An intelligent toughening forming device and method based on toughened glass window processing

Abstract

This invention relates to the field of glass tempering technology, specifically disclosing an intelligent tempering forming device and method for tempered glass window processing. The device includes a first clamping assembly and a second clamping assembly, which cooperate to limit the movement of a glass plate and drive the glass plate to rotate during the tempering process. This invention, through the cooperation of the first and second clamping assemblies, utilizes the weight of the support mechanism and the glass plate itself to limit the movement of the glass plate during transfer, reducing its sway and thus improving the stability of the transfer and minimizing damage. Furthermore, when the glass plate is transferred to the tempering bath for ion exchange, the limiting of the glass plate is released, facilitating full contact with the molten salt during the actual tempering process and improving the tempering effect. In addition, the limiting and releasing of the glass plate is not driven by electronic devices, making it suitable for the high-temperature environment of glass tempering.

Description

Technical Field

[0001] This invention relates to the field of glass tempering technology, specifically to an intelligent tempering forming device and method based on tempered glass window processing. Background Technology

[0002] Glass tempering methods typically include physical tempering and chemical tempering. Chemical tempering involves immersing the glass in molten alkali metal salts at 350-450℃, causing small sodium ions on the glass surface to be replaced by large potassium ions. This surface expansion and compression forms a deep compressive stress layer, thereby increasing the strength of the glass to meet the requirements of special tempered glass such as window glass.

[0003] When chemically tempering glass, the glass must first be placed on a special high-temperature resistant support and sent into a preheating furnace to gradually increase the temperature. This prevents the glass from directly contacting the high-temperature molten salt and cracking due to temperature differences. Then, the preheated glass, along with the support, is lifted into a molten alkali metal salt (mostly potassium nitrate molten salt) pool with the temperature pre-controlled at 370-460℃ to complete ion exchange. After reaching the set immersion time, the glass, along with the support, is steadily lifted out of the molten salt pool. Finally, gradient cooling and cleaning of residual molten salt on the surface are completed to obtain the chemically tempered finished glass.

[0004] Based on existing technologies, the following problems exist: During the chemical tempering of glass, the glass needs to be placed on a special high-temperature resistant support. The glass is then transferred between multiple processes via a preheating furnace, molten salt bath, and cooling equipment. This transfer, often done by hoisting, is prone to shaking, resulting in insufficient stability of the glass within the high-temperature support. This is especially true for thinner, special glass requiring tempering, which is easily damaged during the pre-tempering transfer process due to shaking. This wastes glass and affects tempering efficiency. To improve tempering efficiency, multiple pieces of glass are often placed together on the high-temperature support. However, the contact points between the glass pieces and between the glass and the high-temperature support can lead to incomplete tempering in certain areas. To address these issues, an intelligent tempering forming device and method based on tempered glass window processing is proposed. Summary of the Invention

[0005] To achieve the above objectives, the present invention provides the following technical solution: an intelligent tempering forming device based on tempered glass window processing, comprising tempered glass and a tempering pool for placing molten salt, the tempered glass comprising a glass plate, a glass plane, and a bottom edge, and further comprising a support mechanism for placing the glass, the support mechanism comprising: A base plate, the top of which is provided with a limiting mechanism for limiting the glass, and the limiting mechanisms are arranged at intervals along the X-axis. The limiting mechanism includes: A mounting plate is fixedly mounted on the top of the base plate. A limiting component is provided on the top of the mounting plate, and the limiting component is symmetrically arranged about the center line of the mounting plate along the X-axis to limit the glass plate from two positions along the Y-axis. The limiting component includes: The frame is fixed to the top of the mounting plate and is arranged symmetrically with respect to the center point of the mounting plate along the Y-axis direction, so as to limit the glass plate from the glass plane and the opposite side of the glass plane; A horizontal plate is fixedly installed on the inner side of the frame and arranged at intervals. The top of the mounting plate is provided with a first clamping component and a second clamping component. The first clamping component and the second clamping component cooperate to limit the glass plate and can drive the glass plate to flip during the tempering process.

[0006] Furthermore, the first clamping component includes: The first sleeve is fixedly sleeved on the top of the mounting plate and extends to the bottom of the base plate. The inner wall of the first sleeve is fitted with the first rod body, and the side wall of the first rod body and the inner wall of the first sleeve are designed to be dynamically sealed. A first baffle is fixedly installed at the bottom of the first rod, and the diameter of the side wall of the first baffle is larger than the diameter of the side wall of the first rod. A first spring is sleeved on the side wall of the first rod, and the first spring is located between the first baffle and the bottom plate.

[0007] Furthermore, the first clamping component also includes: The first plate is fixedly mounted on the top of the first rod, and the first plate has a first inclined surface on its inner side along the X-axis direction. The first guide plate is fixedly mounted on the outer side of the first plate and passes through the horizontal plate. The second plate is movably disposed on the inner side of the horizontal plate along the X-axis direction. The side wall of the second plate is fixedly provided with a first abutment. The side of the first abutment near the first plate is arc-shaped to cooperate with the first inclined surface. When the first plate moves along the Z-axis direction, it drives the second plate to move along the X-axis direction.

[0008] Furthermore, the second clamping component includes: The second sleeve is fixedly sleeved on the top of the mounting plate and extends to the bottom of the base plate. The inner wall of the second sleeve is fitted with a second rod. The side wall of the second rod and the inner wall of the second sleeve are designed to be dynamically sealed. The length of the second rod is greater than the length of the first rod, so that the second rod and the first rod can move sequentially along the Z-axis. The second baffle is fixedly installed at the bottom of the second rod, and the side wall diameter of the second baffle is larger than the side wall diameter of the second rod. A second spring is sleeved on the side wall of the second rod located between the bottom plate and the second baffle.

[0009] Furthermore, the second clamping component also includes: The third plate is fixedly installed on the top of the second rod, and the third plate has a second inclined surface on the outer side along the X-axis. The second guide plate is fixedly installed on the outer side wall of the third plate and passes through the horizontal plate. The fourth plate is movably disposed on the inner side of the horizontal plate along the X-axis. The side wall of the fourth plate is fixedly provided with a second abutment. The side of the second abutment near the fourth plate is arc-shaped to cooperate with the second inclined surface and the second rod. After the second plate moves along the X-axis, it drives the fourth plate to move along the X-axis.

[0010] Furthermore, the limiting component also includes: The limiting plate is fixedly installed on the upper end of the side of the second plate and the fourth plate that are close to each other. The side of the two limiting plates that are close to each other is inclined. The guide channel is opened at the top of the two limiting plates and extends to the outer side of the second plate and the fourth plate. The side wall of the limiting plate is provided with guide holes that communicate with the guide channel, and the guide holes are arranged at intervals.

[0011] Furthermore, the limiting component also includes: A support rod is fixedly installed on the side of the second plate and the fourth plate that are far apart from each other. The inner side of the horizontal plate along the X-axis is provided with a first groove. The inner wall of the first groove is provided with a second groove. The inner wall diameter of the second groove is larger than that of the first groove. A support plate is sleeved on the inner wall of the second groove. The support plate is fixedly connected to the support rod. A third spring is sleeved on the inner wall of the second groove on the side of the support plate that is far away from the support rod.

[0012] Furthermore, the limiting mechanism also includes: The placement plate is fixedly installed at the top center of the mounting plate. A limiting rod is fixedly installed on the top of the placement plate, and the limiting rods are symmetrically arranged with respect to the center point of the placement plate. The side of the limiting plate on the side wall of the fourth plate that is away from the fourth plate is located between the two limiting rods, and the side of the limiting plate on the side wall of the second plate that is away from the second plate is located outside the limiting rods. A connecting plate is fixedly disposed on the side walls of the two first baffles and the two second baffles, for connecting the two first baffles and the two second baffles of the same limiting mechanism.

[0013] Furthermore, the support mechanism also includes: A vertical plate is fixedly installed on the top of the base plate. A top plate is fixedly installed on the top of the vertical plate. A hanging rope is fixedly installed on the top of the top plate. A reinforcing plate is fixedly installed on the side wall of the vertical plate. The support foot is fixedly installed at the bottom of the base plate. After the first baffle moves to the maximum distance along the Z-axis, the bottom of the first baffle is level with or higher than the bottom of the support foot.

[0014] This invention also provides a method for using an intelligent tempering forming device based on tempered glass window processing. The method, employing the aforementioned intelligent tempering forming device for tempered glass window processing, includes the following steps: S1: The glass plate to be tempered is limited by the limiting mechanism so that the glass plate can move with the support mechanism; S2: After the glass plate is positioned, it is preheated. After preheating, the glass plate is transferred to the tempering tank for tempering. S3: During the tempering process, the limiting mechanism releases the limiting positions from the glass plane and the opposite side of the glass plane to temper the entire glass plate. S4: After the glass plate is transferred outside the tempering tank, it is cooled, cleaned and dried in sequence to complete the tempering process.

[0015] This invention provides an intelligent tempering forming device and method based on tempered glass window processing. Compared with the prior art, it has the following advantages: 1. This invention, through the cooperation of a first clamping component and a second clamping component, uses the weight of the support mechanism and the glass plate itself to limit the glass plate during the transfer process, reducing the degree of swaying of the glass plate, thereby improving the stability of the glass plate transfer and reducing damage to the glass plate. Furthermore, when the glass plate is transferred to the tempering bath for ion exchange, the limiting of the glass plate is released, which facilitates full contact with the molten salt during the actual tempering process and improves the tempering effect. In addition, the limiting and releasing of the glass plate does not require electronic devices to drive it, making it suitable for the high-temperature environment in which glass tempering takes place.

[0016] 2. This invention moves the opposite side of the glass plane and the glass plane away from the limiting plate one after the other, so that the position where the glass plate contacts the limiting plate comes into contact with the molten salt one after the other, and the bottom edge and the opposite edge of the bottom edge of the glass plate are flipped synchronously, which makes it easier for the glass plate and the molten salt to be extruded more fully, thereby improving the tempering effect of the glass plate. By using flow channels and flow holes to reduce the contact area between the limiting plate and the glass plate, it is easier for the molten salt to come into contact with the glass plate. This limits the glass plate while ensuring that the glass plate and the molten salt can make full contact.

[0017] 3. By setting up a support foot, when the first rod and the first baffle are squeezed to the maximum extent, the bottom of the first baffle and the connecting plate are level with the bottom of the support foot, so that the support foot can bear the weight of the entire bracket mechanism, the limiting mechanism and the glass plate, etc., which facilitates long-term tempering treatment and improves the stability of the steel protection treatment. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the support mechanism, limiting mechanism, and tempered glass structure of the present invention; Figure 3 This is a schematic diagram of the base plate, support feet, and limiting mechanism of the present invention; Figure 4 This is a schematic diagram of the limiting mechanism, base plate, and tempered glass structure of the present invention; Figure 5 This is a top view of the tempered glass and limiting mechanism of the present invention. Figure 6 This is an exploded view of the tempered glass and limiting mechanism of the present invention. Figure 7 This is a schematic diagram of the limiting component structure of the present invention; Figure 8 This is a schematic diagram of the longitudinal cross-sectional structure of the frame of the present invention; Figure 9 This is a schematic diagram of the longitudinal cross-sectional structure of the horizontal plate of the present invention; Figure 10 For the present invention Figure 9 A magnified structural diagram of A in the middle; Figure 11 This is a schematic diagram of the first clamping component structure of the present invention; Figure 12 This is a schematic diagram of the second clamping component structure of the present invention; Figure 13 This is a partial longitudinal cross-sectional view of the second plate of the present invention.

[0019] The reference numerals in the above figures are as follows: 1. Tempered glass tank; 2. Support mechanism; 3. Limiting mechanism; 4. Tempered glass; 41. Glass plane; 42. Glass plate; 43. Bottom edge; 21. Suspension rope; 22. Top plate; 23. Vertical plate; 24. Reinforcing plate; 25. Base plate; 26. Support legs; 31. Mounting plate; 32. Limiting assembly; 33. Connecting plate; 34. Placement plate; 35. Limiting rod; 321. Frame; 322. First clamping assembly; 323. Second clamping assembly; 324. Horizontal plate; 325. Support rod; 326. Support plate; 327. Limiting plate; 328. Guide hole; 329. Guide groove; 3221. First sleeve; 3222. First rod; 3223. First baffle; 3224. First plate; 3225. First guide plate; 3226. Second plate; 3227. First stop block; 3228. First inclined plane; 3231. Second guide plate; 3232. Third plate; 3233. Second sleeve; 3234. Second rod; 3235. Second baffle; 3236. Fourth plate; 3237. Second stop block; 3238. Second inclined plane. Detailed Implementation

[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0021] Example 1, please refer to Figures 1-7 A smart tempering forming device based on tempered glass window processing includes tempered glass 4 and a tempering pool 1 for placing molten salt. The tempered glass 4 includes a glass plate 42, a glass plane 41, and a bottom edge 43. It also includes a support mechanism 2 for placing the glass, the support mechanism 2 comprising: The base plate 25 has a limiting mechanism 3 for limiting the glass on its top, and the limiting mechanisms 3 are arranged at intervals along the X-axis. The limiting mechanism 3 includes: Mounting plate 31 is fixedly mounted on the top of base plate 25. A limiting component 32 is provided on the top of mounting plate 31, and the limiting component 32 is symmetrically arranged about the center line of mounting plate 31 along the X-axis direction to limit the glass plate 42 from two positions along the Y-axis direction. The limiting component 32 includes: The frame 321 is fixedly disposed on the top of the mounting plate 31 and is arranged symmetrically with respect to the center point of the mounting plate 31 along the Y-axis direction, so as to limit the glass plate 42 from the glass plane 41 and the opposite side of the glass plane 41. A horizontal plate 324 is fixedly disposed on the inner side of the frame 321 and arranged at intervals. The top of the mounting plate 31 is provided with a first clamping component 322 and a second clamping component 323. The first clamping component 322 and the second clamping component 323 cooperate to limit the glass plate 42 and can drive the glass plate 42 to flip during the tempering process.

[0022] In implementation of this invention, the hook of an external hoisting device is connected to the lifting ring of the hoisting rope 21. The hoisting device then transfers the support mechanism 2 to the position where the glass plate 42 is placed. During the placement of the glass plate 42, the support mechanism 2 moves downwards as a whole, causing the second baffle 3235 to contact the ground or a flat surface. Under the weight of the support mechanism 2, the second baffle 3235 is pressed against the spring force of the second spring and moves along the Z-axis. During this movement, the second rod 3234 and the third baffle move, thus cooperating with the second abutment 3237 to press the fourth plate 3236 along the X-axis. The movement moves the fourth plate 3236 away from the second plate 3226, creating space between the fourth plate 3236 and the second plate 3226 for placing the glass plate 42. This allows workers to place the glass plate 42 on top of the placement plate 34, between the two limiting rods 35. During this process, the distance of the lowering support mechanism 2 of the hoisting equipment is controlled. Since the length of the second rod 3234 is greater than the length of the first rod 3222, the first rod 3222 is not squeezed, preventing the second plate 3226 from approaching the fourth plate 3236, thus facilitating the actual placement of the glass plate 42.

[0023] During the placement of the glass plate 42, the side opposite to the glass plane 41 is lowered along the limiting plate 327 on the side wall of the fourth plate 3236, and the glass plate 42 is placed on top of the placement plate 34. At this time, the limiting plate 327 on the side wall of the fourth plate 3236 limits the glass plate 42 from the opposite side of the glass plane 41, and the limiting plate 327 on the side wall of the second plate 3226 is a certain distance away from the glass plate 42, which causes the glass plate 42 to have a tendency to flip towards the second plate 3226. After the glass plates 42 are placed one by one on the placement plate 34 of the limiting mechanism 3, the support mechanism 2 is moved upward as a whole by the external hoisting equipment. Under the action of the second spring, the second rod 3234 is reset, and under the action of the third spring, the fourth plate 3236 is pushed to reset, thereby providing a pushing force on the glass plate 42 from the upper end of the opposite side of the glass plane 41, so that the glass plate 42 can be flipped towards the second plate 3226 and the distance between the second plate 3226 and the fourth plate 3236 is reduced. In cooperation with the limiting plate 327 on the side wall of the second plate 3226, the glass plate 42 is limited, reducing its shaking, thereby improving the stability of the glass plate 42 when it is transferred with the external hoisting equipment in the support mechanism 2.

[0024] After the glass plate 42 is preheated and transferred to the tempering tank 1, the lowering distance of the support mechanism 2 is controlled by the hoisting equipment. This ensures that the weight of the support mechanism 2 only moves the second rod 3234 along the Z-axis, thus moving the limiting plate 327 on the side wall of the fourth plate 3236 away from the opposite side of the glass plane 41, preventing it from contacting the back of the glass plane 41. At this time, the glass plate 42 has flipped towards the second plate 3226, and the limiting plate 327 on the side wall of the second plate 3226 supports the glass plate 42 to ensure its stability. After the glass plate 42 has been tempered for a period of time, the lower support mechanism 2 is continued by external hoisting equipment to press the first baffle 3223 against the elastic force of the first spring and move it along the Z-axis, thereby driving the first plate 3224 to move, which in turn drives the second plate 3226 to move closer to the fourth plate 3236. This causes the glass plate 42 to flip towards the fourth plate 3236, exposing the glass surface 41 and preventing the glass surface 41 from contacting the limiting plate 327 on the side wall of the second plate 3226, thus avoiding damage to the glass plate due to limiting. The problem of insufficient contact between the glass plate 42 and the molten salt in the tempering tank 1 is addressed by the fact that during the flipping process of the glass plate 42, the bottom edge 43 of the glass plate 42 also flips. Before flipping, the bottom edge 43 is in contact with the placement plate 34; after flipping, the opposite edge of the bottom edge 43 is in contact with the placement plate 34. Flipping the glass plate 42 facilitates more thorough extrusion of the molten salt, thereby improving the tempering effect of the glass plate 42. When the glass plate 42 is in the tempering tank 1, the molten salt contacts the glass plate 42, and the Na layer with a smaller radius on the glass surface... + K, with a larger radius in the molten salt + The substitution process involves large ions embedding into the surface layer to form a preliminary intercalation effect, thereby completing ion exchange and ultimately achieving the tempering process of glass plate 42 after cooling.

[0025] After ion exchange is completed in the tempering tank 1, the support mechanism 2 is moved upward as a whole by external hoisting equipment. During the upward movement, the compression of the first baffle 3223 and the second baffle 3235 is released. Under the action of the first spring and the second spring, the second plate 3226 and the fourth plate 3236 are reset, thereby limiting the glass plate 42 to reduce the degree of shaking of the glass plate 42 during the subsequent transfer process, thereby improving the stability of the glass plate 42 transfer, reducing damage to the glass plate 42, and not affecting the full contact with the molten salt during the actual tempering process, thus improving the tempering effect. In addition, the limiting and releasing of the glass plate 42 is driven by the weight of the support mechanism 2, without the need for electronic devices, which is suitable for the high-temperature environment in which glass tempering takes place.

[0026] The first, second, and third springs are all made of high-temperature resistant materials to meet the requirements of high-temperature environments.

[0027] When placing the glass plate 42, an external industrial camera can be used to assist in the precise placement of the glass plate 42. Furthermore, the space at the top of the vertical plate 23 on the second plate 3226 and the fourth plate 3236 can be larger than the space for placing the glass plate 42, thus facilitating the actual placement of the glass plate 42. In addition, by leaving a gap between the two limiting components 32 of the same limiting mechanism 3, it is convenient for the mechanical arm and suction cup that drive the glass plate 42 to move, thus facilitating the actual placement of the glass plate 42. This is existing technology and will not be elaborated here.

[0028] Please see Figure 8 and Figure 11 The first clamping component 322 includes: The first sleeve 3221 is fixedly sleeved on the top of the mounting plate 31 and extends to the bottom of the base plate 25. The inner wall of the first sleeve 3221 is fitted with the first rod 3222. The side wall of the first rod 3222 and the inner wall of the first sleeve 3221 are dynamically sealed. The first baffle 3223 is fixedly disposed at the bottom of the first rod 3222, and the side wall diameter of the first baffle 3223 is larger than the side wall diameter of the first rod 3222. The side wall of the first rod 3222 is fitted with a first spring, and the first spring is located between the first baffle 3223 and the bottom plate 25.

[0029] The first clamping assembly 322 also includes: The first plate 3224 is fixedly disposed on the top of the first rod 3222, and the first plate 3224 has a first inclined surface 3228 on the inner side along the X-axis direction, and the first guide plate 3225 is fixedly disposed on the outer side of the first plate 3224 and passes through the horizontal plate 324. The second plate 3226 is movably disposed on the inner side of the horizontal plate 324 along the X-axis direction. The side wall of the second plate 3226 is fixedly provided with a first abutment 3227. The side of the first abutment 3227 near the first plate 3224 is arc-shaped to cooperate with the first inclined surface 3228. When the first plate 3224 moves along the Z-axis direction, it drives the second plate 3226 to move along the X-axis direction.

[0030] Please see Figure 8 and Figure 12 The second clamping component 323 includes: The second sleeve 3233 is fixedly sleeved on the top of the mounting plate 31 and extends to the bottom of the base plate 25. The inner wall of the second sleeve 3233 is fitted with a second rod 3234. The side wall of the second rod 3234 and the inner wall of the second sleeve 3233 are dynamically sealed. The length of the second rod 3234 is greater than the length of the first rod 3222, so that the second rod 3234 and the first rod 3222 can move sequentially along the Z-axis. The second baffle 3235 is fixedly installed at the bottom of the second rod 3234, and the side wall diameter of the second baffle 3235 is larger than the side wall diameter of the second rod 3234. A second spring is sleeved on the side wall of the second rod 3234 located between the bottom plate 25 and the second baffle 3235.

[0031] The second clamping assembly 323 also includes: The third plate 3232 is fixedly mounted on the top of the second rod 3234, and the third plate 3232 has a second inclined surface 3238 on the outer side along the X-axis direction. The second guide plate 3231 is fixedly mounted on the outer side wall of the third plate 3232 and passes through the horizontal plate 324. The fourth plate 3236 is movably disposed on the inner side of the horizontal plate 324 along the X-axis direction. The side wall of the fourth plate 3236 is fixedly provided with a second abutment 3237. The side of the second abutment 3237 near the fourth plate 3236 is arc-shaped to cooperate with the second inclined surface 3238 and the second rod 3234. After the second plate 3226 moves along the X-axis, it drives the fourth plate 3236 to move along the X-axis direction.

[0032] In specific implementation, when the bottom plate 25 is lowered by the external hoisting equipment, the second baffle 3235 contacts the bottom inner wall of the tempered pool 1 and is squeezed, so that the second baffle 3235 overcomes the elastic force of the second spring and drives the second rod 3234 and the third plate 3232 to move along the Z-axis. When the third plate 3232 moves, it squeezes the second abutment 3237 through the second inclined surface 3238, thereby driving the fourth plate 3236 to overcome the elastic force of the third spring and drive the support rod 325 and the support plate 326 to move along the X-axis, so that the limiting plate 327 on the side wall of the fourth plate 3236 moves away from the glass plate 42. The base plate 25 is lowered by external hoisting equipment, which compresses the first baffle 3223. This causes the first baffle 3223 to overcome the elastic force of the first spring and move the first rod 3222 and the first plate 3224 along the Z-axis. When the first plate 3224 moves, it compresses the first stop block 3227 through the first inclined surface 3228. This causes the second plate 3226 to overcome the elastic force of the third spring and move the support rod 325 and the support plate 326. This causes the second plate 3226 to move closer to the fourth plate 3236, thereby causing the glass plate 42 to flip.

[0033] The distance that the second plate 3226 and the fourth plate 3236 can move along the X-axis is matched with the distance that the first plate 3224 and the third plate 3232 can move along the Z-axis, as well as the inclination angle of the first inclined surface 3228 and the second inclined surface 3238, so as to ensure their stable linkage motion.

[0034] When the first plate 3224 and the third plate 3232 move, they drive the first guide plate 3225 and the second guide plate 3231 to move along the horizontal plate 324, thereby limiting the movement of the first plate 3224 and the third plate 3232 and improving the stability of the movement.

[0035] By designing the first sleeve 3221 and the second sleeve 3233 to be dynamically sealed with the first rod 3222 and the second rod 3234 respectively, leakage of molten salt caused by the movement of the first rod 3222 and the second rod 3234 is avoided.

[0036] Please see Figure 13 The limiting component 32 also includes: The limiting plate 327 is fixedly installed on the upper end of the side of the second plate 3226 and the fourth plate 3236 that are close to each other. The side of the two limiting plates 327 that are close to each other is inclined. The guide channel 329 is opened on the top of the two limiting plates 327 and extends to the outside of the second plate 3226 and the fourth plate 3236. The side wall of the limiting plate 327 is provided with guide holes 328 that communicate with the guide channel 329, and the guide holes 328 are arranged at intervals.

[0037] In practical implementation, the limiting plates 327 are designed with an inclined side to facilitate positioning on both sides of the glass plate 42, improving stability. The limiting plates 327 can be made of high-temperature resistant rubber to avoid rigid contact with the glass plate 42, reducing the probability of damage. Furthermore, the guide grooves 329 and guide holes 328 reduce the contact area between the limiting plates 327 and the glass plate 42, facilitating contact between the molten salt and the glass plate 42, thus limiting the glass plate 42 while ensuring sufficient contact between the glass plate 42 and the molten salt.

[0038] Please see Figure 9 and Figure 10 The limiting component 32 also includes: A support rod 325 is fixedly mounted on the side of the second plate 3226 and the fourth plate 3236 that are far apart from each other. A first groove is provided on the inner side of the horizontal plate 324 along the X-axis. A second groove is provided on the inner wall of the first groove. The inner wall diameter of the second groove is larger than that of the first groove. A support plate 326 is sleeved on the inner wall of the second groove. The support plate 326 is fixedly connected to the support rod 325. A third spring is sleeved on the inner wall of the second groove on the side of the support plate 326 that is far away from the support rod 325.

[0039] In practical implementation, the support rod 325 and the support plate 326 move within the first and second grooves, thereby limiting the movement of the second plate 3226 and the fourth plate 3236 along the X-axis, thus ensuring the stability of the movement of the first plate 3224 and the third plate 3232 pressing the second plate 3226 and the fourth plate 3236. The support plate 326 is elastically supported by the third spring, which facilitates the reset of the second plate 3226 and the fourth plate 3236.

[0040] Please see Figure 5 and Figure 6 The limiting mechanism 3 also includes: The placement plate 34 is fixedly installed at the top center of the mounting plate 31. The top of the placement plate 34 is fixedly provided with a limiting rod 35, and the limiting rods 35 are arranged symmetrically with respect to the center point of the placement plate 34. The side of the limiting plate 327 on the side wall of the fourth plate 3236 away from the fourth plate 3236 is located between the two limiting rods 35, and the side of the limiting plate 327 on the side wall of the second plate 3226 away from the second plate 3226 is located outside the limiting rods 35. A connecting plate 33 is fixedly disposed on the side walls of two first baffles 3223 and two second baffles 3235 for connecting the two first baffles 3223 and the two second baffles 3235 of the same limiting mechanism 3.

[0041] In specific implementation, the bottom sides of the glass plate 42 are limited by the limiting rod 35 to prevent the bottom edge 43 and the opposite edge of the bottom edge 43 of the glass plate 42 from shifting too much towards the first plate 3224 or the third plate 3232, so as to facilitate the subsequent flipping of the glass plate 42 from the top. The placement plate 34 and the limiting rod 35 are both made of high temperature resistant rubber to avoid rigid contact with the glass plate 42 and reduce damage to the glass plate 42.

[0042] The two first baffles 3223 and two second baffles 3235 of the same limiting mechanism 3 are connected by the connecting plate 33, thereby improving the overall stability of the movement of the first baffles 3223 and the second baffles 3235.

[0043] Please see Figures 1-3 The support mechanism 2 also includes: A vertical plate 23 is fixedly installed on the top of the base plate 25. A top plate 22 is fixedly installed on the top of the vertical plate 23. A hanging rope 21 is fixedly installed on the top of the top plate 22. A reinforcing plate 24 is fixedly installed on the side wall of the vertical plate 23. The support foot 26 is fixedly installed at the bottom of the base plate 25. After the first baffle 3223 moves to the maximum distance along the Z-axis, the bottom of the first baffle 3223 is level with or higher than the bottom of the support foot 26.

[0044] In practice, a frame is formed by the base plate 25, the vertical plate 23 and the top plate 22, so that it can be connected to the external hoisting equipment by the hoisting rope 21 to drive the support mechanism 2 and the limiting mechanism 3 to be transferred as a whole.

[0045] The reinforcing plate 24 strengthens the connection between the vertical plates 23, thereby improving the overall stability of the connection between the vertical plates 23, the bottom plate 25 and the top plate 22, and can also block the outside of the glass plate 42 to prevent the glass plate 42 from falling.

[0046] By setting the support foot 26, when the first rod 3222 and the first baffle 3223 are squeezed to the maximum extent, the bottom of the first baffle 3223 and the connecting plate 33 are level with the bottom of the support foot 26, so that the support foot 26 can bear the weight of the entire bracket mechanism 2, the limiting mechanism 3 and the glass plate 42, etc., which facilitates long-term tempering treatment and improves the stability of the steel protection treatment.

[0047] This invention also provides a method for using an intelligent tempering forming device based on tempered glass window processing. The method includes the following steps: S1: The glass plate 42 that needs to be tempered is limited by the limiting mechanism 3 so that the glass plate 42 can be moved with the support mechanism 2; S2: After the glass plate 42 is positioned, the glass plate 42 is preheated. After preheating, the glass plate 42 is transferred to the tempering tank 1 for tempering treatment. S3: During the tempering process, the limiting mechanism 3 releases the limiting from the glass plane 41 and the opposite side of the glass plane 41 to the glass plate 42 in sequence, so as to temper the entire glass plate 42. S4: After transferring the glass plate 42 to the tempering tank 1, the glass plate 42 is cooled, cleaned and dried in sequence to complete the tempering process of the glass plate 42.

[0048] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0049] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0050] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An intelligent tempering forming device based on tempered glass window processing, comprising tempered glass and a tempering tank for placing molten salt, wherein the tempered glass comprises a glass plate, a glass plane, and a bottom edge, characterized in that, It also includes a support mechanism for placing the glass, the support mechanism comprising: A base plate, the top of which is provided with a limiting mechanism for limiting the glass, and the limiting mechanisms are arranged at intervals along the X-axis. The limiting mechanism includes: A mounting plate is fixedly mounted on the top of the base plate. A limiting component is provided on the top of the mounting plate, and the limiting component is symmetrically arranged about the center line of the mounting plate along the X-axis to limit the glass plate from two positions along the Y-axis. The limiting component includes: The frame is fixed to the top of the mounting plate and is arranged symmetrically with respect to the center point of the mounting plate along the Y-axis direction, so as to limit the glass plate from the glass plane and the opposite side of the glass plane; A horizontal plate is fixedly installed on the inner side of the frame and arranged at intervals. The top of the mounting plate is provided with a first clamping component and a second clamping component. The first clamping component and the second clamping component cooperate to limit the glass plate and can drive the glass plate to flip during the tempering process.

2. The intelligent tempering forming device based on tempered glass window processing according to claim 1, characterized in that, The first clamping component includes: The first sleeve is fixedly sleeved on the top of the mounting plate and extends to the bottom of the base plate. The inner wall of the first sleeve is fitted with the first rod body, and the side wall of the first rod body and the inner wall of the first sleeve are designed to be dynamically sealed. A first baffle is fixedly installed at the bottom of the first rod, and the diameter of the side wall of the first baffle is larger than the diameter of the side wall of the first rod. A first spring is sleeved on the side wall of the first rod, and the first spring is located between the first baffle and the bottom plate.

3. The intelligent tempering forming device based on tempered glass window processing according to claim 2, characterized in that, The first clamping component further includes: The first plate is fixedly mounted on the top of the first rod, and the first plate has a first inclined surface on its inner side along the X-axis direction. The first guide plate is fixedly mounted on the outer side of the first plate and passes through the horizontal plate. The second plate is movably disposed on the inner side of the horizontal plate along the X-axis direction. The side wall of the second plate is fixedly provided with a first abutment. The side of the first abutment near the first plate is arc-shaped to cooperate with the first inclined surface. When the first plate moves along the Z-axis direction, it drives the second plate to move along the X-axis direction.

4. The intelligent tempering forming device based on tempered glass window processing according to claim 3, characterized in that, The second clamping assembly includes: The second sleeve is fixedly sleeved on the top of the mounting plate and extends to the bottom of the base plate. The inner wall of the second sleeve is fitted with a second rod. The side wall of the second rod and the inner wall of the second sleeve are designed to be dynamically sealed. The length of the second rod is greater than the length of the first rod, so that the second rod and the first rod can move sequentially along the Z-axis. The second baffle is fixedly installed at the bottom of the second rod, and the side wall diameter of the second baffle is larger than the side wall diameter of the second rod. A second spring is sleeved on the side wall of the second rod located between the bottom plate and the second baffle.

5. The intelligent tempering forming device based on tempered glass window processing according to claim 4, characterized in that, The second clamping assembly further includes: The third plate is fixedly installed on the top of the second rod, and the third plate has a second inclined surface on the outer side along the X-axis. The second guide plate is fixedly installed on the outer side wall of the third plate and passes through the horizontal plate. The fourth plate is movably disposed on the inner side of the horizontal plate along the X-axis. The side wall of the fourth plate is fixedly provided with a second abutment. The side of the second abutment near the fourth plate is arc-shaped to cooperate with the second inclined surface and the second rod. After the second plate moves along the X-axis, it drives the fourth plate to move along the X-axis.

6. The intelligent tempered glass forming device based on tempered glass window processing according to claim 5, characterized in that, The limiting component also includes: The limiting plate is fixedly installed on the upper end of the side of the second plate and the fourth plate that are close to each other. The side of the two limiting plates that are close to each other is inclined. The guide channel is opened at the top of the two limiting plates and extends to the outer side of the second plate and the fourth plate. The side wall of the limiting plate is provided with guide holes that communicate with the guide channel, and the guide holes are arranged at intervals.

7. The intelligent tempering forming device based on tempered glass window processing according to claim 6, characterized in that, The limiting component also includes: A support rod is fixedly installed on the side of the second plate and the fourth plate that are far apart from each other. The inner side of the horizontal plate along the X-axis is provided with a first groove. The inner wall of the first groove is provided with a second groove. The inner wall diameter of the second groove is larger than that of the first groove. A support plate is sleeved on the inner wall of the second groove. The support plate is fixedly connected to the support rod. A third spring is sleeved on the inner wall of the second groove on the side of the support plate that is far away from the support rod.

8. The intelligent tempering forming device based on tempered glass window processing according to claim 4, characterized in that, The limiting mechanism further includes: The placement plate is fixedly installed at the top center of the mounting plate. A limiting rod is fixedly installed on the top of the placement plate, and the limiting rods are symmetrically arranged with respect to the center point of the placement plate. The side of the limiting plate on the side wall of the fourth plate that is away from the fourth plate is located between the two limiting rods, and the side of the limiting plate on the side wall of the second plate that is away from the second plate is located outside the limiting rods. A connecting plate is fixedly disposed on the side walls of the two first baffles and the two second baffles, for connecting the two first baffles and the two second baffles of the same limiting mechanism.

9. The intelligent tempered glass forming device based on tempered glass window processing according to claim 2, characterized in that, The support mechanism also includes: A vertical plate is fixedly installed on the top of the base plate. A top plate is fixedly installed on the top of the vertical plate. A hanging rope is fixedly installed on the top of the top plate. A reinforcing plate is fixedly installed on the side wall of the vertical plate. The support foot is fixedly installed at the bottom of the base plate. After the first baffle moves to the maximum distance along the Z-axis, the bottom of the first baffle is level with or higher than the bottom of the support foot.

10. A method of using an intelligent tempered glass forming device based on tempered glass window processing, characterized in that, The method using the intelligent tempering forming apparatus for tempered glass window processing according to any one of claims 1-9 includes the following steps: S1: The glass plate to be tempered is limited by the limiting mechanism so that the glass plate can move with the support mechanism; S2: After the glass plate is positioned, it is preheated. After preheating, the glass plate is transferred to the tempering tank for tempering. S3: During the tempering process, the limiting mechanism releases the limiting positions from the glass plane and the opposite side of the glass plane to temper the entire glass plate. S4: After the glass plate is transferred outside the tempering tank, it is cooled, cleaned and dried in sequence to complete the tempering process.

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