Multi-information automatic acquisition and bar code printing system and method for sphygmomanometer
Patent Information
- Application Number
- CN202610519726.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-04-20
- Publication Date
- 2026-08-18
AI Technical Summary
[0002]现有血压计出厂检验流程多依赖人工操作,面临测试标准化不足、信息管理离散化、标识追溯链路断裂及整体效率低下等核心挑战
相比现有的血压计条码打印,本发明将血压计的功能性能测试、多维度信息(序列号、环境、图像)自动采集、数据融合分析、加密条码生成与精准贴附等多个原本离散、依赖人工的环节整合为一个无缝衔接的自动化流程。消除了人工在不同工序间的搬运、记录、比对和贴标操作,避免了因人员疲劳或疏忽导致的错贴、漏贴、记录错误等问题。中央控制与数据处理平台实现了从任务下达到最终数据归档的全流程闭环管理,将单台血压计的测试与标识时间从数分钟缩短至数十秒,大幅提升了生产线的整体吞吐率,特别适用于大批量出厂检验。传统方式下,测试数据、环境记录、产品序列号、外观图像等信息往往分散于不同纸质记录或独立系统中,难以有效关联与长期追溯。本发明通过“多信息自动获取模块”与“数据融合与关联引擎”,自动抓取并时间戳对齐所有相关信息,为每一台血压计生成唯一的、结构化的完整数据档案。最终,包含关键摘要与唯一追溯码的加密二维条码被永久贴附于产品上。质检人员或终端用户扫描条码即可快速验证产品真伪、查询关键测试结果,或通过加密链接访问云端完整档案。这实现了从生产端到使用端的产品全生命周期质量追溯,极大增强了质量管控能力和消费者信心。采用“标准血压信号发生与数据采集模块”提供高精度、可重复的模拟血压与脉搏波信号,替代了传统人工操作压力源可能带来的随机误差。同步采集血压计的显示值、内部信号及实际施加的标准信号,并通过数据分析引擎进行自动比对与判定,完全排除了人为主观判断的干扰。确保每一台血压计都在完全一致的标准条件下接受检验,测试结果的可靠性与可比性得到革命性提升。通过视觉识别单元自动识别产品型号,中央平台可自动调用相应测试规程与贴标坐标,实现了“即放即测、即测即标”的柔性化操作。智能条码打印与贴附模块具备贴附后视觉校验功能,自动判断贴标质量并触发重贴或报警,确保了最终输出结果的100%可靠。生成的加密二维条码是集成了防伪验证机制与数据访问入口。有效打击了产品仿冒,更将物理产品与数字世界的海量质量数据连接起来。本发明通过系统性创新,不仅实现了血压计测试与标识环节的自动化与智能化飞跃,更构建了一套以数据为核心、可追溯、高可靠的质量管理体系,对于提升血压计产品整体质量水平、生产效率和品牌价值具有突出的产业应用价值。
Smart Images

Figure CN122596847A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of physiological parameter detection technology, and in particular to a multi-information automatic acquisition and barcode printing system and method for blood pressure monitors. Background Technology
[0002] Current blood pressure monitor manufacturing inspection processes largely rely on manual operation, facing core challenges such as insufficient testing standardization, fragmented information management, broken traceability links, and overall low efficiency. Traditional manual testing methods are easily influenced by operator subjectivity, making it difficult to guarantee uniform testing conditions and objectively comparable results. Simultaneously, multi-dimensional information such as product serial numbers, test data, and environmental parameters are stored in a scattered manner, forming data silos that cannot be accurately linked to individual devices to build complete quality profiles. Manual labeling carries the risk of errors and omissions, and existing barcode information is static and limited, resulting in a lack of effective links between physical products and dynamic test data, restricting the depth and efficiency of quality traceability. The existing sequential manual processes can no longer meet the requirements of modern large-scale production for efficiency and refined quality control. Therefore, an integrated and automated systemic solution is urgently needed to achieve standardized testing, structured information, complete traceability, and efficient processes. Summary of the Invention
[0003] To address the aforementioned issues, this invention integrates several previously discrete and manual processes, such as functional performance testing of blood pressure monitors, automatic collection of multi-dimensional information, data fusion analysis, encrypted barcode generation, and precise affixing, into a seamless, automated process for automatic multi-information acquisition and barcode printing of blood pressure monitors.
[0004] The technical solution adopted in this invention is: a multi-information automatic acquisition and barcode printing system for blood pressure monitors, including a central control and data processing platform, at least one blood pressure monitor testing station, a standard blood pressure signal generation and data acquisition module, a multi-information automatic acquisition module, and an intelligent barcode printing and affixing module. The central control and data processing platform is used to receive batch task instructions, configure test and printing parameters, schedule system resources, and summarize, analyze, and associate all acquired data. Each blood pressure monitor testing station is used to fix one blood pressure monitor to be tested and integrates a station communication module for wired or wireless data communication with the blood pressure monitor to be tested. The standard blood pressure signal generation and data acquisition module is used to apply a standard pressure curve simulating human blood pressure fluctuations and a simulated pulse wave signal to the blood pressure monitor to be tested according to a preset test procedure, and simultaneously acquire the measurement result data output by the blood pressure monitor to be tested, the screen display image, and the original signal from the internal sensor. The multi-information automatic acquisition module is used to automatically acquire batch information, serial number information, environmental parameter information, and test process image information associated with the blood pressure monitor to be tested. The intelligent barcode printing and affixing module is used to generate and print encrypted two-dimensional barcodes containing comprehensive information according to the instructions of the central control and data processing platform, and automatically affix the printed barcodes to the designated positions of the corresponding blood pressure monitors.
[0005] A further improvement to the above solution is that the multi-information automatic acquisition module includes: a visual recognition unit, an environmental sensor unit, a process image acquisition unit, and a batch information input interface. The visual recognition unit is used to read the existing product serial number barcode or characters on the casing of the blood pressure monitor under test and identify its model and appearance. The environmental sensor unit is integrated near the blood pressure monitor testing station and is used to collect ambient temperature, ambient humidity, and atmospheric pressure data in real time during the testing process. The process image acquisition unit is used to capture the screen display and overall status image of the blood pressure monitor under test during key testing stages. The batch information input interface is used to receive the production batch number, operator number, and test timestamp information from the upper-level production management system or manually input.
[0006] A further improvement to the above solution is that the intelligent barcode printing and affixing module includes: a barcode generation engine, a high-speed barcode printer, a robotic arm affixing unit, and an affixing visual verification unit. The barcode generation engine receives data packets from the central control and data processing platform and generates an encrypted two-dimensional barcode image containing a test result summary, a unique traceability code, production batch information, and a data access link according to a preset format. The high-speed barcode printer prints the generated barcode image onto a label of preset specifications. The robotic arm affixing unit picks up the printed barcode label and accurately affixes it to a designated flat area on the casing of the blood pressure monitor. The affixing visual verification unit verifies the position, angle, and printing quality of the barcode by taking photos after affixing and feeds the verification results back to the central control and data processing platform.
[0007] A further improvement to the above solution is that the central control and data processing platform includes: a task and queue manager, a blood pressure monitor model and standard database, a data fusion and correlation engine, and a report and data interface unit. The task and queue manager is used to sort, schedule, and track the status of received blood pressure monitor test and printing tasks. The blood pressure monitor model and standard database stores the test pressure points, acceptable tolerance ranges, barcode affixing position coordinates, and communication protocols for different models of blood pressure monitors. The data fusion and correlation engine is used to timestamp-align, correlate, and package test data from the standard blood pressure signal generation and data acquisition module, auxiliary information from the multi-information automatic acquisition module, and internal data of the blood pressure monitor from the workstation communication module to form a complete data archive for a single blood pressure monitor. The report and data interface unit is used to generate test statistical reports and provide a standard data interface to upload the complete data archive to the enterprise quality management system or cloud server.
[0008] A further improvement to the above solution is that the standard blood pressure signal generation and data acquisition module includes: a high-precision pressure generator and controller, a simulated pulse wave generator, a multi-channel data acquisition card, and a screen image acquisition device. The high-precision pressure generator and controller is used to generate and precisely adjust the static and dynamic pressure waveforms applied to the cuff connection of the blood pressure monitor under test. The simulated pulse wave generator is used to superimpose the pressure waveform to simulate the real human pulse oscillation wave. The multi-channel data acquisition card is used to synchronously acquire the actual output pressure signal of the high-precision pressure generator and controller, the pressure feedback signal in the air circuit of the blood pressure monitor under test, and the internal digital signal of the blood pressure monitor obtained through the workstation communication module. The screen image acquisition device is used to capture the pressure and pulse values displayed on the LCD screen or digital tube during the blood pressure measurement process.
[0009] A further improvement to the above scheme is that each of the blood pressure monitor testing stations also integrates: a quick-connect unit for the air circuit and a programmable power supply unit. The quick-connect unit for the air circuit is used to automatically seal and disconnect the cuff inflation port of the blood pressure monitor under test; the programmable power supply unit is used to provide working power to the blood pressure monitor under test and can simulate battery voltage drops or AC adapter power supply states.
[0010] A further improvement to the above scheme is that the information stored in the encrypted two-dimensional barcode includes at least: the blood pressure monitor's unique serial number, the deviation between the test value and the standard value of systolic / diastolic / mean pressure, the deviation between the test value and the standard value of pulse rate, the temperature and humidity of the test environment, the test pass status indicator, the test completion timestamp, and an encrypted URL link pointing to the complete data archive in the cloud.
[0011] A further improvement to the above solution is that the complete data archive of a single blood pressure monitor generated by the data fusion and correlation engine is a structured data file, which includes: original test pressure curve data, blood pressure monitor response curve data, all acquired image files, environmental sensor logs, communication interaction logs, and the final quality judgment conclusion.
[0012] An automatic acquisition and barcode printing method based on a multi-information automatic acquisition and barcode printing system for blood pressure monitors includes the following steps: Step S100: Load the blood pressure monitor to be tested into the blood pressure monitor testing station and fix it. The system automatically reads its shell serial number through the visual recognition unit and establishes a connection through the station communication module. In step S200, the central control and data processing platform retrieves the corresponding test pressure curve, pass standard, and barcode affixing coordinates from the database based on the identified model; the multi-information automatic acquisition module begins recording environmental parameters and batch information. In step S300, the quick-connect unit of the air circuit at the workstation automatically connects to the air inlet of the blood pressure monitor, and the standard blood pressure signal generation and data acquisition module applies standard signals containing different static pressure points and dynamic blood pressure waveforms in sequence according to the test procedure. In step S400, the pressure and pulse values displayed by the blood pressure monitor, the screen image, the internal sensor signals, and the actual output signal of the standard module are acquired simultaneously; the process image acquisition unit of the multi-information automatic acquisition module takes pictures at key test points. In step S500, the central control and data processing platform analyzes the collected data in real time, calculates the measurement error, and determines whether the test passes or fails based on the qualification standards; the data fusion and correlation engine associates and packages all test data, images, environmental information, and batch serial numbers. In step S600, the barcode generation engine of the intelligent barcode printing and affixing module receives the data packet, generates an encrypted two-dimensional barcode containing key test results and traceability links, and prints it by a high-speed barcode printer. In step S700, the robotic arm attaching unit grabs the barcode label and accurately attaches it to the designated position on the blood pressure monitor casing; the attaching vision verification unit verifies the attaching result. In step S800, after the process of a single blood pressure monitor is completed, the rapid gas connection unit disconnects to prepare for the next cycle; the central control and data processing platform summarizes the batch reports and uploads all complete data files to the designated server.
[0013] A further improvement to the above scheme is that, in step S300, the test procedure includes static pressure accuracy test, dynamic blood pressure tracking test, and heart rate detection accuracy test, which are accomplished by applying multiple static pressure points from low pressure to high pressure and simulating dynamic blood pressure waveforms with different patterns of rapid rise and slow fall.
[0014] A further improvement to the above scheme is that, in step S500, when the data fusion and association engine performs association packaging, all data files (including pressure data files, image files, and log files) generated by the same blood pressure monitor are assigned a unique data packet ID that is bound to the blood pressure monitor serial number, and this ID is encoded into the encrypted two-dimensional barcode generated in step S600.
[0015] A further improvement to the above scheme is that, in step S700, if the attaching visual verification unit detects that the barcode attaching position deviation exceeds the tolerance, or that the barcode image is blurry or missing, the central control and data processing platform will trigger an alarm and control the robotic arm attaching unit to re-execute the attaching operation or remove the workstation from the maintenance queue.
[0016] The beneficial effects of this invention are: Compared to existing blood pressure monitor barcode printing, this invention integrates several previously discrete, manual processes—including functional performance testing, automatic collection of multi-dimensional information (serial number, environment, images), data fusion analysis, encrypted barcode generation, and precise labeling—into a seamless, automated workflow. This eliminates manual handling, recording, comparison, and labeling between different processes, avoiding problems such as mislabeling, omissions, and recording errors caused by human fatigue or negligence. The central control and data processing platform achieves closed-loop management of the entire process from task assignment to final data archiving, reducing the testing and labeling time for a single blood pressure monitor from several minutes to tens of seconds, significantly improving the overall throughput of the production line, and is particularly suitable for large-scale factory inspection. Traditionally, test data, environmental records, product serial numbers, and appearance images are often scattered across different paper records or independent systems, making effective correlation and long-term traceability difficult. This invention, through a "multi-information automatic acquisition module" and a "data fusion and correlation engine," automatically captures and timestamps all relevant information, generating a unique, structured, and complete data archive for each blood pressure monitor. Finally, an encrypted two-dimensional barcode containing a key summary and a unique traceability code is permanently affixed to the product. Quality inspectors or end users can quickly verify the product's authenticity, query key test results, or access the complete cloud archive via an encrypted link by scanning the barcode. This achieves full lifecycle quality traceability from production to use, greatly enhancing quality control capabilities and consumer confidence. The "standard blood pressure signal generation and data acquisition module" provides high-precision, repeatable simulated blood pressure and pulse wave signals, replacing the random errors that may arise from traditional manual pressure sources. It simultaneously collects the blood pressure monitor's displayed value, internal signals, and the actual applied standard signal, and automatically compares and judges them through a data analysis engine, completely eliminating interference from subjective human judgment. This ensures that every blood pressure monitor is tested under completely consistent standard conditions, revolutionizing the reliability and comparability of test results. The visual recognition unit automatically identifies the product model, and the central platform can automatically call up the corresponding test procedures and labeling coordinates, achieving flexible operation of "place and test immediately, test and label immediately." The intelligent barcode printing and labeling module features post-labeling visual verification, automatically judging label quality and triggering relabeling or alarms to ensure 100% reliability of the final output. The generated encrypted 2D barcode integrates anti-counterfeiting verification mechanisms and data access. This effectively combats product counterfeiting and connects physical products with massive amounts of quality data in the digital world. Through systematic innovation, this invention not only achieves a leap in automation and intelligence in the blood pressure monitor testing and labeling process but also constructs a data-centric, traceable, and highly reliable quality management system. This system has significant industrial application value for improving the overall quality level, production efficiency, and brand value of blood pressure monitor products.
[0017] Based on an automated information acquisition and barcode printing system for blood pressure monitors, this method integrates multiple stages—including blood pressure monitor identification, testing, data acquisition, analysis and judgment, labeling, and archiving—into a highly coordinated and precisely timed automated process, fully leveraging the system's hardware capabilities. Traditionally discrete steps reliant on manual intervention, such as loading identification, airway connection, test execution, data recording, result judgment, label printing, and affixing, are integrated into a single automated production line (steps S100 to S800). Seamless integration of each step, centrally scheduled by a platform, eliminates waiting times, manual handling, and operational delays between processes, significantly reducing the processing time for a single blood pressure monitor. Supporting multi-station parallel and asynchronous operation, the overall system throughput is increased several times over, perfectly adapting to the pace requirements of modern high-speed production lines. Full-process automation eliminates the randomness of human intervention, ensuring that every product undergoes a completely consistent and standardized processing procedure, fundamentally guaranteeing consistent output quality. Through a data fusion and correlation engine, all information, including the original curves and results of functional testing (S400), product unique identification information (S100), production batch and environmental context (S200, S400), process visualization evidence (S400), and final quality judgment (S500), is timestamped and structured and packaged with a unique serial number as the core. The resulting "complete data archive" is strongly bound to the entity encrypted barcodes produced in steps S600-S700. This achieves a precise mapping from a single physical product to its full-dimensional digital twin archive, providing a highly granular and indisputable data foundation for production quality analysis, after-sales problem tracing, and process improvement, elevating quality management from result sampling to a new level of full-process digital monitoring. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the connection between the automatic multi-information acquisition and barcode printing system of the present invention; Figure 2 This is a schematic diagram showing the connection of the central control and data processing platform of the multi-information automatic acquisition and barcode printing system of the present invention; Figure 3 This is a schematic diagram showing the connection of the blood pressure monitor testing station in the multi-information automatic acquisition and barcode printing system of the present invention; Figure 4 This is a schematic diagram showing the connection of the standard blood pressure signal generation and data acquisition module in the multi-information automatic acquisition and barcode printing system of the present invention; Figure 5 This is a schematic diagram showing the connection of the automatic multi-information acquisition module in the automatic multi-information acquisition and barcode printing system of the present invention; Figure 6 This is a schematic diagram showing the connection of the intelligent barcode printing and affixing module in the multi-information automatic acquisition and barcode printing system of the present invention; Figure 7 This is a flowchart illustrating the automatic acquisition and barcode printing method of the present invention.
[0019] Figure labeling: 1. Central control and data processing platform; 11. Task and queue manager; 12. Blood pressure monitor model and standard database; 13. Data fusion and association engine; Blood pressure monitor testing station 2, blood pressure monitor under test 21, station communication module 22, air circuit quick docking unit 23, programmable power supply unit 24; Standard blood pressure signal generation and data acquisition module 3, high-precision pressure generation and controller 31, analog pulse wave generator 32, multi-channel data acquisition card 33, screen image acquisition device 34; Multi-information automatic acquisition module 4, visual recognition unit 41, environmental sensor unit 42, process image acquisition unit 43, batch information input interface 44; 5. Intelligent barcode printing and attaching module; 51. Barcode generation engine; 52. High-speed barcode printer; 53. Robotic arm attaching unit; 54. Attaching vision verification unit. Detailed Implementation
[0020] To facilitate understanding of the present invention, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of the invention are shown in the drawings. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a thorough and complete understanding of the disclosure of the invention.
[0021] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component.
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
[0023] like Figures 1-6As shown, in one embodiment of the present invention, a multi-information automatic acquisition and barcode printing system for a blood pressure monitor is disclosed, comprising: a central control and data processing platform 1, at least one blood pressure monitor testing station 2, a standard blood pressure signal generation and data acquisition module 3, a multi-information automatic acquisition module 4, and an intelligent barcode printing and affixing module 5. The central control and data processing platform 1 is used to receive batch task instructions, configure test and printing parameters, schedule system resources, and summarize, analyze, and correlate all acquired data. Each blood pressure monitor testing station 2 is used to fix one blood pressure monitor 21 to be tested and integrates a station communication module 22 for wired or wireless data communication with the blood pressure monitor 21 to be tested. The standard blood pressure signal generation and data acquisition module 3, a multi-information automatic acquisition module 4, and an intelligent barcode printing and affixing module 5 are also disclosed. The signal generation and data acquisition module 3 is used to apply a standard pressure curve simulating human blood pressure fluctuations and a simulated pulse wave signal to the blood pressure monitor 21 under test according to a preset test procedure, and simultaneously acquire the measurement result data, screen display images, and raw signals from the internal sensors output by the blood pressure monitor 21 under test; the multi-information automatic acquisition module 4 is used to automatically acquire batch information, serial number information, environmental parameter information, and test process image information associated with the blood pressure monitor 21 under test; the intelligent barcode printing and affixing module 5 is used to generate and print an encrypted two-dimensional barcode containing comprehensive information according to the instructions of the central control and data processing platform 1, and automatically affix the printed barcode to the designated position of the corresponding blood pressure monitor.
[0024] This embodiment integrates several previously discrete, manual processes, such as functional performance testing of blood pressure monitors, automatic collection of multi-dimensional information (serial number, environment, images), data fusion analysis, encrypted barcode generation, and precise labeling, into a seamless automated process. This eliminates manual handling, recording, comparison, and labeling between different processes, avoiding problems such as mislabeling, omissions, and recording errors caused by personnel fatigue or negligence. The central control and data processing platform 1 achieves closed-loop management of the entire process from task assignment to final data archiving, reducing the testing and labeling time for a single blood pressure monitor from several minutes to tens of seconds, significantly improving the overall throughput of the production line, and is particularly suitable for large-scale factory inspection. Traditionally, test data, environmental records, product serial numbers, and appearance images are often scattered across different paper records or independent systems, making effective correlation and long-term traceability difficult. This invention, through the "Multi-Information Automatic Acquisition Module 4" and the "Data Fusion and Correlation Engine," automatically captures and timestamps all relevant information, generating a unique, structured, and complete data archive for each blood pressure monitor. Finally, an encrypted two-dimensional barcode containing a key summary and a unique traceability code is permanently affixed to the product. Quality inspectors or end users can quickly verify the product's authenticity, query key test results, or access the complete cloud archive via an encrypted link by scanning the barcode. This achieves full lifecycle quality traceability from production to use, greatly enhancing quality control capabilities and consumer confidence. The "Standard Blood Pressure Signal Generation and Data Acquisition Module 3" provides high-precision, repeatable simulated blood pressure and pulse wave signals, replacing the random errors that may arise from traditional manual pressure sources. It simultaneously acquires the blood pressure monitor's displayed value, internal signals, and the actual applied standard signal, and automatically compares and judges them through a data analysis engine, completely eliminating interference from subjective human judgment. This ensures that every blood pressure monitor is inspected under completely consistent standard conditions, revolutionizing the reliability and comparability of test results. The visual recognition unit automatically identifies the product model, and the central platform can automatically call up the corresponding test procedures and labeling coordinates, achieving flexible operation of "place and test immediately, test and label immediately." The intelligent barcode printing and labeling module 5 features post-labeling visual verification, automatically judging label quality and triggering relabeling or alarms to ensure 100% reliability of the final output. The generated encrypted 2D barcode integrates anti-counterfeiting verification mechanisms and data access. This effectively combats product counterfeiting and connects physical products with massive amounts of quality data in the digital world. Through systematic innovation, this embodiment not only achieves a leap in automation and intelligence in the blood pressure monitor testing and labeling process but also constructs a data-centric, traceable, and highly reliable quality management system. This system has significant industrial application value for improving the overall quality level, production efficiency, and brand value of blood pressure monitor products.
[0025] See Figure 5As shown, the multi-information automatic acquisition module 4 includes: a visual recognition unit 41, an environmental sensor unit 42, a process image acquisition unit 43, and a batch information input interface 44. The visual recognition unit 41 is used to read the product serial number barcode or characters already on the casing of the blood pressure monitor 21 under test, and identify its model and appearance. The environmental sensor unit 42 is integrated near the blood pressure monitor testing station 2 and is used to collect environmental temperature, environmental humidity, and atmospheric pressure data in real time during the testing process. The process image acquisition unit 43 is used to capture the screen display and overall status image of the blood pressure monitor 21 under test during key testing stages. The batch information input interface 44 is used to receive the production batch number, operator number, and test timestamp information from the upper-level production management system or manually input. This embodiment constructs a comprehensive automatic information acquisition network through modular design. The visual recognition unit 41 automatically acquires product identity information, eliminating errors from manual transcription. The environmental sensor unit 42 records test environment parameters, providing an objective background for the results. The process image unit captures key test evidence, forming a visual record. The batch information interface achieves seamless integration of production management and quality data. The units work together to generate a digital profile for each blood pressure monitor that includes complete contextual information.
[0026] See Figure 6 As shown, the intelligent barcode printing and affixing module 5 includes: a barcode generation engine 51, a high-speed barcode printer 52, a robotic arm affixing unit 53, and an affixing visual verification unit 54. The barcode generation engine 51 receives data packets from the central control and data processing platform 1 and generates an encrypted two-dimensional barcode image containing a test result summary, a unique traceability code, production batch information, and a data access link according to a preset format. The high-speed barcode printer 52 prints the generated barcode image onto a label of preset specifications. The robotic arm affixing unit 53 picks up the printed barcode label and accurately affixes it to a designated flat area on the casing of the blood pressure monitor 21. The affixing visual verification unit 54 verifies the position, angle, and printing quality of the barcode by taking a photograph after affixing and feeds the verification result back to the central control and data processing platform 1. This embodiment achieves precise closed-loop control from data to physical label. The barcode generation engine 51 converts test data into encrypted barcode information in real time. The robotic arm affixing unit 53 ensures high consistency and accuracy of the labeling position. After completion, the visual inspection unit 54 automatically detects the labeling quality and triggers re-labeling or an alarm for any non-conforming labels. The entire process ensures that the traceability labels on each product are correct, clear, and effective, achieving zero-defect output in the labeling process.
[0027] See Figure 2As shown, the central control and data processing platform 1 includes: a task and queue manager 11, a blood pressure monitor model and standard database 12, a data fusion and association engine 13, and a report and data interface unit 14. The task and queue manager 11 is used to sort, schedule, and track the status of received blood pressure monitor test and printing tasks. The blood pressure monitor model and standard database 12 stores the test pressure points, acceptable tolerance ranges, barcode affixing position coordinates, and communication protocols for different models of blood pressure monitors. The data fusion and association engine 13 is used to timestamp-align, associate, and package the test data from the standard blood pressure signal generation and data acquisition module 3, the auxiliary information from the multi-information automatic acquisition module 4, and the internal data of the blood pressure monitor from the workstation communication module 22 to form a complete data archive for a single blood pressure monitor. The report and data interface unit 14 is used to generate test statistical reports and provide a standard data interface to upload the complete data archive to the enterprise quality management system or cloud server. This embodiment constructs the intelligent scheduling and data processing core of the system. The task manager optimizes the test process and improves overall efficiency. The model and standard database enables digital management and one-click access to test procedures. The data fusion engine associates and packages information from multiple sources to form structured data archives. Reporting and interface units enable visualized data output and seamless data transfer between systems. The platform ensures consistency in test execution and systematic data management.
[0028] See Figure 4 As shown, the standard blood pressure signal generation and data acquisition module 3 includes: a high-precision pressure generator and controller 31, a simulated pulse wave generator 32, a multi-channel data acquisition card 33, and a screen image acquisition device 34. The high-precision pressure generator and controller 31 is used to generate and precisely adjust the static and dynamic pressure waveforms applied to the cuff connection of the blood pressure monitor 21 under test. The simulated pulse wave generator 32 is used to superimpose the pressure waveform to simulate the real human pulse oscillation wave. The multi-channel data acquisition card 33 is used to synchronously acquire the actual output pressure signal of the high-precision pressure generator and controller 31, the pressure feedback signal in the air path of the blood pressure monitor 21 under test, and the internal digital signal of the blood pressure monitor obtained through the workstation communication module 22. The screen image acquisition device 34 is used to capture the pressure and pulse values displayed on the LCD screen or digital tube during the blood pressure monitor measurement process. This embodiment provides a high-fidelity, traceable test benchmark. The high-precision pressure controller generates accurate static and dynamic pressure waveforms. The simulated pulse wave generator 32 superimposes physiological characteristic signals to simulate a real measurement scenario. A multi-channel acquisition card synchronously records standard signals and device responses, enabling precise error analysis. A screen image acquisition unit 34 verifies the final display results. This module ensures the ability to comprehensively and objectively evaluate the performance of the blood pressure monitor.
[0029] See Figure 3As shown, each of the blood pressure monitor test stations 2 also integrates: a quick-connect gas path unit 23 and a programmable power supply unit 24. The quick-connect gas path unit 23 is used for automatic sealing connection and disconnection with the cuff inflation port of the blood pressure monitor 21 under test; the programmable power supply unit 24 is used to provide operating power to the blood pressure monitor 21 under test and can simulate battery voltage drops or AC adapter power supply states. This embodiment realizes the automation of the test interface and the simulation test of power conditions. The quick-connect gas path unit 23 automatically completes the sealing connection, ensuring accurate and reliable pressure transmission and improving test efficiency. The programmable power supply unit 24 simulates real power supply states such as battery voltage drops, verifying the working stability of the equipment under different power conditions. The two units expand the test coverage and provide a solid foundation for automated testing.
[0030] The encrypted 2D barcode stores at least the following information: the blood pressure monitor's unique serial number, the deviation of the tested systolic / diastolic / mean blood pressure values from the standard values, the deviation of the tested pulse rate values from the standard values, the temperature and humidity of the testing environment, a test pass status indicator, a test completion timestamp, and an encrypted URL link to a complete data archive in the cloud. This embodiment designs an intelligent identification scheme that balances on-site verification and in-depth traceability. The barcode contains summary information such as key test results and environmental data to meet the needs of rapid verification. The encrypted URL link points to a complete data archive in the cloud, realizing the association between the physical identifier and the digital archive. While ensuring information security, it greatly expands the information capacity and traceability depth of a single barcode.
[0031] The complete data archive for a single blood pressure monitor generated by the data fusion and correlation engine 13 is a structured data file. Its content includes: raw test pressure curve data, blood pressure monitor response curve data, all acquired image files, environmental sensor logs, communication interaction logs, and the final quality assessment conclusion. This embodiment defines a standardized quality data asset format. The archive contains comprehensive information such as raw test curves, process images, and environmental logs, organized in a structured manner. This unified format facilitates automated computer processing and analysis, providing a high-quality data foundation for quality big data applications and enhancing the reuse value and management efficiency of quality data.
[0032] See Figures 1-7 As shown, an automatic acquisition and barcode printing method based on a multi-information automatic acquisition and barcode printing system for blood pressure monitors includes the following steps: Step S100: The blood pressure monitor 21 to be tested is loaded onto the blood pressure monitor testing station 2 and fixed. The system automatically reads its shell serial number through the visual recognition unit 41 and establishes a connection through the station communication module 22. In step S200, the central control and data processing platform 1 retrieves the corresponding test pressure curve, qualification standard, and barcode affixing coordinates from the database based on the identified model; the multi-information automatic acquisition module 4 begins recording environmental parameters and batch information. In step S300, the quick-connect unit 23 of the workstation automatically connects to the inflation port of the blood pressure monitor, and the standard blood pressure signal generation and data acquisition module 3 applies standard signals containing different static pressure points and dynamic blood pressure waveforms in sequence according to the test procedure. In step S400, the pressure and pulse values displayed by the blood pressure monitor, the screen image, the internal sensor signals, and the actual output signals of the standard module are acquired simultaneously; the process image acquisition unit 43 of the multi-information automatic acquisition module 4 takes pictures at key test points. In step S500, the central control and data processing platform 1 analyzes the collected data in real time, calculates the measurement error, and determines whether the test passes or fails based on the qualification standard; the data fusion and association engine 13 associates and packages all test data, images, environmental information and batch serial numbers. In step S600, the barcode generation engine 51 of the intelligent barcode printing and attaching module 5 receives the data packet, generates an encrypted two-dimensional barcode containing key test results and traceability links, and prints it by the high-speed barcode printer 52. In step S700, the robotic arm attaching unit 53 picks up the barcode label and accurately attaches it to the designated position on the blood pressure monitor casing; the attaching visual verification unit 54 verifies the attaching result. In step S800, after the process of a single blood pressure monitor is completed, the rapid gas connection unit 23 is disconnected to prepare for the next cycle; the central control and data processing platform 1 summarizes the batch reports and uploads all complete data files to the designated server.
[0033] This embodiment fully leverages the system's hardware capabilities by orchestrating multiple stages—including blood pressure monitor identification, testing, data acquisition, analysis and judgment, labeling, and archiving—into a highly coordinated and precisely timed automated process. Traditionally discrete steps reliant on manual intervention, such as loading and identification, gas path connection, test execution, data recording, result judgment, label printing, and affixing, are integrated into a single automated production line (steps S100 to S800). Each step in the process is seamlessly connected and centrally scheduled, eliminating waiting times, manual handling, and operational delays between processes, significantly reducing the processing time for a single blood pressure monitor. Supporting multi-station parallel and asynchronous operations, the overall system throughput is increased several times over, perfectly adapting to the pace requirements of modern high-speed production lines. Full-process automation eliminates the randomness of human operation, ensuring that every product undergoes a completely consistent and standardized processing procedure, fundamentally guaranteeing consistent output quality. Through the data fusion and correlation engine 13, all information, including the original curves and results of functional testing (S400), product unique identification information (S100), production batch and environmental context (S200, S400), process visualization evidence (S400), and final quality judgment (S500), is timestamped and structured and packaged with a unique serial number as the core. The resulting "complete data archive" is strongly bound to the entity encrypted barcodes produced in steps S600-S700. This achieves a precise mapping from a single physical product to its full-dimensional digital twin archive, providing a highly granular and indisputable data foundation for production quality analysis, after-sales problem tracing, and process improvement, elevating quality management from result sampling to a new level of full-process digital monitoring.
[0034] In step S300, the test procedure includes static pressure accuracy testing, dynamic blood pressure tracking testing, and heart rate detection accuracy testing. This is accomplished by applying multiple static pressure points from low to high pressure and simulating dynamic blood pressure waveforms with different patterns of rapid rise and slow fall. This embodiment establishes a systematic performance evaluation system. Through the combination of static accuracy, dynamic tracking, and heart rate accuracy tests, the core performance of the blood pressure monitor under different physiological states is comprehensively assessed. This procedure not only verifies basic functions but also evaluates the reliability of the device in dynamic scenarios, significantly improving the clinical applicability of the product.
[0035] In step S500, when the data fusion and association engine 13 performs association and packaging, it assigns a unique data packet ID (bound to the blood pressure monitor's serial number) to all data files (including pressure data files, image files, and log files) generated by the same blood pressure monitor, and encodes this ID into the encrypted two-dimensional barcode generated in step S600. This embodiment constructs an efficient and accurate data traceability chain. By assigning a unique ID to all data files of each device and encoding them into a barcode, it achieves "one-click" traceability from the physical product to its digital archive. This mechanism simplifies data retrieval logic, improves traceability efficiency, and is a key technological link connecting the physical and digital worlds.
[0036] In step S700, if the labeling visual verification unit 54 detects that the barcode labeling position deviation exceeds the tolerance, or that the barcode image is blurry or missing, the central control and data processing platform 1 will trigger an alarm and control the robotic arm labeling unit 53 to re-execute the labeling operation or remove the workstation from the maintenance queue. This embodiment realizes intelligent quality management of the labeling process. Through a closed-loop process of automatic detection, feedback alarm, and error correction and relabeling, it ensures that each barcode is correctly positioned and clearly readable. This mechanism guarantees the effectiveness of traceability identification, improves production first-pass yield, and reduces subsequent problems caused by poor labeling.
[0037] The above embodiments merely illustrate several implementation methods of the present invention, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these all fall within the protection scope of the present invention. Therefore, the protection scope of this patent should be determined by the appended claims.
Claims
1. A multi-information automatic acquisition and barcode printing system for a blood pressure monitor, characterized in that, include: The central control and data processing platform is used to receive batch task instructions, configure test and printing parameters, schedule system resources, and summarize, analyze, and correlate all acquired data. At least one blood pressure monitor testing station, each of the blood pressure monitor testing stations is used to fix a blood pressure monitor to be tested, and is integrated with a station communication module for wired or wireless data communication with the blood pressure monitor to be tested; The standard blood pressure signal generation and data acquisition module is used to apply a standard pressure curve simulating human blood pressure fluctuations and a simulated pulse wave signal to the blood pressure monitor under test according to a preset test procedure, and simultaneously acquire the measurement result data output by the blood pressure monitor under test, the screen display image and the original signals of the internal sensors. The multi-information automatic acquisition module is used to automatically acquire batch information, serial number information, environmental parameter information and test process image information associated with the blood pressure monitor under test; as well as The intelligent barcode printing and affixing module is used to generate and print encrypted two-dimensional barcodes containing comprehensive information according to the instructions of the central control and data processing platform, and automatically affix the printed barcodes to the designated positions of the corresponding blood pressure monitors.
2. The multi-information automatic acquisition and barcode printing system for a blood pressure monitor according to claim 1, characterized in that, The automatic multi-information acquisition module includes: A visual recognition unit is used to read the product serial number barcode or characters already on the casing of the blood pressure monitor to be tested, and to identify its model and appearance. An environmental sensor unit is integrated near the blood pressure monitor testing station to collect real-time data on ambient temperature, humidity, and atmospheric pressure during the testing process. A process image acquisition unit, used to capture images of the screen display and overall status of the blood pressure monitor under test during key testing phases; and The batch information input interface is used to receive production batch number, operator number, and test timestamp information from the upper-level production management system or manually input.
3. The multi-information automatic acquisition and barcode printing system for a blood pressure monitor according to claim 1, characterized in that, The intelligent barcode printing and affixing module includes: A barcode generation engine is used to receive data packets from the central control and data processing platform and generate encrypted two-dimensional barcode images containing test result summaries, unique traceability codes, production batch information and data access links in a preset format. A high-speed barcode printer, used to print generated barcode images onto labels of preset specifications; A robotic arm attaching unit, used to grasp printed barcode labels and precisely attach them to a designated flat area on the casing of the blood pressure monitor; and An affixing visual verification unit is used to photograph and verify the position, angle, and printing quality of the barcode after affixing, and to feed back the verification results to the central control and data processing platform.
4. The multi-information automatic acquisition and barcode printing system for a blood pressure monitor according to claim 1, characterized in that, The central control and data processing platform includes: The task and queue manager is used to sort, schedule, and track the status of received blood pressure monitor test and print tasks. A database of blood pressure monitor models and standards, which stores the test pressure points, acceptable tolerance ranges, barcode affixation coordinates, and communication protocols for different models of blood pressure monitors; A data fusion and association engine is used to timestamp-align, associate, and package test data from the standard blood pressure signal generation and data acquisition module, auxiliary information from the multi-information automatic acquisition module, and internal data of the blood pressure monitor from the workstation communication module to form a complete data archive for a single blood pressure monitor; and The report and data interface unit is used to generate test statistical reports and provide a standard data interface to upload complete data files to the enterprise quality management system or cloud server.
5. The multi-information automatic acquisition and barcode printing system for a blood pressure monitor according to claim 1, characterized in that, The standard blood pressure signal generation and data acquisition module includes: A high-precision pressure generator and controller, wherein the high-precision pressure generator and controller is used to generate and precisely regulate the static pressure and dynamic pressure waveforms applied to the cuff connection of the blood pressure monitor to be tested; A simulated pulse wave generator is used to superimpose the pressure waveform to simulate a real human pulse oscillation wave. A multi-channel data acquisition card is used to synchronously acquire the actual output pressure signal of the high-precision pressure generator and controller, the pressure feedback signal in the air circuit of the blood pressure monitor under test, and the internal digital signal of the blood pressure monitor acquired through the workstation communication module; and A screen image acquisition device is used to capture the pressure and pulse values displayed on the LCD screen or digital tube of a blood pressure monitor during measurement.
6. The multi-information automatic acquisition and barcode printing system for a blood pressure monitor according to claim 1, characterized in that, Each of the aforementioned blood pressure monitor testing stations also integrates: A quick-connection unit for the air circuit, which is used to automatically seal and disconnect the air inlet of the cuff of the blood pressure monitor to be tested; A programmable power supply unit is provided to provide operating power to the blood pressure monitor under test and can simulate battery voltage drops or AC adapter power supply states.
7. The multi-information automatic acquisition and barcode printing system for a blood pressure monitor according to claim 3, characterized in that, The information stored in the encrypted two-dimensional barcode includes at least: the blood pressure monitor's unique serial number, the deviation between the test value and the standard value of systolic / diastolic / mean pressure, the deviation between the test value and the standard value of pulse rate, the temperature and humidity of the test environment, the test pass status indicator, the test completion timestamp, and an encrypted URL link pointing to the complete data archive in the cloud.
8. The multi-information automatic acquisition and barcode printing system for a blood pressure monitor according to claim 4, characterized in that, The complete data archive for a single blood pressure monitor generated by the data fusion and correlation engine is a structured data file, which includes: original test pressure curve data, blood pressure monitor response curve data, all acquired image files, environmental sensor logs, communication interaction logs, and the final quality judgment conclusion.
9. An automatic acquisition and barcode printing method for a multi-information automatic acquisition and barcode printing system for a blood pressure monitor based on any one of claims 1 to 8, characterized in that, Includes the following steps: Step S100: Load the blood pressure monitor to be tested into the blood pressure monitor testing station and fix it. The system automatically reads its shell serial number through the visual recognition unit and establishes a connection through the station communication module. In step S200, the central control and data processing platform retrieves the corresponding test pressure curve, pass standard, and barcode affixing coordinates from the database based on the identified model; the multi-information automatic acquisition module begins recording environmental parameters and batch information. In step S300, the quick-connect unit of the air circuit at the workstation automatically connects to the air inlet of the blood pressure monitor, and the standard blood pressure signal generation and data acquisition module applies standard signals containing different static pressure points and dynamic blood pressure waveforms in sequence according to the test procedure. In step S400, the pressure and pulse values displayed by the blood pressure monitor, the screen image, the internal sensor signals, and the actual output signal of the standard module are acquired simultaneously; the process image acquisition unit of the multi-information automatic acquisition module takes pictures at key test points. In step S500, the central control and data processing platform analyzes the collected data in real time, calculates the measurement error, and determines whether the test passes or fails based on the qualification standards; the data fusion and correlation engine associates and packages all test data, images, environmental information, and batch serial numbers. In step S600, the barcode generation engine of the intelligent barcode printing and affixing module receives the data packet, generates an encrypted two-dimensional barcode containing key test results and traceability links, and prints it by a high-speed barcode printer. In step S700, the robotic arm attaching unit grabs the barcode label and accurately attaches it to the designated position on the blood pressure monitor casing; the attaching vision verification unit verifies the attaching result. In step S800, after the process of a single blood pressure monitor is completed, the rapid gas connection unit disconnects to prepare for the next cycle; the central control and data processing platform summarizes the batch reports and uploads all complete data files to the designated server.
10. The automatic acquisition and barcode printing method according to claim 9, characterized in that, In step S300, the test procedure includes static pressure accuracy test, dynamic blood pressure tracking test and heart rate detection accuracy test, which are completed by applying multiple static pressure points from low pressure to high pressure and simulating dynamic blood pressure waveforms with different patterns of rapid rise and slow fall.