X-axis direction. A horizontal push spring is provided between the right outer wall of the sliding shell in the X-axis direction and the inner wall of the outer shell. The wire clamping assembly includes a lever wire clamp and a lever latch. The lever wire clamp and the lever latch are disposed on the sliding shell. The upper end of the lever wire clamp is provided with a movable clamp. The movable clamp protrudes from the mounting port and is used to clamp the wire.
[0009] Pressing the lever along the Z-axis drives the drive block, which in turn drives the lever clamp to deflect and open the movable clamp. The lever latch locks the lever clamp in place. The drive block also drives the force-receiving drive unit, which converts the downward pressure into a lateral thrust, causing the sliding shell to slide outward along the X-axis on the base and compress the lateral push spring. When the sliding shell reaches its endpoint along the X-axis, the protruding teeth stop and fix the sliding shell.
[0010] Pressing the release lever along the Z-axis drives the actuating block; the actuating block drives the lever latch to release the lever clamp, thereby closing the movable clamp to hold the wire; the actuating block also drives the deflection base plate to deflect and disengage the convex tooth from the sliding shell; the horizontal push spring pushes the sliding shell and the wire clamping assembly along the X-axis to slide towards the connector, so that the wire held on the movable clamp is conveyed and squeezed towards the connector.
[0011] Furthermore, the upper part of the sliding shell is provided with a groove; the movable clamp is provided with a wire pressing groove; the lower end of the lever wire pressing clamp is provided with a pressing platform; the lever wire pressing clamp is provided with a spring in the Y-axis direction and a locking groove in the X-axis direction; the lever locking groove is provided with a spring in the Z-axis direction and a locking tooth in the X-axis direction; one end of the lever locking groove is connected to the spring, and the other end is provided with a pressing platform, and the pressing platform can drive the pressing platform to press down together; the lever wire pressing clamp and the lever locking groove are each connected to the sliding shell by the X-axis.
[0012] Pressing the pressing platform along the Z-axis causes the pressing platform to move downwards as a lever, and the locking teeth engage with the locking groove; the lever locking, with the help of the spring force, keeps the locking teeth locked against the locking groove, and keeps the movable clamp open.
[0013] Pressing the touch platform downwards along the Z-axis creates a lever motion, causing the locking teeth to disengage from the locking groove. The lever-operated wire clamp, aided by the spring force, unlocks the locking teeth from the locking groove, while simultaneously pressing the movable clamp and wire clamping groove against the inner wall of the groove to hold the wire.
[0014] The aforementioned printing wire extrusion welding device has a driving inclined surface at the lower part of the driving block; the driving inclined surface and the force-receiving driving part form a kinematic pair.
[0015] The aforementioned printing wire extrusion welding device has a force-driven part that adopts a raised inclined surface structure or a roller.
[0016] The aforementioned printing wire extrusion and welding device includes a limiting area on the base; a deflecting base plate connected to the base via a Y-axis, the deflecting base plate deflecting around the Y-axis, and a spring on the Y-axis for resetting; the deflecting end of the deflecting base plate is provided with the protruding tooth; the sliding shell and the wire clamping assembly slide outward in the limiting area along the X-axis to the endpoint, the protruding tooth is used to block the bottom of the sliding shell and keep the horizontal push spring compressed.
[0017] The aforementioned printing wire extrusion welding device includes an actuating block comprising a spring positioning rod, a contact platform, a contact rod, and a spring; a spring positioning rod is provided at the lower part of the actuating block, and the spring is disposed on the spring positioning rod; a contact platform of a first length and a contact rod of a second length are also provided at the lower part of the actuating block; the upper part of the actuating block is connected to the release rod; generally, the first length is less than the second length.
[0018] Pressing the release lever along the Z-axis drives the actuating block to move downward. The contact plate first contacts and presses the contact platform to make a downward lever movement, so that the locking teeth unlock the locking groove. At the same time, the movable clamp and the wire pressing groove are pressed against the inner wall of the groove to hold the wire.
[0019] Pressing the release lever along the Z-axis direction continues to drive the actuating block downwards. The actuating lever then contacts and presses the deflection base plate to deflect downwards around the Y-axis, causing the convex teeth to release the obstruction of the bottom of the sliding shell. The horizontal push spring acts on the sliding shell, causing the sliding shell and the wire clamping assembly to slide in the limiting area along the X-axis towards the connector, so that the wire clamped on the movable clamp is conveyed and squeezed towards the connector.
[0020] The aforementioned printing wire extrusion and welding device further includes a sliding assembly and an elastic fastening module; wherein, the sliding assembly includes: a first slider, a second slider, a slide rail, a flip hinge block, and rollers; the elastic fastening module includes a movable block, a support spring, and a spring seat; the flip hinge block is provided with rollers; the spring seat is fixed to the outer shell; the movable block is connected to the spring seat through the support spring.
[0021] The slide rail is connected to the second slider; the first slider is slidably connected to the slide rail; the flip hinge block is hinged to the first slider; the first set of heat-conducting sheets is fixed to the first slider; and the second set of heat-conducting sheets is fixed to the second slider.
[0022] The flip hinge block is used for flipping and abuts against the movable block by the roller, so that the first slider slides towards the second slider, so that the two sets of heat-conducting sheets are put together and the grooves on the two sets of heat-conducting sheets are joined to form a through cavity for embedding two sections of printing wire and for heat-fusion welding of the wire joint.
[0023] The heat-conducting sheet in the aforementioned printing wire extrusion welding device is made of glass, ceramic, or metal.
[0024] The printing wire extrusion welding device includes an outer shell and a bottom plate; the bottom plate is fastened to the bottom of the upper shell; ventilation holes are provided on the bottom plate; the ventilation holes are used for heat dissipation and ventilation.
[0025] The printing wire extrusion welding device further includes: a power supply and control module; the electric heating element is electrically connected to the power supply and control module; the power supply and control module is used to supply power to the electric heating element and control the heating time.
[0026] The printing wire extrusion and welding device further includes: an air guide chamber and a centrifugal fan; a skylight is provided on the outer shell; the air guide chamber is connected to the skylight and the centrifugal fan; the centrifugal fan is electrically connected to the power supply and control module; the centrifugal fan causes airflow through the air guide chamber and the skylight to perform air cooling on the heat-conducting sheet.
[0027] Compared with the prior art, the beneficial effects of this application are:
[0028] 1. The technical solution with clamping and pushing components in the embodiments of this application can realize semi-automatic clamping, conveying and welding of wires. In particular, one-click clamping and feeding of wires can be achieved by pressing the pressure bar, which is more convenient to use.
[0029] 2. By adopting the technical solution with clamping and pushing components in the embodiments of this application, after the wire joint is melted, a continuous squeezing force can be maintained at the joint of the wire, which can make the welding effect of the wire joint more complete, thereby reducing the welding gap or hole, and thus improving the welding quality and making the wire joint stronger after welding. Attached Figure Description
[0030] Figure 1 This is a schematic diagram of the appearance of the wire extrusion welding device according to an embodiment of this application. Figure 1 .
[0031] Figure 2 This is a schematic diagram of the appearance of the wire extrusion welding device according to an embodiment of this application. Figure 2 .
[0032] Figure 3 This is an exploded view of the welding assembly in an embodiment of this application.
[0033] Figure 4 This is an exploded view of the sliding assembly and the elastic fastening module in the embodiments of this application.
[0034] Figure 5 This is an internal illustration of an embodiment of this application. Figure 1 .
[0035] Figure 6 This is an internal illustration of an embodiment of this application. Figure 2 .
[0036] Figure 7 This is an overall schematic diagram of the clamping and pushing component in the embodiments of this application. Figure 1 .
[0037] Figure 8 This is an overall schematic diagram of the clamping and pushing component in the embodiments of this application. Figure 2 .
[0038] Figure 9 This is an exploded view of the clamping and pushing component in the embodiments of this application. Figure 1 .
[0039] Figure 10 This is an exploded view of the clamping and pushing component in the embodiments of this application. Figure 2 .
[0040] Label Explanation:
[0041] 1. Outer shell; 2. Welding assembly; 3. Clamping and pushing assembly; 4. Sliding and pushing assembly; 5. Elastic fastening module; 6. Power supply and control module; 7. Air guide chamber; 8. Centrifugal fan; 11. Upper shell; 12. Base plate; 21. Heat-conducting plate; 22. Electric heating plate; 23. Wire groove; 31. Sliding shell; 32. Driving block; 33. Sliding bottom assembly; 34. Wire clamping assembly; 35. Touch block; 36. Horizontal push spring; 41. First slider; 42. Second slider; 43. Slide rail; 44. Flip hinge block; 51. Movable block; 52. Support spring; 53. Elastic seat.
[0042] Springs 101, 102, 103, 104, 105; sliding hole 110; mounting port 111; skylight 112; ventilation hole 121; wire 200; wire connector 201; force-bearing drive part 310; groove 311; small inclined surface 312; roller 313; bracket 314; bracket inclined surface 315; pressure rod 320; drive inclined surface 321; base 331; deflection base plate 332; lever wire clamp 341; lever latch 342; release rod 350; spring positioning rod 351; contact platform 352; contact rod 353; roller 441.
[0043] Limiting area 3311; Window 3312; Protruding tooth 3321; Movable clamp 3411; Pressure groove 3412; Tenon groove 3413; Pressing platform 3414; Tenon tooth 3421; Touching platform 3422. Detailed Implementation
[0044] To make the objectives, technical solutions, and advantages of this application clearer, the technical solutions in the embodiments of this application will be described in more detail below with reference to the accompanying drawings. In the drawings, the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The described embodiments are some, but not all, of the embodiments of this application. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this application, and should not be construed as limiting this application.
[0045] Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this application. The embodiments of this application will be further described below with reference to the accompanying drawings. In the description of these embodiments, it should be understood that the terms "upper," "bottom," etc., indicating orientation or positional relationships are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this embodiment and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of the embodiments of this application.
[0046] Figure 1 This is a schematic diagram of the appearance of the wire extrusion welding device according to an embodiment of this application. Figure 1As shown in the figure, this figure illustrates the overall appearance and structure of the embodiment of this application. Specifically, the printed wire extrusion welding device includes: a housing 1, a welding assembly 2, a clamping and pushing assembly 3, a pressure rod 320, and a release rod 350; combined with Figure 2 It can be seen that the upper part of the right side of the outer casing 1 is provided with an installation port 111 and three sliding holes 110; the clamping and pushing assembly 3 is disposed inside the outer casing 1 and protrudes from the upper part through the installation port 111; the pressure rod 320 and the release rod 350 slide in the sliding holes 110.
[0047] And combined Figure 3 It is known that the welding assembly 2 includes two sets of separable heat-conducting sheets 21, each of which is provided with a wire groove 23; the wire grooves 23 are joined together to form a through cavity for embedding two sections of wire; an electric heating element 22 is attached and fixed to the heat-conducting sheet 21, and the electric heating element 22 is energized to heat and make the heat-conducting sheet 21 conduct heat, which is used to perform thermal welding at the joint of the wire.
[0048] And combined Figure 4 It is understood that the printing wire extrusion welding device of this application embodiment can also be further equipped with a sliding push assembly 4 and an elastic fastening module 5; wherein, the sliding push assembly 4 includes: a first slider 41, a second slider 42, a slide rail 43, a flip hinge block 44, and a roller 441; the elastic fastening module 5 includes a movable block 51, a support spring 52, and a spring seat 53; the flip hinge block 44 is provided with a roller 441; the spring seat 53 is fixed to the outer shell 1; the movable block 51 is connected to the spring seat 53 through the support spring 52.
[0049] The slide rail 43 is connected to the second slider 42; the first slider 41 is slidably connected to the slide rail 23; the flip hinge block 44 is hinged to the first slider 41; the first set of heat-conducting plates 21 is fixed to the first slider 21; and the second set of heat-conducting plates 21 is fixed to the second slider 22.
[0050] The flip hinge block 44 is used for flipping and is held against the movable block 51 by the roller 441, so that the first slider 41 slides towards the second slider 42, so that the two sets of heat-conducting plates 21 are attached and the wire grooves 23 on the two sets of heat-conducting plates 21 are joined to form a through cavity, which is used to embed two sections of printing wire and to heat weld the wire joint.
[0051] In addition, to achieve the technical effect of semi-automatic clamping and conveying of wires and extrusion welding wires as described in this application, a clamping and pushing component 3 is also provided at the mounting port 111; combined with Figure 9 and Figure 10It is known that the clamping and pushing component 3 includes a sliding shell 31, a driving block 32, a sliding bottom component 33, a wire clamping component 34, a trigger block 35, and a horizontal push spring 36; the sliding bottom component 33 includes a base 331 and a deflection base plate 332; one end of the deflection base plate 332 is provided with a protruding tooth 3321; the sliding shell 31 is provided with a force-receiving driving part 310 on the left outer wall in the X-axis direction; the sliding shell 31 is provided with a horizontal push spring 36 between the right outer wall in the X-axis direction and the inner wall of the outer shell 1; the wire clamping component 34 includes a lever wire clamp 341 and a lever latch 342; the lever wire clamp 341 and the lever latch 342 are provided on the sliding shell 31; the upper end of the lever wire clamp 341 is provided with a movable clamp 3411; the movable clamp 3411 is exposed from the mounting port 111 and is used to clamp the wire.
[0052] Pressing the lever 320 along the Z-axis direction pushes the drive block 32, which drives the lever clamp 341 to deflect and open the movable clamp 3411. The lever latch 342 locks the lever clamp 341 in place. The drive block 32 also drives the force-receiving drive part 310, which converts the downward pressure into a lateral pushing force, causing the sliding shell 31 to slide outward along the X-axis direction on the base 331 and compress the lateral push spring 36. When the sliding shell 31 slides outward along the X-axis direction to the end point, the protrusion 3321 blocks and fixes the sliding shell 31.
[0053] Pressing the release lever 350 along the Z-axis direction drives the actuating block 35; the actuating block 35 drives the lever latch 342 to release the lever clamp 341 from its locked state, thereby closing the movable clamp 3411 to clamp the wire; the actuating block 35 also drives the deflection base plate 332 to deflect, and causes the convex tooth 3321 to disengage from the sliding shell 31; the horizontal push spring 36 pushes the sliding shell 31 and the wire clamping assembly 34 to slide in the direction of the connector along the X-axis direction, so that the wire clamped on the movable clamp 3411 is conveyed and squeezed in the direction of the connector.
[0054] Figure 2 This is a schematic diagram of the appearance of the wire extrusion welding device according to an embodiment of this application. Figure 2 As shown in the figure, this figure is used to show the outer shell 1 in disassembly; in the figure, the outer shell 1 includes: an upper shell 11 and a bottom plate 12; the upper right side of the outer shell 1 is provided with an installation port 111 and three sliding holes 110; the clamping and pushing assembly 3 is disposed inside the outer shell 1 and protrudes from the upper part through the installation port 111; the pressure rod 320 and the release rod 350 slide in the sliding holes 110; the bottom plate 12 is fastened to the bottom of the upper shell 11; the bottom plate 12 is provided with ventilation holes 121; the ventilation holes 121 are used for heat dissipation and ventilation.
[0055] In addition, a skylight 112 is provided on the outer shell 1; combined with Figure 6For reference, the air guide chamber 7 is connected to the skylight 112 and the centrifugal fan 8; the centrifugal fan 8 causes airflow through the air guide chamber 7 and the skylight 112 to perform air cooling on the heat conduction plate 21.
[0056] Figure 3 This is an exploded view of the welding assembly in this embodiment. As shown in the figure, the welding assembly 2 specifically illustrates its structure. Specifically, the welding assembly 2 includes two sets of separable heat-conducting sheets 21 and two sets of electric heating sheets 22. Each of the two sets of heat-conducting sheets 21 has a wire groove 23. The wire grooves 23 are joined together to form a through cavity for embedding two sections of wire 200. Each of the two sets of heat-conducting sheets 21 has an electric heating sheet 22 attached to it. The electric heating sheet 22 is energized and heats the heat-conducting sheets 21, thus conducting heat for thermal welding of the wire joint 201. Specifically, the two sets of heat-conducting sheets 21 can be made of glass, ceramic, or metal; among them, quartz glass is preferred because its heat conduction is slower and its surface is smoother, resulting in better welding performance.
[0057] Figure 4 This is an exploded view of the sliding assembly and the elastic fastening module in the embodiments of this application. As shown in the figure, this figure illustrates in detail the composition structure of the welding assembly 2, the sliding assembly 4, and the elastic fastening module 5; specifically, the sliding assembly 2 includes a first slider 41, a second slider 42, two slide rails 43, and a flip hinge block 44; the welding assembly 2 includes two sets of heat-conducting plates 21 and two sets of electric heating plates 22; the elastic fastening module 5 includes a movable block 51, a support spring 52, and a spring seat 53; specifically, the movable block 51 is provided with an arc concave surface.
[0058] The slide rail 43 connects to the second slider 42; the first slider 41 is slidably connected to the slide rail 43; the flip hinge block 44 is hinged to the first slider 41; and a roller 441 is also provided on the flip hinge block 44. The first set of heat-conducting sheets 21 is fixed to the first slider 41; the first set of electric heating sheets 22 is attached and fixed to the first set of heat-conducting sheets 21; the second set of heat-conducting sheets 21 is fixed to the second slider 42; the second set of electric heating sheets 22 is attached and fixed to the second set of heat-conducting sheets 21; combined with... Figure 3 As shown, the two sets of heat-conducting plates 21 are provided with wire grooves 23; the two sets of electric heating plates 22 are energized to heat up and make the two sets of heat-conducting plates 21 conduct heat.
[0059] The flip hinge block 44 is used for flipping, and the spring seat 53 is fixed to it. Figure 1 The position of the elastic fastening module 5 is shown; the movable block 51 is connected to the elastic seat 53 through the support spring 52; the flip hinge block 44 is supported by the roller 441 against the arc concave surface on the movable block 51, which can make the first slider 41 slide towards the second slider 42, and make the two sets of heat-conducting sheets 21 fit together, and make the two wire grooves 23 join together to form a through cavity, which is used to embed the two sections of printing wire 200 and to perform heat fusion welding on the wire joint 201.
[0060] Figure 5 This is an internal illustration of an embodiment of this application. Figure 1 As shown in the figure, this figure illustrates part of the internal structure of the upper shell 11 from the rear, including the power supply and control module 6 and the air guide chamber 7; Figure 2 The two sets of electric heating elements 22 shown are electrically connected to the power supply and control module 6; the power supply and control module 6 is used to supply power to the two sets of electric heating elements 22 and control the heating time; the air guide chamber 7 is used to connect... Figure 2 The skylight 112 shown and Figure 6 Centrifugal fan 8 is shown.
[0061] Figure 6 This is an internal illustration of an embodiment of this application. Figure 2 As shown in the figure, this figure also illustrates part of the internal structure of the upper shell 11 from the rear, including the clamping and pushing component 3, the air guide chamber 7, and the centrifugal fan 8; the air guide chamber 7 is used to connect... Figure 2 The skylight 112 shown in the figure and the centrifugal fan 8 shown in this figure; the centrifugal fan 8 is also electrically connected to the power supply and control module 6. The centrifugal fan 8 causes airflow through the air guide chamber 7 and the skylight 112 to perform air cooling on the two sets of heat-conducting plates 21. The clamping and pushing assembly 3 is connected via... Figure 9 The base 331 shown is fixed inside the upper shell 11.
[0062] Figure 7 This is an overall schematic diagram of the clamping and pushing component in the embodiments of this application. Figure 1 As shown in the figure, this figure is mainly used to illustrate the overall appearance and structure of the clamping and pushing assembly 5. Based on this, it also shows the clamping and pushing assembly 5, the pressure rod 320, and the release rod 350; correspondingly, the pressure rod 320 is set at... Figure 2 The two sliding holes 110 on the left side shown in the figure are where the release rod 350 is located. Figure 2 The sliding hole 110 is shown on the right side.
[0063] Specifically, this figure also illustrates the downward pressing rod 320, which can drive the drive block 32 to move downwards, in conjunction with... Figure 10 As can be seen from the schematic diagram of roller 313, roller 313 converts the downward pressure into a lateral thrust, causing the sliding shell 31 to slide outward in the limiting area 3311 where the base 331 is located.
[0064] Figure 8 This is an overall schematic diagram of the clamping and pushing component in the embodiments of this application. Figure 2 As shown in the figure, this figure is mainly used to illustrate that the contact rod 353 can contact and press the deflection base plate 332, causing it to deflect downward, thereby causing the convex tooth 3321 to disengage from the sliding shell 31.
[0065] Figure 9This is an exploded view of the clamping and pushing component in the embodiments of this application. Figure 1 As shown in the figure, the clamping and pushing assembly 5 is initially disassembled along the XYZ three-axis direction and further disassembled into six components: sliding shell 31, driving block 32, sliding bottom assembly 33, wire clamping assembly 34, actuating block 35, and horizontal pushing spring 36. Specifically, it can be seen that the upper part of the sliding shell 31 is provided with a groove 311; the bottom of the sliding shell 31 is provided with a small inclined surface 312; the wire clamping assembly 34 includes a lever wire clamp 341 and a lever latch 342; the upper part of the driving block 32 is connected to the pressure rod 320; the lower part of the driving block 32 is provided with a driving inclined surface 321; and a spring 103 for resetting is also provided at the lower part of the driving block 32.
[0066] In the figure, the actuating block 35 includes a spring positioning rod 351, a contact platform 352, a contact rod 353, and a spring 104; the lower part of the actuating block 35 is provided with the spring positioning rod 351, and the spring 104 is provided on the spring positioning rod 351; the lower part of the actuating block 35 is also provided with a shorter contact platform 352 and a longer contact rod 353; the upper part of the actuating block 35 is connected to the release rod 350.
[0067] Generally, the length of the contact plate 352 is less than the length of the contact rod 353, thus... Figure 8 The structural position within the structure needs to ensure that the contact plate 352 is activated first. Figure 10 The touch platform 3422 is shown in the diagram, which then pushes the touch lever 353 backward. Figure 8 The deflection base plate 332 is shown in the diagram.
[0068] In the figure, the sliding base assembly 33 includes a base 331 and a deflection base plate 332; the specific structural components of this part will be determined by... Figure 10 Further details.
[0069] Figure 10 This is an exploded view of the clamping and pushing component in the embodiments of this application. Figure 2 As shown in the figure, after initially disassembling the clamping and pushing component 5 along the XYZ three-axis direction, it can be seen that the sliding shell 31 is in a two-part separated state, and the two parts can clamp the lever pressure clamp 341 and the lever latch 342 from both sides; and the lever pressure clamp 341 and the lever latch 342 are each connected to the closed shell of the sliding shell 31 by the X-axis.
[0070] Furthermore, this figure also illustrates the structure of the force-driven part 310. The force-driven part 310 is provided on the left outer wall of the sliding housing 31 in the X-axis direction. Specifically, the force-driven part 310 in this figure includes a roller 313, a bracket 314, and a bracket inclined surface 315. The roller 313 is axled and connected to the bracket 314, the bracket 314 is connected to the left outer wall of the sliding housing 31, and the bracket inclined surface 315 is also provided on the bracket 314. The roller 313 or the bracket inclined surface 315 can be used to convert the downward pressure into a lateral thrust. Furthermore, the roller 313 or the bracket inclined surface 315 can interact with... Figure 9 The driving inclined plane 321 shown in the diagram constitutes a kinematic pair.
[0071] In the figure, the wire clamping assembly 34 includes a lever wire clamp 341 and a lever latch 342; a movable clamp 3411 is disposed at the upper end of the lever wire clamp 341, and a pressing platform 3414 is disposed at the other end of the lever wire clamp 341; a wire clamping groove 3412 is disposed on the movable clamp 3411; a spring 101 in the Y-axis direction and a latching groove 3413 in the X-axis direction are disposed on the lever wire clamp 341; a spring 102 in the Z-axis direction and a latching tooth 3421 in the X-axis direction are disposed on the lever latch 342; one end of the lever latch 342 is connected to the spring 102, and the other end is provided with a pressing platform 3422, and the pressing platform 3414 can drive the pressing platform 3422 to press down together.
[0072] In the figure, the sliding bottom assembly 33 includes a base 331, a deflection base plate 332, and a spring 105; a limit area 3311 is provided on the base 331; the deflection base plate 332 is connected to the base 331 via a Y-axis; the deflection base plate 332 deflects around the Y-axis, and the spring 105 is used for resetting; specifically, in this embodiment, the spring 105 is a torsion spring; one end of the deflection base plate 332 is provided with a tooth 3321.
[0073] Pressing the lever 320 along the Z-axis direction pushes the drive block 32, which in turn drives the touch platform 3422 to move downwards as a lever. The locking teeth 3421 engage with the locking groove 3413. With the help of the spring force of the spring 102, the lever locking teeth 3421 are locked to the locking groove 3413, keeping the movable clamp 3411 open.
[0074] While pressing the lever 320 along the Z-axis, the drive block 32 is driven downward to provide downward driving force. The drive block 32 also drives the roller 313 through the drive inclined surface 321, converting the downward pressure into a lateral pushing force, causing the sliding shell 31 to slide outward along the X-axis in the limiting area 3311 and compress the transverse push spring 36. When the sliding shell 31 slides outward along the X-axis to the end point, the convex tooth 3321 blocks and fixes the sliding shell 31, and keeps the transverse push spring 36 compressed. The specific blocking contact point is located below the force-driven part 310 in this figure.
[0075] Specifically, when the sliding housing 31 slides outward along the X-axis, in order to prevent the protruding teeth 3321 from hooking onto the bottom of the sliding housing assembly 31, reference is made to... Figure 9 A small inclined surface 312 is provided at the bottom of the sliding shell 31, which makes the sliding action of the protruding tooth 3321 smoother; preferably, an inclined surface structure is also provided on the protruding tooth 3321 in this figure, which can cooperate with the small inclined surface 312 to achieve smooth sliding.
[0076] The user can insert the two wires 200 on the left and right into the aforementioned wire groove 23 to form a through cavity. The wire connectors 201 need to be in contact with each other. Then, place the wire 200 on the right side into the wire crimping groove 3412 and keep it in the ready position.
[0077] Pressing the release lever 350 along the Z-axis direction drives the actuating block 35 to move downwards, in conjunction with... Figure 9 The shorter contact plate 352 first contacts and presses the contact platform 3422 to make a downward lever movement, so that the locking tooth 3421 disengages from the locking groove 3413; then, under the action of the spring 101, the movable clamp 3411 and the wire pressing groove 3412 are pressed against the inner wall of the groove 311, so that the wire 200 placed on the right side can be clamped and fixed.
[0078] Continue pressing the release lever 350 downwards along the Z-axis direction, further driving the actuating block 35 to move downwards, in conjunction with... Figure 9 The longer contact rod 353 then contacts and presses the deflection base plate 332 to deflect downward about the Y-axis, thereby releasing the obstruction of the tooth 3321 to the bottom of the sliding shell 31.
[0079] The push spring 36 acts on the sliding shell 31, causing the sliding shell 31 and the wire clamping assembly 34 to slide in the limiting area 3311 along the X-axis towards the joint direction. This allows the wire 200, which is clamped and fixed on the wire pressing groove 3412 and the groove 311, to be conveyed and compressed towards the joint direction. In particular, during the melting process of the wire joint 201, the push spring 36 provides a continuous force, which can subject the molten wire to continuous compression, thus making the wire welding more complete and robust. It should also be noted that the force provided by the push spring 36 is greater than the frictional force of the wire groove 23 on the right side of the wire, thus ensuring that the right side of the wire slides in the wire groove 23. At the same time, the frictional force provided by the wire groove 23 on the left side of the wire ensures that the left side of the wire does not slide, thereby achieving compression at the wire joint 201.
[0080] Specifically, in combination Figure 8It can be seen that the contact rod 353 can contact and press the deflection base plate 332 to deflect downward; the spring 105 is used to provide the reset power after deflection and to keep the convex tooth 3321 blocking the bottom of the sliding shell 31. In this figure, the deflection base plate 332 is provided with a window 3312 to allow the convex tooth 3321 to protrude upward for easy blocking.
[0081] The above embodiments are merely descriptions of preferred embodiments of this application and are not intended to limit the scope of this application. Any modifications and improvements made by those skilled in the art to the technical solutions of this application without departing from the spirit of this application should fall within the protection scope defined by the claims of this application.
Claims
1. A printing wire extrusion welding device, characterized in that, include: The housing (1), welding assembly (2), clamping and pushing assembly (3), pressure rod (320), and release rod (350) are provided on the upper part of one side of the housing (1), with an installation port (111) and at least two sliding holes (110); the clamping and pushing assembly (3) is disposed inside the housing (1); the pressure rod (320) and the release rod (350) slide in the sliding holes (110); The welding assembly (2) includes two sets of separable heat-conducting sheets (21), each of which has a wire groove (23). The wire grooves (23) are joined together to form a through cavity for embedding two wire sections. An electric heating element (22) is attached and fixed to the heat-conducting sheet (21). The electric heating element (22) is energized and heated to make the heat-conducting sheet (21) conduct heat, which is used to heat-weld the wire joint. The clamping and pushing assembly (3) includes a sliding shell (31), a driving block (32), a sliding bottom assembly (33), a wire clamping assembly (34), a trigger block (35), and a horizontal pushing spring (36); the sliding bottom assembly (33) includes a base (331) and a deflection base plate (332); one end of the deflection base plate (332) is provided with a tooth (3321); the sliding shell (31) has a force-receiving driving part (310) on its left outer wall in the X-axis direction; the sliding shell (31) in the X-axis direction... A push spring (36) is provided between the right outer wall and the inner wall of the outer shell (1); the wire clamping assembly (34) includes a lever wire clamp (341) and a lever latch (342); the lever wire clamp (341) and the lever latch (342) are provided on the sliding shell (31); a movable clamp (3411) is provided at the upper end of the lever wire clamp (341); the movable clamp (3411) is exposed from the mounting port (111) and is used to clamp the wire; Pressing the pressure rod (320) along the Z-axis direction drives the drive block (32), which in turn drives the lever clamp (341) to deflect and open the movable clamp (3411). The lever latch (342) locks the state of the lever clamp (341). The drive block (32) also drives the force-receiving drive part (310), which converts the downward pressure into a lateral pushing force, causing the sliding shell (31) to slide outward along the X-axis direction on the base (331) and compress the horizontal push spring (36). The sliding shell (31) slides outward along the X-axis direction to the end point, and the protruding tooth (3321) blocks and fixes the sliding shell (31). Pressing the release lever (350) along the Z-axis direction drives the actuating block (35); the actuating block (35) drives the lever latch (342) to release the lever clamp (341) from its locked state, thereby causing the movable clamp (3411) to deflect and close to clamp the wire; the actuating block (35) also drives the deflecting base plate (332) to deflect and cause the protruding tooth (3321) to disengage from the sliding shell (31); the horizontal push spring (36) pushes the sliding shell (31) and the wire clamping assembly (34) along the X-axis direction to slide towards the joint, so that the wire clamped on the movable clamp (3411) is conveyed and squeezed towards the joint.
2. The printing wire extrusion welding device according to claim 1, characterized in that, The upper part of the sliding shell (31) is provided with a groove (311); the movable clamp (3411) is provided with a wire pressing groove (3412); the lower end of the lever wire pressing clamp (341) is provided with a pressing platform (3414); the lever wire pressing clamp (341) is provided with a spring (101) in the Y-axis direction and a locking groove (3413) in the X-axis direction; the lever locking tenon (342) is provided with a spring (102) in the Z-axis direction and a locking tooth (3421) in the X-axis direction; one end of the lever locking tenon (342) is connected to the spring (102), and the other end is provided with a pressing platform (3422), and the pressing platform (3414) can drive the pressing platform (3422) to press down together; the lever wire pressing clamp (341) and the lever locking tenon (342) are each connected to the sliding shell (31) by the X-axis. Pressing the pressing platform (3414) along the Z-axis direction causes the pressing platform (3422) to move downwards in a lever motion, and the locking teeth (3421) engage with the locking groove (3413); the lever locking teeth (3421) are locked against the locking groove (3413) by means of the elastic force of the spring (102), so that the movable clamp (3411) remains open; Pressing the touch platform (3422) downward along the Z-axis direction creates a lever motion, causing the locking teeth (3421) to disengage from the locking groove (3413). The lever wire clamp (341), with the help of the spring (101), causes the locking teeth (3421) to unlock the locking groove (3413), while simultaneously pressing the movable clamp (3411) and the wire clamping groove (3412) against the inner wall of the groove (311) to clamp the wire.
3. The printing wire extrusion welding device according to claim 1, characterized in that, The lower part of the drive block (32) is provided with a drive ramp (321); the drive ramp (321) and the force-receiving drive part (310) form a kinematic pair.
4. The printing wire extrusion welding device according to claim 1, characterized in that, The force-driven part (310) adopts a raised inclined surface structure or a roller.
5. The printing wire extrusion welding device according to claim 1, characterized in that, The base (331) is provided with a limiting area (3311); the deflection base plate (332) is connected to the base (331) by a Y-axis, the deflection base plate (332) deflects around the Y-axis, and a spring (105) is provided on the Y-axis for resetting; the deflection end of the deflection base plate (332) is provided with the protruding tooth (3321). The sliding shell (31) and the clamping assembly (34) slide outward in the X-axis direction in the limiting area (3311) to the end point, and the protruding tooth (3321) is used to block the bottom of the sliding shell (31) and keep the push spring (36) compressed.
6. The printing wire extrusion welding device according to claim 1, characterized in that, The actuating block (35) includes a spring positioning rod (351), a contact platform (352), a contact rod (353), and a spring (104); A spring positioning rod (351) is provided at the lower part of the actuating block (35), and the spring (104) is provided on the spring positioning rod (351). The lower part of the actuating block (35) is also provided with a first-length contact plate (352) and a second-length contact rod (353). The upper part of the actuating block (35) is connected to the release rod (350). Press the release lever (350) along the Z-axis direction to drive the actuating block (35) to move downward. The contact plate (352) first contacts and presses the contact platform (3422) to make a downward lever movement, so that the locking tooth (3421) unlocks the locking groove (3413). At the same time, the movable clamp (3411) and the wire pressing groove (3412) are pressed against the inner wall of the groove (311) to clamp the wire. Pressing the release lever (350) along the Z-axis direction continues to drive the actuating block (35) to move downwards. The actuating rod (353) then contacts and presses the deflection base plate (332) to deflect downwards around the Y-axis, so that the convex tooth (3321) releases the obstruction of the bottom of the sliding shell (31). The horizontal push spring (36) acts on the sliding shell (51), so that the sliding shell (31) and the wire clamping assembly (34) slide in the limiting area (3311) along the X-axis direction toward the joint direction, so that the wire clamped on the movable clamp (3411) is conveyed and squeezed toward the joint direction.
7. The printing wire extrusion welding device according to claim 1, characterized in that, It also includes a sliding assembly (4) and an elastic fastening module (5); wherein, the sliding assembly (4) includes: a first slider (41), a second slider (42), a slide rail (43), a flip hinge block (44), and a roller (441); the elastic fastening module (5) includes a movable block (51), a support spring (52), and a spring seat (53); the flip hinge block (44) is provided with a roller (441); the spring seat (53) is fixed to the outer shell (1); the movable block (51) is connected to the spring seat (53) through the support spring (52); The slide rail (43) is connected to the second slider (42); the first slider (41) is slidably connected to the slide rail (23); the flip hinge block (44) is hinged to the first slider (41); the first set of heat-conducting plates (21) is fixed to the first slider (21); the second set of heat-conducting plates (21) is fixed to the second slider (22). The flip hinge block (44) is used for flipping and abuts against the movable block (51) by the roller (441), so that the first slider (41) slides towards the second slider (42) to make the two sets of heat-conducting sheets (21) fit together and the wire grooves (23) on the two sets of heat-conducting sheets (21) are joined together to form a through cavity for embedding two sections of printing wire and for heat-fusion welding of the wire joint.
8. The printing wire extrusion welding device according to claim 1, characterized in that, The heat-conducting sheet (21) is made of glass, ceramic, or metal.
9. The printing wire extrusion welding device according to claim 1, characterized in that, The outer shell (1) includes an upper shell (11) and a bottom plate (12); the bottom plate (12) is fastened to the bottom of the upper shell (11); the bottom plate (12) is provided with ventilation holes (121); the ventilation holes (121) are used for heat dissipation and ventilation.
10. The printing wire extrusion welding device according to claim 1, characterized in that, Also includes: Power supply and control module (6); the electric heating element (22) is electrically connected to the power supply and control module (6); the power supply and control module (6) is used to supply power to the electric heating element (22) and control the heating time.
11. The printing wire extrusion welding device according to claim 10, characterized in that, Also includes: The air guide chamber (7) and centrifugal fan (8) are provided; a skylight (112) is provided on the outer shell (1); the air guide chamber (7) is connected to the skylight (112) and the centrifugal fan (8); the centrifugal fan (8) is electrically connected to the power supply and control module (6); the centrifugal fan (8) causes airflow through the air guide chamber (7) and the skylight (112) to perform air cooling on the heat-conducting plate (21).