High-precision positioning clamp for electronic component gluing processing
Patent Information
- Application Number
- CN202610730501.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-05-26
- Publication Date
- 2026-08-21
AI Technical Summary
[0002]涂胶是电子元器件加工中一个非常重要的环节,涂胶加工分为涂布导电胶、涂布导热胶、涂布固定胶以及涂布绝缘防护胶等多种涂胶工种,电子元器件上的涂胶根据不同需求需要进行不同要求的涂布,其涂胶厚度、涂胶面积都有一定的要求,现有技术中一般采用涂胶机对电子元器件进行涂胶作业,在涂胶作业之前,需要对电子元器件进行一个定位,将其固定后再对电子元器件表面进行涂胶作业,现有技术中涂胶作业所用的电子元器件定位夹具一般较为简单,专用性强,使用较为方便,因此在一定程度上满足当前一般的生产需求,但是其在实际的使用过程中仍存在以下缺点:
1.本发明中,通过驱动电机I带动驱动齿轮与内齿圈啮合传动,使旋转支撑板II绕旋转槽I旋转,并且通过升降缸I与升降缸II的伸缩,完成顶部支撑板相对旋转支撑板II的角度调节,通过上述操作实现定位夹紧组件在顶部支撑底座上端的旋转与角度两个方位的调节,使其可以更加灵活的调节电子元器件的施胶角度;
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Figure CN122605688A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of adhesive coating technology for electronic components, specifically a high-precision positioning fixture for adhesive coating of electronic components. Background Technology
[0002] Adhesive coating is a crucial step in electronic component manufacturing. It encompasses various processes, including applying conductive adhesive, thermally conductive adhesive, fixing adhesive, and insulating / protective adhesive. Different applications require different coating thicknesses and coverage areas. Current technology typically uses adhesive coating machines. Before coating, the electronic components need to be positioned and fixed before applying the adhesive. While existing positioning fixtures are generally simple, specialized, and convenient, thus meeting current production needs to some extent, they still have the following drawbacks in practical use: 1. The existing positioning fixtures for applying adhesive to electronic components have limited adjustable directions for the clamping position, and can generally only be adjusted in one direction at a time. For some larger electronic components, it is necessary to rotate them at a certain angle to apply adhesive, and the existing technology cannot achieve better multi-angle synchronous and rapid positioning. 2. Existing positioning fixtures for applying adhesive to electronic components can only position and clamp a relatively small number of parts at a time, and the loading and unloading speed is slow. They cannot achieve rapid positioning of parts before applying adhesive, and their positioning and clamping efficiency needs to be further improved. Summary of the Invention
[0003] The purpose of this invention is to provide a high-precision positioning fixture for coating electronic components, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a high-precision positioning fixture for coating electronic components, comprising a rotary support mechanism and a positioning clamping mechanism provided at the upper end of the rotary support mechanism. The rotary support mechanism includes a support base, an intermediate rotating seat at the upper end of the support base, and a top support base at the upper end of the intermediate rotating seat. An angle adjustment component is connected between the intermediate rotating seat and the top support base. The positioning clamping mechanism includes positioning clamping components, which are evenly and slidably mounted on the upper end of the top support base.
[0005] Preferably, the support base includes a fixed support plate I, and side support plates are symmetrically arranged on the left and right sides of the fixed support plate I. A rotating support seat is fixedly arranged in the middle of the lower end face of the fixed support plate I, and a rotating groove I is opened in the middle of the rotating support seat. The lower end of the middle rotating seat is fitted with the rotating groove I.
[0006] Preferably, the intermediate rotating seat includes a rotating support plate II, and a rotating shaft is vertically fixedly connected at the middle position of the lower end of the rotating support plate II. The rotating shaft is fitted with the rotating groove I through a bearing, and a cover is fastened to the bottom of the rotating shaft and at the lower port of the rotating groove I.
[0007] Preferably, a gear ring fixing ring is provided circumferentially at the lower end of the rotating support plate II and on the outer side of the rotating shaft. An internal gear ring is fixedly installed on the inner side of the gear ring fixing ring. A drive motor I is fixedly installed on the inner side of the internal gear ring and on the lower end surface of the fixed support plate I. A drive gear is fixedly sleeved on the upper end of the rotating support plate II and on the main shaft of the drive motor I. The drive gear meshes with the internal gear ring.
[0008] Preferably, the top support base includes a top support plate, and a positioning adjustment seat is provided at the upper end of the top support plate. The upper end of the positioning adjustment seat is provided with a positioning groove, and the lower end of the positioning clamping assembly is slidably engaged with the positioning groove.
[0009] Preferably, the angle adjustment assembly includes left upper hinge seats symmetrically arranged on the front and rear sides of the lower left end of the top support plate, and right upper hinge seats mounted on the front and rear sides of the lower right end of the top support plate. Left lower hinge seats are installed on the front and rear sides of the upper left end of the rotating support plate II, and right lower hinge seats are installed on the front and rear sides of the upper right end of the rotating support plate II. A lifting cylinder I is connected between the left upper hinge seats and the right lower hinge seats, and a lifting cylinder II is connected between the right upper hinge seats and the left lower hinge seats. The upper and lower ends of the lifting cylinder I are hinged to the left upper hinge seats and the right lower hinge seats, respectively. The upper and lower ends of the lifting cylinder II are hinged to the right upper hinge seats and the left lower hinge seats, respectively.
[0010] Preferably, the positioning clamping assembly includes a positioning support plate, and a positioning platform is fixedly embedded in the upper end of the positioning support plate, and a positioning slider is fixedly provided in the lower end of the positioning support plate, the positioning slider being slidably engaged with the positioning groove.
[0011] Preferably, a side positioning adjustment plate I is vertically fixedly connected to one side of the lower end of the positioning support plate, and a positioning adjustment screw is screwed onto the side of the side positioning adjustment plate I, with the inner end face of the positioning adjustment screw abutting against the side of the positioning adjustment seat.
[0012] Preferably, the positioning support plate has symmetrically arranged side positioning adjustment plates II on its four outer surfaces (front, back, left, and right), and a limiting plate is provided on the inner side of the side positioning adjustment plate II. An elastic top plate is attached to the inner side of the limiting plate, and guide posts are vertically fixedly connected to the left and right sides of the limiting plate. A rotating connecting seat with a sleeve structure is fixedly installed at the middle position of the outer side of the limiting plate. An adjusting screw I is screwed into the middle of the side positioning adjustment plate II, and the shaft end of the adjusting screw I is fitted with the middle of the rotating connecting seat through a bearing.
[0013] Preferably, an automatic adjustment seat is fixedly provided on the outer sides of the two adjacent edges of the positioning support plate and at the center of the outer side of the side positioning adjustment plate II, and an adjustment screw II is sleeved in the middle of the automatic adjustment seat. The adjustment screw II is screwed to the adjustment screw I. A drive motor II is fixedly installed on the upper end of the automatic adjustment seat, and the main shaft of the drive motor II is fixedly connected to the shaft end of the adjustment screw II.
[0014] Compared with the prior art, the beneficial effects of the present invention are: the present invention has a reasonable structural design and strong functionality, and has the following advantages: 1. In this invention, the drive motor I drives the drive gear to mesh with the internal gear ring, causing the rotating support plate II to rotate around the rotating groove I. The extension and retraction of the lifting cylinder I and the lifting cylinder II complete the angle adjustment of the top support plate relative to the rotating support plate II. Through the above operations, the positioning clamping assembly can be adjusted in two directions: rotation and angle, at the top of the top support base, so that the glue application angle of the electronic components can be adjusted more flexibly. 2. In this invention, the positioning position of the limiting plate relative to the workpiece is changed by adjusting the adjusting screw I in the middle of the rotating side positioning adjusting plate II. The adjusting screw II and adjusting screw I are screwed together by the drive motor II, so as to realize the position adjustment of the limiting plate at the other two sides of the upper end of the positioning support plate, which can quickly improve its positioning efficiency. Attached Figure Description
[0015] Figure 1 This is an isometric view of the overall structure of the present invention; Figure 2 This is a front view of the overall structure of the present invention. Figure 3 for Figure 2 Enlarged schematic diagram of a local structure at point A; Figure 4 This is an isometric view of the rotating support mechanism in this invention; Figure 5 This is a half-sectional view of the axial side of the rotating support mechanism in this invention; Figure 6 This is an isometric view of the positioning and clamping assembly in this invention; Figure 7This is a left view of the positioning and clamping assembly in this invention; Figure 8 for Figure 7 Axonometric view of the cross-sectional structure at point CC; Figure 9 for Figure 8 Enlarged schematic diagram of the local structure at point D; Figure 10 This is a front view of the positioning inner clamping component in this invention; Figure 11 for Figure 10 Axonometric view of the cross-sectional structure at point BB; Figure 12 for Figure 11 Enlarged schematic diagram of the local structure of the thick part of the middle E.
[0016] In the diagram: 1. Support base; 2. Middle rotating seat; 3. Top support base; 4. Angle adjustment assembly; 5. Positioning and clamping assembly; 101. Fixed support plate I; 102. Side support plate; 103. Rotating support seat; 104. Rotating groove I; 105. Cover; 201. Rotating support plate II; 202. Rotating shaft; 203. Gear ring fixing ring; 204. Internal gear ring; 205. Drive motor I; 206. Drive gear; 301. Top support plate; 302. Positioning adjustment seat; 303. Positioning groove; 401. Upper left hinge seat; 4 02. Lower right hinge seat; 403. Lifting cylinder I; 404. Upper right hinge seat; 405. Lower left hinge seat; 406. Lifting cylinder II; 501. Positioning support plate; 502. Positioning slider; 503. Side positioning adjustment plate I; 504. Positioning adjustment screw; 505. Positioning platform; 506. Side positioning adjustment plate II; 507. Limiting plate; 508. Elastic top plate; 509. Guide column; 510. Adjusting screw I; 511. Rotary connecting seat; 513. Automatic adjustment seat; 514. Adjusting screw II; 515. Drive motor II. Detailed Implementation
[0017] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0018] Please see Figures 1 to 10The present invention provides a technical solution: a high-precision positioning fixture for coating electronic components, comprising a rotating support mechanism and a positioning clamping mechanism provided at the upper end of the rotating support mechanism. The rotating support mechanism includes a support base 1, an intermediate rotating seat 2 at the upper end of the support base 1, and a top support base 3 at the upper end of the intermediate rotating seat 2. An angle adjustment component 4 is connected between the intermediate rotating seat 2 and the top support base 3. The positioning clamping mechanism includes positioning clamping components 5, which are evenly distributed and slidably mounted on the upper end of the top support base 3.
[0019] Furthermore, the support base 1 includes a fixed support plate I 101, and side support plates 102 are symmetrically arranged on the left and right sides of the fixed support plate I 101. A rotating support seat 103 is fixedly arranged in the middle of the lower end face of the fixed support plate I 101, and a rotating groove I 104 is opened in the middle of the rotating support seat 103. The lower end of the intermediate rotating seat 2 is fitted with the rotating groove I 104. Here, the rotating groove I 104 plays a rotating support role relative to the intermediate rotating seat 2.
[0020] Furthermore, the intermediate rotating seat 2 includes a rotating support plate II 201, and a rotating shaft 202 is vertically fixedly connected at the middle position of the lower end of the rotating support plate II 201. The rotating shaft 202 is fitted with the rotating groove I 104 through a bearing. A cover 105 is fastened to the bottom of the rotating shaft 202 and at the lower port of the rotating groove I 104. Here, the cover 105 plays a protective role relative to the rotating groove I 104. During operation, the rotating shaft 202 can rotate within the rotating groove I 104.
[0021] Furthermore, a gear ring fixing ring 203 is provided circumferentially at the lower end of the rotating support plate II 201 and on the outer side of the rotating shaft 202. An internal gear ring 204 is fixedly installed on the inner side of the gear ring fixing ring 203. A drive motor I 205 is fixedly installed on the inner side of the internal gear ring 204 and on the lower end face of the fixed support plate I101. A drive gear 206 is fixedly sleeved on the upper end of the rotating support plate II 201 and on the main shaft of the drive motor I 205. The drive gear 206 meshes with the internal gear ring 204. When the drive motor I 205 is started, it drives the drive gear 206 to mesh with the internal gear ring 204, which can drive the rotating support plate II 201 to rotate around the center of the rotating groove I 104, thereby controlling the rotation angle of the top support base 3 and the angle adjustment component 4 at the upper end of the intermediate rotating seat 2.
[0022] Furthermore, the top support base 3 includes a top support plate 301, and a positioning adjustment seat 302 evenly distributed on the upper end of the top support plate 301. The upper end of the positioning adjustment seat 302 is provided with a positioning groove 303. The lower end of the positioning clamping assembly 5 is slidably engaged with the positioning groove 303. Here, the positioning groove 303 plays a guiding and supporting role relative to the positioning clamping assembly 5.
[0023] Furthermore, the angle adjustment assembly 4 includes left upper hinge seats 401 symmetrically arranged on the front and rear sides of the lower left end of the top support plate 301, and right upper hinge seats 404 mounted on the front and rear sides of the lower right end of the top support plate 301. Left lower hinge seats 405 are mounted on the front and rear sides of the upper left end of the rotating support plate II 201, and right lower hinge seats 402 are mounted on the front and rear sides of the upper right end of the rotating support plate II 201. A lifting cylinder I 403 is connected between the left upper hinge seats 401 and the right lower hinge seats 402, and a lifting cylinder II 406 is connected between the right upper hinge seats 404 and the left lower hinge seats 405. The upper and lower ends of the lifting cylinder I 403 are hinged to the left upper hinge seats 401 and the right lower hinge seats 402, respectively. The upper and lower ends of the lifting cylinder II 406 are hinged to the right upper hinge seats 404 and the left lower hinge seats 405, respectively. By controlling the lifting cylinder I... The extension and retraction of 403 and lifting cylinder II 406 can control the lifting height of the top support base 3 relative to the middle rotating seat 2, and can also control the tilt angle of the upper end of the top support base 3 relative to the middle rotating seat 2.
[0024] Furthermore, the positioning and clamping assembly 5 includes a positioning support plate 501, and a positioning platform 505 is fixedly embedded on the upper end of the positioning support plate 501. A positioning slider 502 is fixedly provided on the lower end of the positioning support plate 501. The positioning slider 502 is slidably engaged with the positioning groove 303. The positioning platform 505 can be made of an elastic material to reduce wear between electronic components and tooling.
[0025] Furthermore, a side positioning adjustment plate I 503 is vertically fixedly connected to one side of the lower end of the positioning support plate 501, and a positioning adjustment screw 504 is screwed onto the side of the side positioning adjustment plate I 503. The inner end face of the positioning adjustment screw 504 abuts against the side of the positioning adjustment seat 302. By adjusting the tightness of the positioning adjustment screw 504, the relative sliding state between the positioning support plate 501 and the positioning groove 303 can be controlled.
[0026] Furthermore, side positioning adjustment plates II 506 are symmetrically arranged on the four outer surfaces of the positioning support plate 501, and a limiting plate 507 is provided on the inner side of the side positioning adjustment plate II 506. An elastic top plate 508 is attached to the inner surface of the limiting plate 507. Here, the elastic top plate 508 can be made of elastic material to reduce wear between it and the electronic components. Guide posts 509 are vertically fixedly connected to the left and right sides of the limiting plate 507. A rotating connecting seat 511 with a sleeve structure is fixedly installed at the middle position of the outer surface of the limiting plate 507. An adjusting screw I 510 is screwed into the middle of the side positioning adjustment plate II 506. The shaft end of the adjusting screw I 510 is fitted with the middle of the rotating connecting seat 511 through a bearing. During operation, the relative distance between the limiting plate 507 and the side positioning adjustment plate II 506 can be controlled by rotating the adjusting screw I 510, thereby controlling the positioning size of the electronic components on the upper end of the positioning stage 505.
[0027] Furthermore, an automatic adjustment seat 513 is fixedly provided on the outer sides of the two adjacent edges of the positioning support plate 501 and at the center of the outer side of the side positioning adjustment plate II 506. An adjustment screw II 514 is sleeved in the middle of the automatic adjustment seat 513. The adjustment screw II 514 is screwed to the adjustment screw I 510. A drive motor II 514 is fixedly installed on the upper end of the automatic adjustment seat 513. The main shaft of the drive motor II 514 is fixedly connected to the shaft end of the adjustment screw II 514. When the drive motor II 514 is started, the adjustment screw II 514 and the adjustment screw I 510 are screwed together and driven, thereby automatically controlling the positioning dimension of the limit plate 507 relative to the workpiece.
[0028] Working Principle: During operation, the number of positioning and clamping components 5 on the upper end of the top support base 3 is controlled according to the size of the electronic component. Based on the outer dimensions of the electronic component, adjusting screw I 510 is adjusted to pre-set the fixed position of the limiting plate 507 on the upper end of the positioning support plate 501. During operation, the electronic component is placed on the positioning stage 505, and drive motor II 514 is started. This controls the screw connection between adjusting screw II 514 and adjusting screw I 510, thereby controlling the limiting plates 507 on the other two sides of the electronic component to push towards the sides of the electronic component. The elastic top plate 508 then clamps and fixes the other two sides of the electronic component. This fixing method is simple and fast. Furthermore, through automatic control by drive motor II 514, the positioning and clamping degree around the electronic component can be controlled, making the force more stable and preventing damage to the workpiece. During operation, when the adhesive application angle needs to be adjusted, drive motor I 205, lifting cylinder I 403, and lifting cylinder II can be started simultaneously. 406. The angle between the workpiece at the upper end of the positioning stage 505 and the glue applicator head is controlled so that the glue applicator head can more easily enter the glue applicator area to perform the glue applicator action. This invention can realize multi-angle adjustment of electronic components during the glue applicator process.
[0029] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-precision positioning fixture for coating electronic components, characterized in that: The rotating support mechanism includes a rotating support mechanism and a positioning clamping mechanism provided at the upper end of the rotating support mechanism. The rotating support mechanism includes a support base (1), an intermediate rotating seat (2) is provided at the upper end of the support base (1), and a top support base (3) is provided at the upper end of the intermediate rotating seat (2). An angle adjustment component (4) is connected between the intermediate rotating seat (2) and the top support base (3). The positioning clamping mechanism includes a positioning clamping component (5), which is evenly distributed and slidably fitted at the upper end of the top support base (3).
2. The high-precision positioning fixture for coating electronic components according to claim 1, characterized in that: The support base (1) includes a fixed support plate I (101), and side support plates (102) are symmetrically provided on the left and right sides of the fixed support plate I (101). A rotating support seat (103) is fixedly provided in the middle of the lower end face of the fixed support plate I (101), and a rotating groove I (104) is opened in the middle of the rotating support seat (103). The lower end of the middle rotating seat (2) is fitted with the rotating groove I (104).
3. The high-precision positioning fixture for coating electronic components according to claim 2, characterized in that: The intermediate rotating seat (2) includes a rotating support plate II (201), and a rotating shaft (202) is vertically fixed at the middle position of the lower end of the rotating support plate II (201). The rotating shaft (202) is fitted with the rotating groove I (104) through a bearing. A cover (105) is fastened to the bottom of the rotating shaft (202) and at the lower port of the rotating groove I (104).
4. A high-precision positioning fixture for coating electronic components according to claim 3, characterized in that: A gear ring fixing ring (203) is provided circumferentially at the lower end of the rotating support plate II (201) and on the outer side of the rotating shaft (202). An internal gear ring (204) is fixedly installed on the inner side of the gear ring fixing ring (203). A drive motor I (205) is fixedly installed on the inner side of the internal gear ring (204) and on the lower end face of the fixed support plate I (101). A drive gear (206) is fixedly sleeved on the upper end of the rotating support plate II (201) and on the main shaft of the drive motor I (205). The drive gear (206) meshes with the internal gear ring (204).
5. A high-precision positioning fixture for coating electronic components according to claim 1, characterized in that: The top support base (3) includes a top support plate (301), and a positioning adjustment seat (302) is evenly arranged on the upper end of the top support plate (301). The upper end of the positioning adjustment seat (302) is provided with a positioning groove (303), and the lower end of the positioning clamping assembly (5) is slidably fitted with the positioning groove (303).
6. A high-precision positioning fixture for coating electronic components according to claim 5 or claim 3, characterized in that: The angle adjustment assembly (4) includes left upper hinge seats (401) symmetrically arranged on the front and rear sides of the lower left end of the top support plate (301), and right upper hinge seats (404) mounted on the front and rear sides of the lower right end of the top support plate (301). The upper left and rear sides of the upper left end of the rotating support plate II (201) are equipped with left lower hinge seats (405), and the upper right and rear sides of the upper right end of the rotating support plate II (201) are equipped with right lower hinge seats (402). A lifting cylinder I (403) is connected between the upper hinge seat (401) and the lower right hinge seat (402), and a lifting cylinder II (406) is connected between the upper right hinge seat (404) and the lower left hinge seat (405). The upper and lower ends of the lifting cylinder I (403) are respectively hinged to the upper left hinge seat (401) and the lower right hinge seat (402), and the upper and lower ends of the lifting cylinder II (406) are respectively hinged to the upper right hinge seat (404) and the lower left hinge seat (405).
7. A high-precision positioning fixture for coating electronic components according to claim 6, characterized in that: The positioning clamping assembly (5) includes a positioning support plate (501), and a positioning platform (505) is fixedly embedded on the upper end of the positioning support plate (501). A positioning slider (502) is fixedly provided on the lower end of the positioning support plate (501), and the positioning slider (502) is slidably engaged with the positioning groove (303).
8. A high-precision positioning fixture for coating electronic components according to claim 1, characterized in that: A side positioning adjustment plate I (503) is vertically fixed to one side of the lower end of the positioning support plate (501), and a positioning adjustment screw (504) is screwed onto the side of the side positioning adjustment plate I (503). The inner end face of the positioning adjustment screw (504) abuts against the side of the positioning adjustment seat (302).
9. A high-precision positioning fixture for coating electronic components according to claim 8, characterized in that: The positioning support plate (501) has symmetrically arranged side positioning adjustment plates II (506) on its four outer surfaces, front, back, left and right, and a limiting plate (507) is provided on the inner side of the side positioning adjustment plate II (506). An elastic top plate (508) is attached to the inner side of the limiting plate (507). Guide posts (509) are vertically fixed to the left and right sides of the limiting plate (507). A rotating connecting seat (511) with a sleeve structure is fixedly installed at the middle position of the outer side of the limiting plate (507). An adjusting screw I (510) is screwed into the middle of the side positioning adjustment plate II (506). The shaft end of the adjusting screw I (510) is fitted with the middle of the rotating connecting seat (511) through a bearing.
10. A high-precision positioning fixture for coating electronic components according to claim 9, characterized in that: An automatic adjustment seat (513) is fixedly provided on the outer sides of the two adjacent edges of the positioning support plate (501) and at the center of the outer side of the side positioning adjustment plate II (506). An adjustment screw II (514) is sleeved in the middle of the automatic adjustment seat (513). The adjustment screw II (514) is screwed to the adjustment screw I (510). A drive motor II (514) is fixedly installed on the upper end of the automatic adjustment seat (513). The main shaft of the drive motor II (514) is fixedly connected to the shaft end of the adjustment screw II (514).