Ceramic membrane filtration equipment applied to fruit wine processing

CN122605348APending Publication Date: 2026-08-21CHONGQING CQQJ EQUIP
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Patent Information

Application Number
CN202610751837.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-05-28
Publication Date
2026-08-21

AI Technical Summary

Technical Problem

[0005]本发明提供应用于果酒加工的陶瓷膜过滤设备,以解决现有的过滤装置不能在陶瓷膜过滤时,对堆积的果渣进行分散的问题

Benefits of technology

将需要过滤的果酒沿进液口导入进过滤筒内,进而使得果酒经陶瓷过滤膜流入进静置筒内。果酒经陶瓷过滤膜过滤后,能够有效截留果酒中的大分子杂质,如蛋白质、果胶、植物纤维等,确保果酒在长期储存后仍保持清澈。同时经过陶瓷过滤膜过滤,能够完整保留果酒中热敏性的维生素、氨基酸、多酚等营养成分和天然风味,避免因高温或化学处理导致的口感损失。

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Abstract

The application relates to the technical field of fruit wine filtering, and particularly discloses a ceramic membrane filtering equipment applied to fruit wine processing, which comprises a standing cylinder with an open top, a filtering cylinder with an open bottom, a filtering mechanism arranged in the filtering cylinder, and the filtering cylinder is communicated with the standing cylinder, and a liquid inlet is formed in the filtering cylinder; the filtering mechanism comprises a ring-shaped hollow block, a ceramic filtering membrane, a fixing block, a rotating shaft, a bottom block, stirring pieces symmetrically arranged on the bottom block, a fixing hole formed in the filtering cylinder, a power assembly used for driving the rotating shaft to rotate, and a driving assembly used for driving the ring-shaped hollow block to rotate; the ring-shaped hollow block is rotationally connected with the filtering cylinder; the ceramic filtering membrane is fixedly connected with the ring-shaped hollow block; and the fixing block is fixedly connected with the fixing hole. The existing filtering device cannot disperse the accumulated pomace when the ceramic membrane is filtered.
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Description

Technical Field

[0001] This invention relates to the field of fruit wine filtration technology, and more specifically to ceramic membrane filtration equipment used in fruit wine processing. Background Technology

[0002] In the production of fruit wine, after fruit fermentation, the fermented product needs to be filtered and clarified to remove fruit pulp and obtain the original fruit wine liquid. Therefore, filtration is a crucial step in fruit wine production, as it must preserve the flavor compounds while ensuring the wine's taste and quality. However, traditional filtration devices often use membranes or screens. The design of membrane filters can lead to excessive levels of plasticizers in the alcohol, thus affecting the filtration effect.

[0003] To address the aforementioned issues, Chinese Patent Publication No. CN220940003U discloses a filtration and purification device for wine preparation, comprising a tank and a filter membrane. The tank has an open top structure with a top cover. The filter membrane is detachably installed below the top cover via a connecting assembly, and the filter membrane is made of flat ceramic membrane. Compared to traditional polymer separation membrane materials, the flat ceramic membrane in this device exhibits superior chemical stability, resistance to acids, alkalis, and organic solvents, effectively preventing excessive levels of plasticizers in the alcohol and thus significantly improving the filtration effect of fruit wine.

[0004] The above-mentioned device has the following problems in actual use: During the filtration of fruit wine, fruit residue will be deposited and accumulate on the ceramic membrane, which will significantly affect the normal operation of the ceramic membrane and may even block the ceramic membrane, thereby weakening the filtration effect of the ceramic membrane and reducing filtration efficiency and quality. Summary of the Invention

[0005] This invention provides a ceramic membrane filtration device for fruit wine processing to solve the problem that existing filtration devices cannot disperse accumulated fruit pomace during ceramic membrane filtration.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a ceramic membrane filtration device for fruit wine processing, comprising a top-opening settling cylinder, a bottom-opening filter cylinder, and a filtration mechanism disposed within the filter cylinder; the filter cylinder is connected to the settling cylinder, and an inlet is provided on the filter cylinder; the filtration mechanism comprises an annular hollow block, a ceramic filter membrane, a fixing block, a rotating shaft, a bottom block, a stirring element symmetrically arranged on the bottom block, a fixing hole on the filter cylinder, a power component for driving the rotating shaft to rotate, and a drive component for driving the annular hollow block to rotate; the annular hollow block is rotatably connected to the filter cylinder; the ceramic filter membrane is fixedly connected to the annular hollow block; the fixing block is fixedly connected to the fixing hole; the rotating shaft is rotatably connected to the fixing block; the bottom block is fixedly connected to the rotating shaft and is in contact with the ceramic filter membrane; the stirring element is fixedly connected to the bottom block.

[0007] The principles and advantages of this scheme are: The fruit wine to be filtered is introduced into the filter cylinder through the inlet, and then flows through the ceramic filter membrane into the settling cylinder. Filtering through the ceramic membrane effectively removes large molecular impurities such as proteins, pectin, and plant fibers, ensuring the wine remains clear even after long-term storage. Simultaneously, filtration through the ceramic membrane preserves heat-sensitive vitamins, amino acids, polyphenols, and other nutrients and natural flavors, avoiding the loss of taste caused by high temperatures or chemical processing.

[0008] Because the ceramic filter membrane can rotate with the annular hollow block, the fruit wine can form a dynamic flow during the filtration process, reducing concentration polarization and preventing excessive accumulation of fruit residue on the ceramic filter membrane, thereby improving filtration efficiency.

[0009] During the rotation of the ceramic filter membrane, the bottom block helps to disperse the fruit pomace deposited on the ceramic filter membrane, thereby reducing the amount of fruit pomace deposited and improving the cleanliness of the ceramic filter membrane. This results in more uniform flow of fruit wine and improved filtration consistency.

[0010] Because the bottom block can rotate relative to the ceramic filter membrane, it increases the force of the bottom block and expands the range of action of the bottom block, enabling the bottom block to more efficiently disperse the fruit residue deposited on the ceramic filter membrane, thus enhancing the effect of the bottom block.

[0011] The stirring element is designed to keep the solid particles in the fruit wine suspended during the rotation of the bottom block, preventing them from settling and accumulating in static or low-flow-rate areas, thereby reducing the risk of local blockage, ensuring uniform fruit wine concentration, and guaranteeing continuous and stable filtration operation.

[0012] Furthermore, the fixed block is a fixed tube, the rotating shaft is an auxiliary tube, and the auxiliary tube is connected to the fixed tube; it also includes an auxiliary component; the auxiliary component includes a cavity opened in the bottom block and a number of bottom holes opened at equal intervals along the length of the cavity; the auxiliary tube is connected to the cavity.

[0013] After the fruit wine is filtered, all the fruit wine in the settling tank is drained. After the fruit wine is drained, the liquid guide tube is connected to the fixed tube, so that the cleaning solution can be discharged through the auxiliary tube and the bottom hole. After being discharged through the bottom hole, the cleaning solution can be injected directly into the pores of the ceramic filter membrane in a directional flow, thereby effectively dispersing and peeling off colloidal deposits such as fruit pomace, polysaccharides, and proteins embedded in the membrane pores.

[0014] Furthermore, by primarily using water spray cleaning and secondarily using a bottom block, the contact pressure between the bottom block and the membrane surface is significantly reduced, preventing micro-cracks from forming on the ceramic filter membrane due to hard friction, thus extending the service life of the ceramic filter membrane.

[0015] Multiple bottom holes are equidistantly arranged along the length of the chamber and, in conjunction with the circumferential movement of the ceramic filter membrane, form a continuously covering "water curtain" cleaning zone. This eliminates the cleaning blind spots caused by traditional single-point cleaning, ensuring consistent regeneration of all areas of the ceramic filter membrane, thereby improving the stability of filtration quality.

[0016] Furthermore, it also includes an auxiliary part disposed within the chamber; the auxiliary part includes an auxiliary block, a plurality of fillers equidistantly disposed along the length direction of the auxiliary block, and a drive unit for driving the auxiliary block to perform intermittent reciprocating motion along the length direction of the chamber; the auxiliary block is slidably connected to the chamber; the fillers are located between two adjacent bottom holes, the fillers are fixedly connected to the auxiliary block, and the fillers can seal the bottom holes.

[0017] During the movement of the auxiliary block, the packing material moves synchronously. During the movement of the packing material, it can periodically open and close the bottom orifice, causing the originally continuous cleaning fluid to form a high-frequency pulse jet. This pulse effect can generate instantaneous impact force, which can effectively break up colloidal deposits such as fruit pomace, polysaccharides, and proteins embedded in the membrane pores, thus significantly improving the unblocking efficiency within the membrane pores.

[0018] Furthermore, the filler includes several unclogging brushes; one end of the unclogging brush, away from the auxiliary block, extends into the bottom hole and abuts against the ceramic filter membrane.

[0019] The purpose of the cleaning brush is to extend into the membrane pores through its elasticity. With the coordinated movement of the ceramic filter membrane's circumferential motion and the rotation of the bottom block, the cleaning brush can perform high-frequency micro-scraping treatment on the pore walls, directly loosening the adhesion of colloidal deposits such as fruit pomace, polysaccharides, and proteins. This achieves the cleaning of the membrane pores and further enhances the filtration effect of the ceramic filter membrane.

[0020] At the same time, the unclogging brush can reciprocate within two adjacent bottom holes, thereby clearing the colloidal deposits such as fruit residue, polysaccharides, and proteins that clog the bottom holes. This allows the cleaning fluid to flow efficiently through the bottom holes, further enhancing their effectiveness.

[0021] Furthermore, it also includes a flow regulating section; the flow regulating section includes a connecting block, an inner tube with an opening at the bottom, a flow regulating pipe with an opening at the bottom, a through hole on the auxiliary tube, and a flow regulating hole on the chamber; the two ends of the connecting block are fixedly connected to the auxiliary block and the flow regulating pipe respectively; the inner tube is fixedly connected to the through hole; the flow regulating pipe is slidably connected to the inner tube; both the inner tube and the flow regulating pipe are connected to the flow regulating hole.

[0022] The inner tube and the flow regulating tube are designed to increase the flow rate of the cleaning fluid into the chamber through the auxiliary tube, thereby enabling the cleaning fluid to be discharged stably and efficiently through the bottom hole, thus enhancing the discharge effect of the cleaning fluid.

[0023] Because the flow regulating pipe can reciprocate along the length of the inner pipe, the orifice of the cleaning fluid flowing into the inlet chamber expands alternately from left to right, which enables the cleaning fluid to flow into the left and right sides of the inlet chamber in a directional manner, thereby improving the uniformity of the cleaning fluid flowing into the inlet chamber and ensuring the quality of the cleaning fluid discharged from the left and right sides of the chamber.

[0024] Furthermore, it also includes a linkage assembly; the linkage part includes a linkage box with a top opening, linkage parts symmetrically arranged inside the linkage box, and linkage holes opened on the fixed pipe; the linkage box is fixedly connected to the fixed pipe, and the linkage box communicates with the linkage holes; the linkage part includes a linkage shaft, blades, side holes opened on the linkage box, and a motion unit for driving the linkage shaft to rotate; the linkage shaft is rotatably connected to the linkage box; the blades are fixedly connected to the linkage shaft, and the blades face the side holes.

[0025] During the circumferential movement of the ceramic filter membrane, the cleaning solution is discharged through the side holes, thus forming a high-level flushing of the ceramic filter membrane. This, combined with the low-level directional cleaning of the membrane pores through the bottom holes, ensures that the entire ceramic filter membrane is thoroughly cleaned during rotation, thereby avoiding insufficient cleaning in certain areas or dead zones.

[0026] During the discharge of the cleaning fluid through the side holes, the blades drive the flow rate of the cleaning fluid, thereby increasing the cleaning force and enabling the cleaning fluid to efficiently and completely flush the ceramic filter membrane from a high position, thus enhancing the effect of the side holes.

[0027] Furthermore, the linkage also includes a linkage unit; the linkage unit includes a bottom shaft, a torsion spring, a linkage tube, and several spray holes equidistantly opened on the linkage tube along the axial direction of the linkage tube; the bottom shaft is rotatably connected to the linkage box, and the two ends of the torsion spring are respectively connected to the bottom shaft and the linkage box; the linkage tube is fixedly connected to the bottom shaft, and the linkage tube can swing in the side hole; the stirring component includes a first stirring block and a second stirring block; the length of the first stirring block is greater than the length of the second stirring block, and the linkage tube is located on the movement trajectory of the first stirring block.

[0028] During the discharge of cleaning fluid through the side holes, the intermittent oscillation of the linkage pipe causes the cleaning fluid spray trajectory to sweep in a fan shape, thereby expanding the coverage area of ​​the linkage pipe and ensuring that all areas of the ceramic filter plate are evenly rinsed, avoiding local pollution accumulation, which further improves the discharge efficiency and quality of cleaning fluid through the side holes.

[0029] Furthermore, the power assembly includes a power shaft, a first bevel gear, a second bevel gear, and a power unit for driving the power shaft to rotate; the power shaft is rotatably connected to a fixed pipe; the first bevel gear is fixedly connected to the power shaft, the second bevel gear is fixedly connected to an auxiliary pipe, and the first bevel gear meshes with the second bevel gear.

[0030] During the rotation of the power shaft, the power shaft drives the auxiliary pipe to rotate through the meshing of the first bevel gear and the second bevel gear.

[0031] Furthermore, the drive unit includes a side block, a first wedge, and drive components located at both ends of the auxiliary block; the side block is fixedly connected to the fixed tube; the first wedge is fixedly connected to the side block; the drive component includes a second wedge and a side hole opened in the chamber; the second wedge is fixedly connected to the auxiliary block, and the second wedge can slide in and out of the side hole; the first wedge is located on the movement trajectory of the second wedge.

[0032] During the rotation of the bottom block, the two second wedges alternately abut against the first wedge, thereby enabling the two wedges to drive the auxiliary block to perform intermittent reciprocating motion along the length of the chamber.

[0033] Furthermore, a third bevel gear is fixedly connected to the auxiliary tube; the motion unit is a fourth bevel gear; the fourth bevel gear is fixedly connected to the linkage shaft, and the third bevel gear meshes with the fourth bevel gear.

[0034] During the rotation of the auxiliary tube, the meshing of the third and fourth bevel gears drives the linkage shaft to rotate. Attached Figure Description

[0035] Figure 1 This is a schematic diagram of an embodiment of the ceramic membrane filtration equipment of the present invention applied to fruit wine processing.

[0036] Figure 2 for Figure 1 A schematic diagram of the internal structure of the outer shell.

[0037] Figure 3 for Figure 2 A schematic diagram of the internal structure of the filter cartridge.

[0038] Figure 4 for Figure 3 A schematic diagram of the internal structure of the midsole block.

[0039] Figure 5 for Figure 4 Enlarged view of point A in the middle.

[0040] Figure 6 for Figure 4 A schematic diagram of the internal structure of the fixed pipe and the linkage box.

[0041] Figure 7 for Figure 6 Enlarged view of point B in the middle. Detailed Implementation

[0042] The following detailed description illustrates the specific implementation method: The reference numerals in the accompanying drawings include: 1. Settling cylinder; 2. Filter cylinder; 3. Inlet pipe; 4. Annular hollow block; 5. Ceramic filter membrane; 6. Fixing block; 7. Bottom block; 8. Outer shell; 9. Motor; 10. Drive shaft; 11. Gear; 12. Annular rack; 13. Rotating shaft; 14. Bottom hole; 15. Drainage funnel; 16. Auxiliary block; 17. Unclogging brush; 18. Connecting block; 19. Inner tube; 20. Flow regulating pipe; 21. Sealing block; 22. Linkage box; 23. Linkage hole; 24. Linkage shaft; 25. Blade; 26. Bottom shaft; 27. Torsion spring; 28. Linkage pipe; 29. ​​Spray hole; 30. First stirring block; 31. Second stirring block; 32. Power shaft; 33. First bevel gear; 34. Second bevel gear; 35. Side block; 36. First wedge; 37. Second wedge; 38. Third bevel gear; 39. Fourth bevel gear; 40. Fifth bevel gear; 41. Sixth bevel gear.

[0043] The basic implementation examples are as follows: Figure 1 , 2 As shown in points 3, 4, 5, 6, and 7: Embodiments of the present invention provide a ceramic membrane filtration device for fruit wine processing, including a settling cylinder 1 with an open top and a liquid outlet on the settling cylinder 1; it also includes a filter cylinder 2 with an open bottom and a filtration mechanism disposed within the filter cylinder 2; the bottom of the filter cylinder 2 is located above the top of the settling cylinder 1, the filter cylinder 2 is connected to the settling cylinder 1, and the filter cylinder 2 has a liquid inlet connected to a liquid inlet pipe 3; the filtration mechanism includes an annular hollow block 4, a ceramic filter membrane 5, a fixing block 6, a rotating shaft 13, a bottom block 7, stirring elements symmetrically arranged on the bottom block 7, a fixing hole on the filter cylinder 2, and a device for conveying... The rotating shaft 13 has a power component for rotating and a drive component for driving the annular hollow block 4 to rotate. The annular hollow block 4 is rotatably connected to the filter cylinder 2. The ceramic filter membrane 5 is located inside the annular hollow block 4 and is fixedly connected to the annular hollow block 4. The fixing block 6 is fixedly connected to the fixing hole. The rotating shaft 13 is rotatably connected to the fixing block 6. The bottom block 7 is fixedly connected to the rotating shaft 13, and a sponge is fixedly connected to the bottom of the bottom block 7. The sponge is in contact with the ceramic filter membrane 5. The stirring component is fixedly connected to the bottom block 7. The sponge is provided to reduce the frictional contact between the bottom block 7 and the ceramic filter membrane 5, thereby reducing the scratching of the ceramic filter membrane 5 by the bottom block 7.

[0044] The drive assembly includes a housing 8, a motor 9, a drive shaft 10, a gear 11, a ring rack 12, a drive hole on the filter cartridge 2, an annular groove on the annular hollow block 4, and an outer hole on the housing 8; a fixing block 6 passes through the outer hole; the housing 8 is fixedly connected to the outer wall of the filter cartridge 2; the motor 9 is fixedly connected to the inner wall of the housing 8; the drive shaft 10 is rotatably connected to the fixing block 6, and the drive shaft 10 is fixedly connected to the output shaft of the motor 9; the gear 11 is fixedly connected to the drive shaft 10, and the gear 11 can rotate within the drive hole; the ring rack 12 is fixedly connected to the annular groove, and the ring rack 12 meshes with the gear 11.

[0045] The fixed block 6 is a fixed tube, and the rotating shaft 13 is an auxiliary tube, which is connected to the fixed tube; it also includes an auxiliary component; the auxiliary component includes a cavity opened in the bottom block 7 and a number of bottom holes 14 opened at equal intervals along the length of the cavity; the auxiliary tube is connected to the cavity.

[0046] The fixed tube is equipped with a drainage funnel 15; the drainage funnel 15 is connected to the auxiliary tube; the drainage funnel 15 is designed to allow more cleaning fluid to flow into the auxiliary tube.

[0047] It also includes an auxiliary part disposed in the chamber; the auxiliary part includes an auxiliary block 16, a plurality of fillers equidistantly disposed along the length direction of the auxiliary block 16, and a drive unit for driving the auxiliary block 16 to perform intermittent reciprocating motion along the length direction of the chamber; the auxiliary block 16 is slidably connected to the chamber; the fillers are located between two adjacent bottom holes 14, the fillers are fixedly connected to the auxiliary block 16, and the fillers can seal the bottom holes 14.

[0048] The filler includes several unclogging brushes 17; one end of the unclogging brush 17 away from the auxiliary block 16 extends into the bottom hole 14 and abuts against the ceramic filter membrane 5; the end of the unclogging brush 17 that abuts against the ceramic filter membrane 5 is in a deformed state.

[0049] It also includes a flow regulating section; the flow regulating section includes a connecting block 18, an inner tube 19 with an opening at the bottom, a flow regulating pipe 20 with an opening at the bottom, a through hole on the auxiliary tube, and a flow regulating hole on the chamber; the two ends of the connecting block 18 are fixedly connected to the auxiliary block 16 and the flow regulating pipe 20 respectively, and the connecting block 18 can reciprocate within the flow regulating hole; the through hole communicates with the flow regulating hole, and the inner tube 19 is fixedly connected to the through hole; the flow regulating pipe 20 is slidably connected to the inner wall of the inner tube 19; both the inner tube 19 and the flow regulating pipe 20 communicate with the flow regulating hole; a sealing block 21 is fixedly connected to the flow regulating pipe 20, and the sealing block 21 is in contact with the flow regulating hole; during the movement of the sealing block 21, the length of the sealing block 21 can seal the part of the flow regulating pipe 20 that is misaligned with the flow regulating hole.

[0050] It also includes a linkage assembly; the linkage part includes a linkage box 22 with a top opening, linkage parts symmetrically arranged inside the linkage box 22, and a linkage hole 23 opened on the fixed tube; the linkage box 22 is fixedly connected to the bottom of the outer wall of the fixed tube, and the linkage box 22 communicates with the linkage hole 23; the linkage part includes a linkage shaft 24, a blade 25, a side hole opened on the linkage box 22, and a motion unit for driving the linkage shaft 24 to rotate; the linkage shaft 24 is rotatably connected to the linkage box 22; the blade 25 is fixedly connected to the linkage shaft 24, and the blade 25 faces the side hole.

[0051] The linkage also includes a linkage unit; the linkage unit includes a bottom shaft 26, a torsion spring 27, a linkage pipe 28, and several spray holes 29 equidistantly opened on the linkage pipe 28 along the axial direction of the linkage pipe 28; the bottom shaft 26 is rotatably connected to the linkage box 22, the torsion spring 27 is sleeved on the bottom shaft 26, and the two ends of the torsion spring 27 are respectively connected to the bottom shaft 26 and the linkage box 22; the linkage pipe 28 is fixedly connected to the bottom shaft 26, and the linkage pipe 28 can swing in the side hole; the stirring component includes a first stirring block 30 and a second stirring block 31; the two first stirring blocks 30 are respectively located at the two ends of the outer side of the bottom block 7, and the two second stirring blocks 31 are respectively located at the two ends of the inner side of the bottom block 7; the length of the first stirring block 30 is greater than the length of the second stirring block 31, and the linkage pipe 28 is located on the movement trajectory of the first stirring block 30.

[0052] The power assembly includes a power shaft 32, a first bevel gear 33, a second bevel gear 34, and a power unit for driving the power shaft 32 to rotate; a first protective box is fixedly connected inside the fixed tube; the power shaft 32 is rotatably connected to the fixed tube; both the power shaft 32 and the auxiliary tube are rotatably connected to the first protective box; the first bevel gear 33 and the second bevel gear 34 are both located inside the first protective box; the first bevel gear 33 is fixedly connected to the power shaft 32, the second bevel gear 34 is fixedly connected to the auxiliary tube, and the first bevel gear 33 and the second bevel gear 34 mesh.

[0053] The drive unit includes a side block 35, a first wedge 36, and drive components located at both ends of the auxiliary block 16; the side block 35 is fixedly connected to the outer wall of the bottom of the fixed tube; the first wedge 36 is fixedly connected to the side block 35; the drive component includes a second wedge 37 and a side hole opened on the chamber; the second wedge 37 is fixedly connected to the auxiliary block 16, and the second wedge 37 can slide in and out of the side hole; the first wedge 36 is located on the movement trajectory of the second wedge 37.

[0054] A third bevel gear 38 is fixedly connected to the auxiliary pipe; a second protective box is fixedly connected inside the linkage box 22; the auxiliary pipe and the linkage shaft 24 are both rotatably connected to the linkage box 22; the motion unit is a fourth bevel gear 39; both the third bevel gear 38 and the fourth bevel gear 39 are located inside the second protective box; the fourth bevel gear 39 is fixedly connected to the linkage shaft 24, and the third bevel gear 38 meshes with the fourth bevel gear 39.

[0055] The power unit includes a third protective box, a fifth bevel gear 40, and a sixth bevel gear 41; the third protective box is fixedly connected to the inner wall of the fixed tube; the drive shaft 10 and the power shaft 32 are both rotatably connected to the third protective box; the fifth bevel gear 40 and the sixth bevel gear 41 are both located inside the third protective box, the fifth bevel gear 40 is fixedly connected to the drive shaft 10, the sixth bevel gear 41 is fixedly connected to the power shaft 32, and the fifth bevel gear 40 and the sixth bevel gear 41 mesh.

[0056] Specific implementation process: The fruit wine to be filtered is introduced into the filter cylinder 2 through the inlet pipe 3, and then flows into the settling cylinder 1 through the ceramic filter membrane 5. After being filtered through the ceramic filter membrane 5, the fruit wine can effectively retain large molecular impurities such as proteins, pectin, and plant fibers, ensuring that the fruit wine remains clear even after long-term storage. At the same time, filtration through the ceramic filter membrane 5 can completely preserve the vitamins, amino acids, polyphenols, and other nutrients and natural flavors in the fruit wine, avoiding the loss of taste caused by high temperature or chemical treatment.

[0057] During filtration by the ceramic filter membrane 5, the motor 9 is started, and the output shaft of the motor 9 drives the drive shaft 10 to rotate. During the rotation of the drive shaft 10, the drive shaft 10 drives the annular hollow block 4 to rotate through the meshing of the gear 11 and the annular rack 12. During the rotation of the annular hollow block 4, the ceramic filter membrane 5 moves synchronously.

[0058] Since the ceramic filter membrane 5 can rotate with the annular hollow block 4, the fruit wine can form a dynamic flow during the filtration process, reducing concentration polarization and preventing excessive accumulation of fruit residue on the ceramic filter membrane 5, thereby improving filtration efficiency.

[0059] During the rotation of drive shaft 10, drive shaft 10 drives power shaft 32 to rotate through the meshing of fifth bevel gear 40 and sixth bevel gear 41. During the rotation of power shaft 32, power shaft 32 drives auxiliary tube to rotate through the meshing of first bevel gear 33 and second bevel gear 34. During the rotation of auxiliary tube, bottom block 7 rotates synchronously.

[0060] During the rotation of the ceramic filter membrane 5, the bottom block 7 can diffuse the fruit residue deposited on the ceramic filter membrane 5, thereby reducing the amount of fruit residue deposited and improving the cleanliness of the ceramic filter membrane 5, thus making the fruit wine flow more evenly and improving the consistency of filtration.

[0061] Since the bottom block 7 can rotate relative to the ceramic filter membrane 5, the force of the bottom block 7 is increased and the range of action of the bottom block 7 is expanded, enabling the bottom block 7 to more efficiently disperse the fruit residue deposited on the ceramic filter membrane 5, thus enhancing the effect of the bottom block 7.

[0062] During the rotation of the bottom block 7, the first stirring block 30 and the second stirring block 31 are set to keep the solid particles in the fruit wine in a suspended state, avoid them from settling and accumulating in static or low flow rate areas, thereby reducing the risk of local blockage, ensuring uniform fruit wine concentration, and ensuring continuous and stable operation of filtration.

[0063] After the fruit wine is filtered, all the fruit wine in the settling tank 1 is drained. After the fruit wine is drained, the liquid guide tube is connected to the fixed tube, and the pressurized cleaning solution is introduced into the liquid guide tube, so that the cleaning solution can be discharged through the auxiliary tube and the bottom hole 14. After the cleaning solution is discharged through the bottom hole 14, it can be injected directly into the membrane pores of the ceramic filter membrane 5 in a directional flow manner, thereby effectively dispersing and peeling off colloidal deposits such as fruit pomace, polysaccharides, and proteins embedded in the membrane pores.

[0064] Furthermore, by primarily using water spray cleaning and secondarily using the bottom block 7, the contact pressure between the bottom block 7 and the membrane surface is significantly reduced, preventing micro-cracks from forming on the ceramic filter membrane 5 due to hard friction, thus extending the service life of the ceramic filter membrane 5.

[0065] Multiple bottom holes 14 are equidistantly arranged along the length of the chamber and move in conjunction with the circumferential movement of the ceramic filter membrane 5 to form a continuously covering "water curtain" cleaning zone, eliminating the cleaning blind spots caused by traditional single-point cleaning, ensuring the regeneration consistency of each area of ​​the ceramic filter membrane 5, and thus improving the stability of filtration quality.

[0066] During the rotation of the two second wedges 37 with the bottom block 7, the two second wedges 37 alternately abut against the first wedge 36, thereby enabling the two wedges to drive the auxiliary block 16 to perform intermittent reciprocating motion along the length of the chamber.

[0067] During the movement of the auxiliary block 16, the unblocking brush 17 moves synchronously. During the movement of the unblocking brush 17, it can periodically open and close the bottom hole 14, so that the originally continuous cleaning fluid will form a high-frequency pulse jet. This pulse effect can generate instantaneous impact force, which can effectively break up colloidal deposits such as fruit pomace, polysaccharides, and proteins embedded in the membrane pores, thus significantly improving the unblocking efficiency of the membrane pores.

[0068] The purpose of the unclogging brush 17 is to extend into the membrane pores through its elasticity. With the coordinated movement of the ceramic filter membrane 5 in the circumferential direction and the rotation of the bottom block 7, the unclogging brush 17 can perform high-frequency micro-scraping treatment on the pore walls of the membrane pores, directly loosening the adhesion of colloidal deposits such as fruit pomace, polysaccharides, and proteins, thereby achieving the cleaning treatment inside the membrane pores and further enhancing the filtration effect of the ceramic filter membrane 5.

[0069] At the same time, the unblocking brush 17 can reciprocate within the two adjacent bottom holes 14, thereby unblocking the colloidal deposits such as fruit residue, polysaccharides, and proteins that clog the bottom holes 14, thus promoting the efficient flow of the cleaning fluid through the bottom holes 14, which further enhances the effect of the bottom holes 14.

[0070] The inner tube 19 and the flow regulating tube 20 are designed to increase the flow rate of the cleaning fluid into the inlet chamber through the auxiliary tube, thereby enabling the cleaning fluid to be discharged stably and efficiently through the bottom hole 14, thus enhancing the discharge effect of the cleaning fluid.

[0071] During the movement of the auxiliary block 16, the auxiliary block 16 drives the flow regulating pipe 20 to move synchronously through the connecting block 18, thereby enabling the flow regulating pipe 20 to reciprocate along the length of the inner pipe 19. Therefore, under the action of the reciprocating motion of the flow regulating pipe 20, the aperture of the cleaning fluid flowing into the inlet chamber is alternately expanded from left to right, which promotes the directional flow of the cleaning fluid into the left and right sides of the inlet chamber, thereby improving the uniformity of the cleaning fluid flowing into the inlet chamber, that is, ensuring the quality of the cleaning fluid discharged from the left and right sides of the chamber.

[0072] During the circumferential movement of the ceramic filter membrane 5, the cleaning fluid flows into the linkage box 22 through the linkage hole 23 and is finally discharged through the side hole. This forms a high-level rinsing of the ceramic filter membrane 5, and in conjunction with the low-level directional cleaning of the membrane pores through the bottom hole 14, thereby ensuring that the entire ceramic filter membrane 5 is fully cleaned during the rotation process, thus avoiding insufficient cleaning in certain areas or dead corners.

[0073] During the rotation of the auxiliary tube, the meshing of the third bevel gear 38 drives the linkage shaft 24 to rotate. During the rotation of the linkage shaft 24, the blades 25 rotate synchronously. Therefore, during the discharge of the cleaning fluid through the side holes, the drive of the blades 25 accelerates the flow rate of the cleaning fluid and increases its cleaning force, thereby enabling the cleaning fluid to efficiently and completely rinse the ceramic filter membrane 5 from a high position, thus enhancing the effect of the side holes.

[0074] During the movement of the first stirring block 30, the linkage pipe 28, in coordination with the first stirring block 30, the bottom shaft 26, and the torsion spring 27, can intermittently reciprocate. Therefore, during the discharge of cleaning fluid through the side holes, the intermittent oscillation of the linkage pipe 28 causes the cleaning fluid spray trajectory to sweep in a fan shape, thereby expanding the coverage area of ​​the linkage pipe 28, ensuring that all areas of the ceramic filter plate are evenly rinsed, avoiding local contamination accumulation, and thus further improving the discharge efficiency and quality of the cleaning fluid through the side holes.

[0075] In summary, during fruit wine filtration, the filtration efficiency is comprehensively improved by reducing the probability of clogging of the ceramic filter membrane 5 and accelerating the fruit wine filtration process. Furthermore, after filtration, the ceramic filter plate is thoroughly cleaned by introducing cleaning fluid into the fixed tube, thus improving both the filtration efficiency and quality of the ceramic filter plate.

[0076] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present invention. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.

Claims

1. A ceramic membrane filtration device for fruit wine processing, comprising a settling cylinder with an open top, characterized in that: It also includes a filter cylinder with an open bottom and a filtration mechanism disposed inside the filter cylinder; the filter cylinder is connected to a settling cylinder and has a liquid inlet on the filter cylinder; the filtration mechanism includes an annular hollow block, a ceramic filter membrane, a fixed block, a rotating shaft, a bottom block, a stirring element symmetrically arranged on the bottom block, a fixing hole on the filter cylinder, a power component for driving the rotating shaft to rotate, and a drive component for driving the annular hollow block to rotate; the annular hollow block is rotatably connected to the filter cylinder; the ceramic filter membrane is fixedly connected to the annular hollow block; the fixed block is fixedly connected to the fixing hole; the rotating shaft is rotatably connected to the fixed block; the bottom block is fixedly connected to the rotating shaft and is in contact with the ceramic filter membrane; the stirring element is fixedly connected to the bottom block.

2. The ceramic membrane filtration equipment for fruit wine processing according to claim 1, characterized in that: The fixed block is a fixed tube, the rotating shaft is an auxiliary tube, and the auxiliary tube is connected to the fixed tube; it also includes an auxiliary component; the auxiliary component includes a cavity opened in the bottom block and several bottom holes opened at equal intervals along the length of the cavity; the auxiliary tube is connected to the cavity.

3. The ceramic membrane filtration equipment for fruit wine processing according to claim 2, characterized in that: It also includes an auxiliary part disposed in the chamber; the auxiliary part includes an auxiliary block, a number of fillers equidistantly arranged along the length direction of the auxiliary block, and a drive unit for driving the auxiliary block to perform intermittent reciprocating motion along the length direction of the chamber; the auxiliary block is slidably connected to the chamber; the fillers are located between two adjacent bottom holes, the fillers are fixedly connected to the auxiliary block, and the fillers can seal the bottom holes.

4. The ceramic membrane filtration equipment for fruit wine processing according to claim 3, characterized in that: The packing includes several unclogging brushes; one end of the unclogging brush, away from the auxiliary block, extends into the bottom hole and abuts against the ceramic filter membrane.

5. The ceramic membrane filtration equipment for fruit wine processing according to claim 3, characterized in that: It also includes a flow regulating section; the flow regulating section includes a connecting block, an inner tube with an open bottom, a flow regulating pipe with an open bottom, a through hole on the auxiliary tube, and a flow regulating hole on the chamber; the two ends of the connecting block are fixedly connected to the auxiliary block and the flow regulating pipe respectively; the inner tube is fixedly connected to the through hole; the flow regulating pipe is slidably connected to the inner tube; both the inner tube and the flow regulating pipe are connected to the flow regulating hole.

6. The ceramic membrane filtration equipment for fruit wine processing according to claim 2, characterized in that: It also includes a linkage component; the linkage part includes a linkage box with a top opening, linkage parts symmetrically arranged inside the linkage box, and linkage holes opened on the fixed pipe; the linkage box is fixedly connected to the fixed pipe, and the linkage box communicates with the linkage holes; the linkage part includes a linkage shaft, blades, side holes opened on the linkage box, and a motion unit for driving the linkage shaft to rotate; the linkage shaft is rotatably connected to the linkage box; the blades are fixedly connected to the linkage shaft, and the blades face the side holes.

7. The ceramic membrane filtration equipment for fruit wine processing according to claim 6, characterized in that: The linkage part also includes a linkage unit; the linkage unit includes a bottom shaft, a torsion spring, a linkage tube, and several spray holes equidistantly opened on the linkage tube along the axial direction of the linkage tube; the bottom shaft is rotatably connected to the linkage box, and the two ends of the torsion spring are respectively connected to the bottom shaft and the linkage box; the linkage tube is fixedly connected to the bottom shaft, and the linkage tube can swing in the side hole; the stirring component includes a first stirring block and a second stirring block; the length of the first stirring block is greater than the length of the second stirring block, and the linkage tube is located on the movement trajectory of the first stirring block.

8. The ceramic membrane filtration equipment for fruit wine processing according to claim 3, characterized in that: The power assembly includes a power shaft, a first bevel gear, a second bevel gear, and a power unit for driving the power shaft to rotate; the power shaft is rotatably connected to a fixed pipe; the first bevel gear is fixedly connected to the power shaft, the second bevel gear is fixedly connected to an auxiliary pipe, and the first bevel gear meshes with the second bevel gear.

9. The ceramic membrane filtration equipment for fruit wine processing according to claim 8, characterized in that: The drive unit includes a side block, a first wedge, and drive components located at both ends of the auxiliary block; the side block is fixedly connected to the fixed tube; the first wedge is fixedly connected to the side block; the drive component includes a second wedge and a side hole opened in the chamber; the second wedge is fixedly connected to the auxiliary block, and the second wedge can slide in and out of the side hole; the first wedge is located on the movement trajectory of the second wedge.

10. The ceramic membrane filtration equipment for fruit wine processing according to claim 6, characterized in that: A third bevel gear is fixedly connected to the auxiliary tube; the motion unit is a fourth bevel gear; the fourth bevel gear is fixedly connected to the linkage shaft, and the third bevel gear meshes with the fourth bevel gear.

Citation Information

Patent Citations

  • A filtering and purifying device for wine preparation

    CN220940003U