Wire automation system, clamp plate, and method for assembling wireway

Abstract

An automated wire handling system includes a fixture plate, a pre-processing unit, a wire automation unit, a post-processing unit, and a transport platform. The fixture plate is configured to route wire in wire troughs along linear and non-linear paths. The pre-processing unit is configured to mount wire trough hardware and wire routing hardware on the fixture plate. The wire automation unit is configured to automatically mount wire on the fixture plate. The wire automation unit is connected in series with the pre-processing unit. The post-processing unit is configured to remove wire troughs from the fixture plate. The post-processing unit is connected in series with the wire automation unit. The transport platform is configured to move the fixture plate sequentially through the pre-processing unit, the wire automation unit, and the post-processing unit.

Description

Technical Field

[0001] This disclosure generally relates to cable tray systems, and more specifically to automated wiring systems, fixture plates for wiring, and methods for assembling cable trays. Background Technology

[0002] Many vehicles, such as airplanes, have complex electrical systems distributed throughout the vehicle's body. These systems require wire harnesses, cables, conduits, connectors, and related fittings (called wire ducts) to connect various electrical components. During the assembly of wire ducts, wire bundles need to be arranged and held in place for bundling. For products with a large number of wire harnesses, wire handling represents a significant part of the entire production process. Manual wiring and bundling processes allow for changes in wiring configuration, but are time- and labor-intensive. Automated wiring and bundling processes reduce the time required to form wire harnesses but offer limited wiring variations. Therefore, those skilled in the art continue research and development efforts in the field of wire duct manufacturing. Summary of the Invention

[0003] Embodiments of a wire automation system, a fixture plate, and a method for assembling wire ducts are disclosed. The following is a non-exhaustive list of claimsable or non-claimable embodiments based on the subject matter of this disclosure.

[0004] In an embodiment, the disclosed system includes a fixture plate, a pre-processing unit, a wire automation unit, a post-processing unit, and a transport platform. The fixture plate is configured to assemble wire troughs by routing wires along linear and non-linear paths. The pre-processing unit is configured to mount wire trough hardware and wire routing hardware on the fixture plate. The wire automation unit is configured to automatically mount wires on the fixture plate. The wire automation unit is connected in series with the pre-processing unit. The post-processing unit is configured to remove wire troughs from the fixture plate. The post-processing unit is connected in series with the wire automation unit. The transport platform is configured to move the fixture plate sequentially through the pre-processing unit, the wire automation unit, and the post-processing unit.

[0005] In one embodiment, the disclosed fixture board includes a board assembly configured for routing wires along linear and non-linear paths. The fixture board also includes wire routing hardware coupled to the board assembly.

[0006] In an embodiment, the disclosed method includes the following steps: (1) positioning a fixture plate in a preprocessing unit; (2) connecting wire trough hardware and wire routing hardware to the fixture plate along a linear path; (3) moving the fixture plate from the preprocessing unit to a wire automation unit; (4) automatically routing wires along a linear path on the fixture plate using multiple robot manipulators to form a wire harness connected to the wire trough hardware and wire routing hardware; (5) moving the fixture plate from the wire automation unit to a postprocessing unit; and (6) using the fixture plate to reroute wire harness segments of the wire harness from the linear path to a non-linear path.

[0007] Other embodiments of the system, fixture plate, and method will become apparent from the following detailed description, accompanying drawings, and appended claims. Attached Figure Description

[0008] Figure 1 This is a schematic block diagram of an embodiment of a system for the automatic assembly of wire ducts; Figure 2 This is a flowchart illustrating an embodiment of a method for assembling wire ducts; Figure 3 This is a schematic diagram of an embodiment of the system; Figure 4 This is a schematic diagram of an embodiment of the system's preprocessing unit; Figure 5 This is a schematic diagram of an embodiment of the fixture plate in the preprocessing unit; Figure 6 This is a schematic diagram of an embodiment of a fixture plate that transitions from a pre-processing unit to an automated wire assembly unit of the system; Figure 7 This is a schematic diagram of an embodiment of an automated wire assembly unit; Figure 8 This is a schematic diagram of an embodiment of the system's post-processing unit; Figure 9 This is a schematic diagram of an embodiment of a fixture plate transitioning from an automated wire assembly unit to a post-processing unit; Figure 10 This is a schematic diagram of an embodiment of the fixture plate in the post-processing unit; Figures 11A to 11D This is a schematic diagram of an embodiment of the system's transportation vehicles; Figure 12A and Figure 12B This is a schematic diagram of an embodiment of the clamping plate; Figure 13A and Figure 13B This is a schematic diagram of an embodiment of the clamping plate; Figures 14A to 14C This is a schematic diagram of an embodiment of the clamping plate; Figure 15 It is a schematic diagram of an embodiment of the aircraft; and Figure 16 This is a flowchart illustrating an embodiment of an aircraft manufacturing and maintenance method. Detailed Implementation

[0009] Generally, the following detailed description outlines systems, methods, and related tooling components for the automated production of wire ducts and wire harnesses. The systems, methods, and components described herein enable the integration of manual and automated tasks, advantageously providing increased production efficiency, reduced manufacturing time, and assembly flexibility unavailable in other ways. The systems, methods, and components also advantageously facilitate the adjustment of wire routing paths in the wire harnesses forming the wire ducts.

[0010] See now Figure 1 and Figures 3 to 14C As an example, this disclosure relates to a system 100 for automating the production of wire troughs, wire bundles, wire harnesses, etc., which is also referred to herein as a wire automation system. The following are embodiments of system 100 according to this disclosure. Embodiments of system 100 include a plurality of elements, features, and components. Not all elements, features, and / or components described or shown in one embodiment are required in that embodiment. Some or all of the elements, features, and / or components described or shown in one embodiment can be combined in different ways with other embodiments without including other elements, features, and / or components described in those other embodiments, even if such combinations or combinations are not explicitly described or shown herein by way of example.

[0011] Figure 1One or more embodiments of system 100 are depicted. As will be described in more detail herein, in one or more embodiments, system 100 includes a plurality of elements, features and / or components and includes one or more or a combination of the following: clamping plate 200, plate assembly 250, main board 210, sub-board 220, wire routing hardware 240, wire duct hardware 340, preprocessing unit 110, wire automation unit 120, post-processing unit 130, transport platform 140, computer system 190, preprocessing workbench 112, preprocessing plate lock 114, wire automation workbench 122, wire automation plate lock 124, and post-processing unit 190. Processing workbench 132, post-processing plate lock 134, first unit barrier 150, second unit barrier 160, pre-processing conveyor 142, wire automated conveyor 144, post-processing conveyor 146, first separator 152, first channel 154, first door 156, second separator 162, second channel 164, second door 166, first barrier conveyor 158, second barrier conveyor 168, transport vehicle 170, frame 116, transport platform 136, multiple robot manipulators 180, end effector 182, sensor 184 and input device 186.

[0012] Figure 3 An embodiment of a manufacturing environment in which system 100 operates is depicted. In one or more embodiments, system 100 includes a pre-processing unit 110, a wire automation unit 120, and a post-processing unit 130. Typically, the pre-processing unit 110, the wire automation unit 120, and the post-processing unit 130 are connected or associated with each other in the manufacturing environment, or form sequential stages of manufacturing operations, such as... Figure 3 As shown. In one embodiment, the wire automation unit 120 is connected in series with the pre-processing unit 110. The post-processing unit 130 is connected in series with the wire automation unit 120. Figures 4 to 6 An embodiment of the preprocessing unit 110 is described. Figure 7 An embodiment of the wire automation unit 120 is described. Figures 8 to 10 An embodiment of the post-processing unit 130 is described.

[0013] like Figure 1 and Figures 3 to 10As shown, in one or more embodiments, system 100 includes a fixture plate 200, a preprocessing unit 110, a wire automation unit 120, and a post-processing unit 130. The fixture plate 200 is configured to assemble wire troughs 300. The fixture plate 200 is configured to route wire 310 along linear paths 202 and non-linear paths 204 to form wire troughs 300. The preprocessing unit 110 is configured to place wire trough hardware 340 and wire routing hardware 240 onto the fixture plate 200. The wire automation unit 120 is configured to automatically place wire 310 onto the fixture plate 200. The post-processing unit 130 is configured to remove wire troughs 300 from the fixture plate 200.

[0014] The clamping plate 200, also referred to as a forming plate, is configured to connect the wire raceway hardware 340 and route the wires 310 along the wire routing path to assemble the wire harnesses 330 into various configurations, thereby forming the wire raceway 300. Generally, for the purposes of this disclosure, the wire raceway 300 refers to wire harnesses, cables, conduits, connectors, and related accessories used to connect various electrical and electromechanical components. The wire raceway 300 can also be referred to as a wire harness.

[0015] The wire duct hardware 340 includes any associated components of the wire duct 300 that are removed from the clamp plate 200 and remain with or form part of the wire duct 300 when the wire duct 300 is removed from the clamp plate 200. These components are also referred to as flyaway hardware. Embodiments of the wire duct hardware 340 include, but are not limited to, a current loop network 342 (CRN) and its components, and electrical connectors 344 (such as clamps, accessories, etc.).

[0016] The cable routing hardware 240 includes any associated components that temporarily hold some parts of the cable tray 300 (such as the wires 310 of the cable harness 330), or any associated components that are otherwise held together with the clamp plate 200 when the cable tray 300 is removed from the clamp plate 200, also referred to as non-separable components. Embodiments of the cable routing hardware 240 include, but are not limited to, wire guides 242 that support or guide the wires 310 along a predetermined cable routing path, wire holders 244 that temporarily hold or secure groups of wires 310 (e.g., cable harnesses 330) along the cable routing path, and other connectors, accessories, etc.

[0017] like Figure 1 and Figures 3 to 10As shown, in one or more embodiments, system 100 includes a transport platform 140. The transport platform 140 is configured to sequentially move a clamping plate 200 through a pre-processing unit 110, a wire automation unit 120, and a post-processing unit 130. In one or more embodiments, the transport platform 140 is at least partially manually operated and controlled. In one or more embodiments, the transport platform 140 is at least partially automatically operated and controlled, such as via a computer system 190.

[0018] The transport platform 140 may include any means or mechanism configured to move parts, materials, or sub-assemblies between different manufacturing units within a manufacturing environment. The transport platform 140 improves efficiency, reduces manual labor, and optimizes workflows. Throughout this disclosure, embodiments of the transport platform 140 are described and shown as either a conveying device or system comprising, or formed by, transferring jig plates 200 between manufacturing units. However, in other embodiments, the transport platform 140 includes autonomous mobile robots, automated guided vehicles, conveyor systems, overhead rail systems, modular transport trolleys, or carts, etc.

[0019] like Figure 1 and Figures 3 to 9 As shown, in one or more embodiments, system 100 includes computer system 190. Computer system 190 is configured (e.g., adapted or programmed) to control the automated operation of system 100. In one or more embodiments, computer system 190 is configured to control the automated movement of fixture plate 200 through preprocessing unit 110, wire automation unit 120, and postprocessing unit 130 using transport platform 140. In one or more embodiments, computer system 190 is also configured to control the automated routing of wires 310 forming wire harnesses 330 of wire ducts 300, for example, using robot manipulator 180 (…). Figure 1 and Figure 7 In one or more embodiments, the computer system 190 receives input from sensor 184 and / or other input devices 186. Figure 1 It receives input signals indicating the position or orientation of the clamp plate 200 and / or the assembly status or condition of the wire trough 300, for instructions on movement and handling operations.

[0020] like Figure 1 and Figures 3 to 5As shown, in one or more embodiments, the preprocessing unit 110 includes various manufacturing, fabrication, and assembly tools, fixtures, and equipment required to prepare the fixture plate 200 for assembling and producing wire ducts 300 (such as mounting wire duct hardware 340 and wire routing hardware 240 at predetermined locations on the wiring surface 206 of the fixture plate 200). The wire duct hardware 340 and / or wire routing hardware 240 can be mounted on the fixture plate 200 manually, automatically, or by a combination of manual and automatic methods.

[0021] like Figures 12A to 14C As shown, in one or more embodiments, cable routing hardware 240 and / or cable duct hardware 340 are mounted on a fixture plate 200 to support and / or connect the cable 310 of the cable harness 330 according to a predetermined cable routing path. In one or more embodiments, the cable routing hardware 240 and cable duct hardware 340 are positioned along a linear path 202 (e.g., a generally linear cable routing path) for routing the cable 310.

[0022] like Figure 1 and Figures 3 to 5 As shown, in one or more embodiments, the preprocessing unit 110 includes a preprocessing workbench 112. The preprocessing workbench 112 is configured to support the fixture plate 200 during the setup of the wire routing hardware 340 and the wire cabling hardware 240. The preprocessing workbench 112 may include any suitable table, desk, or platform designed to support the fixture plate 200 during the installation of the wire cabling hardware 240 and the wire routing hardware 340. In one or more embodiments, the preprocessing workbench 112 includes a frame and a working surface.

[0023] like Figure 3 and Figure 4 As shown, in one or more embodiments, the preprocessing unit 110 includes a plurality of preprocessing workbenches 112. In these embodiments, each of the preprocessing workbenches 112 is positioned to feed into the wire automation unit 120. In one or more embodiments, the preprocessing workbenches 112 are active or movable within the preprocessing unit 110 and / or relative to the wire automation unit 120 for positioning the clamping plate 200 and transferring the clamping plate 200 into the wire automation unit 120.

[0024] like Figure 1 and Figure 3 As shown, in one or more embodiments, the pretreatment unit 110 includes a frame 116. The frame 116 is used to support and mount one or more plate sections 230 of the fixture plate 200 for transfer to and assembly at the pretreatment workbench 112. In one or more embodiments, the frame 116 includes a frame and a working surface.

[0025] like Figure 1 , Figure 5 and Figure 6 As shown, in one or more embodiments, the preprocessing unit 110 includes a preprocessing plate lock 114. The preprocessing plate lock 114 is configured to securely hold the clamp plate 200 relative to the preprocessing table 112 during the setup of the wire grooving hardware 340 and the wire routing hardware 240. In one or more embodiments, the preprocessing plate lock 114 is coupled to or integrated with the preprocessing table 112. As an example, embodiments of the preprocessing plate lock 114 may be positioned at each end of the preprocessing table 112 or at multiple other locations along the preprocessing table 112 for selective engagement with the clamp plate 200. Actuation of the preprocessing plate lock 114 can be performed manually or automatically (e.g., by instructions from a computer system 190). The preprocessing plate lock 114 enhances processing stability and ensures alignment accuracy, as well as reducing cycle time (e.g., by automating the fixing and releasing functions).

[0026] like Figure 1 , Figure 3 , Figure 6 and Figure 7 As shown, in one or more embodiments, the wire automation unit 120 includes various manufacturing, fabrication, and assembly tools, fixtures, and equipment required for setting and routing the wires 310 of the wire duct 300 into the wire harness 330 according to the wire routing path. The wires 310 can be set and routed on the fixture plate 200 manually, automatically, or by a combination of manual and automatic methods.

[0027] In one or more embodiments, wires 310 are positioned (e.g., individually or in groups) at predetermined locations on the wiring surface 206 of the fixture plate 200 and connected to the wire duct hardware 340 and the wire wiring hardware 240 via a robot manipulator 180. In these embodiments, the robot manipulator 180 is a precision-designed robotic system designed to handle, wire, and secure wires in an automated manufacturing process. The robot manipulator 180 improves the efficiency, accuracy, and repeatability of assembling the wire duct 300. One or more of the plurality of robot manipulators 180 include a multi-axis robotic arm, an end effector configured for gripping and setting wires (e.g., end effector 182), and a programmable motion controller (e.g., programmable logic circuit). In one or more embodiments, the wire automation unit 120 also includes sensors (e.g., sensor 184) to ensure the correct setting of the wires 310, such as camera-based machine vision sensors, force sensors, proximity sensors, etc.

[0028] like Figure 1 , Figure 3 , Figure 6 and Figure 7 As shown, in one or more embodiments, the wire automation unit 120 includes a wire automation workbench 122. The wire automation workbench 122 is configured to support the fixture plate 200 during the automatic placement of wire 310 into wire troughing hardware 340 and wire routing hardware 240 disposed on the fixture plate 200 in the preprocessing unit 110. The wire automation workbench 122 may include any suitable table, desk, or platform designed to support the fixture plate 200 during the placement of the wire 310 and the formation of wire harnesses 330 of the wire trough 300. In one or more embodiments, the wire automation workbench 122 includes a frame and a working surface.

[0029] like Figure 7 As shown, in one or more embodiments, the wire automation unit 120 includes a plurality of wire automation workbenches 122. In one or more embodiments, each of the plurality of wire automation workbenches 122 is positioned to receive a fixture plate 200 from an associated preprocessing workbench of a plurality of preprocessing workbenches 112 of the preprocessing unit 110. In one or more embodiments, each of the plurality of wire automation workbenches 122 is positioned to feed the fixture plate 200 to an associated postprocessing workbench of a plurality of postprocessing workbenches 132 of the postprocessing unit 130. In one or more embodiments, the wire automation workbenches 122 are movable or removable within the wire automation unit 120 for receiving the fixture plate 200 from the preprocessing unit 110, positioning the fixture plate 200 relative to the robot manipulator 180, and / or transferring the fixture plate 200 to the postprocessing unit 130.

[0030] like Figure 1 and Figure 7 As shown, in one or more embodiments, the wire automation unit 120 includes a wire automation plate lock 124. The wire automation plate lock 124 is configured to hold a clamp plate 200 relative to the wire automation workbench 122 during the automated setup of the wire 310. In one or more embodiments, the wire automation plate lock 124 is coupled to or integrated with the wire automation workbench 122. As an example, embodiments of the wire automation plate lock 124 may be positioned at each end of the wire automation workbench 122 or at multiple locations along the wire automation workbench 122 for selective engagement with the clamp plate 200. Actuation of the wire automation plate lock 124 may be performed manually or automatically (e.g., by instructions from a computer system 190). The wire automation plate lock 124 enhances process stability and ensures alignment accuracy, as well as reducing cycle time (e.g., by automating the fixing and releasing functions).

[0031] like Figure 1 , Figure 3 , Figures 8 to 10As shown, in one or more embodiments, the post-processing unit 130 includes various manufacturing, fabrication, and assembly tools, fixtures, and equipment required for post-processing the jig plate 200 and / or the wire duct 300 after assembly, such as for the inspection and removal of the wire duct 300. The wire duct 300 may be inspected and / or removed from the jig plate 200 manually, automatically, or by a combination of manual and automatic methods.

[0032] like Figure 1 , Figure 3 , Figure 8 and Figure 9 As shown, in one or more embodiments, the post-processing unit 130 includes a post-processing workbench 132. The post-processing workbench 132 is configured to support the clamping plate 200 during removal of the wire routing hardware 240 and the clamping plate 200 from the wire routing hardware 240 and the clamping plate 200. The post-processing workbench 132 may include any suitable table, desk, or platform designed to support the clamping plate 200 during inspection and / or removal of the wire routing hardware 240. In one or more embodiments, the post-processing workbench 132 includes a frame and a working surface.

[0033] like Figure 3 and Figure 8 As shown, in one or more embodiments, the post-processing unit 130 includes a plurality of post-processing workbenches 132. In these embodiments, each of the plurality of post-processing workbenches 132 is positioned to receive a clamp plate 200 from the wire automation unit 120. In one or more embodiments, the post-processing workbenches 132 are movable or removable within the post-processing unit 130 and / or relative to the wire automation unit 120 for receiving the clamp plate 200 from the wire automation unit 120 and / or repositioning the clamp plate 200 to inspect or remove the wire trough 300.

[0034] like Figure 1 and Figure 3 As shown, in one or more embodiments, the pre-processing unit 110 includes a transport table 136. The transport table 136 is configured to temporarily support and / or mount a clamping plate 200 for removing the wire channel 300 from the clamping plate 200 in the post-processing unit 130. In one or more embodiments, the transport table 136 includes a frame and a working surface. In one or more embodiments, the clamping plate 200 is moved from the post-processing workbench 132 to the transport table 136 for removing the wire channel 300.

[0035] like Figure 1 , Figure 8 and Figure 9As shown, in one or more embodiments, the post-processing unit 130 includes a post-processing plate lock 134. The post-processing plate lock 134 is configured to hold the clamping plate 200 relative to the post-processing workbench 132 during inspection and / or removal of the wire routing hardware 240 and clamping plate 200 from the wire routing hardware 240 and clamping plate 200. In one or more embodiments, the post-processing plate lock 134 is coupled to or integrated with the post-processing workbench 132. As an example, embodiments of the post-processing plate lock 134 may be positioned at each end of the post-processing workbench 132 or at multiple locations along the post-processing workbench 132 for selective engagement with the clamping plate 200. Actuation of the post-processing plate lock 134 may be performed manually or automatically (e.g., by instructions from the computer system 190). The post-processing plate lock 134 enhances processing stability and ensures alignment accuracy, and reduces cycle time (e.g., by automating the fixing and releasing functions).

[0036] Each of the pretreatment plate lock 114, the wire automation plate lock 124, and the post-processing plate lock 134 includes various mechanisms and components for releasably engaging the clamp plate 200. In one or more embodiments, one or more of the pretreatment plate lock 114, the wire automation plate lock 124, and the post-processing plate lock 134 includes an actuator and a locking element. The locking element is configured to engage and disengage from the body of the clamp plate 200 to securely hold the clamp plate 200 in a desired position. The actuator is configured to drive the pretreatment plate lock 114 between a disengaged and unlocked position and an engaged and locked position. In one or more embodiments, the actuator is pneumatic, electric, or electromechanical. In one or more embodiments, the locking element is a clamp, pin, or latch. In one or more embodiments, one or more of the pretreatment plate lock 114, the wire automation plate lock 124, and the post-processing plate lock 134 also includes sensors and feedback systems (e.g., proximity sensors, force sensors, etc.) and a control interface (e.g., programmable logic circuitry, etc.) to synchronize the actuation according to instructions from the computer system 190.

[0037] like Figure 1 and Figures 3 to 9 As shown, in one or more embodiments, system 100 includes a first unit barrier 150 and a second unit barrier 160. The first unit barrier 150 is located between the preprocessing unit 110 and the wire automation unit 120. The second unit barrier 160 is located between the wire automation unit 120 and the postprocessing unit 130. In one or more embodiments, the first unit barrier 150 and the second unit barrier 160 form a portion or wall structure of the wire automation unit 120, thereby physically isolating the wire automation unit 120 for safety.

[0038] like Figure 1 and Figures 3 to 9As shown, in one or more embodiments, the transport platform includes a pre-processing conveyor 142, a wire automation conveyor 144, and a post-processing conveyor 146. The pre-processing conveyor 142 is configured to feed a clamping plate 200 from a pre-processing unit 110 to a wire automation unit 120 via a first unit barrier 150. The wire automation conveyor 144 is configured to receive the clamping plate 200 from the pre-processing unit 110 through the first unit barrier 150, feed the clamping plate 200 into the wire automation unit 120, and feed the clamping plate 200 from the wire automation unit 120 through a second unit barrier 160 to a post-processing unit 130. The post-processing conveyor 146 is configured to receive the clamping plate 200 from the wire automation unit 120 through the second unit barrier 160 and feed the clamping plate 200 into the post-processing unit 130.

[0039] like Figure 5 and Figure 6 As shown, in one or more embodiments, the preprocessing conveyor 142 is coupled to or integrated with the preprocessing workbench 112. In one or more embodiments, the wire automation conveyor 144 is coupled to or integrated with the wire automation workbench 122. Figure 9 and Figure 10 As shown, in one or more embodiments, the post-processing transmitter 146 is coupled to or integrated with the post-processing workbench 132.

[0040] In one or more embodiments, the pre-processing conveyor 142, the automated wire conveyor 144, and the post-processing conveyor 146 include any necessary components and / or combinations forming a conveyor system for transporting the jig plate 200 between different manufacturing units of system 100. The pre-processing conveyor 142, the automated wire conveyor 144, and the post-processing conveyor 146 enhance workflow efficiency, reduce manual handling, and seamlessly integrate with manual and automated processes. In one or more embodiments, the pre-processing conveyor 142, the automated wire conveyor 144, and / or the post-processing conveyor 146 include one or more of belt conveyors, roller conveyors, chain conveyors, slat conveyors, overhead conveyors, etc., and include a drive system (e.g., a motor), sensors (e.g., sensor 184) (such as a proximity sensor, weight sensor, barcode or RFID reader), and a controller (e.g., programmable logic circuitry) to operate synchronously according to instructions from computer system 190.

[0041] like Figure 1 and Figures 3 to 7As shown, in one or more embodiments, the first unit barrier 150 includes a first partition 152, a first channel 154, and a first door 156. The first partition 152 forms part of a wall surrounding the wire automation unit 120 and serves as a physical barrier between the pre-processing unit 110 and the wire automation unit 120. The first partition 152 includes or forms the first channel 154. The first channel 154 allows the clamping plate 200 to be transferred from the pre-processing table 112 of the pre-processing unit 110 to the wire automation table 122 of the wire automation unit 120. The first door 156 is coupled to the first partition 152 and covers the first channel 154. The first door 156 is movable between a first closed position and a first open position for opening or closing the first channel 154.

[0042] like Figure 1 , Figure 3 and Figures 6 to 9 As shown, in one or more embodiments, the second unit barrier 160 includes a second partition 162, a second channel 164, and a second door 166. The second partition 162 forms part of a wall surrounding the wire automation unit 120 and serves as a physical barrier between the wire automation unit 120 and the post-processing unit 130. The second partition 162 includes or forms the second channel 164. The second channel 164 allows the clamping plate 200 to be transferred from the wire automation workbench 122 of the wire automation unit 120 to the post-processing workbench 132 of the post-processing unit 130. The second door 166 is coupled to the second partition 162 and covers the second channel 164. The second door 166 is movable between a second closed position and a second open position for opening or closing the second channel 164.

[0043] The first unit barrier 150 and the second unit barrier 160, along with their components, protect workers, equipment, and the production environment by preventing accidental human contact with the mobile robotic system (such as robot manipulator 180) of the wire automation unit 120. These barriers also ensure compliance with safety regulations and reduce the risk of injury or malfunction in automated production facilities. In one or more embodiments, the first partition 152 and the second partition 162 include one or more of physical safety barriers, light curtains, laser scanners, pressure-sensitive pads, etc. In one or more embodiments, the first unit barrier 150 and the second unit barrier 160 include sensors (e.g., sensor 184) or other safety features, such as motion sensors, pressure sensors, etc., that detect approaching objects. In one or more embodiments, the first unit barrier 150 and / or the second unit barrier 160 ensure worker safety, regulatory compliance, uninterrupted production, accident prevention, and improved overall work efficiency.

[0044] In one or more embodiments, the first door 156 and / or the second door 166 respectively include any suitable mechanical means for adjusting the passage through the first partition 152 and the second partition 162. In one or more embodiments, the first door 156 and / or the second door 166 may be operated manually or automatically, such as under instructions from the computer system 190. In one or more embodiments, the first door 156 and / or the second door 166 include various operating components, including a structural frame, opening and closing mechanisms (e.g., sliding mechanisms, swing mechanisms, rolling mechanisms, gate mechanisms, telescopic mechanisms, etc.), actuators, and controllers. In one or more embodiments, the first door 156 and / or the second door 166 respectively include sensors (e.g., sensor 184) or other safety features, such as motion sensors or pressure sensors, that detect the approach or departure of the clamp plate 200 and prevent closure if an obstruction is detected within the first passage 154 or the second passage 164.

[0045] like Figure 1 , Figure 3 and Figures 6 to 9 As shown, in one or more embodiments, the transport platform 140 further includes a first barrier conveyor 158 and a second barrier conveyor 168. The first barrier conveyor 158 is configured to feed the jig plate 200 from the pre-processing workbench 112 to the wire automation workbench 122, for example, via a first channel 154. The second barrier conveyor 168 feeds the jig plate 200 from the wire automation workbench 122 to the post-processing workbench 132, for example, via a second channel 164.

[0046] like Figure 5 and Figure 6 As shown, in one or more embodiments, the first barrier conveyor 158 is coupled to or integrated with the first door 156. In one or more embodiments, the first door 156 is a pivot door or swing door (e.g., a downward pivoting swing door), and the first barrier conveyor 158 is positioned between the pre-processing conveyor 142 and the wire automation conveyor 144 when the first passage 154 is open. Figure 9 and Figure 10 As shown, in one or more embodiments, the second barrier conveyor 168 is coupled to or integrated with the second door 166. In one or more embodiments, when the second passage 164 is open, the second door 166 is a pivot door or swing door (e.g., a downward pivoting swing door), and the second barrier conveyor 168 is positioned between the wire automation conveyor 144 and the post-processing conveyor 146.

[0047] like Figure 1 and Figures 11A to 11DAs shown, in one or more embodiments, system 100 includes a transport vehicle 170. The transport vehicle 170 is configured to remove wire trays 300 (e.g., wire harnesses 330 and wire tray hardware 340) from fixture plate 200. In one or more embodiments, the transport vehicle 170 is configured to remove the wire trays 300 from fixture plate 200 while fixture plate 200 is on post-processing table 132 in post-processing unit 130. In one or more embodiments, fixture plate 200 moves from post-processing table 132 to transport table 136, and the transport vehicle 170 is configured to remove the wire trays 300 from fixture plate 200 while fixture plate 200 is on transport table 136 in post-processing unit 130.

[0048] like Figure 1 and Figures 11A to 11D As shown, in one or more embodiments, the transport vehicle 170 includes a movable platform 172. A vertical pole 174 is coupled to the movable platform 172. At least one (such as multiple) horizontal forks 176 are coupled to the vertical pole 174 and movable relative to the vertical pole to lift the wire duct 300 from the wire routing hardware 240 and away from the clamp plate 200.

[0049] like Figure 11A As shown, in one or more embodiments, the movable platform 172 is any suitable self-propelled or manually propelled vehicle. During the removal of the wire trough 300 from the jig plate 200, the movable platform 172 is aligned or positioned adjacent to and close to (e.g., at or near) the post-processing table 132 (or transport table 136). Figure 11B As shown, the horizontal fork 176 is configured to be mounted between the wire duct 300 and the clamp plate 200. (As indicated...) Figure 11C As shown, in one or more embodiments, the vertical rod 174 is configured to lift the wire channel 300 supported on the horizontal fork 176 away from the clamp plate 200, thereby detaching and removing the wire channel 300 from the wiring hardware 240. Figure 11D As shown, the vertical rod 174 is configured to lower the cable tray 300 onto the movable platform 172. The transport vehicle 170 can then be used to transport the completed cable tray 300 for final installation.

[0050] Now refer to Figure 1 and Figures 12A to 14CThis disclosure relates, through embodiments, to a clamping plate 200 for wiring cable trays, cable bundles, wire harnesses, etc. The following are embodiments of the clamping plate 200 according to this disclosure. Embodiments of the clamping plate 200 include a plurality of elements, features, and components. Not all elements, features, and / or components described or shown in one embodiment are required in that embodiment. Some or all of the elements, features, and / or components described or shown in one embodiment may be combined differently with other embodiments without including other elements, features, and / or components described in those other embodiments, even if such combinations or combinations are not explicitly described or shown herein through embodiments.

[0051] Figure 1 One or more embodiments of the clamping board 200 are also depicted. In various embodiments, the clamping board 200 includes a plurality of elements, features and / or components and includes one or more or a combination of board assembly 250, main board 210, sub-board 220 and wiring hardware 240.

[0052] Typically, clamping plate 200 is used to support wire routing hardware 240 (e.g., non-separable hardware such as wiring supports, wrench levers, wire retainers, disconnect brackets, etc.) and wire ducting hardware 340 (e.g., separable hardware such as electrical connectors, electrical fittings, cable ties, printed circuit boards, current loops, wrenches, etc.) through assembly processes. Clamping plate 200 can have any feasible size (e.g., length) to accommodate the dimensions of wire ducting 300. As an example, clamping plate 200 is assembled using multiple plate segments 230, each approximately 8 feet long. The use of plate segments 230 facilitates storage and transport. In these embodiments, plate segments 230 are connected or joined together end-to-end to form the assembly clamping plate 200 for supporting wire ducting 300.

[0053] This disclosure recognizes that certain wire troughs, or specific channels or bundles of wire within a wire trough, may require lateral misalignment or other non-linear sections to avoid interference with other components when installed in their final application. However, automated wire setting operations performed by the robot manipulator 180 are limited to routing wire along a straight or linear wiring path, resulting in wire troughs where each channel or bundle of wire is in a straight or linear configuration. Embodiments of the clamping plate 200 disclosed herein overcome this limitation and facilitate lateral misalignment or other non-linear sections of the wire trough 300.

[0054] As will be described herein, in several embodiments, the clamping plate 200 includes a plurality of plates (e.g., a main plate 210 and a sub-plate 220) that are movable relative to each other. Cable routing hardware 240 is mounted on the two plates such that cables 310 are arranged and routed in a straight configuration. After the cables 310 are arranged, one or more portions of one or more plates are laterally moved relative to other portions of another one or more plates, such that one or more portions of the wire channel 300 are repositioned from a straight configuration to a misaligned configuration.

[0055] Figure 12A , Figure 13A , Figure 14A and Figure 14B An embodiment of a fixture board 200 is depicted, wherein boards (e.g., main board 210 and sub-board 220) are in a straight or assembled configuration for setting wires 310 along a straight wiring path or a linear wiring path. Figure 12B , Figure 13B and Figure 14C An embodiment of the clamping plate 200 is depicted, wherein these plates (e.g., main plate 210 and sub-plate 220) are moved to an off-center configuration for repositioning at least one segment of the wire trough 300 along a non-linear path. Figure 12A and Figure 12B An embodiment of the clamp plate 200 is shown, wherein a section of the entire wire channel 300 is arranged in a straight line ( Figure 12A Then locate the misaligned configuration ( Figure 12B ). Figures 13A to 14C The wire harness 330 of the wire duct 300 is shown to have only certain wire channels arranged in a straight line. Figure 13A , Figure 14A and Figure 14B Then locate the misaligned configuration ( Figure 13B and Figure 14C Examples of implementations.

[0056] like Figure 1 and Figures 12A to 14C As shown, in one or more embodiments, the clamp plate 200 includes a main plate 210 and a sub-plate 220. The sub-plate 220 is coupled to the main plate 210. The sub-plate 220 is movable relative to the main plate 210. The movement of the sub-plate 220 relative to the main plate 210 facilitates the movement of at least one wire segment 312 of the wire 310 (or at least one wire harness segment 332 of the wire harness 330) from the linear path 202 (e.g., Figure 12A , Figure 13A , Figure 14A and Figure 14B Then route to non-linear path 204 (e.g., Figure 12B , Figure 13B and Figure 14CThe rerouting of wires 310 or wire harnesses 330 from linear path 202 to non-linear path 204 occurs after all wires 310 or wire harnesses 330 have been set up or initially routed along linear path 202.

[0057] like Figures 12A to 13B As shown, in one or more embodiments, the sub-board 220 can move laterally relative to the main board 210 between a straight position and a misaligned position. For example, the main board 210 has a longitudinal axis 212. The sub-board 220 can move in a direction at least substantially perpendicular to the longitudinal axis 212.

[0058] like Figure 1 As shown, in one or more embodiments, the jig plate 200 includes any of a variety of mechanical couplings that connect the main plate 210 and the sub-plate 220 together and enable the sub-plate 220 to move relative to the main plate 210 to create non-linear segments of the wire channel 300 using the jig plate 200. As an embodiment, the jig plate 200 includes a moving assembly 260 coupled to or connecting the main plate 210 and the sub-plate 220, and allowing relative movement between the main plate 210 and the sub-plate 220. As an embodiment, the moving assembly 260 includes one or more of a linear track and guide assembly, a slot and pin assembly (e.g., a sliding tenon joint), a telescopic mechanism (e.g., a nested sliding plate), a ball groove guide assembly, etc. In one or more embodiments, actuation (e.g., lateral movement or translation) of the sub-plate 220 relative to the main plate 210 is performed manually. In one or more embodiments, actuation (e.g., lateral movement or translation) of the sub-board 220 relative to the main board 210 is automatically performed based on instructions from the computer system 190, such as by means of an actuator integrated with or coupled to the moving mechanism.

[0059] like Figures 12A to 14C As shown, in one or more embodiments, cable routing hardware 240 is coupled to motherboard 210 and sub-board 220. Cable routing hardware 240 includes cable guides 242 and cable retainers 244. At least some of the plurality of cable guides 242 coupled to motherboard 210 are pivotable, flexible, retractable, or otherwise positioned in an upper (e.g., upright) position (e.g., Figure 14A ) and the lower (e.g., folded down) position (e.g., Figure 14B and Figure 14C The wire section 312 (or wire harness section 332) can move between linear paths 202 (e.g., Figure 12A , Figure 13A and Figure 14A Move to non-linear path 204 (e.g., Figure 12B , Figure 13B , Figure 14C ).

[0060] like Figure 1 and Figures 12A to 14C As shown, in one or more embodiments, the clamping plate 200 includes a plate assembly 250. In one or more embodiments, the plate assembly 250 includes a plurality of plate segments 230. The plate assembly 250 is configured to route wires 310 into wire harnesses 330 along a linear path 202, and to reroute at least some of the wires 310 (e.g., a segment of the wire harness 330) from the linear path 202 to a non-linear path 204. The clamping plate 200 also includes wire routing hardware 240 coupled to the plate assembly 250.

[0061] In one or more embodiments, board assembly 250 (such as at least one of board segments 230) includes a main board 210 and a sub-board 220. The main board 210 includes a longitudinal axis 212. The sub-board 220 is coupled to the main board 210. The sub-board 220 is movable relative to the main board 210. In one or more embodiments, the sub-board 220 is movable relative to the main board 210 in a direction at least substantially perpendicular to the longitudinal axis 212. This movement of the sub-board 220 relative to the main board 210 facilitates the rerouting of wire segments 312 of wire 310 (or wire harness segments 332 of wire harness 330) from linear path 202 to non-linear path 204. Cable routing hardware 240 is coupled to the main board 210 and the sub-board 220. The cable routing hardware 240 includes a cable guide 242. At least some of the multiple wire guides 242 connected to the motherboard 210 are pivotable between an upright position and a folded-down position to allow wire segment 312 (or wire harness segment 332) to move from linear path 202 to non-linear path 204.

[0062] Now refer to Figure 2 Through embodiments, this disclosure also relates to a method 1000 for automatically assembling or producing wire ducts, wire bundles, wire harnesses, etc., which is also referred to herein as a wire automation method. The following are embodiments of the method 1000 according to this disclosure. In one or more embodiments, the method 1000 is implemented using a system 100 or a fixture plate 200. Embodiments of the method 1000 include multiple elements, steps, operations, or processes. Not all elements, steps, operations, or processes described or shown in one embodiment are required in that embodiment. Some or all of the elements, steps, operations, or processes described or shown in one embodiment may be combined differently with other embodiments without including other elements, steps, operations, or processes described in those other embodiments, even if such combinations or combinations are not explicitly described or shown herein through embodiments.

[0063] In one or more embodiments, method 1000 includes the step of positioning fixture plate 200 1002 in preprocessing unit 110. In one or more embodiments, fixture plate 200 is assembled from plate segments 230. In one or more embodiments, plate segments 230 are stored and erected for assembly into fixture plate 200.

[0064] In one or more embodiments, method 1000 includes the steps of mounting 1004 or connecting wire duct hardware 340 and mounting 1006 or connecting wire routing hardware 240 to fixture plate 200. The wire duct hardware 340 and wire routing hardware 240 are positioned on fixture plate 200 such that the wires 310 of the wire duct 300 can be automatically set along linear path 202 (e.g., using a programmable robot manipulator for wiring). The wire duct hardware 340 and / or wire routing hardware 240 can be manually or automatically positioned and mounted to the wiring surface 206 of fixture plate 200.

[0065] In one or more embodiments, method 1000 includes the step of moving a clamping plate 200 from preprocessing unit 110 to wire automation unit 120. In one or more embodiments, after the wire duct hardware 340 and wire routing hardware 240 are installed, a transport platform 140 is used to transfer the clamping plate 200 from preprocessing unit 110 to wire automation unit 120. In one or more embodiments, the movement of the clamping plate 200 from preprocessing unit 110 to wire automation unit 120 may be performed manually or automatically.

[0066] In one or more embodiments, method 1000 includes the step of routing 1010 wires 310 along a linear wire routing path (e.g., linear path 202) on fixture plate 200 to form a wire harness 330. In one or more embodiments, for example, multiple robot manipulators 180 are used to automatically route the wires 310. During or after the routing of the wires 310, the wires 310 of the wire harness 330 are coupled to wire duct hardware 340 and wire routing hardware 240 (e.g., supported by, mounted to, guided by, etc. of the wire duct hardware and wire routing hardware).

[0067] In one or more embodiments, method 1000 includes the step of moving a clamping plate 200 from wire automation unit 120 to post-processing unit 130. In one or more embodiments, after the wire 310 is set and the wire harness 330 is formed, a transport platform 140 is used to transfer the clamping plate 200 from wire automation unit 120 to post-processing unit 130. In one or more embodiments, the movement of the clamping plate 200 from wire automation unit 120 to post-processing unit 130 may be performed manually or automatically.

[0068] In one or more embodiments, method 1000 includes step 1014 of using a jig plate 200 to redistribute at least one segment of wire 310 (such as wire harness segment 332 of wire harness 330) from a linear path 202 to a non-linear path 204. This redistribution of wire 310 from the linear path 202 to the non-linear path 204 creates misalignments or other non-straight segments or lengths in one or more channels of the wire harness 330 in the wire conduit 300. Figures 12A to 14C As shown, in one or more embodiments, step 1014 of rewiring wire harness segment 332 of wire harness 330 from linear path 202 to nonlinear path 204 according to method 1000 includes step 1016 of moving subplate 220 of clamp plate 200 relative to main plate 210 of clamp plate 200.

[0069] In one or more embodiments, method 1000 includes the step of inspecting the 1018 wire conduit 300. In one or more embodiments, the inspection of the wire conduit 300 is performed manually, automatically, or by a combination thereof. In one or more embodiments, the inspection includes performing a continuity test on the wire harness 330 in the post-processing unit 130. The continuity test can be a physical test in which damage, proper connection, and quantity of the wires are checked. The continuity test can also be an electrical continuity test.

[0070] In one or more embodiments, method 1000 includes the step of removing wire harness 330 and wire duct hardware 340 from clamp plate 200 in post-processing unit 130. In one or more embodiments, wire duct 300 is removed using transport vehicle 170.

[0071] refer to Figure 1In one or more embodiments, one or more automated components of system 100 may be programmed using computer system 190 to produce wire troughs 300. Specifications of the wire troughs 300 may be manually or via CAD equipment input into computer system 190 and converted into control data to activate and control robot manipulator 180 and move fixture plate 200 through units of system 100. Automated control of system components may be achieved through a data generator control program running on a computer, wherein downloaded control data is passed to the internal system controller (CPU or microprocessor) of each unit in the system. In one or more embodiments, the controller of the automated components of system 100 includes or receives commands from computer system 190. Computer system 190 is a data processing system including processor 192 configured with executable computer code (e.g., program code 196) stored in a non-transitory tangible computer-readable storage medium (e.g., memory 194).

[0072] Now refer to Figure 15 and Figure 16 The embodiments of system 100, fixture plate 200, and method 1000 described herein can be compared with those described below. Figure 15 The aircraft 1200 is schematically shown in the diagram. Figure 16 The aerospace manufacturing and maintenance method 1100 shown in the flowchart is related to or used in the context of it. As an example, the aircraft 1200 and / or the manufacturing and maintenance method 1100 may utilize the system 100 or the fixture plate 200 and / or the wiring duct assembled according to method 1000.

[0073] refer to Figure 15 This illustrates one embodiment of an aircraft 1200. The aircraft 1200 can be any aerospace vehicle or platform. In one or more embodiments, the aircraft 1200 includes a fuselage 1202 having an interior 1206. The aircraft 1200 includes multiple onboard systems 1204 (e.g., advanced systems). Embodiments of the onboard systems 1204 of the aircraft 1200 include a propulsion system 1208, a hydraulic system 1212, an electrical system 1210, and an environmental system 1214. In other embodiments, the onboard systems 1204 also include one or more control systems coupled to the fuselage 1202 of the aircraft 1200. In other embodiments, the onboard systems 1204 also include one or more other systems 1216, such as, but not limited to, communication systems, avionics systems, software distribution systems, network communication systems, passenger information / entertainment systems, guidance systems, radar systems, etc. The aircraft 1200 may include wiring ducts assembled using system 100 or fixture plate 200 and / or according to method 1000.

[0074] Reference Figure 16During the pre-production phase of aircraft 1200, manufacturing and maintenance methods 1100 include the specification and design of aircraft 1200 1102 and material procurement 1104. During the production phase of aircraft 1200, the manufacturing of aircraft 1200 components and sub-assemblies 1106 and system integration 1108 are carried out. Subsequently, aircraft 1200 is certified and delivered 1110 for service 1112. Routine maintenance and repair 1114 includes modification, reconfiguration, refurbishment, etc., of one or more systems of aircraft 1200.

[0075] Figure 16 Each process of the manufacturing and maintenance method 1100 shown may be performed or conducted by a system integrator, a third party, and / or an operator (e.g., a customer). For the purposes of this specification, a system integrator may include, but is not limited to, any number of aircraft manufacturers and main system subcontractors; a third party may include, but is not limited to, any number of vendors, subcontractors, and suppliers; and an operator may be an airline, leasing company, service organization, etc.

[0076] Available Figure 16 The embodiments of system 100, jig plate 200, and method 1000 shown and described herein are employed during any one or more stages of the manufacturing and maintenance method 1100 illustrated in the flowchart. In the embodiments, during part of component and sub-assembly manufacturing 1106 and / or system integration 1108, wiring ducts (e.g., wiring duct 300) of aircraft 1200 are assembled using system 100 or jig plate 200 and / or according to method 1000. Furthermore, when aircraft 1200 is put into service 1112, wiring ducts (e.g., wiring duct 300) of aircraft 1200 are assembled using system 100 or jig plate 200 and / or according to method 1000. Additionally, during system integration 1108 and certification and delivery 1110, wiring ducts (e.g., wiring duct 300) of aircraft 1200 are assembled using system 100 or jig plate 200 and / or according to method 1000. Similarly, when the aircraft 1200 is put into service 1112 and during maintenance and repair 1114, the system 100 or fixture plate 200 and / or the wiring channels (e.g., wire channel 300) of the aircraft 1200 are assembled according to method 1000.

[0077] While embodiments of system 100, fixture plate 200, and method 1000 are described as having specific applications and benefits for the aerospace industry, system 100, fixture plate 200, and method 1000 are also highly applicable to a range of other industrial applications, including automotive, marine, electronics, construction, manufacturing, machinery, and the like.

[0078] The foregoing detailed description refers to the accompanying drawings, which illustrate specific embodiments described by way of this disclosure. Other embodiments with different structures and operations do not depart from the scope of this disclosure. In the different drawings, the same reference numerals may refer to the same features, elements, or components. Throughout this disclosure, any one of a plurality of items may be referred to individually as an item, and a plurality of items may be referred to collectively as an item and may be represented by the same reference numerals. Furthermore, as used herein, a feature, element, component, or step preceding the words “a” or “an” should be understood to not exclude multiple features, elements, components, or steps, unless expressly stated otherwise.

[0079] The foregoing provides illustrative, non-exhaustive embodiments that may, but are not necessarily, claim protection for the subject matter according to this disclosure. References to "embodiment" herein mean that one or more features, structures, elements, components, characteristics, and / or operational steps described in connection with an embodiment are included in at least one aspect, embodiment, and / or implementation of the subject matter according to this disclosure. Therefore, throughout this disclosure, the terms "embodiment," "another embodiment," "one or more embodiments," and similar expressions may, but do not necessarily, refer to the same embodiment. Furthermore, the subject matter characterizing any embodiment may, but does not necessarily, include the subject matter characterizing any other embodiment. Moreover, the subject matter characterizing any embodiment may (but not necessarily) be combined with the subject matter characterizing any other embodiment.

[0080] As used herein, a system, apparatus, device, structure, article, element, component, or hardware "configured" to perform a specified function is indeed capable of performing the specified function without any changes, rather than merely having the possibility of performing the specified function after further modification. In other words, a system, apparatus, device, structure, article, element, component, or hardware "configured" to perform a specified function is specifically selected, created, implemented, utilized, programmed, and / or designed for the purpose of performing the specified function. As used herein, "configured" means the existing characteristics of a system, apparatus, structure, article, element, component, or hardware that enable the system, apparatus, structure, article, element, component, or hardware to perform the specified function without further modification. For the purposes of this disclosure, a system, apparatus, device, structure, article, element, component, or hardware described as "configured" to perform a particular function may additionally or alternatively be described as "adapted" and / or "operated for" performing that function.

[0081] Unless otherwise stated, the terms “first,” “second,” “third,” etc., are used merely as labels in this document and are not intended to impose ordinal, positional, or hierarchical requirements on the items referred to by these terms. Furthermore, references to items such as “second” do not require or exclude the existence of items such as “first” or lower-numbered items and / or items such as “third” or higher-numbered items.

[0082] As used herein, when used with a series of items, the term "at least one" means that different combinations of one or more of the listed items may be used, and only one of each item in the list may be required. For example, "at least one of item A, item B, and item C" may include, but is not limited to, item A or item A and item B. This embodiment may also include item A, item B, and item C, or item B and item C. In other embodiments, "at least one" may be, for example, but not limited to, two item A, one item B, and ten item C; four item B and seven item C; and other suitable combinations. As used herein, the terms "and / or" and the " / " symbol include any and all combinations of one or more of the associated listed items.

[0083] For the purposes of this disclosure, the terms "connection," "link," and similar terms refer to two or more elements that are joined, linked, fastened, attached, connected, communicated, or otherwise associated with each other (e.g., mechanically, electrically, fluidly, optically, electromagnetically). In different embodiments, the elements may be associated directly or indirectly. As an example, element A may be directly associated with element B. As another embodiment, element A may be indirectly associated with element B, for example, via another element C. It should be understood that not all associations between the disclosed elements are necessarily represented. Therefore, connections other than those depicted in the figures may also exist.

[0084] As used herein, the term "approximately" means or indicates conditions that are close to (but not precisely) the stated conditions, still performing the desired function or achieving the desired result. As an example, the term "approximately" means conditions within acceptable predetermined tolerances or accuracy, such as conditions within 10% of the stated conditions. However, the term "approximately" does not exclude conditions that are exactly the stated conditions. As used herein, the term "substantially" means conditions that substantially perform the stated function or achieve the desired result.

[0085] The above-mentioned Figure 1 and Figures 3 to 15 Its functional elements, features, or components may be shown, but do not necessarily imply any particular structure. Therefore, the illustrated structure may be modified, added to, and / or omitted. Furthermore, those skilled in the art should understand that it is not limited to the structures mentioned above. Figure 1 and Figures 3 to 15All elements, features, and / or components described and illustrated herein need to be included in every embodiment, and not all elements, features, and / or components described herein must be depicted in every illustrative embodiment. Therefore, Figure 1 and Figures 3 to 15 Some of the elements, features, and / or components described and shown may be combined in different ways without needing to include Figure 1 and Figures 3 to 15 Other features described and illustrated herein, other figures, and / or the appended disclosures, even if such combinations or combinations are not explicitly shown herein. Similarly, additional features, not limited to the presented embodiments, may be combined with some or all of the features shown and described herein. Unless otherwise expressly stated, the above-mentioned features are not limited to those of the present embodiments. Figure 1 and Figures 3 to 15 The illustrative description of the embodiments depicted is not intended to imply structural limitations relative to the illustrative embodiments. Rather, although an illustrative structure is indicated, it should be understood that this structure can be modified where appropriate. Therefore, modifications, additions, and / or omissions can be made to the illustrated structure. Furthermore, elements, features, and / or components used for similar or at least substantially similar purposes are... Figure 1 and Figures 3 to 15 Each figure in the document is labeled with the same reference numerals, and such elements, features, and / or parts may be disregarded herein. Figure 1 and Figures 3 to 15 Each diagram in the document will be discussed in detail. Similarly, in Figure 1 and Figures 3 to 15 In each figure, not all elements, features, and / or parts may be labeled, but for consistency, the reference numerals associated with them may be used herein.

[0086] The above-mentioned Figure 2 and Figure 16 In this document, boxes may represent operations, steps, and / or parts thereof, and the lines connecting the boxes do not imply any particular order or relationship between the operations or their parts. It should be understood that not all relationships between the disclosed operations must be represented. Figure 2 and Figure 16 The appended disclosures describing the operations of the disclosed methods set forth herein should not be construed as requiring a determination of the sequence of operations to be performed. Rather, while an illustrative order is indicated, it should be understood that the order of operations may be modified as appropriate. Therefore, the described operations may be modified, added to, and / or omitted, and some operations may be performed in a different order or simultaneously. Furthermore, those skilled in the art will recognize that not all described operations need to be performed.

[0087] Furthermore, references to features, advantages, or similar language used throughout this specification do not imply that all features and advantages achievable with respect to the embodiments disclosed herein should be, or be, present in any single embodiment. Rather, language relating to features and advantages is to be understood as meaning that a particular feature, advantage, or characteristic described in connection with an embodiment is included in at least one embodiment. Therefore, the discussion of features, advantages, and similar language used throughout this disclosure may, but does not necessarily, refer to the same embodiments.

[0088] The features, advantages, and characteristics described in one embodiment can be combined in any suitable manner in one or more other embodiments. Those skilled in the art will recognize that the embodiments described herein can be practiced without one or more specific features or advantages of a particular embodiment. In other embodiments, additional features and advantages may be identified in some embodiments that may not be present in all embodiments. Furthermore, although various embodiments of system 100, fixture plate 200, and method 1000 have been shown and described, modifications will occur to those skilled in the art upon reading the specification. This disclosure includes such modifications, and the scope of protection of this disclosure is limited only by the claims.

Claims

1. A wire automation system (100), comprising: A clamping plate (200) for assembling wire ducts (300), wherein the clamping plate (200) is configured for wiring wires (310) along linear paths (202) and non-linear paths (204); A preprocessing unit (110) is used to place wire duct hardware (340) and wire wiring hardware (240) on the fixture plate (200); The wire automation unit (120) is used to automatically set the wire (310) on the clamp plate (200), wherein the wire automation unit (120) is connected in series with the pretreatment unit (110); A post-processing unit (130) for removing the wire channel (300) from the fixture plate (200), wherein the post-processing unit (130) is connected in series with the wire automation unit (120); and The transport platform (140) causes the clamp plate (200) to move sequentially through the pre-processing unit (110), the wire automation unit (120), and the post-processing unit (130).

2. The wire automation system (100) according to claim 1 further includes a computer system (190) configured to control the automatic movement of the clamp plate (200) through the preprocessing unit (110), the wire automation unit (120), and the postprocessing unit (130).

3. The wire automation system (100) according to claim 1, wherein: The preprocessing unit (110) includes: A pre-processing workbench (112) supports the fixture plate (200) during the setup of the wire trough hardware (340) and the wire routing hardware (240); and The pretreatment plate lock (114) holds the fixture plate (200) relative to the pretreatment worktable (112). The wire automation unit (120) includes: A wire automation workbench (122) supports the fixture plate (200) during the automatic placement of the wire (310) into the wire trough hardware (340) and the wire routing hardware (240); and A wire automation plate lock (124) is used to hold the clamp plate (200) relative to the wire automation workbench (122), and The post-processing unit (130) includes: Post-processing workbench (132) supports the clamp plate (200) during the removal of the wire channel (300) from the clamp plate (200); and The post-processing plate lock (134) holds the fixture plate (200) relative to the post-processing worktable (132).

4. The wire automation system (100) according to claim 1 further includes: A first unit barrier (150) is located between the preprocessing unit (110) and the wire automation unit (120). as well as A second unit barrier (160) is located between the wire automation unit (120) and the post-processing unit (130).

5. The wire automation system (100) according to claim 4, wherein, The transport platform (140) includes: The pre-processing conveyor (142) feeds the clamp plate (200) from the pre-processing unit (110) through the first unit barrier (150) to the wire automation unit (120); and The wire automation conveyor (144) feeds the clamp plate (200) from the wire automation unit (120) through the second unit barrier (160) to the post-processing unit (130).

6. The wire automation system (100) according to claim 5, wherein: The first unit barrier (150) includes: The first separator (152) has a first channel (154); and The first door (156) is connected to the first partition (152) and is movable between a first closed position and a first open position, and The second unit barrier (160) includes: The second separator (162) has a second channel (164); and The second door (166) is connected to the second partition (162) and is movable between a second closed position and a second open position.

7. The wire automation system (100) according to claim 6, wherein, The transport platform (140) also includes: A first barrier conveyor (158) feeds the clamp plate (200) through the first channel (154); and The second barrier conveyor (168) feeds the clamp plate (200) through the second channel (164).

8. The wire automation system (100) of claim 1 further includes a transport vehicle (170) configured to remove the wire trough (300) from the clamp plate (200) located in the post-processing unit (130).

9. The wire automation system (100) according to claim 8, wherein, The means of transport (170) includes: Activity platform (172); A vertical rod (174) is connected to the movable platform (172); and Multiple horizontal forks (176) are connected to the vertical rod (174) and are movable relative to the vertical rod to lift the wire channel (300) away from the clamp plate (200).

10. The wire automation system (100) according to claim 1, wherein, The clamp plate (200) includes: Motherboard (210); and Sub-board (220), connected to the main board (210) and movable relative to the main board (210), to rewire a section (312) of the wire (310) from the linear path (202) to the non-linear path (204).

11. The wire automation system (100) according to claim 10, wherein: The motherboard (210) has a longitudinal axis (212); and The subplate (220) is movable in a direction at least substantially perpendicular to the longitudinal axis (212).

12. The wire automation system (100) according to claim 10, wherein, The wiring hardware (240) is connected to the motherboard (210) and the sub-board (220).

13. The wire automation system (100) according to claim 12, wherein: The cable routing hardware (240) includes a plurality of cable guides (242); and At least some of the wire guides (242) connected to the motherboard (210) are pivotable between an upright position and a folded-down position to allow the wire segment (312) to move from the linear path (202) to the non-linear path (204).

14. The wire automation system (100) according to claim 1, wherein, The clamp plate (200) includes multiple plate segments (230) connected together.

15. A clamping plate (200) for assembling wire ducts (300), the clamping plate (200) comprising: A board assembly (250) configured to route wires (310) along linear paths (202) and non-linear paths (204); and The wiring hardware (240) is connected to the board assembly (250).

16. The clamp plate (200) according to claim 15, wherein: The board assembly (250) includes: Motherboard (210), having a longitudinal axis (212); and A sub-board (220), connected to the main board (210) and movable relative to the main board (210) in a direction at least substantially perpendicular to the longitudinal axis (212), is used to rewire a section (312) of the wire (310) from the linear path (202) to the non-linear path (204), and The wiring hardware (240) is connected to the motherboard (210) and the sub-board (220).

17. The clamp plate (200) according to claim 16, wherein: The cable routing hardware (240) includes a cable guide (242); and At least some of the wire guides (242) connected to the motherboard (210) are pivotable between an upright position and a folded-down position to allow the wire segment (312) to move from the linear path (202) to the non-linear path (204).

18. A method (1000) for assembling a wire channel (300), the method (1000) comprising: Position the fixture plate (200) in the pretreatment unit (110); Connect the wire duct hardware (340) and the wire routing hardware (240) to the fixture plate (200) along the linear path (202); The clamp plate (200) is moved from the pre-processing unit (110) to the wire automation unit (120). Multiple robot manipulators (180) are used to automatically route wires (310) on a fixture plate (200) along the linear path (202) to form wire bundles (330) connected to the wire trough hardware (340) and the wire routing hardware (240). The clamp plate (200) is moved from the wire automation unit (120) to the post-processing unit (130); and Using the clamp plate (200), a section (332) of the wire harness (330) is rewired from the linear path (202) to the non-linear path (204).

19. The method (1000) according to claim 18, wherein, Rerouting the wire harness segment (332) of the wire harness (330) from the linear path (202) to the non-linear path (204) includes: The subplate (220) of the clamp plate (200) is moved relative to the main plate (210) of the clamp plate (200).

20. The method (1000) according to claim 18, further comprising: A continuity test is performed on the wire harness (330) in the post-processing unit (130); as well as In the post-processing unit (130), the wire harness (330) and the wire channel hardware (340) are removed from the fixture plate (200).

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