A high-efficiency energy-saving packaging film production equipment

Abstract

The application discloses a kind of efficient energy-saving packaging film production equipment, belongs to packaging film production equipment technical field, and one kind of efficient energy-saving packaging film production equipment, including support frame, the lower side of the middle part of support frame is fixedly installed with two pairs of connecting seat, one side of support frame is fixedly installed with protection side plate, the other side of support frame is fixedly installed with device main body, the upper end of support frame is provided with detection device, the middle part of support frame is provided with three support shafts, the both sides of support frame are fixedly installed with stabilizing box, by being provided with the structure of stabilizing box and stabilizing piece, if there is winding stress or overstretching in the production transmission process of packaging film, through the linkage floating structure of three limit frames, dynamic telescopic adjustment can be carried out, so that the transmission of packaging film can be kept stable, more stable and reliable stress balance control is realized, and the production quality and efficiency of packaging film are improved.

Description

Technical Field

[0001] This invention relates to the field of packaging film production equipment technology, and more specifically, to a high-efficiency and energy-saving packaging film production equipment. Background Technology

[0002] In the packaging film manufacturing industry, ensuring the quality of packaging films as well as the efficiency and stability of the production process is of paramount importance. Among these factors, effective control of tension during the production of packaging films is one of the key factors in guaranteeing product quality.

[0003] Most existing packaging film production equipment uses pressure sensors to address the stress balance problem between films. While this method can achieve stress balance to some extent, it has many drawbacks.

[0004] Pressure sensor-based control methods require numerous electronic control devices to work together. When adjusting stress balance among multiple shafts, each shaft needs to be equipped with a corresponding sensor and control element, making the entire system structure extremely complex.

[0005] The complex structure leads to a significant increase in costs. The large number of electronic control devices not only increases the procurement cost of the equipment, but also results in high maintenance costs during subsequent use. In addition, due to the large number of electronic control devices, the probability of failure also increases accordingly. Once a component malfunctions, the time and manpower costs required for troubleshooting and repair are not negligible. This affects production efficiency to some extent and increases the company's operating costs.

[0006] Existing pressure sensor-based stress balance control methods for packaging films are difficult to meet the demands of modern packaging film manufacturing for high-efficiency, energy-saving, and low-cost production due to their complex structure and high cost. Therefore, there is an urgent need to develop a new type of high-efficiency and energy-saving packaging film production equipment to simplify the structure, reduce costs, achieve more stable and reliable stress balance control, and improve the production quality and efficiency of packaging films. Summary of the Invention

[0007] The purpose of this invention is to provide a highly efficient and energy-saving packaging film production equipment to solve the problems mentioned in the background art.

[0008] A high-efficiency and energy-saving packaging film production equipment includes a support frame, two pairs of connecting seats are fixedly installed on the lower middle part of the support frame, a protective side plate is fixedly installed on one side of the support frame, a device body is fixedly installed on the other side of the support frame, and a detection device is provided at the upper end of the support frame. The support frame has three support shafts in the middle, and voltage regulator boxes are fixedly installed on both sides of the support frame. The support frame is fixedly installed with a stabilizing component corresponding to the support shaft on the side of the voltage regulator box. A limit frame is slidably provided in the middle of the stabilizing component. A locking component is fixedly installed on the side of the limit frame. A positioning rod is fixedly installed at the lower end of the locking component. The pressure stabilizing box is fixedly installed with a connecting air rod at the corresponding position of the positioning rod. The lower end of the positioning rod is inserted into the interior of the connecting air rod. A small pressure stabilizing pump is fixedly installed at the bottom of the inner cavity of the protective side plate. An electrically controlled pressure relief valve is fixedly installed on the side of the pressure stabilizing box.

[0009] Furthermore, a main control board is fixedly installed on the upper front side of the main body of the device, and a detection platform is fixedly installed on the upper middle part of the protective side plate.

[0010] By adopting the above technical solution, the packaging film can be moved from the top of the inspection table, making it convenient for visual inspection components to inspect the entire packaging film and detect defects in the packaging film.

[0011] Furthermore, a take-up shaft is rotatably mounted in the middle of the connecting seat, and a servo motor is fixedly installed on the side of the take-up shaft inside the main body of the device, with the drive end of the servo motor fixedly connected to the take-up shaft.

[0012] By adopting the above technical solution, the corresponding winding shaft can be driven to rotate by a servo motor, which facilitates the conveying and winding of the packaging film and makes subsequent processing easier.

[0013] Furthermore, the detection device includes a pair of guide rods fixedly installed on the upper end of the support frame, a sliding member slidably disposed in the middle of the guide rods, a drive motor fixedly installed at the upper end of the sliding member, and a vision detection component fixedly installed at the lower end of the sliding member.

[0014] By adopting the above technical solution, the drive motor can drive the control slider to move horizontally within the range of the guide rod, and the vision inspection component can move horizontally, thereby enabling overall inspection of the packaging film on the lower side to reduce the defect rate.

[0015] Furthermore, the side wall of the support frame is provided with a sliding groove corresponding to the limiting frame.

[0016] By adopting the above technical solution, the sliding groove opened on the side wall of the support frame can facilitate the movement of the support shaft, so as to balance the tension exerted by the support shaft on the packaging film.

[0017] Furthermore, a fixing collar is provided on the outer side of the middle part of the positioning rod, and a connecting rod is fixedly installed on the side of the fixing collar. One end of the fixing collar is fixedly connected to the fixing collar, and the other end is fixedly connected to the inner wall of the device body.

[0018] By adopting the above technical solution, the positioning rod can slide in the middle of the fixed collar, and the fixed collar can ensure the stability of the positioning rod's sliding.

[0019] Furthermore, a support mesh plate is fixedly installed in the middle of the connecting air rod, and a limit spring is fixedly installed at one end of the support mesh plate near the positioning rod.

[0020] By adopting the above technical solution, in the pressurized state, the lower end of the positioning rod does not contact the limiting spring. Only when the internal pressure of the pressure stabilizing chamber is abnormal, the positioning rod is pushed by the gravity of the support shaft, and the limiting spring can provide a certain support for the positioning rod.

[0021] Furthermore, a connecting valve is fixedly installed on the lower middle part of the voltage regulator box. One end of the connecting valve is fixedly connected to the output end of the small voltage regulator pump. A voltage regulator chamber is opened in the middle of the inner cavity of the voltage regulator box. A pressure relief groove is opened on the side of the voltage regulator box located on the connecting valve. The voltage regulator chamber and the pressure relief groove are spatially connected. The pressure relief groove is connected to the electrically controlled pressure relief valve.

[0022] By adopting the above technical solution, the small pressure stabilizing pump can pressurize the inside of the pressure stabilizing chamber through the connecting valve. At this time, the internal pressure will push the positioning rod outward, thereby providing a certain support force to the support shaft. When the pressure inside the pressure stabilizing chamber increases, the excessive pressure will pass through the pressure relief groove and be released from the position of the electrically controlled pressure relief valve, thereby achieving dynamic stability of the three support shafts.

[0023] Compared with the prior art, the advantages of this invention are: In this invention, by setting up a structure with a pressure stabilizing box and a stabilizing component, if there is winding stress or excessive stretching inside the packaging film during the production transmission process, the linkage floating structure of the three limiting frames can dynamically adjust the extension and contraction, thereby keeping the transmission of the packaging film stable, achieving more stable and reliable stress balance control, and improving the production quality and efficiency of the packaging film. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 These are two structural schematic diagrams of the overall structure of the present invention; Figure 3This is a schematic diagram of the structure of the small pressure-stabilizing pump of the present invention; Figure 4 This is a schematic diagram of the voltage regulator box of the present invention; Figure 5 This is a schematic diagram of two structural parts of the voltage regulator box of the present invention; Figure 6 This is a cross-sectional view of the voltage regulator box of the present invention.

[0026] The following are the labeling instructions in the diagram: 1. Rewinding shaft; 101. Servo motor; 2. Protective side plate; 3. Packaging film; 4. Connecting seat; 5. Main body of the device; 6. Main control board; 7. Support shaft; 8. Guide rod; 801. Sliding component; 9. Vision inspection component; 10. Drive motor; 11. Inspection table; 12. Support frame; 1201. Sliding groove; 13. Stabilizer; 14. Limiting frame; 15. Positioning rod; 16. Electrically controlled pressure relief valve; 17. Pressure stabilizing box; 18. Small pressure stabilizing pump; 19. Mounting component; 20. Connecting air rod; 21. Fixing collar; 22. Connecting rod; 23. Limiting spring; 24. Support mesh plate; 25. Connecting valve; 26. Pressure relief groove; 27. Pressure stabilizing chamber.

[0027] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiments of the present invention. However, this is only for illustrative purposes and is not intended to limit the present invention to this specific structure, device and environment. Those skilled in the art can adjust or modify these devices and environments according to specific needs. Detailed Implementation

[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0029] like Figure 1 - Figure 6 As shown, the embodiment of the present invention provides: a support frame 12, two pairs of connecting seats 4 are fixedly installed on the lower middle part of the support frame 12, a protective side plate 2 is fixedly installed on one side of the support frame 12, a device body 5 is fixedly installed on the other side of the support frame 12, and a detection device is provided at the upper end of the support frame 12. Three support shafts 7 are provided in the middle of the support frame 12. A voltage stabilizing box 17 is fixedly installed on both sides of the support frame 12. A stabilizing component 13 corresponding to the support shaft 7 is fixedly installed on the side of the voltage stabilizing box 17. A limit frame 14 is slidably provided in the middle of the stabilizing component 13. A locking component 19 is fixedly installed on the side of the limit frame 14. A positioning rod 15 is fixedly installed at the lower end of the locking component 19. A connecting air rod 20 is fixedly installed in the pressure stabilizing box 17 at the corresponding position of the positioning rod 15. The lower end of the positioning rod 15 is inserted into the interior of the connecting air rod 20. A small pressure stabilizing pump 18 is fixedly installed at the bottom of the inner cavity of the protective side plate 2. An electrically controlled pressure relief valve 16 is fixedly installed on the side of the pressure stabilizing box 17. The main control board 6 is fixedly installed on the upper front side of the main body 5, and the inspection table 11 is fixedly installed on the upper middle part of the protective side plate 2. The packaging film 3 can be moved from the upper side of the inspection table 11 to facilitate the visual inspection component 9 to inspect the entire packaging film 3 in order to detect defects in the packaging film 3. A take-up shaft 1 is rotatably mounted in the middle of the connecting seat 4. A servo motor 101 is fixedly installed on the side of the take-up shaft 1 inside the main body 5 of the device. The drive end of the servo motor 101 is fixedly connected to the take-up shaft 1. The servo motor 101 can drive the corresponding take-up shaft 1 to rotate, so that the packaging film 3 can be easily conveyed and wound up, which is convenient for subsequent processing. The inspection device includes a pair of guide rods 8 fixedly installed on the upper end of the support frame 12. A sliding member 801 is slidably arranged in the middle of the guide rods 8. A drive motor 10 is fixedly installed on the upper end of the sliding member 801, and a vision inspection member 9 is fixedly installed on the lower end of the sliding member 801. The drive motor 10 can drive and control the sliding member 801 to move horizontally within the range of the guide rods 8. The vision inspection member 9 can move horizontally, thereby enabling overall inspection of the packaging film 3 on the lower side to reduce the defect rate. The side wall of the support frame 12 is provided with a sliding groove 1201 corresponding to the limiting frame 14. The sliding groove 1201 provided on the side wall of the support frame 12 can facilitate the movement of the support shaft 7 to balance the tension applied by the support shaft 7 to the packaging film 3. A fixing collar 21 is provided on the outer side of the middle part of the positioning rod 15. A connecting rod 22 is fixedly installed on the side of the fixing collar 21. One end of the fixing collar 21 is fixedly connected to the fixing collar 21, and the other end is fixedly connected to the inner wall of the device body 5. The positioning rod 15 can slide in the middle of the fixing collar 21, and the fixing collar 21 can ensure the stability of the sliding of the positioning rod 15. A support mesh plate 24 is fixedly installed in the middle of the connecting air rod 20. A limit spring 23 is fixedly installed at one end of the support mesh plate 24 near the positioning rod 15. In the pressurized state, the lower end of the positioning rod 15 does not contact the limit spring 23. Only when the internal pressure of the pressure stabilizing chamber 27 is abnormal, the positioning rod 15 is pushed by the gravity of the support shaft 7. The limit spring 23 can provide a certain support for the positioning rod 15. A connecting valve 25 is fixedly installed on the lower middle part of the pressure stabilizing box 17. One end of the connecting valve 25 is fixedly connected to the output end of the small pressure stabilizing pump 18. A pressure stabilizing chamber 27 is opened in the middle of the inner cavity of the pressure stabilizing box 17. A pressure relief groove 26 is opened on the side of the connecting valve 25. The pressure stabilizing chamber 27 and the pressure relief groove 26 are spatially connected. The pressure relief groove 26 is connected to the electrically controlled pressure relief valve 16. The small pressure stabilizing pump 18 can pressurize the inside of the pressure stabilizing chamber 27 through the connecting valve 25. At this time, the internal pressure will push the positioning rod 15 outward, thereby providing a certain support force for the support shaft 7. When the pressure inside the pressure stabilizing chamber 27 increases, the excessive pressure will pass through the pressure relief groove 26 and be released from the position of the electrically controlled pressure relief valve 16, thereby achieving dynamic stability of the three support shafts 7.

[0030] Working principle of the invention: A servo motor 101 is fixedly installed inside the main body 5 on the side of the winding shaft 1 in the middle of the connecting seat 4. The driving end of the servo motor 101 is connected to the winding shaft 1. The servo motor 101 drives the winding shaft 1 to rotate, providing power for the conveying and winding of the packaging film 3, which facilitates subsequent processing. The inspection device includes a pair of guide rods 8 fixed to the upper end of the support frame 12. A sliding member 801 in the middle of the guide rods 8 can move horizontally within its range. A drive motor 10 is installed at the upper end of the sliding member 801, and a vision inspection member 9 is installed at the lower end. The drive motor 10 controls the movement of the sliding member 801, thereby driving the vision inspection member 9 to move horizontally. The packaging film 3 moves above the inspection platform 11 in the middle of the upper side of the protective side plate 2. During the movement, the vision inspection member 9 performs an overall inspection of the packaging film 3 below to detect defects on the packaging film 3 and reduce the defect rate. The main control board 6 at the upper front of the main body 5 may be used to control the inspection device and other components, and to process the inspection data fed back by the vision inspection member 9. A small pressure-stabilizing pump 18 at the bottom of the inner cavity of the protective side plate 2 pressurizes the pressure-stabilizing chamber 27 in the middle of the inner cavity of the pressure-stabilizing box 17 through a connecting valve 25. Stabilizing components 13 are provided on both sides of the pressure-stabilizing box 17 corresponding to the support shafts 7. A limiting frame 14 is slidably installed in the middle of the stabilizing component 13. The limiting frame 14 is connected to the positioning rod 15 through a snap-fit ​​component 19. The lower end of the positioning rod 15 is inserted into the connecting air rod 20 on the pressure-stabilizing box 17. When the pressure-stabilizing chamber 27 is pressurized, the internal pressure pushes the positioning rod 15 outward, thereby providing support for the support shafts 7. The three positioning rods 15 share one pressure-stabilizing chamber 27. When the pressure-stabilizing chamber 27 is constant, the support shafts 7 on its three sides are in a dynamic equilibrium state. The outer packaging film 3 is provided with stable support. The thrust of the support shaft 7 is in balance with the stress when the packaging film 3 is pulled. At this time, the packaging film 3 is stretched normally. In the normal state, the limiting frame 14 is in the middle position of the stabilizer 13. When the packaging film 3 is rolled up to be laid out, the packaging film 3 is not rolled up tightly. When the packaging film 3 is suddenly laid out, the pressure on the support shaft 7 from the packaging film 3 decreases. At this time, the pressure inside the pressure stabilizing chamber 27 supports the positioning rod 15 more than the pressure of the limiting frame 14. At this time, the three limiting frames 14 will move outward dynamically to support and push the packaging film 3, so that the packaging film 3 becomes a stable laid-out state without wrinkles. When the winding shaft 1, which drives the transmission, operates at a differential speed, it pulls on both ends of the packaging film 3, causing the packaging film 3 to deform beyond acceptable limits. At this time, the support shaft 7 experiences increased pressure from the packaging film 3, and the three limit frames 14 squeeze towards the inside of the pressure stabilizing chamber 27, increasing the pressure inside the originally stable pressure stabilizing chamber 27. The excess pressure is discharged from the position of the electrically controlled pressure relief valve 16. At this time, the supporting force of the support shaft 7 decreases, forming a buffer. The main control board 6 receives an abnormal signal and can reduce the pressure of the small pressure stabilizing pump 18, thereby preventing the packaging film 3 from being pulled and deformed and damaged. This provides operators with some adjustment space, reduces the scrap rate, and further ensures the stability of the system.

[0031] This invention encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this invention. To provide the public with a thorough understanding of this invention, specific details are described in detail in the preferred embodiments, while those skilled in the art will fully understand the invention even without these details. Furthermore, to avoid unnecessary misunderstanding of the essence of this invention, well-known methods, processes, procedures, components, and circuits are not described in detail.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention.

Claims

1. A high-efficiency and energy-saving packaging film production equipment, comprising a support frame (12), characterized in that: Two pairs of connecting seats (4) are fixedly installed on the lower middle part of the support frame (12), a protective side plate (2) is fixedly installed on one side of the support frame (12), a device body (5) is fixedly installed on the other side of the support frame (12), and a detection device is provided at the upper end of the support frame (12). The support frame (12) has three support shafts (7) in the middle. A voltage regulator box (17) is fixedly installed on both sides of the support frame (12). A stabilizing component (13) corresponding to the support shaft (7) is fixedly installed on the side of the voltage regulator box (17) of the support frame (12). A limit frame (14) is slidably provided in the middle of the stabilizing component (13). A clamping component (19) is fixedly installed on the side of the limit frame (14). A positioning rod (15) is fixedly installed at the lower end of the clamping component (19). The pressure stabilizing box (17) is fixedly installed with a connecting air rod (20) at the corresponding position of the positioning rod (15). The lower end of the positioning rod (15) is inserted into the interior of the connecting air rod (20). A small pressure stabilizing pump (18) is fixedly installed at the bottom of the inner cavity of the protective side plate (2). An electrically controlled pressure relief valve (16) is fixedly installed on the side of the pressure stabilizing box (17).

2. The high-efficiency and energy-saving packaging film production equipment according to claim 1, characterized in that: The main control board (6) is fixedly installed on the upper front side of the main body (5) of the device, and the detection platform (11) is fixedly installed on the middle upper side of the protective side plate (2).

3. The high-efficiency and energy-saving packaging film production equipment according to claim 1, characterized in that: A take-up shaft (1) is rotatably mounted in the middle of the connecting seat (4). A servo motor (101) is fixedly installed on the side of the take-up shaft (1) inside the main body (5) of the device. The drive end of the servo motor (101) is fixedly connected to the take-up shaft (1).

4. The high-efficiency and energy-saving packaging film production equipment according to claim 1, characterized in that: The detection device includes a pair of guide rods (8) fixedly installed on the upper end of the support frame (12). A sliding member (801) is slidably arranged in the middle of the guide rods (8). A drive motor (10) is fixedly installed on the upper end of the sliding member (801). A visual inspection member (9) is fixedly installed on the lower end of the sliding member (801).

5. The high-efficiency and energy-saving packaging film production equipment according to claim 1, characterized in that: The side wall of the support frame (12) is provided with a sliding groove (1201) corresponding to the limiting frame (14).

6. The high-efficiency and energy-saving packaging film production equipment according to claim 1, characterized in that: A fixing collar (21) is provided on the outer side of the middle part of the positioning rod (15). A connecting rod (22) is fixedly installed on the side of the fixing collar (21). One end of the fixing collar (21) is fixedly connected to the fixing collar (21), and the other end is fixedly connected to the inner wall of the device body (5).

7. The high-efficiency and energy-saving packaging film production equipment according to claim 1, characterized in that: A support mesh plate (24) is fixedly installed in the middle of the connecting air rod (20), and a limit spring (23) is fixedly installed at one end of the support mesh plate (24) near the positioning rod (15).

8. The high-efficiency and energy-saving packaging film production equipment according to claim 1, characterized in that: A connecting valve (25) is fixedly installed on the lower middle part of the pressure stabilizing box (17). One end of the connecting valve (25) is fixedly connected to the output end of the small pressure stabilizing pump (18). A pressure stabilizing chamber (27) is opened in the middle of the inner cavity of the pressure stabilizing box (17). A pressure relief groove (26) is opened on the side of the connecting valve (25) of the pressure stabilizing box (17). The pressure stabilizing chamber (27) and the pressure relief groove (26) are spatially connected. The pressure relief groove (26) is connected to the electrically controlled pressure relief valve (16).

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