A winding disc quick mounting and dismounting module applied to a fine wire winding device

Abstract

The application relates to the technical field of precision wire winding up and down material adjusting, in particular to a winding disc quick mounting and dismounting module applied to a precision wire winding device, which comprises a vertical main cabinet body and an electric control winding shaft driven by a motor and installed on the vertical main cabinet body; an embedded lifting guide rail is installed on the outer wall of the vertical main cabinet body; an electric control lifting frame is installed on the outer side of the vertical main cabinet body through the embedded lifting guide rail; and an electric control overturning type mounting and dismounting disc is movably assembled in the electric control lifting frame. Through the cooperative matching of the electric control lifting frame and the electric control overturning type mounting and dismounting disc, the precision alignment assembly of the winding disc and the electric control winding shaft is realized by using an optical school calibration probe, and the automatic quick mounting and dismounting of the winding disc on the electric control winding shaft is realized.

Description

Technical Field

[0001] This invention relates to the field of fine wire winding loading and unloading adjustment technology, specifically to a winding reel quick loading and unloading module applied to a fine wire winding device. Background Technology

[0002] Precision wire winding is a core process in precision wire processing and production. It is mainly used to evenly and neatly wind the processed precision wire onto a winding reel, realizing the shaping, neat storage, and convenient transportation of the precision wire. It can effectively avoid the precision wire from being scattered, bent, tangled, or knotted, ensuring the appearance quality and precision consistency of the finished precision wire. It is a key process link to improve the regularity of finished precision wire products and ensure the smooth progress of subsequent processing.

[0003] Currently, traditional precision wire winding equipment requires manual installation and removal of the winding reel before and after operation. This method has many drawbacks. The manual installation and removal process is cumbersome and involves many steps, greatly increasing the labor intensity and time consumption, severely reducing the overall production efficiency of precision wire winding and failing to meet the demands of large-scale, high-efficiency production. Furthermore, the precision of manual installation and removal is inconsistent, leading to uneven force application and misalignment, resulting in poor installation stability of the winding reel and directly affecting the uniformity of the precision wire winding and the quality of the finished product. In addition, close-range operation of the equipment during installation and removal increases the risk of hand injuries such as bumps and pinches, resulting in a low safety factor and making it difficult to guarantee overall production stability and safety, significantly hindering the automation and standardization of precision wire winding processing.

[0004] Therefore, how to achieve efficient, precise, and automated loading and unloading of the winding reel in the fine wire winding device is a technical problem that urgently needs to be solved in this field. Summary of the Invention

[0005] The technical problem to be solved by the present invention is that the existing fine wire winding equipment relies heavily on manual operation during the installation and disassembly of the winding reel, resulting in cumbersome procedures, high labor intensity, low work efficiency, poor installation and positioning accuracy, and many potential safety hazards.

[0006] The technical solution adopted by the present invention to solve its technical problem is: a winding reel quick loading and unloading module applied to a fine wire winding device, including a vertical main cabinet and an electrically controlled winding shaft driven by a motor installed on the vertical main cabinet. An embedded lifting guide rail is installed on the outer wall of the vertical main cabinet. An electrically controlled lifting frame is installed on the outside of the vertical main cabinet through the embedded lifting guide rail. An electrically controlled flip-type loading and unloading tray is movably assembled inside the electrically controlled lifting frame.

[0007] Furthermore, an external mounting locking disc is axially fixed to the outer end of the electrically controlled winding shaft.

[0008] Furthermore, the external mounting locking disc includes an external mounting sleeve axially fitted on the outside of the electrically controlled winding shaft, a lateral limiting disc fixed to the inner end of the external mounting sleeve, and an elastic limiting block elastically mounted on the outer arc-shaped surface of the external mounting sleeve.

[0009] Furthermore, the electrically controlled lifting frame includes a built-in lifting screw movably installed inside the embedded lifting guide rail, a horizontal lifting frame threaded onto the built-in lifting screw via an end internal thread adjusting block, an embedded telescopic support rod fixed to the end of the horizontal lifting sleeve, and an external lifting frame fitted onto the outside of the horizontal lifting frame.

[0010] Furthermore, the electrically controlled tilting loading and unloading tray includes a tilting adjustment frame hinged to the upper end of the outer lifting frame, a bottom tilting support hinged to the inner side of the outer lifting frame, an assembly calibration ring movably mounted on the tilting adjustment frame, and an electrically controlled separation claw mounted on the assembly calibration ring.

[0011] Furthermore, the extended end of the bottom-side flipping support is movably assembled with the flipping adjustment frame, and the angle of the flipping adjustment frame is adjusted by telescopic control.

[0012] Furthermore, an annular guide rail for assembling and guiding the assembly calibration ring is fixedly installed on the flip adjustment frame, and an external adjustment motor for controlling the assembly calibration ring is fixedly installed on one side of the annular guide rail.

[0013] Furthermore, the electrically controlled separation claw includes an internal telescopic frame slidably mounted on the assembly calibration ring, a telescopic strut for controlling the internal telescopic frame, an arc-shaped extrusion arm hinged to the internal telescopic frame, and an adjustment strut for controlling the flipping of the arc-shaped extrusion arm.

[0014] Furthermore, a lateral assembly rod is fixedly installed on the arc-shaped outer surface of the annular guide rail, and an optical calibration probe is installed at the end of the lateral assembly rod.

[0015] Furthermore, pressure sensor controllers are installed inside the annular guide rail and on the extrusion end of the electrically controlled separating claw.

[0016] The beneficial effects of this invention are as follows: Through the coordinated operation of the electrically controlled lifting frame, the electrically controlled tilting loading and unloading tray, and the optical calibration probe, automated and rapid loading, unloading, and precise positioning of the winding tray are achieved, effectively replacing traditional manual disassembly and assembly operations, reducing labor intensity, and improving production efficiency and installation accuracy. The optical calibration probe, in conjunction with an external adjusting motor, enables precise angle adjustment of the assembly calibration ring. Guided by the annular guide rail, the arc-shaped positioning groove of the winding tray is precisely aligned with the elastic limiting block, significantly improving the positioning accuracy and connection stability of the winding tray installation. The pressure sensor controller monitors the weight of the winding tray and the pressure at the extrusion end of the separating claw in real time within the annular guide rail, achieving intelligent control of the loading and unloading process, avoiding safety hazards caused by close-range manual operation, and improving operational safety. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0018] Figure 1 This is a schematic diagram of the structure of the present invention.

[0019] Figure 2 This is a structural diagram of an electrically controlled lifting frame and an electrically controlled tilting loading and unloading tray.

[0020] Figure 3 This is a schematic diagram of the internal structure of an electrically controlled lifting frame.

[0021] Figure 4 This is a schematic diagram of the electrically controlled tilting loading and unloading tray tilting structure.

[0022] Figure 5 This is a schematic diagram of the internal structure of the electrically controlled separation claw.

[0023] Explanation of reference numerals in the attached drawings: 100. Vertical main cabinet; 110. Embedded lifting guide rail; 120. Electrically controlled lifting frame; 121. Built-in lifting screw; 122. Horizontal lifting frame; 123. Embedded telescopic support rod; 124. External lifting frame; 130. Electrically controlled flip-type loading and unloading tray; 131. Flip adjustment frame; 132. Bottom side flip support rod; 133. Assembly calibration ring; 134. Electrically controlled separation claw; 140. Electrically controlled winding shaft; 150. External mounting locking plate; 151. External mounting sleeve; 152. Lateral limiting plate; 153. Elastic limiting block; 160. Annular guide rail; 170. Externally mounted adjusting motor; 180. Optical calibration probe; 190. Pressure sensor controller; 201. Internal telescopic frame; 202. Telescopic support rod; 203. Arc-shaped extrusion arm; 204. Adjustable support rod; 210. Lateral assembly rod. Detailed Implementation

[0024] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the invention, and therefore only show the components relevant to the invention.

[0025] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0026] like Figures 1 to 5As shown, a quick loading and unloading module for a wire winding device includes a vertical main cabinet 100 and an electrically controlled winding shaft 140 driven by a motor, mounted on the vertical main cabinet 100. An embedded lifting guide rail 110 is installed on the outer wall of the vertical main cabinet 100, and an electrically controlled lifting frame 120 is mounted on the outer side of the vertical main cabinet 100 via the embedded lifting guide rail 110. An electrically controlled flip-type loading and unloading tray 130 is movably assembled inside the electrically controlled lifting frame 120. An external mounting locking disc 150 is axially fixed to the outer end of the electrically controlled winding shaft 140. The external mounting locking disc 150 includes an external mounting sleeve 151 axially fitted onto the outer side of the electrically controlled winding shaft 140, a lateral limiting disc 152 fixed to the inner end of the external mounting sleeve 151, and an elastic limiting block 153 elastically mounted on the outer arc-shaped surface of the external mounting sleeve 151.

[0027] The electrically controlled lifting frame 120 includes a built-in lifting screw 121 movably mounted inside the embedded lifting guide rail 110, a horizontal lifting frame 122 threaded onto the built-in lifting screw 121 via an end-threaded adjusting block, an embedded telescopic support rod 123 fixed to the end of the horizontal lifting frame, and an outer lifting frame 124 fitted onto the outside of the horizontal lifting frame 122. The built-in lifting screw 121 is driven to rotate by a servo motor, and the rotational motion is converted into linear lifting motion of the horizontal lifting frame 122 via the end-threaded adjusting block. The embedded telescopic support rod 123 extends and retracts synchronously during the lifting of the horizontal lifting frame 122, providing auxiliary support and guidance for the outer lifting frame 124.

[0028] The electrically controlled tilting loading and unloading tray 130 includes a tilting adjustment frame 131 hinged to the upper end of the outer lifting frame 124, a bottom tilting support rod 132 hinged to the inner side of the outer lifting frame 124, an assembly calibration ring 133 movably mounted on the tilting adjustment frame 131, and an electrically controlled separation claw 134 mounted on the assembly calibration ring 133. The extended end of the bottom tilting support rod 132 is movably assembled with the tilting adjustment frame 131. The bottom tilting support rod 132 is an electrically controlled telescopic rod, and its telescopic movement controls the tilting angle of the tilting adjustment frame 131 relative to the outer lifting frame 124. Specifically, when the bottom tilting support rod 132 extends, it pushes the tilting adjustment frame 131 to tilt upward around the upper hinge point, so that the tilting adjustment frame 131 is in a tilted state; when the bottom tilting support rod 132 retracts, the tilting adjustment frame 131 returns to a horizontal state under the action of gravity. The flip angle of the flip adjustment frame 131 can be precisely adjusted within the range of 0° to 90° to adapt to different angle loading and unloading requirements of the tray.

[0029] An annular guide rail 160 for assembling and guiding the assembly calibration ring 133 is fixedly mounted on the flip-adjustment frame 131. The annular guide rail 160 has a circular track structure, and the assembly calibration ring 133 is movably embedded in the annular guide rail 160 and can rotate circumferentially along the annular guide rail 160. An external adjustment motor 170 is fixedly mounted on one side of the annular guide rail 160. The output end of the external adjustment motor 170 engages with the outer edge of the assembly calibration ring 133 through gear transmission or friction transmission, driving the assembly calibration ring 133 to rotate precisely within the annular guide rail 160. The external adjustment motor 170 is a stepper motor, and the rotation angle is controlled by pulse signals to achieve precise adjustment of the circumferential angle of the assembly calibration ring 133.

[0030] A lateral assembly rod 210 is fixedly mounted on the arc-shaped exterior of the annular guide rail 160, and an optical calibration probe 180 is mounted at the end of the lateral assembly rod 210. The optical calibration probe 180 uses a photoelectric sensor or a laser rangefinder to detect the rotational position of the assembly calibration ring 133 and the azimuth angle of the arc-shaped positioning groove around the disk in real time. Its optical positioning principle is as follows: The optical calibration probe 180 contains a light-emitting element and a light-receiving element. The light-emitting element emits a light beam towards the externally mounted locking disk 150, and the light-receiving element receives the reflected light signal. When the arc-shaped positioning groove on the disk rotates to align with the optical path of the optical calibration probe 180, the intensity or phase of the reflected light signal changes. The optical calibration probe 180 determines the precise orientation of the arc-shaped positioning groove based on this and feeds the orientation signal back to the control system. The control system controls the external adjustment motor 170 to rotate stepwise according to the feedback signal, driving the assembly calibration ring 133 to rotate to the target angle, so that the electronically controlled separation claw 134 installed on the assembly calibration ring 133 is aligned with the arc-shaped positioning groove of the winding disc, thereby achieving precise alignment between the winding disc and the external mounting locking disc 150.

[0031] The electrically controlled separating claw 134 includes an internal telescopic frame 201 slidably mounted on an assembly calibration ring 133, a telescopic support rod 202 for controlling the internal telescopic frame 201, an arc-shaped extrusion arm 203 hinged to the internal telescopic frame 201, and a regulating support rod 204 for controlling the rotation of the arc-shaped extrusion arm 203. The internal telescopic frame 201 can slide radially along the assembly calibration ring 133 under the drive of the telescopic support rod 202, enabling the entire electrically controlled separating claw 134 to be inserted into and retracted into the arc-shaped positioning groove inside the disc. The arc-shaped extrusion arm 203 can rotate around the hinge point under the drive of the regulating support rod 204, used to reverse the extrusion of the elastic limiting block 153 within the arc-shaped positioning groove during the separation process.

[0032] Pressure sensor controllers 190 are installed both inside the annular guide rail 160 and on the extrusion end of the arc-shaped extrusion arm 203 of the electrically controlled separating claw 134. The pressure sensor controller 190 installed inside the annular guide rail 160 is used to detect the weight of the winding disc placed on the assembly calibration ring 133 in real time. The weight signal is used to determine whether the winding disc is in place and the number of winding discs in a uniform batch, serving as a condition for the control system to determine the next step of the operation. The pressure sensor controller 190 on the arc-shaped extrusion arm 203 is used to monitor the extrusion force on the elastic limit block 153 during the separation process in real time. When the extrusion force reaches a preset threshold, a feedback signal is sent to prevent excessive extrusion and damage to the elastic limit block 153.

[0033] The working process of this invention is as follows: During loading, the operator places the winding disc to be wound on the assembly calibration ring 133 of the electrically controlled flip-type loading and unloading disc 130. The electrically controlled separating claw 134 extends under the drive of the telescopic support rod 202, so that the arc-shaped extrusion arm 203 is aligned with the arc-shaped positioning groove inside the winding disc. After the pressure sensor controller 190 inside the annular guide rail 160 detects that the winding disc is placed in place and detects that the winding disc has been placed, the control system issues a command, and the built-in lifting screw 121 rotates under the drive of the servo motor. Through the end internal thread adjustment block, it drives the horizontal lifting frame 122 to rise along the embedded lifting guide rail 110, and the entire electrically controlled lifting frame 120 rises to the preset height. The bottom flip support rod 132 extends, pushing the flip adjustment frame 131 to flip around the upper hinge point to a specified angle, so that the winding disc axis on the assembly calibration ring 133 is aligned with the axis direction of the electrically controlled winding shaft 140.

[0034] Subsequently, the optical calibration probe 180 emits a beam to scan the external mounting locking disc 150, detecting the position of the elastic limiting block 153 on the outer arc-shaped surface of the external mounting sleeve 151. Based on the feedback signal from the optical calibration probe 180, the control system controls the external adjusting motor 170 to rotate in steps, driving the assembly calibration ring 133 to rotate precisely via the annular guide rail 160, adjusting the circumferential angle of the arc-shaped positioning groove on the disc, aligning the arc-shaped positioning groove with the elastic limiting block 153. The electrically controlled lifting frame 120 advances forward with fine adjustments via the embedded telescopic support rod 123, smoothly fitting the disc onto the external mounting sleeve 151 until the inner side of the disc abuts against the lateral limiting disc 152. Then, the control system controls the telescopic support rod 202 of the electrically controlled separating claw 134 to retract, and the arc-shaped pressing arm 203 flips and resets under the drive of the adjusting support rod 204, disengaging from the arc-shaped positioning groove of the disc. After the elastic limit block 153 loses the pressure of the arc-shaped extrusion arm 203, it springs into the arc-shaped positioning groove under its own elastic restoring force, completing the locking and positioning of the winding disc on the external mounting sleeve 151. Then, the electrically controlled flip-type loading and unloading disc 130 flips and resets to a horizontal state, and the loading is completed.

[0035] During unloading, the optical calibration probe 180 detects the position and height of the winding disc to be disassembled on the electrically controlled winding shaft 140. Based on the detection signal, the control system controls the electrically controlled lifting frame 120 to rise to the corresponding height. The bottom-side flipping support rod 132 extends, causing the flipping adjustment frame 131 to flip to a horizontal state parallel to the winding disc. The electrically controlled lifting frame 120 then moves laterally via the embedded telescopic support rod 123, driving the electrically controlled separating claw 134 to move towards the winding disc. The arc-shaped extrusion arm 203, driven by the telescopic support rod 202, inserts into the arc-shaped positioning groove of the winding disc. The adjusting support rod 204 drives the arc-shaped extrusion arm 203 to flip in the opposite direction, causing the arc-shaped extrusion arm 203 to press against the elastic limiting block 153 inside the arc-shaped positioning groove. The elastic limiting block 153 is compressed and thus separates from the arc-shaped positioning groove. The pressure sensor controller 190 on the arc-shaped extrusion arm 203 monitors the extrusion pressure in real time. When the preset threshold is reached, the electrically controlled lifting frame 120 moves outward through the embedded telescopic support rod 123, causing the winding disc to completely detach from the external mounting sleeve 151. The electrically controlled lifting frame 120 descends, and at the same time, the bottom side flip support rod 132 retracts, causing the flip adjustment frame 131 to flip to a horizontal state, completing the unloading.

Claims

1. A quick loading and unloading module for a winding reel in a fine wire winding device, comprising a vertical main cabinet (100) and an electrically controlled winding shaft (140) driven by a motor and mounted on the vertical main cabinet (100), characterized in that: An embedded lifting guide rail (110) is installed on the outer wall of the vertical main cabinet (100). An electrically controlled lifting frame (120) is installed on the outside of the vertical main cabinet (100) through the embedded lifting guide rail (110). An electrically controlled flip-type loading and unloading tray (130) is movably assembled inside the electrically controlled lifting frame (120).

2. The winding reel quick loading and unloading module for a fine wire winding device according to claim 1, characterized in that: An external mounting locking disc (150) is axially fixed at the outer end of the electrically controlled winding shaft (140).

3. A quick loading and unloading module for a winding reel in a fine wire winding device according to claim 2, characterized in that: The external mounting locking disc (150) includes an external mounting sleeve (151) axially fitted on the outside of the electrically controlled winding shaft (140), a lateral limiting disc (152) fixed on the inner end of the external mounting sleeve (151), and an elastic limiting block (153) elastically mounted on the outer arc surface of the external mounting sleeve (151).

4. A quick loading and unloading module for a winding reel in a fine wire winding device according to claim 1, characterized in that: The electrically controlled lifting frame (120) includes a built-in lifting screw (121) movably installed inside the embedded lifting guide rail (110), a horizontal lifting frame (122) threaded onto the built-in lifting screw (121) via an end internal thread adjusting block, an embedded telescopic support rod (123) fixed to the end of the horizontal lifting sleeve, and an external lifting frame (124) fitted on the outside of the horizontal lifting frame (122).

5. A quick loading and unloading module for a winding reel in a fine wire winding device according to claim 4, characterized in that: The electrically controlled tilting loading and unloading tray (130) includes a tilting adjustment frame (131) hinged to the upper end of the outer lifting frame (124), a bottom tilting support rod (132) hinged to the inner side of the outer lifting frame (124), an assembly calibration ring (133) movably mounted on the tilting adjustment frame (131), and an electrically controlled separation claw (134) mounted on the assembly calibration ring (133).

6. A quick loading and unloading module for a winding reel in a fine wire winding device according to claim 5, characterized in that: The extended end of the bottom-side flipping support rod (132) is movably assembled with the flipping adjustment frame (131), and the angle of the flipping adjustment frame (131) is adjusted by telescopic control.

7. A quick loading and unloading module for a winding reel in a fine wire winding device according to claim 5, characterized in that: An annular guide rail (160) for assembling and guiding the assembly calibration ring (133) is fixedly installed on the flip adjustment frame (131), and an external adjustment motor (170) for controlling the assembly calibration ring (133) is fixedly installed on one side of the annular guide rail (160).

8. A quick loading and unloading module for a winding reel in a fine wire winding device according to claim 7, characterized in that: The electrically controlled separation claw (134) includes an internal telescopic frame (201) slidably mounted on the assembly calibration ring (133), a telescopic support rod (202) for controlling the internal telescopic frame (201), an arc-shaped extrusion arm (203) hinged to the internal telescopic frame (201), and a control support rod (204) for controlling the flipping of the arc-shaped extrusion arm (203).

9. A quick loading and unloading module for a winding reel in a fine wire winding device according to claim 7, characterized in that: A lateral mounting rod (210) is fixedly installed on the outer arc of the annular guide rail (160), and an optical calibration probe (180) is installed at the end of the lateral mounting rod (210).

10. A quick loading and unloading module for a winding reel in a fine wire winding device according to claim 7, characterized in that: Pressure sensor controllers (190) are installed inside the annular guide rail (160) and on the squeezing end of the electrically controlled separating claw (134).

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