An application device for the sizing of aerogel blankets
Patent Information
- Application Number
- CN202611104093.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-24
- Publication Date
- 2026-08-21
AI Technical Summary
[0002]施胶属于气凝胶毡制备过程中的重要工序,通过施胶处理不仅能够使气凝胶材料与纤维材料更牢固的结合,而且能够有效提高防水等性能;实际加工时施胶是在施胶机中进行,胶料通过施胶组件喷洒在成型网上的材料层上,随着施胶完毕,施胶管道以及喷嘴结构内必不可少的会残留有胶料,一旦不及时清理,胶料凝固后会给清理带来极大的不便,实际清理过程中,工人会将喷嘴结构从施胶管道上拆卸下来进行单独逐一清理,清理不仅麻烦,而且效率低下,无法满足人们的需求,所以为了解决上述问题设计一种用于气凝胶毡制备的施胶装置则显得尤为重要
本发明不仅能够通过设置的加热筒体在冲洗时对喷嘴结构进行加热,防止胶料凝固,使胶料更加便于去除,而且还能够进行正反冲洗,对喷嘴结构清洗的更加完全,起到了增加实用性能的作用。
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Figure CN122605684A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of aerogel felt preparation technology, and more specifically to an applicator for aerogel felt preparation. Background Technology
[0002] Sizing is a crucial step in the preparation of aerogel felt. Sizing not only strengthens the bond between the aerogel and fiber materials but also effectively improves waterproofing and other properties. In actual processing, sizing is performed in a sizing machine, where the adhesive is sprayed onto the material layer of the forming mesh through the sizing components. After sizing, adhesive residue inevitably remains in the sizing pipes and nozzle structures. If not cleaned promptly, the solidified adhesive will cause significant inconvenience. Currently, workers disassemble the nozzle structures from the sizing pipes for individual cleaning, which is cumbersome and inefficient, failing to meet current needs. Therefore, designing a sizing device for aerogel felt preparation is essential to address these issues. Summary of the Invention
[0003] To address the aforementioned problems, this invention designs an adhesive application device for the preparation of aerogel felts. This device not only heats the nozzle structure during rinsing via a heated cylinder to prevent the adhesive from solidifying and making it easier to remove, but also performs forward and reverse rinsing for a more thorough cleaning of the nozzle structure, thus enhancing its practicality.
[0004] To address the aforementioned technical problems, this invention provides an adhesive application device for preparing aerogel felt, comprising an adhesive application assembly consisting of two adhesive application pipes and several nozzle structures disposed at the bottom of the adhesive application pipes. A cleaning liquid collection box assembly and a backwashing box assembly are respectively disposed on the left and right sides of the adhesive application assembly. The cleaning liquid collection box assembly and the backwashing box assembly are connected to fixed frames on the left and right sides of the adhesive application assembly via a swing mechanism. The fixed frames are inverted U-shaped, with both ends fixedly connected to the top of the adhesive application frame via mounting seats. The adhesive application assembly is disposed between the front and rear side walls of the fixed frame and is connected to the device via a lifting mechanism. The top of the fixed frame is connected to the backwash box assembly, which includes a flush box body and a first panel installed on the top of the flush box body. The first panel has a first countersunk groove at a position relative to several nozzle structures. A first heating cylinder is connected to the first countersunk groove through a first elastic cylinder. A compression cylinder is fixed inside the first heating cylinder. A conical groove is opened at the upper end of the compression cylinder. A guide hole for the end of the nozzle structure to pass through is opened at the center of the conical groove. An insertion connector structure connected to the backwash pipe is provided in the flush box body directly below the guide hole. The insertion connector structure is located at the top of the backwash pipe.
[0005] Furthermore, the cleaning fluid collection box assembly includes a collection box body and a second panel installed on the top of the collection box body. A second countersunk groove is provided on the second panel at a position relative to a plurality of nozzle structures. A second heating cylinder is connected to the second countersunk groove through a second elastic cylinder. The end of the nozzle structure passes through the second panel along the center of the second heating cylinder and extends into the collection box body.
[0006] Furthermore, the swing mechanism includes a swing drive cylinder and swing rods. A swing drive cylinder is installed on the top of the fixing frame on both the left and right sides of the adhesive application assembly. The swing drive cylinder is movably connected to the fixing frame. A swing rod connecting frame is provided on the top of each of the left and right ends of the fixing frame. The cleaning liquid collection box assembly and the backwash box assembly are connected to the lower ends of the two swing rods through the mounting connectors. The upper ends of the two swing rods are movably connected to the swing rod connecting frame. The output shaft end of the swing drive cylinder is movably connected to the two swing rods through the drive connectors. A through groove is provided on the fixing frame relative to the position of the swing rods on both sides.
[0007] Furthermore, the lifting mechanism includes a worm gear, a worm wheel, a nut structure, a screw, a mounting housing, and a lifting drive servo motor. The nut structure and the worm wheel are integrally connected and rotatably connected within the mounting housing. Two screws are provided, with their lower ends extending into the fixing frame 3 and connected to the top of the mounting frame. The upper ends of the two screws pass through the two mounting housings respectively. The screw passes through the worm wheel and the nut structure from the center. The external thread on the surface of the screw matches the nut structure. The screw is movably connected to the worm wheel. The worm gear is horizontally positioned and extends into the two mounting housings, connecting to the two worm wheels respectively. The lifting drive servo motor is fixed on the mounting housing and connected to one end of the worm gear.
[0008] Furthermore, the two adhesive application pipes are connected to the left and right sides of the mounting frame respectively via a front-to-back translation mechanism. The front-to-back translation mechanism includes a fixed-angle rotary motor fixed inside the mounting frame, a drive gear mounted on the output shaft of the fixed-angle rotary motor, a trapezoidal guide block, a guide frame, and a connecting rod. A guide frame is fixed on each of the left and right sides of the mounting frame. The guide frame has a guide groove that matches the trapezoidal guide block. The trapezoidal guide block is slidably connected to the guide groove, and its side facing the mounting frame has a toothed structure integrated with it. The drive gear passes through the mounting frame and extends into the guide frame, connecting with the toothed structures on both sides. A second through groove is provided at the bottom of the guide frame for the connecting rod to extend into. The adhesive application pipe is connected to the lower end of the two connecting rods via a clamp structure. The upper end of the two connecting rods extends into the guide frame along the second through groove and is fixedly connected to the trapezoidal guide block. The connecting rod slides back and forth along the second through groove under the drive of the trapezoidal guide block.
[0009] Furthermore, the nozzle structure includes a fixed nozzle end, a movable nozzle end, a frustum-shaped valve core, a guide seat, a guide plate, a hollow outer rod, and a first spring. The fixed nozzle end is connected to the adhesive application pipe via a threaded structure on its outer wall. The top of the fixed nozzle end has an inlet / outlet port, and its upper end contains a flow guide chamber communicating with the inlet / outlet port. The top of the flow guide chamber has a conical sealing surface matching the frustum-shaped valve core. The bottom of the fixed nozzle end has a connecting chamber matching the movable nozzle end. The upper end of the movable nozzle end extends into the connecting chamber and is piston-connected to it. The flow guiding chamber is connected to the connecting chamber through a flow guiding hole opened inside the nozzle fixed end. An annular protrusion is provided on the outer wall of the hollow outer rod. The frustum-shaped valve core is fitted on the hollow outer rod above the annular protrusion. The guide seat is installed at the top of the connecting chamber. The guide plate is connected to the guide seat by a first spring. The lower end of the hollow outer rod extends into the guide seat and is connected to the guide plate. The annular protrusion on the hollow outer rod contacts the frustum-shaped valve core under the action of the first spring. The frustum-shaped valve core cooperates with the conical sealing surface under the action of the first spring to seal the inlet and outlet of the liquid.
[0010] Furthermore, a second spring is provided between the movable end of the nozzle and the connecting chamber. A guide rod is movably connected inside the hollow outer rod. The upper end of the guide rod extends out of the hollow outer rod and connects to the sealing plate. A guide groove is also provided inside the upper end of the hollow outer rod. The guide groove is sealed by the sealing plate. A second guide hole is provided on the outer wall of the guide groove below the annular protrusion. The guide groove is connected to the guide chamber through the second guide hole. The lower end of the guide rod extends out of the hollow outer rod and passes through the guide seat and connects to the inner wall of the movable end of the nozzle through the connecting rod.
[0011] Furthermore, a switch valve assembly is installed at each end of the adhesive application pipeline. The switch valve assembly at one end is connected to a reversing valve assembly via a diverter. The reversing valve assembly is connected to the adhesive storage tank and the rinsing water storage tank via pipelines. The switch valve assembly at the other end of the adhesive application pipeline is connected to a recovery switch valve assembly via a manifold. The recovery switch valve assembly is connected to a recovery tank via a pipeline.
[0012] With the above structure, the present invention has the following beneficial effects: This invention not only heats the nozzle structure during rinsing through the heating cylinder to prevent the adhesive from solidifying and making it easier to remove, but also allows for forward and reverse rinsing, resulting in a more thorough cleaning of the nozzle structure and enhancing its practicality.
[0013] The present invention can simultaneously backwash several nozzle structures at the bottom of the adhesive application pipe by means of a backwashing box assembly, which greatly improves the cleaning efficiency.
[0014] 3. The present invention enables the nozzle structure to reciprocate back and forth during glue application by setting a front and rear translation mechanism, so that the glue application is more thorough and complete. Attached Figure Description
[0015] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0016] Figure 1 This is a diagram showing the usage state of the present invention.
[0017] Figure 2 This is a schematic diagram of the structure of the present invention.
[0018] Figure 3 This is a schematic diagram of the lifting mechanism.
[0019] Figure 4 This is a schematic diagram of the structure during the application of adhesive according to the present invention.
[0020] Figure 5 This is a schematic diagram of the structure during backwashing according to the present invention.
[0021] Figure 6 This is a top view of the backwash chamber assembly.
[0022] Figure 7 for Figure 6 A magnified view of A in the middle.
[0023] Figure 8 Top view of the cleaning fluid collection box assembly.
[0024] Figure 9 for Figure 8 A magnified view of B in the middle.
[0025] Figure 10 This is a diagram of the internal structure of the nozzle.
[0026] Figure 11 This is a magnified view of a portion of the nozzle structure.
[0027] Figure 12 This is a schematic diagram of the piping connection for the adhesive application assembly.
[0028] Figure 13 This is a schematic diagram of the water flow direction during forward flushing.
[0029] Figure 14 This is a schematic diagram showing the water flow direction during backwashing.
[0030] In the diagram: 1 is the glue applicator frame, 2 is the glue applicator forming net, 3 is the fixing frame, 4 is the mounting base, 5 is the glue recycling and collection cover, 6 is the return pipe, 7 is the lifting mechanism, 7-1 is the mounting housing, 7-2 is the worm gear, 7-3 is the screw, 7-4 is the lifting drive servo motor, 8 is the swing arm connecting frame, 9 is the backwashing box assembly, 9-1 is the first panel, 9-2 is the main body of the washing box, 9-3 is the extrusion cylinder, 9-4 is the first heating cylinder, 9-5 is the first elastic cylinder, 10 is the swing arm, 11 is the cleaning fluid collection box assembly, 11-1 is the second panel, 11-2 is the main body of the collection box, 11-3 is the second heating cylinder, 11-4 is the second elastic cylinder, 12 is the mounting frame, 13 is the guide frame, 14 is the toothed structure, 15 is the trapezoidal guide block, 16 is... 17 is a fixed-angle rotary motor, 18 is a swing drive cylinder, 19 is a connecting rod, 20 is a glue application pipe, 20 is a nozzle structure, 20-1 is a fixed nozzle end, 20-1-1 is a flow guide chamber, 20-1-2 is a connecting chamber, 20-1-3 is a flow guide hole, 20-2 is a movable nozzle end, 20-3 is a frustum-shaped valve core, 20-4 is a second spring, 20-5 is a sealing plate, 20-6 is a hollow outer rod, 20-6-1 is a second flow guide hole, 20-7 is a flow guide groove, 20-8 is a guide seat, 20-9 is a guide plate, 20-10 is a first spring, 20-11 is a guide rod, 20-12 is a connecting rod, 21 is a drive gear, 22 is a switch valve assembly, 23 is a flow divider, 24 is a reversing valve assembly, 25 is a recovery switch valve assembly, and 26 is a combiner. Detailed Implementation
[0031] The technical solution of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0032] In the description of this invention, it should be noted that certain terms indicating orientation or positional relationships are used only for the convenience of describing this invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting this invention.
[0033] In the description of this invention, it should be noted that the term "connection" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0034] The present invention will be further described in detail below through specific embodiments.
[0035] like Figure 1 , Figure 2 , Figure 6 and Figure 7The illustrated adhesive application device for preparing aerogel felt includes an adhesive application assembly consisting of two adhesive application pipes 19 and several nozzle structures 20 disposed at the bottom of the adhesive application pipes. A cleaning fluid collection box assembly 11 and a backwashing box assembly 9 are respectively disposed on the left and right sides of the adhesive application assembly. The cleaning fluid collection box assembly 11 and the backwashing box assembly 9 are connected to fixed frames 3 on the left and right sides of the adhesive application assembly via a swing mechanism. The fixed frames 3 are inverted U-shapes, with both ends fixedly connected to the top of the adhesive application frame 1 via mounting bases 4. The adhesive application assembly is disposed between the front and rear side walls of the fixed frames. The adhesive application assembly is connected to the top of the fixed frames 3 via a lifting mechanism 7. The backwashing box assembly includes... The flushing box body 9-2 and the first panel 9-1 installed on the top of the flushing box body are provided. The first panel 9-1 has a first countersunk groove at a position relative to a plurality of nozzle structures 20. The first countersunk groove is connected to the first heating cylinder 9-4 through the first elastic cylinder 9-5. The first heating cylinder has a compression cylinder 9-3 fixed inside. The upper end of the compression cylinder has a conical groove. The center of the conical groove has a guide hole for the end of the nozzle structure to pass through. The flushing box body directly below the guide hole is provided with an insertion connector structure 9-6 connected to the backwash pipe. The insertion connector structure is located at the top of the backwash pipe. The above-mentioned lifting mechanism and swing mechanism are controlled by a controller. During operation, the formed aerogel felt preform is conveyed from right to left by the sizing forming mesh 2. The sizing is applied to the aerogel felt preform using the sizing pipe and the nozzle structure at its bottom. After sizing, the lifting mechanism is activated to raise the sizing assembly. Then, the swing mechanism on the left is activated to move the cleaning liquid collection box assembly directly below the sizing assembly. The lifting mechanism is then activated in reverse so that the lower end of the nozzle structure extends into the cleaning liquid collection box assembly. At this time, water is supplied to the sizing pipe, and the first cleaning of the sizing pipe and nozzle structure is completed by the pressurized water flow. After the first cleaning is completed, the sizing assembly continues to rise. At this time, the backwash box assembly is moved directly below the sizing assembly. The sizing assembly continues to descend so that the lower end of the nozzle structure extends into the backwash box assembly. At this time, the sizing pipe and nozzle structure are cleaned a second time through the backwash pipe and the insertion joint structure. This invention not only heats the nozzle structure during rinsing through the heating cylinder to prevent the adhesive from solidifying and making it easier to remove, but also performs forward and reverse rinsing for a more thorough cleaning of the nozzle structure, thus increasing its practicality. Furthermore, the backwashing box assembly allows for simultaneous backwashing of several nozzle structures at the bottom of the adhesive application pipe, greatly improving cleaning efficiency.
[0036] like Figure 8 and Figure 9The cleaning fluid collection box assembly 11 shown includes a collection box body 11-2 and a second panel 11-1 mounted on the top of the collection box body. Each of the second panel 11-1 has a second countersunk groove positioned relative to a plurality of nozzle structures 20. A second heating cylinder 11-3 is connected to each second countersunk groove via a second elastic cylinder 11-4. The ends of the nozzle structures pass through the second panel along the center of the second heating cylinder and extend into the collection box body 11-2. This invention uses the second heating cylinder to prevent the adhesive from solidifying, thus facilitating cleaning.
[0037] like Figure 2 , Figure 4 and Figure 5 The swing mechanism shown includes a swing drive cylinder 17 and swing rods 10. A swing drive cylinder 17 is installed at the top of each of the left and right fixed frames 3 of the adhesive application assembly. The swing drive cylinders are movably connected to the fixed frames. A swing rod connecting frame 8 is provided at the top of each of the left and right ends of the fixed frame 3. The cleaning fluid collection box assembly 11 and the backwash box assembly 9 are connected to the lower ends of the two swing rods via mounting connectors. The upper ends of the two swing rods 10 are movably connected to the swing rod connecting frame 8. The output shaft end of the swing drive cylinder 17 is movably connected to the two swing rods via a drive connector. A through slot is provided on the fixed frame 3 relative to the positions of the swing rods 10 on both sides. During operation, activating the swing drive cylinder causes the cleaning fluid collection box assembly 11 and the backwash box assembly 9 to swing around the swing rod connecting frame 8 under the drive of the swing rods, thereby adjusting the positions of the cleaning fluid collection box assembly 11 and the backwash box assembly 9. This mechanism has the advantages of simple structure, convenient use, and high efficiency.
[0038] like Figure 2 and Figure 3 The lifting mechanism 7 shown includes a worm 7-2, a worm wheel, a nut structure, a screw 7-3, a mounting housing 7-1, and a lifting drive servo motor 7-4. The nut structure and the worm wheel are integrally connected and rotatably mounted within the mounting housing. Two screws are provided, with their lower ends extending into the fixing frame 3 and connected to the top of the mounting frame 12. The upper ends of the two screws pass through the two mounting housings respectively. The screw passes through the worm wheel and the nut structure from the center. The external threads on the screw surface match the nut structure. The screw is movably connected to the worm wheel. The worm 7-2 is horizontally positioned, extending into the two mounting housings 7-1 and connected to the two worm wheels respectively. The lifting drive servo motor is fixed to the mounting housing and connected to one end of the worm 7-2. During operation, the lifting drive servo motor is started to rotate the worm, and the worm wheel's cooperation causes the nut structure to rotate. During the rotation of the nut structure, the screw lifts and lowers the mounting frame.
[0039] like Figure 4 and Figure 5 The two adhesive application pipes 19 shown are connected to the left and right sides of the mounting frame 12 respectively via a front-to-back translation mechanism. The front-to-back translation mechanism is electrically connected to the controller. The front-to-back translation mechanism includes a fixed-angle rotary motor 16 fixed in the mounting frame, a drive gear 21 mounted on the output shaft of the fixed-angle rotary motor, a trapezoidal guide block 15, a guide frame 13, and a connecting rod 18. A guide frame is fixed on each of the left and right sides of the mounting frame. The guide frame has a guide groove that matches the trapezoidal guide block. The trapezoidal guide block 15 is slidably connected to the guide groove, and a toothed structure 14 integrated with it is provided on the side facing the mounting frame. The drive gear passes through the mounting frame and extends into the guide frame, connecting with the toothed structures 14 on both sides. A second through groove for the connecting rod to extend into is provided at the bottom of the guide frame. The adhesive application pipe is connected to the lower end of the two connecting rods through a clamp structure. The upper end of the two connecting rods extends into the guide frame along the second through groove and is fixedly connected to the trapezoidal guide block. The connecting rod slides back and forth along the second through groove under the drive of the trapezoidal guide block. Due to the limitations of the guide frame, the trapezoidal guide block can only translate (i.e., move back and forth) along the guide groove inside the guide frame. Specifically, the working principle involves controlling the fixed-angle rotary motor 16 to rotate by a certain angle. At this time, the toothed structure 14, under the action of the drive gear 21, will carry the trapezoidal guide block to translate. After the fixed-angle rotary motor 16 reaches its position, it will reset and rotate in the opposite direction. At this time, the trapezoidal guide block will translate in the opposite direction under the cooperation of the teeth, and this back-and-forth translational motion is completed in sequence. This invention, through the setting of the back-and-forth translational mechanism, allows the nozzle structure to perform back-and-forth reciprocating motion during adhesive application, resulting in more thorough and complete adhesive application.
[0040] like Figure 10 , Figure 11 and Figure 13The nozzle structure 20 shown includes a fixed nozzle end 20-1, a movable nozzle end 20-2, a frustum-shaped valve core 20-3, a guide seat 20-8, a guide plate 20-9, a hollow outer rod 20-6, and a first spring 20-10. The fixed nozzle end is connected to the adhesive application pipe via a threaded structure on its outer wall. The top of the fixed nozzle end has an inlet / outlet port, and its upper end contains a flow guide chamber 20-1-1 communicating with the inlet / outlet port. The top of the flow guide chamber 20-1-1 has a conical sealing surface matching the frustum-shaped valve core. The bottom of the fixed nozzle end has a connecting chamber 20-1-2 matching the movable nozzle end 20-2. The upper end of the movable nozzle end extends... The flow guide chamber 20-1-1 is connected to the connecting chamber 20-1-2 through the flow guide hole 20-1-3 opened inside the nozzle fixed end. The outer wall of the hollow outer rod is provided with an annular protrusion. The frustum-shaped valve core is fitted on the hollow outer rod above the annular protrusion. The guide seat is installed at the top of the connecting chamber. The guide plate is connected to the guide seat through the first spring. The lower end of the hollow outer rod extends into the guide seat and is connected to the guide plate. The annular protrusion on the hollow outer rod contacts the frustum-shaped valve core under the action of the first spring. The frustum-shaped valve core cooperates with the conical sealing surface under the action of the first spring to seal the inlet and outlet of the liquid. The principle of forward flushing is the same as that of adhesive application. When adhesive application or forward flushing is required, the pressurized adhesive or pressurized water will push the frustum-shaped valve core downward, so that the inlet and outlet are connected to the guide chamber through the gap between the frustum-shaped valve core and the conical sealing surface, as well as the guide groove and the second guide hole. At this time, the adhesive or water will first enter the guide chamber, and then flow into the connecting chamber through the guide hole and perform adhesive application or flushing through the moving end of the nozzle.
[0041] like Figure 10 , Figure 11 and Figure 14A second spring 20-4 is also provided between the movable end of the nozzle and the connecting chamber. A guide rod 20-11 is also movably connected inside the hollow outer rod. The upper end of the guide rod 20-11 extends out of the hollow outer rod and is connected to the sealing plate 20-5. A guide groove 20-7 is also provided inside the upper end of the hollow outer rod. The guide groove is sealed by the sealing plate. A second guide hole 20-6-1 is provided on the outer wall of the guide groove below the annular protrusion. The guide groove is connected to the guide chamber 20-1-1 through the second guide hole 20-6-1. The lower end of the guide rod extends out of the hollow outer rod and passes through the guide seat and is connected to the inner wall of the movable end of the nozzle through the connecting rod 20-12. During backwashing, the moving end of the nozzle, as it descends, will press the second spring upward through the squeezing cylinder. At this time, the sealing plate will separate from the upper surface of the frustum-shaped valve core under the action of the guide rod, thereby opening the guide groove. The backwashing water will then enter the connecting chamber through the moving end of the nozzle, and then enter the guide chamber through the guide hole. The water entering the guide chamber will then enter the guide groove along the second guide hole, and finally enter the adhesive application pipe along the guide groove to complete the backwashing work.
[0042] like Figure 12 The adhesive application pipeline shown has a switch valve assembly 22 installed at each end. One end of the switch valve assembly is connected to a reversing valve assembly 24 via a distributor 23. The reversing valve assembly 24 is connected to the adhesive storage tank and the rinsing water storage tank via pipelines. The other end of the switch valve assembly is connected to a recovery switch valve assembly 25 via a manifold 26. The recovery switch valve assembly is connected to the recovery tank via a pipeline. During adhesive application, the reversing valve assembly is controlled to connect the adhesive storage tank to the distributor, and the switch valve assembly connected to the distributor is opened to complete the adhesive application. During forward rinsing, the reversing valve assembly is controlled to connect the rinsing water storage tank to the distributor, and the switch valve assembly connected to the distributor is opened to complete the first rinsing. During reverse rinsing, the switch valve assembly connected to the manifold and the recovery switch valve assembly are opened, and the second rinsing is completed using the backwash pipeline.
[0043] like Figure 2 A glue recovery and collection hood 5 is also connected to the glue application frame directly below the glue application assembly. The glue recovery and collection hood is funnel-shaped, and its bottom is connected to a return pipe 6. This design allows for the recovery of excess glue, thus saving resources and reducing costs.
[0044] The above are merely preferred embodiments of the present invention. The scope of protection of the present invention is not limited to the above embodiments. All technical solutions falling within the scope of the present invention's concept are within the scope of protection of the present invention. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of the present invention should be considered within the scope of protection of the present invention.
Claims
1. A sizing device for preparing aerogel mats, comprising a sizing assembly consisting of two sizing pipes and a plurality of nozzle structures disposed at the bottom of the sizing pipes, characterized in that: The left and right sides of the dispensing assembly are respectively provided with a cleaning liquid collection box assembly and a backwash box assembly. The cleaning liquid collection box assembly and the backwash box assembly are connected to the fixed frames on the left and right sides of the dispensing assembly through a swing mechanism. The fixed frame is inverted U-shape, and its two ends are fixedly connected to the top of the dispensing machine frame through mounting seats. The dispensing assembly is located between the front and rear side walls of the fixed frame. The dispensing assembly is connected to the top of the fixed frame through a lifting mechanism. The backwash box assembly includes a flush box body and a first panel installed on the top of the flush box body. The first panel has a first countersunk groove at the position of several nozzle structures. A first heating cylinder is connected to the first countersunk groove through a first elastic cylinder. A compression cylinder is fixed inside the first heating cylinder. A conical groove is opened at the upper end of the compression cylinder. A guide hole for the end of the nozzle structure to pass through is opened at the center of the conical groove. An insertion connector structure connected to the backwash pipe is provided in the flush box body directly below the guide hole. The insertion connector structure is located at the top of the backwash pipe.
2. The sizing device for preparing aerogel mats according to claim 1, characterized in that: The cleaning fluid collection box assembly includes a collection box body and a second panel installed on the top of the collection box body. A second countersunk groove is provided on the second panel at the position of several nozzle structures. A second heating cylinder is connected to the second countersunk groove through a second elastic cylinder. The end of the nozzle structure passes through the second panel along the center of the second heating cylinder and extends into the collection box body.
3. The sizing device for preparing aerogel mats according to claim 1, characterized in that: The swing mechanism includes a swing drive cylinder and swing rods. A swing drive cylinder is installed on the top of the fixed frame on both sides of the glue application assembly. The swing drive cylinder is movably connected to the fixed frame. A swing rod connecting frame is provided on the top of each of the left and right ends of the fixed frame. The cleaning liquid collection box assembly and the backwash box assembly are connected to the lower ends of the two swing rods through the mounting connectors. The upper ends of the two swing rods are movably connected to the swing rod connecting frame. The output shaft end of the swing drive cylinder is movably connected to the two swing rods through the drive connector. A through groove is provided on the fixed frame relative to the position of the swing rods on both sides.
4. The sizing device for preparing aerogel mats according to claim 1, characterized in that: The lifting mechanism includes a worm gear, a worm wheel, a nut structure, a screw, a mounting housing, and a lifting drive servo motor. The nut structure and the worm wheel are integrally connected and rotatably mounted within the mounting housing. Two screws are provided, with their lower ends extending into the fixed frame and connected to the top of the mounting frame. The upper ends of the two screws pass through the two mounting housings respectively. The screw passes through the worm wheel and the nut structure from the center. The external threads on the surface of the screw match the nut structure. The screw is movably connected to the worm wheel. The worm gear is horizontally positioned and extends into the two mounting housings, connecting to the two worm wheels respectively. The lifting drive servo motor is fixed to the mounting housing and connected to one end of the worm gear.
5. The sizing device for preparing aerogel mats according to claim 4, characterized in that: Two adhesive application pipes are connected to the left and right sides of the mounting frame via a forward and backward translation mechanism. The forward and backward translation mechanism includes a fixed-angle rotary motor fixed inside the mounting frame, a drive gear mounted on the output shaft of the fixed-angle rotary motor, a trapezoidal guide block, a guide frame, and connecting rods. Each side of the mounting frame has a guide frame fixed. The guide frame has a guide groove that matches the trapezoidal guide block. The trapezoidal guide block is slidably connected to the guide groove, and its side facing the mounting frame has a toothed structure integrated with it. The drive gear passes through the mounting frame and extends into the guide frame, connecting with the toothed structures on both sides. The bottom of the guide frame has a second through groove for the connecting rod to extend into. The adhesive application pipes are connected to the lower ends of the two connecting rods via a clamp structure. The upper ends of the two connecting rods extend into the guide frame along the second through groove and are fixedly connected to the trapezoidal guide block. The connecting rods slide back and forth along the second through groove under the drive of the trapezoidal guide block.
6. The sizing device for preparing aerogel mats according to claim 1, characterized in that: The nozzle structure includes a fixed nozzle end, a movable nozzle end, a frustum-shaped valve core, a guide seat, a guide plate, a hollow outer rod, and a first spring. The fixed nozzle end is connected to the adhesive application pipe via a threaded structure on its outer wall. The top of the fixed nozzle end has an inlet and outlet port, and its upper end contains a flow guide chamber communicating with the inlet and outlet ports. The top of the flow guide chamber has a conical sealing surface matching the frustum-shaped valve core. The bottom of the fixed nozzle end has a connecting chamber matching the movable nozzle end, and the upper end of the movable nozzle end extends into the connecting chamber and is piston-connected to it. The flow guiding chamber is connected to the connecting chamber through a flow guiding hole opened inside the nozzle fixed end. An annular protrusion is provided on the outer wall of the hollow outer rod. The frustum-shaped valve core is fitted on the hollow outer rod above the annular protrusion. The guide seat is installed at the top of the connecting chamber. The guide plate is connected to the guide seat by a first spring. The lower end of the hollow outer rod extends into the guide seat and is connected to the guide plate. The annular protrusion on the hollow outer rod contacts the frustum-shaped valve core under the action of the first spring. The frustum-shaped valve core cooperates with the conical sealing surface under the action of the first spring to seal the inlet and outlet of the liquid.
7. The sizing device for preparing aerogel mats according to claim 6, characterized in that: A second spring is also provided between the movable end of the nozzle and the connecting chamber. A guide rod is also movably connected inside the hollow outer rod. The upper end of the guide rod extends out of the hollow outer rod and is connected to the sealing plate. A flow guide groove is also provided inside the upper end of the hollow outer rod. The flow guide groove is sealed by the sealing plate. A second flow guide hole is provided on the outer wall of the flow guide groove below the annular protrusion. The flow guide groove is connected to the flow guide chamber through the second flow guide hole. The lower end of the guide rod extends out of the hollow outer rod and passes through the guide seat and is connected to the inner wall of the movable end of the nozzle through the connecting rod.
8. The sizing device for preparing aerogel mats according to claim 1, characterized in that: Each end of the adhesive application pipeline is equipped with a switch valve assembly. One switch valve assembly is connected to a reversing valve assembly via a distributor. The reversing valve assembly is connected to the adhesive storage tank and the rinsing water storage tank via pipelines. The switch valve assembly at the other end of the adhesive application pipeline is connected to a recovery switch valve assembly via a manifold. The recovery switch valve assembly is connected to the recovery tank via a pipeline.