A pharmaceutical clean room clean door and window integrated sealing installation construction device and process

Abstract

The application relates to the field of clean room door and window installation, and discloses a pharmaceutical clean room clean door and window integrated sealing installation construction device and process. In the application, a dust suction assembly is arranged on the side surface of the main frame plate, a base plate is fixedly connected to the lower end of the main frame plate, a frame plate supporting assembly is fixedly connected to the side surface of the base plate, a window frame plate clamping assembly is arranged on the side surface of the main frame plate and located on the side adjacent to the dust suction assembly, and a door and window limiting assembly is arranged on the side of the main frame plate and located on the side opposite to the window frame plate clamping assembly. The dust suction fan is connected with the dust suction head through a dust suction pipe, a construction worker holds the dust suction head and aims at the installation area, opens the dust suction fan, and then the dust in the area can be adsorbed; the dust is temporarily stored in a dust storage box through a conveying pipe, a second placing box limits and fixes the dust storage box, so that the stability of placement is ensured; and the filter screen in the dust suction head can intercept large-particle sundries, so that the fan is prevented from being damaged.

Description

Technical Field

[0001] This invention belongs to the field of cleanroom door and window installation technology, specifically a construction device and process for integrated sealing installation of cleanroom doors and windows in pharmaceutical cleanrooms. Background Technology

[0002] Pharmaceutical cleanrooms are core environments for drug production and research. Their cleanliness, airtightness, and pressure differential stability directly affect drug production quality and are core conditions for meeting GMP production standards. Cleanroom doors and windows, as key components of the cleanroom enclosure structure, are crucial for preventing the intrusion of external dust and microorganisms and maintaining a clean indoor environment. Currently, pharmaceutical cleanroom door and window construction often employs a split installation structure, installing the window frame, door frame, and sealing structure in separate steps. This process is cumbersome, heavily reliant on manual labor, and prone to uneven gaps and poor sealing at the joints between doors / windows and walls.

[0003] Meanwhile, traditional construction methods make it difficult to achieve integrated operation of door and window positioning, fixing, and sealing. The installation accuracy is low and the sealing consistency is poor, which can easily cause pressure imbalance and failure to meet cleanroom standards. This not only increases the cost of later operation and maintenance rectification, but also easily causes the risk of drug contamination. It cannot meet the stringent construction standards and long-term stable use requirements of high-level pharmaceutical cleanrooms.

[0004] However, existing conventional pharmaceutical cleanroom door and window sealing installation equipment has a single structure and function, and can only realize single-process operation, and cannot integrate composite operations; the door and window clamping mechanism cannot flexibly adjust the working position and clamping specifications, resulting in poor versatility; in addition, the equipment does not integrate dust removal and sealing modules, resulting in insufficient process matching and low overall adaptability. Summary of the Invention

[0005] The purpose of this invention is to provide an integrated sealing installation and construction device and process for cleanroom doors and windows in pharmaceutical cleanrooms, in order to solve the problem of providing installation and construction equipment with a suitable working structure.

[0006] The technical solution adopted in this invention is as follows: an integrated sealing installation device for cleanroom doors and windows in pharmaceutical cleanrooms, comprising a main frame plate, a dust collection component provided on the side of the main frame plate, a base plate fixedly connected to the lower end of the main frame plate, a frame plate support component fixedly connected to the side of the base plate, a window frame plate clamping component provided on the side of the main frame plate adjacent to the dust collection component, and a door and window limiting component provided on the opposite side of the main frame plate to the window frame plate clamping component.

[0007] In a preferred embodiment, the vacuuming assembly includes a vacuuming fan, a first placement box, a transport pipe, a dust storage box, a vacuuming pipe, a vacuuming head, and a filter screen; The vacuum cleaner fan and the first placement box are fixedly installed on the side of the main frame plate. The first placement box is located at the lower end of the vacuum cleaner fan. A vacuum suction pipe is fixedly connected to the side of the vacuum cleaner fan. A vacuum suction head is fixedly connected to the end of the vacuum suction pipe away from the vacuum cleaner fan. A filter screen is snapped into the inside of the vacuum suction head. A second placement box is fixedly connected to the side of the base plate. A dust storage box is placed inside the second placement box. A through groove is provided at the upper end of the dust storage box. A transport pipe is fixedly connected to the side of the vacuum fan on the opposite side of the vacuum pipe. The other end of the transport pipe is inserted into the through groove.

[0008] By adopting the above technical solution, a vacuum cleaner fan is used in conjunction with a vacuum head. A vacuum pipe connects the vacuum cleaner fan and the vacuum head. Workers hold the vacuum head, move it to the installation area, and start the vacuum cleaner fan to collect dust from the installation area. The collected dust is then guided through a transport pipe to a dust storage box 204 for storage, thus facilitating dust removal operations. The second placement box restricts the position of the dust storage box, ensuring structural stability. A filter screen blocks larger particles to prevent damage to the vacuum cleaner fan. The first placement box, used in conjunction with the filter screen placement, facilitates subsequent storage of the structure. This structural design allows for the cleaning of dust in the installation area before door and window installation begins, reducing dust interference and facilitating subsequent installation work.

[0009] In a preferred embodiment, the frame plate support assembly includes a first mounting plate, a second mounting plate, support legs, a rectangular plate, a limiting bolt, a first handle, a first threaded rod, a first slider, and a rotating shaft; The first mounting plate has a rotating shaft rotatably connected to its side, and a second mounting plate is fixedly connected to the side of the rotating shaft. The second mounting plate has a first threaded rod inside, and a first slider is threadedly connected to the side of the first threaded rod. A support leg is fixedly connected to the side of the first slider, and a rectangular plate is fixedly connected to the lower end of the support leg. The other end of the first threaded rod passes through the second mounting plate and is fixedly connected to a first handle. A limit bolt is threadedly connected to the upper end of the first mounting plate, and the other end of the limit bolt passes through the first mounting plate and abuts against the rotating shaft.

[0010] By adopting the above technical solution, the main frame plate and base plate are supported by the set support legs and rectangular plates, which enhance the stability of the equipment during installation. In conjunction with the installation of the door and window structure, the limit bolts are loosened to allow the rotating shaft to rotate freely. The second mounting plate is rotated to a position perpendicular to the first mounting plate. The limit bolts are then tightened to restrict the rotation of the rotating shaft. The operator turns the first handle, causing the first threaded rod to rotate, allowing the first slider to slide on the side of the threaded rod. This adjusts the working height of the support legs, allowing the rectangular plate to contact the ground for auxiliary support. After the operation is completed, the first handle is turned in the opposite direction to raise the support legs, lifting the rectangular plate off the ground. The limit bolts are then loosened, and the second mounting plate is rotated back to its initial position. Finally, the limit bolts are tightened to restrict the rotation of the rotating shaft, ensuring the second mounting plate is stable.

[0011] In a preferred embodiment, the window frame plate clamping assembly includes a rectangular mounting plate, a second threaded rod, a second handle, a clamping plate, a second slider, and a rubber plate; The rectangular mounting plate has a second threaded rod on its side, and a plurality of second sliders are threadedly connected to the side of the second threaded rod. A clamping plate is fixedly connected to the side of the second slider, and a plurality of rubber plates are fixedly connected to the side of the clamping plate. The other end of the second threaded rod passes through the rectangular mounting plate and is fixedly connected to a second handle.

[0012] By adopting the above technical solution, multiple clamping plates are used in conjunction with the clamping operation of the window outer frame of the pharmaceutical cleanroom to restrict the position of the window outer frame. Then, the equipment is moved to the window installation area, and the staff installs the window outer frame in the pharmaceutical cleanroom. The staff rotates the second handle to drive the second threaded rod to rotate, adjusts the position of the second slider, and moves the position of the adjacent clamping plates. The clamping capacity of the clamping plates is enhanced by the rubber plate, so that window outer frame plates of different sizes can be clamped, improving the flexibility of the equipment.

[0013] In a preferred embodiment, the door and window limiting assembly includes an upper rectangular plate, an electronic suction cup, a limiting rod, a lower rectangular plate, side bolts, an adjusting plate, and a limiting block; The lower end of the upper rectangular plate is fixedly connected to an adjustment plate, the lower end of the adjustment plate is slidably connected to a lower rectangular plate, and the side of the lower rectangular plate is threaded with multiple side bolts. The other end of the side bolts passes through the threaded holes provided on the side of the adjustment plate and the lower rectangular plate. Multiple electronic suction cups are provided on the sides of both the upper and lower rectangular plates. A cylinder is provided at an adjacent position of the upper rectangular plate. The other end of the cylinder is fixedly connected to the upper rectangular plate. Multiple limiting blocks are fixedly connected to the side of the cylinder. Limiting rods are slidably connected to the side of the limiting blocks. The other end of the limiting rods is fixedly connected to the upper rectangular plate.

[0014] By adopting the above technical solution, the working distance between the upper and lower rectangular plates is adjusted to accommodate the fixed positions of pharmaceutical cleanroom windows of different sizes. Multiple electronic suction cups are used to adhere and fix the pharmaceutical cleanroom doors and windows to the sides of the upper and lower rectangular plates. Side bolts restrict the position of the adjusting plate on the lower rectangular plate. The side bolts are removed, the lower rectangular plate is slid downwards to adjust to the appropriate position, and the side bolts are reinserted into the lower rectangular plate. The threaded holes on the side of the adjusting plate are connected, and a limiting block is used in conjunction with a limiting rod and a cylinder to adjust the working position of the upper rectangular plate. This pushes the cleanroom doors and windows, adhered to the upper and lower rectangular plates, to the installation area, facilitating the installation of the pharmaceutical cleanroom doors and windows by staff.

[0015] In a preferred embodiment, the main frame plate has multiple sliding grooves inside, and each sliding groove has a sliding rod and a third threaded rod inside. The upper end of the main frame plate is fixedly connected to a first servo motor, and the output end of the first servo motor is fixedly connected to the third threaded rod. The lower end of the base plate is provided with multiple self-locking casters, and the side of the main frame plate opposite to the vacuum cleaner fan is fixedly connected with multiple side handles.

[0016] By adopting the above technical solution, the sliding groove facilitates the setting of the third threaded rod and the sliding rod. The first servo motor drives the rotation of the third threaded rod, thereby driving the second slider to slide in the sliding groove. The sliding rod plays a sliding guide role for the second slider. The self-locking universal wheel is used to move the position of the equipment. The operator pushes the equipment to move by holding the side handle.

[0017] In a preferred embodiment, the sides of the third threaded rod and the slide rod are each provided with a second slider, and an inner mounting plate is fixedly connected at the middle position of adjacent second sliders. The side of the inner mounting plate is provided with a fourth threaded rod, and a rectangular groove is provided on the side of the inner mounting plate at the lower end of the fourth threaded rod. The cylinder is fixedly installed at the lower end of the inner mounting plate.

[0018] By adopting the above technical solution, the second slider is fixedly connected to the inner mounting plate. Adjusting the height of the second slider can drive the inner mounting plate to rise and fall synchronously, thereby adjusting the working height of the doors and windows fixed on the side of the structure, which is used in conjunction with subsequent installation work. The fourth threaded rod is used to adjust the position of the rectangular mounting plate.

[0019] In a preferred embodiment, the side of the fourth threaded rod is threadedly connected to a plurality of third sliders, the side of the third sliders is fixedly connected to a rectangular mounting plate, the inside of the rectangular groove is slidably connected to a plurality of support plates, the other end of the support plate is fixedly connected to the rectangular mounting plate, the inside of the inner mounting plate is provided with a second servo motor, and the output end of the second servo motor is fixedly connected to the fourth threaded rod.

[0020] By adopting the above technical solution, the rotation of the fourth threaded rod is driven by the second servo motor, thereby moving the position of the third slider. This is used in conjunction with the position adjustment of the adjacent rectangular mounting plate. The support plate supports the rectangular mounting plate and improves its load-bearing capacity.

[0021] In a preferred embodiment, a control box is fixedly connected to the side of the main frame plate below the side handle, and an adhesive storage box is fixedly connected to the side of the main frame plate below the control box. A pump is installed at the upper end of the adhesive storage box, and an adhesive transport pipe is fixedly connected to the side of the pump. A glue gun is fixedly connected to the side of the adhesive transport pipe. A third placement box is fixedly connected to the side of the base plate opposite to the first mounting plate. The vacuum fan, electronic suction cup, first servo motor, pump, glue gun, cylinder, and second servo motor are all electrically connected to the control box.

[0022] By adopting the above technical solution, the control box is set up in conjunction with the adjustment of the internal components of the equipment to meet different operational needs. The glue storage box stores the glue used in the operation of the equipment. The set pump transports the glue used for sealing to the caulking gun. The caulking gun transports the glue to the joint of the door and window structure to ensure the seal of the joint. The third placement box is convenient for placing the caulking gun.

[0023] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are: In this invention, 1. During the operation of the dust collection component, the dust collection fan is connected to the dust collection head via the dust collection pipe. The construction worker holds the dust collection head and aims it at the installation area, then turns on the dust collection fan to collect the dust in the area. The dust is sent to the dust storage box for temporary storage via the transport pipe. The second placement box limits and fixes the dust storage box to ensure stable placement. The filter screen inside the dust collection head can trap large particles of debris to prevent damage to the fan. The first placement box is used to store the filter screen and related accessories. This component can complete the site dust removal before the installation of doors and windows, eliminating the adverse effects of dust on the sealing construction. 2. During the operation of the frame plate support assembly, the rectangular plate at the bottom of the support leg is used to support the main frame plate and the base plate, improving the overall stability of the equipment during construction. When in use, loosen the limit bolts, rotate the rotating shaft to make the second mounting plate perpendicular to the first mounting plate, and then tighten the bolts. Rotate the first handle to drive the first threaded rod to rotate, which drives the first slider to raise and lower the support leg, so that the rectangular plate is placed on the ground for auxiliary support. After construction is completed, rotate the first handle in the opposite direction to raise the support leg and lift the rectangular plate off the ground. Loosen the limit bolts to rotate the second mounting plate back to the initial position, and then tighten the bolts to complete the positioning and storage. 3. During the operation of the window frame clamping assembly, rotating the second handle drives the second threaded rod to rotate, which in turn moves the second slider and clamping plate synchronously. The rubber plate increases the clamping friction, which can clamp various specifications of pharmaceutical cleanroom window frames. After the window frame is positioned, the whole machine can be moved to the installation point to assist construction personnel in completing the cleanroom window frame assembly operation, making the equipment more adaptable. 4. During the operation of the door and window limiting assembly, the lower rectangular plate can be slid by removing the side bolts, and the distance between it and the upper rectangular plate can be adjusted to accommodate different specifications of doors and windows. The adjusting plate can be locked by resetting the side bolts. Both the upper and lower rectangular plates are equipped with electronic suction cups, which can be used to attach and fix cleanroom doors and windows. The cylinder, together with the limiting rod and the limiting block, drives the upper rectangular plate to move horizontally, pushing the suction cup-fixed doors and windows to the installation position, making it convenient for construction personnel to align and install cleanroom doors and windows. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the integrated sealing installation equipment for pharmaceutical cleanroom doors and windows of the present invention. Figure 2 This is a schematic diagram of the side structure of the installation and construction equipment in this invention; Figure 3 This is a schematic diagram of the door and window limiting component structure in this invention; Figure 4 This is a schematic diagram of the internal mounting plate structure in this invention; Figure 5 This is a schematic diagram of the window frame plate clamping assembly structure in this invention; Figure 6 This is a schematic diagram of the frame plate support assembly structure in this invention.

[0025] Marked in the image: 1-Main frame board; 2-Dust collection assembly; 201-Dust collection fan; 202-First placement box; 203-Transport pipe; 204-Dust storage box; 205-Dust collection pipe; 206-Dust collection head; 207-Filter screen; 3-Frame plate support assembly; 301-First mounting plate; 302-Second mounting plate; 303-Support leg; 304-Rectangular plate; 305-Limit bolt; 306-First handle; 307-First threaded rod; 308-First slider; 309-Rotating shaft; 4-Window frame plate clamping assembly; 401-Rectangular mounting plate; 402-Second threaded rod; 403-Second handle; 404-Clamping plate; 405-Second slider; 406-Rubber plate; 5-Door and window limiting components; 501-Upper rectangular plate; 502-Electronic suction cup; 503-Limiting rod; 504-Lower rectangular plate; 505-Side bolt; 506-Adjusting plate; 507-Limiting block; 6-Second placement box; 7-Self-locking caster wheel; 8-Third threaded rod; 9-Side handle; 10-Inner mounting plate; 11-First servo motor; 12-Fourth threaded rod; 13-Support plate; 14-Slide rod; 15-Control box; 16-Pump; 17-Glue storage box; 18-Third placement box; 19-Glue transport pipe; 20-Glue gun; 21-Cylinder; 22-Second slider; 23-Third slider; 24-Second servo motor; 25-Base plate. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0027] Example: Reference Figure 1-6 An integrated sealing installation and construction device for cleanroom doors and windows in pharmaceutical cleanrooms includes a main frame plate 1, a dust collection component 2 on the side of the main frame plate 1, a base plate 25 fixedly connected to the lower end of the main frame plate 1, a frame plate support component 3 fixedly connected to the side of the base plate 25, a window frame plate clamping component 4 on the side of the main frame plate 1 adjacent to the dust collection component 2, and a door and window limiting component 5 on the opposite side of the main frame plate 1 to the window frame plate clamping component 4. Reference Figure 1-2 The dust collection assembly 2 includes a dust collection fan 201, a first placement box 202, a transport pipe 203, a dust storage box 204, a dust collection pipe 205, a dust collection head 206, and a filter screen 207. The vacuum blower 201 and the first placement box 202 are fixedly installed on the side of the main frame plate 1. The first placement box 202 is located at the lower end of the vacuum blower 201. A vacuum pipe 205 is fixedly connected to the side of the vacuum blower 201. A vacuum head 206 is fixedly connected to the end of the vacuum pipe 205 away from the vacuum blower 201. A filter screen 207 is snapped into the inside of the vacuum head 206. A second placement box 6 is fixedly connected to the side of the base plate 25. A dust storage box 204 is placed inside the second placement box 6. A through groove is provided at the upper end of the dust storage box 204. A transport pipe 203 is fixedly connected to the side of the vacuum fan 201, opposite to the suction pipe 205. The other end of the transport pipe 203 is inserted into the through groove. The vacuum fan 201 works in conjunction with the suction head 206. The suction pipe 205 connects the vacuum fan 201 and the suction head 206. The operator holds the suction head 206, moves it to the installation area, and starts the vacuum fan 201 to adsorb and install the dust. Dust in the area is guided to the dust storage box 204 through the transport pipe 203 for storage, thus facilitating dust removal operations. The second placement box 6 restricts the position of the dust storage box 204 to ensure structural stability. The filter screen 207 blocks larger particles to prevent damage to the vacuum fan 201. The first placement box 202, in conjunction with the placement of the filter screen 207, facilitates the subsequent storage of the structure. This structure allows for the cleaning of dust in the installation area before the start of door and window installation, reducing dust interference and facilitating subsequent installation operations.

[0028] Reference Figure 1-2 , Figure 6 The frame plate support assembly 3 includes a first mounting plate 301, a second mounting plate 302, a support leg 303, a rectangular plate 304, a limiting bolt 305, a first handle 306, a first threaded rod 307, a first slider 308, and a rotating shaft 309. The first mounting plate 301 is rotatably connected to a rotating shaft 309 on its side. A second mounting plate 302 is fixedly connected to the side of the rotating shaft 309. A first threaded rod 307 is internally located on the second mounting plate 302. A first slider 308 is threadedly connected to the side of the first threaded rod 307. A support leg 303 is fixedly connected to the side of the first slider 308. A rectangular plate 304 is fixedly connected to the lower end of the support leg 303. The other end of the first threaded rod 307 passes through the second mounting plate 302 and is fixedly connected to a first handle 306. A limit bolt 305 is threadedly connected to the upper end of the first mounting plate 301. The other end of the limit bolt 305 passes through the first mounting plate 301 and abuts against the rotating shaft 309. The support leg 303 and the rectangular plate 304 support the positions of the main frame plate 1 and the base plate 25, enhancing the stability of the equipment during installation. For the installation of the door and window structure, loosen the limiting bolt 305 to allow the rotating shaft 309 to rotate freely. Rotate the second mounting plate 302 to a position perpendicular to the first mounting plate 301, and tighten the limiting bolt 305 to restrict the rotation of the rotating shaft 309. The operator turns the first handle 306 to drive the rotation of the first threaded rod 307, causing the first slider 308 to slide on the side of the first threaded rod 307. This allows adjustment of the working height of the support leg 303, so that the rectangular plate 304 contacts the ground for auxiliary support. After the operation is completed, turn the first handle 306 in the opposite direction to raise the support leg 303 and lift the rectangular plate 304 off the ground. Loosen the limiting bolt 305, rotate the second mounting plate 302 to the initial position, and then tighten the limiting bolt 305 to restrict the rotation of the rotating shaft 309, ensuring that the second mounting plate 302 is in a stable position.

[0029] Reference Figure 1-2 , Figure 5 The window frame plate clamping assembly 4 includes a rectangular mounting plate 401, a second threaded rod 402, a second handle 403, a clamping plate 404, a second slider 405, and a rubber plate 406. The rectangular mounting plate 401 has a second threaded rod 402 on its side. Multiple second sliders 405 are threaded to the side of the second threaded rod 402. A clamping plate 404 is fixedly connected to the side of each second slider 405. Multiple rubber plates 406 are fixedly connected to the side of each clamping plate 404. The other end of the second threaded rod 402 passes through the rectangular mounting plate 401 and is fixedly connected to a second handle 403. The multiple clamping plates 404 are used in conjunction with the clamping operation of the outer frame of the pharmaceutical cleanroom window to restrict the position of the window frame. The equipment is then moved to the window installation area, and workers install the window frame inside the pharmaceutical cleanroom. Workers rotate the second handle 403 to rotate the second threaded rod 402, adjusting the position of the second sliders 405 and moving the adjacent clamping plates 404. The rubber plates 406 enhance the clamping capacity of the clamping plates 404, allowing for the clamping of window frame panels of different sizes and improving the flexibility of the equipment.

[0030] Reference Figure 1-2 , Figure 3 The door and window limiting component 5 includes an upper rectangular plate 501, an electronic suction cup 502, a limiting rod 503, a lower rectangular plate 504, a side bolt 505, an adjusting plate 506, and a limiting block 507. The lower end of the upper rectangular plate 501 is fixedly connected to an adjusting plate 506, and the lower end of the adjusting plate 506 is slidably connected to a lower rectangular plate 504. Multiple side bolts 505 are threadedly connected to the side of the lower rectangular plate 504, and the other end of the side bolts 505 passes through the threaded hole provided on the side of the adjusting plate 506 in the lower rectangular plate 504. Multiple electronic suction cups 502 are provided on the sides of both the upper rectangular plate 501 and the lower rectangular plate 504. A cylinder 21 is installed adjacent to the upper rectangular plate 501. The other end of the cylinder 21 is fixedly connected to the upper rectangular plate 501. Multiple limiting blocks 507 are fixedly connected to the side of the cylinder 21. Limiting rods 503 are slidably connected to the side of the limiting blocks 507. The other end of the limiting rods 503 is fixedly connected to the upper rectangular plate 501. By adjusting the working distance between the upper rectangular plate 501 and the lower rectangular plate 504, the cylinder 21 can be used to fix the position of pharmaceutical cleanroom windows of different sizes. Multiple electronic suction cups 502 are installed to adhere and fix the pharmaceutical cleanroom doors and windows, so that the pharmaceutical cleanroom doors and windows can be fixed to the upper rectangular plate 501 and the lower rectangular plate 504. On the side of plate 4, the position of the adjusting plate 506 on the lower rectangular plate 504 is limited by the side bolt 505. Remove the side bolt 505, slide the lower rectangular plate 504 downwards, adjust it to a suitable position, and reinsert the side bolt 505 into the lower rectangular plate 504. Connect the threaded hole on the side of the adjusting plate 506. Use the limiting block 507 in conjunction with the limiting rod 503 and the operation of the cylinder 21 to adjust the working position of the upper rectangular plate 501. Push the cleanroom doors and windows that are adsorbed and fixed on the upper rectangular plate 501 and the lower rectangular plate 504 to the installation area to assist the staff in installing the pharmaceutical cleanroom doors and windows.

[0031] Reference Figure 1-2 The main frame plate 1 has multiple sliding grooves inside, and each of these grooves contains a sliding rod 14 and a third threaded rod 8. A first servo motor 11 is fixedly connected to the upper end of the main frame plate 1, and the output end of the first servo motor 11 is fixedly connected to the third threaded rod 8. Multiple self-locking casters 7 are provided at the lower end of the base plate 25. Multiple side handles 9 are fixedly connected to the side of the main frame plate 1 opposite to the vacuum cleaner 201. The sliding grooves facilitate the placement of the third threaded rod 8 and the sliding rod 14. The first servo motor 11 drives the third threaded rod 8 to rotate, thereby causing the second slider 22 to slide within the sliding groove. The sliding rod 14 guides the second slider 22. The self-locking casters 7 are used to move the equipment. The operator moves the equipment by holding the side handles 9.

[0032] Reference Figure 1-2 , Figure 4 The sides of the third threaded rod 8 and the slide rod 14 are each provided with a second slider 22. An inner mounting plate 10 is fixedly connected to the middle position of adjacent second sliders 22. A fourth threaded rod 12 is provided on the side of the inner mounting plate 10. A rectangular groove is provided on the side of the inner mounting plate 10 at the lower end of the fourth threaded rod 12. The cylinder 21 is fixedly installed at the lower end of the inner mounting plate 10. The second slider 22 is fixedly connected to the inner mounting plate 10. Adjusting the height of the second slider 22 can drive the inner mounting plate 10 to rise and fall synchronously, thereby adjusting the working height of the door and window fixed on the side of the structure for subsequent installation work. The fourth threaded rod 12 is used to adjust the position of the rectangular mounting plate 401.

[0033] Reference Figure 1-2 The fourth threaded rod 12 has multiple third sliders 23 threadedly connected to its side. The side of the third slider 23 is fixedly connected to a rectangular mounting plate 401. Multiple support plates 13 are slidably connected inside the rectangular groove. The other end of the support plate 13 is fixedly connected to the rectangular mounting plate 401. A second servo motor 24 is installed inside the inner mounting plate 10. The output end of the second servo motor 24 is fixedly connected to the fourth threaded rod 12. The second servo motor 24 drives the fourth threaded rod 12 to rotate, thereby moving the position of the third slider 23. This is used to adjust the position of the adjacent rectangular mounting plate 401. The support plate 13 supports the rectangular mounting plate 401 and improves the load-bearing capacity of the rectangular mounting plate 401.

[0034] Reference Figure 1-2 A control box 15 is fixedly connected to the side of the main frame plate 1 below the side handle 9. A glue storage tank 17 is fixedly connected to the side of the main frame plate 1 below the control box 15. A pump 16 is installed at the upper end of the glue storage tank 17. A glue transport pipe 19 is fixedly connected to the side of the pump 16. A glue gun 20 is fixedly connected to the side of the glue transport pipe 19. A third placement box 18 is fixedly connected to the side of the base plate 25 opposite to the first mounting plate 301. A vacuum cleaner fan 201, an electronic suction cup 502, and a third... A servo motor 11, a pump 16, a caulking gun 20, a cylinder 21, and a second servo motor 24 are all electrically connected to a control box 15. The control box 15 is designed to coordinate with the internal components of the equipment for operation and to meet different operational needs. The glue storage box 17 stores the glue used in the operation of the equipment. The pump 16 transports the glue used for sealing to the caulking gun 20. The caulking gun 20 then transports the glue to the joints of the door and window structures to ensure the seal of the joints. A third storage box 18 is used to store the caulking gun 20.

[0035] An integrated sealing installation device and process for cleanroom doors and windows in pharmaceutical cleanrooms, comprising the following steps: Step 1: Move the main frame plate 1 to the pharmaceutical cleanroom door and window installation area using the self-locking casters 7. During installation, rotate the position of the second mounting plate 302 so that the second mounting plate 302 is perpendicular to the first mounting plate 301. Turn the first handle 306 to drive the rotation of the first threaded rod 307. Adjust the extension length of the support leg 303 so that the rectangular plate 304 is completely in contact with the cleanroom floor. The main frame plate 1 and the base plate 25 are supported by multiple support legs 303 in conjunction with the rectangular plate 304. Step 2: Using the set vacuum fan 201 and vacuum head 206, the dust in the installation area is absorbed. The staff holds the vacuum head 206 and places it in the installation area of ​​the door and window. The vacuum fan 201 is turned on and the dust around the vacuum head 206 is absorbed through the set vacuum pipe 205. The dust is transported to the dust storage box 204 for storage through the transport pipe 203. Step 3: By rotating the second handle 403, the position of the second threaded rod 402 and the clamping plate 404 is moved, the position of the adjacent clamping plates 404 is adjusted, the outer frame of the pharmaceutical clean room window is clamped and positioned, and the rectangular mounting plate 401 is pushed to the window installation area, so that the outer frame of the window is moved to the work area and used in conjunction with the installation of the outer frame of the window. Step 4: The cleanroom doors and windows are attracted by the electronic suction cup 502 to complete the positioning of the cleanroom doors and windows. The upper rectangular plate 501 and the lower rectangular plate 504 are moved horizontally by the cylinder 21 to move the cleanroom doors and windows that are side-limited by the electronic suction cup 502 to the installation area, so that the cleanroom doors and windows can be installed in cooperation with the staff. Step 5: Perform steps 2 through 4 in sequence. First, clean the installation area, then clamp and fix the outer frame of the cleanroom window, and finally assemble the cleanroom doors and windows. After the doors and windows are in place and installed, use a caulking gun to apply caulking sealant to the gaps between the door and window joints to complete the integrated sealing construction.

[0036] The implementation principle of the integrated sealing installation device and process embodiment for cleanroom doors and windows in pharmaceutical manufacturing according to the present invention is as follows: The vacuum blower 201 is connected to the vacuum head 206 via the vacuum pipe 205. The vacuum head is manually used to clean the floating dust in the installation area. The dust is transported through the transport pipe 203 into the dust storage box 204 in the second placement box 6. The vacuum head is equipped with a filter screen 207 to block large particles and protect the blower. The first placement box 202 is used to store the filter screen accessories. This structure can remove dust before the installation of doors and windows, reducing the impact of dust on the sealing construction. The rectangular plate 304 at the bottom of the support leg 303 is used to support the entire machine on the ground and improve construction stability. During construction, the limit bolt 305 is loosened, the second mounting plate 302 is rotated around the rotating shaft 309 and locked. The first handle 306 is rotated to drive the first threaded rod 307, which drives the first slider 308 to raise and lower the support leg so that the rectangular plate is ground-supported. After construction is completed, the operation is reversed to retract the support leg, fold the second mounting plate, and then tighten the bolts to store and fix it. Rotating the second handle 403 drives the second threaded rod 402, which in turn moves the second slider 405 and the clamping plate 404 horizontally. The rubber plate 406 increases the clamping friction, making it suitable for various specifications of cleanroom window frames. After clamping the window frame, the whole machine can be transported to the installation point to assist manual pre-installation of the window frame. Loosening the side bolts 505 allows the lower rectangular plate 504 to slide, adjusting its distance from the upper rectangular plate 501 to accommodate different specifications of doors and windows; the upper and lower plates are equipped with electronic suction cups 502 to adsorb and fix the doors and windows; the cylinder 21 drives the upper rectangular plate to move horizontally along the limiting rod 503 and the limiting block 507, pushing the adsorbed and positioned doors and windows to the installation station for easy manual alignment and assembly.

[0037] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An integrated sealing installation device for cleanroom doors and windows in pharmaceutical manufacturing, comprising a main frame plate (1), characterized in that: A dust-collecting assembly (2) is provided on the side of the main frame plate (1). A base plate (25) is fixedly connected to the lower end of the main frame plate (1). A frame plate support assembly (3) is fixedly connected to the side of the base plate (25). A window frame plate clamping assembly (4) is provided on the side of the main frame plate (1) adjacent to the dust-collecting assembly (2). A door and window limiting assembly (5) is provided on the opposite side of the main frame plate (1) to the window frame plate clamping assembly (4).

2. The integrated sealing installation device for cleanroom doors and windows in pharmaceutical cleanrooms according to claim 1, characterized in that: The dust collection assembly (2) includes a dust collection fan (201), a first placement box (202), a transport pipe (203), a dust storage box (204), a dust collection pipe (205), a dust collection head (206), and a filter screen (207). The vacuum cleaner (201) and the first placement box (202) are fixedly installed on the side of the main frame plate (1). The first placement box (202) is located at the lower end of the vacuum cleaner (201). A vacuum pipe (205) is fixedly connected to the side of the vacuum cleaner (201). A vacuum head (206) is fixedly connected to the end of the vacuum pipe (205) away from the vacuum cleaner (201). A filter screen (207) is snapped into the inside of the vacuum head (206). A second placement box (6) is fixedly connected to the side of the base plate (25). A dust storage box (204) is placed inside the second placement box (6). A through groove is provided at the upper end of the dust storage box (204). A transport pipe (203) is fixedly connected to the side of the vacuum fan (201) opposite to the vacuum pipe (205). The other end of the transport pipe (203) is inserted into the through groove.

3. The integrated sealing installation device for cleanroom doors and windows in pharmaceutical cleanrooms according to claim 1, characterized in that: The frame plate support assembly (3) includes a first mounting plate (301), a second mounting plate (302), a support leg (303), a rectangular plate (304), a limiting bolt (305), a first handle (306), a first threaded rod (307), a first slider (308), and a rotating shaft (309). The first mounting plate (301) is rotatably connected to a rotating shaft (309) on its side. The rotating shaft (309) is fixedly connected to a second mounting plate (302) on its side. The second mounting plate (302) is provided with a first threaded rod (307) inside. The first threaded rod (307) is threadedly connected to a first slider (308) on its side. The first slider (308) is fixedly connected to a support leg (303) on its side. The lower end of the support leg (303) is fixedly connected to a rectangular plate (304). The other end of the first threaded rod (307) passes through the second mounting plate (302) and is fixedly connected to a first handle (306). The upper end of the first mounting plate (301) is threadedly connected to a limit bolt (305). The other end of the limit bolt (305) passes through the first mounting plate (301) and abuts against the rotating shaft (309).

4. The integrated sealing installation and construction device for cleanroom doors and windows in pharmaceutical cleanrooms according to claim 1, characterized in that: The window frame plate clamping assembly (4) includes a rectangular mounting plate (401), a second threaded rod (402), a second handle (403), a clamping plate (404), a second slider (405), and a rubber plate (406). The rectangular mounting plate (401) is provided with a second threaded rod (402) on its side. The side of the second threaded rod (402) is threaded with a plurality of second sliders (405). The side of the second sliders (405) is fixedly connected with a clamping plate (404). The side of the clamping plate (404) is fixedly connected with a plurality of rubber plates (406). The other end of the second threaded rod (402) passes through the rectangular mounting plate (401) and is fixedly connected with a second handle (403).

5. The integrated sealing installation and construction device for cleanroom doors and windows in pharmaceutical cleanrooms according to claim 1, characterized in that: The door and window limiting assembly (5) includes an upper rectangular plate (501), an electronic suction cup (502), a limiting rod (503), a lower rectangular plate (504), a side bolt (505), an adjusting plate (506), and a limiting block (507). The lower end of the upper rectangular plate (501) is fixedly connected to an adjusting plate (506), and the lower end of the adjusting plate (506) is slidably connected to a lower rectangular plate (504). The side of the lower rectangular plate (504) is threaded with multiple side bolts (505). The other end of the side bolts (505) passes through the lower rectangular plate (504) and is threaded to the threaded hole provided on the side of the adjusting plate (506). Both the upper rectangular plate (501) and the lower rectangular plate (504) are provided with multiple electronic suction cups (502). A cylinder (21) is provided at an adjacent position of the upper rectangular plate (501). The other end of the cylinder (21) is fixedly connected to the upper rectangular plate (501). A plurality of limiting blocks (507) are fixedly connected to the side of the cylinder (21). A limiting rod (503) is slidably connected to the side of the limiting block (507). The other end of the limiting rod (503) is fixedly connected to the upper rectangular plate (501).

6. The integrated sealing installation and construction device for cleanroom doors and windows in pharmaceutical cleanrooms according to claim 1, characterized in that: The main frame plate (1) has multiple sliding grooves inside, and sliding rods (14) and third threaded rods (8) are respectively installed inside the multiple sliding grooves. The upper end of the main frame plate (1) is fixedly connected to a first servo motor (11), and the output end of the first servo motor (11) is fixedly connected to the third threaded rod (8). The lower end of the base plate (25) is provided with multiple self-locking universal wheels (7). The side of the main frame plate (1) located on the opposite side of the vacuum cleaner (201) is fixedly connected with multiple side handles (9).

7. The integrated sealing installation and construction device for cleanroom doors and windows in pharmaceutical cleanrooms according to claim 6, characterized in that: The third threaded rod (8) and the slide rod (14) are both provided with second sliders (22) on their sides. An inner mounting plate (10) is fixedly connected to the middle position of adjacent second sliders (22). A fourth threaded rod (12) is provided on the side of the inner mounting plate (10). A rectangular groove is provided on the side of the inner mounting plate (10) at the lower end of the fourth threaded rod (12). The cylinder (21) is fixedly installed at the lower end of the inner mounting plate (10).

8. The integrated sealing installation and construction device for cleanroom doors and windows in pharmaceutical cleanrooms according to claim 7, characterized in that: The fourth threaded rod (12) has multiple third sliders (23) threadedly connected to its side. The side of the third slider (23) is fixedly connected to a rectangular mounting plate (401). Multiple support plates (13) are slidably connected inside the rectangular groove. The other end of the support plate (13) is fixedly connected to the rectangular mounting plate (401). The inner mounting plate (10) is equipped with a second servo motor (24). The output end of the second servo motor (24) is fixedly connected to the fourth threaded rod (12).

9. The integrated sealing installation and construction device for cleanroom doors and windows in pharmaceutical cleanrooms according to claim 1, characterized in that: The side of the main frame plate (1) is fixedly connected to the lower end of the side handle (9) with a control box (15). The side of the main frame plate (1) is fixedly connected to the lower end of the control box (15) with a glue storage box (17). The upper end of the glue storage box (17) is provided with a pump (16). The side of the pump (16) is fixedly connected to a glue transport pipe (19). The side of the glue transport pipe (19) is fixedly connected to a glue gun (20). The side of the base plate (25) is fixedly connected to the opposite side of the first mounting plate (301) with a third placement box (18). The vacuum fan (201), electronic suction cup (502), first servo motor (11), pump (16), glue gun (20), cylinder (21) and second servo motor (24) are all electrically connected to the control box (15).

10. The integrated sealing installation process for cleanroom doors and windows in a pharmaceutical cleanroom as described in claim 1, characterized in that, Includes the following steps: Step 1: Move the main frame plate (1) to the pharmaceutical cleanroom door and window installation area using the self-locking casters (7). During installation, rotate the position of the second mounting plate (302) so that the second mounting plate (302) is perpendicular to the first mounting plate (301). Turn the first handle (306) to drive the rotation of the first threaded rod (307). Adjust the extension length of the support leg (303) so that the rectangular plate (304) is completely in contact with the cleanroom floor. The position of the main frame plate (1) and the base plate (25) is supported by multiple support legs (303) in conjunction with the rectangular plate (304). Step 2: Using the set vacuum fan (201) and vacuum head (206), the dust in the installation area is absorbed. The staff holds the vacuum head (206) and places it in the installation area of ​​the door and window. The vacuum fan (201) is turned on and the dust around the vacuum head (206) is absorbed through the set vacuum pipe (205). The dust is transported to the dust storage box (204) through the transport pipe (203) for storage. Step 3: By rotating the second handle (403), the position of the second threaded rod (402) and the clamping plate (404) is moved, the position of the adjacent clamping plates (404) is adjusted, the outer frame of the pharmaceutical clean room window is clamped, the outer frame of the window is clamped and positioned, and the rectangular mounting plate (401) is pushed to the window installation area, so that the outer frame of the window is moved to the work area and used in conjunction with the installation of the outer frame of the window. Step 4: The cleanroom doors and windows are adsorbed by the set electronic suction cup (502) to complete the limit of the cleanroom doors and windows. The upper rectangular plate (501) and the lower rectangular plate (504) are moved horizontally by the set cylinder (21) so that the cleanroom doors and windows limited by the side of the electronic suction cup (502) are moved to the installation area and cooperate with the staff to install the cleanroom doors and windows. Step 5: Perform steps 2 to 4 in sequence. First, clean the installation area, then clamp and fix the outer frame of the cleanroom window, and finally assemble the cleanroom doors and windows. After the doors and windows are in place and installed, use a caulking gun (20) to seal the gaps between the doors and windows to complete the integrated sealing construction.

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