An automated high pressure washer with multi-position cleaning function

Abstract

The application relates to the field of high-pressure cleaning machines, in particular to an automatic high-pressure cleaning machine with multi-position cleaning function, which comprises a liquid collecting tank body for support, a drainage guide pipe fixedly arranged at the bottom side of the rear end surface of the liquid collecting tank body, and aluminum profile feet fixedly arranged at the four corners of the lower end surface of the liquid collecting tank body. The application is a multi-station high-pressure cleaning machine. When a batch of workpieces are cleaned, the deceleration motor can be connected with the threaded guide sleeve through the threaded connection of the bidirectional rectangular screw rod, thereby driving the upper and lower two groups of high-pressure water spraying assemblies and waterproof covers to be aligned to the outside of the workpieces, meanwhile, the servo motor one can drive the four groups of water storage cylinders to rotate at high speed through the sliding limit of the transmission shaft and the transmission sliding sleeve, so that the upper and lower two groups of water storage cylinders can perform omnibearing cleaning operation on the outside of the workpieces, and the cleanliness and efficiency of the equipment for high-pressure cleaning of the workpieces are effectively improved.

Description

Technical Field

[0001] This invention relates to the field of high-pressure cleaning equipment technology, specifically to an automated high-pressure cleaner with multi-position cleaning function. Background Technology

[0002] High-pressure workpiece cleaners are professional cleaning equipment that utilizes the impact of high-pressure water flow to achieve efficient cleaning of various workpiece surfaces. Using high-pressure water as the core cleaning medium, they remove oil, iron filings, dust, scale, grime, and other impurities from workpiece surfaces without the need for excessive chemical cleaning agents. They can effectively clean and remove contaminants from metal mechanical parts, die-cast aluminum parts, new energy structural components, hardware stamping parts, and machined workpieces of various specifications and materials, significantly improving workpiece cleanliness and the overall quality of subsequent assembly, painting, and use.

[0003] However, existing high-pressure cleaning machines for workpieces are still not efficient enough in cleaning batches of workpieces in all directions. Moreover, most existing high-pressure cleaning machines are fixed designs, which also lack the convenience of quickly adjusting the cleaning angle of the workpieces. Therefore, there is a need for an automated high-pressure cleaning machine with multi-position cleaning function to solve the problems mentioned above. Summary of the Invention

[0004] The purpose of this invention is to provide an automated high-pressure washer with multi-position cleaning function to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an automated high-pressure washer with multi-position cleaning function, comprising a liquid collection tank for support, a drain pipe fixedly installed on the bottom side of the rear end face of the liquid collection tank, and aluminum profile support legs equidistantly fixed at the four corners of the lower end face of the liquid collection tank.

[0006] A guide assembly is sealed and fixedly installed at the upper opening of the liquid collection tank. The guide assembly is used for support and material guidance.

[0007] The upper and lower parts of the guide assembly are provided with two sets of positioning slides. The upper part of the guide assembly is fixedly provided with a limit top seat through the two sets of positioning slides, and a servo motor is fixedly provided at the upper center of the limit top seat. The power output end of the servo motor is provided with a transmission cam.

[0008] A geared motor is located on the upper part of the limit top seat near the rear, and a bidirectional rectangular lead screw is located at the power output end of the geared motor.

[0009] The cleaning assembly consists of two sets, an upper and a lower set, which are connected to the upper and lower parts of the guide assembly via a bidirectional rectangular screw thread.

[0010] Specifically, the cleaning assembly includes a support slide, three sets of linear guides equidistantly fixed on both sides of the support slide, waterproof covers equidistantly fixed at the four corners of the lower end face of the support slide, and threaded guide sleeves fixedly snapped into the rear side inside the support slide. A drive gear is rotatably snapped into the center of the support slide, and a transmission slide is fixedly installed at the center of the drive gear. Four sets of high-pressure water spray assemblies are connected inside the support slide through the drive gear.

[0011] Specifically, the high-pressure water spray assembly includes a driven gear, a water inlet pipe fixedly installed inside the driven gear, a water storage tank fixedly installed through the bottom of the water inlet pipe, and high-pressure nozzles fixedly installed at equal intervals at the bottom of the water storage tank.

[0012] Specifically, the guide assembly includes a support base, four sets of cleaning grooves equidistantly opened inside the support base, two sets of clamping components rotatably clamped inside the support base, and synchronous pulleys fixedly clamped to the output ends of the two sets of clamping components. The two sets of synchronous pulleys are meshed and connected by a synchronous belt. A servo motor is fixedly installed at the power input end of one of the support bases.

[0013] Specifically, the clamping assembly includes a support shaft, flip guides fixedly disposed on both sides of the support shaft, and a clamping groove opened in the center of each set of flip guides. Pen-shaped cylinders are fixedly disposed at the center of both sides of the flip guides, and the power output ends of the two sets of pen-shaped cylinders are fixedly clamped to the workpieces by the workpiece clamp.

[0014] Specifically, the servo motor 1 is slidably engaged with the transmission sleeve via a transmission shaft, and the servo motor 1, through the adaptation of the transmission shaft and the transmission sleeve, drives the drive gear to rotate inside the support slide. The support slide, through meshing with four sets of driven gears, synchronously drives the water storage cylinder to rotate inside the waterproof cover. The transmission sleeve can provide sufficient limiting foundation for the transmission shaft, improving the stability of the subsequent rotation of the transmission sleeve driven by the transmission shaft.

[0015] Specifically, the flipping guide seat flips inside the cleaning tank via a support pin, improving the efficiency of the four sets of water storage tanks driving the high-pressure nozzles to clean the workpiece at high speed.

[0016] Specifically, the upper and lower sets of support slides are adapted to the bidirectional rectangular lead screw through threaded guide sleeves and are threadedly connected to the upper and lower parts of the support bracket. The support slides are connected and limited by the upper opening of the cleaning tank through the waterproof cover, which can facilitate the subsequent rapid and stable high-pressure rinsing of the workpiece and improve cleaning efficiency.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0018] 1. This invention is a multi-station high-pressure cleaner. When cleaning batches of workpieces, the geared motor can be connected to the threaded guide sleeve via a bidirectional rectangular lead screw, thereby driving the upper and lower sets of high-pressure water spray components and waterproof covers to align with the outside of the workpiece. At the same time, the servo motor can be limited by the sliding of the transmission shaft and the transmission sleeve, thereby synchronously driving the four sets of water storage tanks to rotate at high speed. This allows the upper and lower sets of water storage tanks to perform all-round cleaning operations on the outside of the workpiece, effectively improving the cleanliness and efficiency of the equipment for high-pressure cleaning of workpieces.

[0019] 2. This invention is an adjustable workpiece cleaning mechanism. When adjusting the cleaning angle of the workpiece, the servo motor can simultaneously adjust the support angle of the two sets of support shafts through the engagement of the synchronous pulley and the synchronous belt, thereby simultaneously adjusting the angle of the workpiece limited between the two sets of workpiece clamps. This effectively improves the adaptability of the equipment to cleaning workpieces at different angles, thereby improving the cleaning efficiency. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the main body of the present invention;

[0022] Figure 2 This is a side view of the main body of the invention;

[0023] Figure 3 This is a schematic diagram of the cleaning component of the present invention;

[0024] Figure 4 This is an exploded view of the cleaning component of the present invention;

[0025] Figure 5 This is a schematic diagram of the high-pressure water spray assembly of the present invention;

[0026] Figure 6 This is a side view of the high-pressure water spray assembly of the present invention;

[0027] Figure 7 This is a schematic diagram of the structure of the guide component of the present invention;

[0028] Figure 8 This is a schematic diagram of the clamping assembly of the present invention.

[0029] In the diagram: 1-Collection tank, 2-Cleaning component, 3-Guide component, 4-Aluminum profile support, 5-Positioning slide, 6-Limiting top seat, 7-Servo motor one, 8-Gear motor, 9-Transmission shaft, 10-Bidirectional rectangular lead screw, 11-Drainage conduit, 21-Drive gear, 22-High-pressure water spray component, 23-Waterproof cover, 24-Threaded guide sleeve, 25-Support slide, 26-Linear guide seat, 27-Transmission slide, 221-Water inlet pipe, 222-Driven gear, 223-High-pressure nozzle, 224-Water storage tank, 31-Cleaning tank, 32-Clamping component, 33-Supporting seat, 34-Servo motor two, 35-Synchronous pulley, 36-Synchronous belt, 321-Supporting shaft, 322-Workpiece fixture, 323-Workpiece, 324-Clamping groove, 325-Tilting guide seat, 326-Pen-shaped cylinder. Detailed Implementation

[0030] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0031] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0032] The invention will be further described below with reference to the accompanying drawings.

[0033] Example 1

[0034] Please see Figure 1-8 The present invention provides an embodiment of an automated high-pressure washer with multi-position cleaning function, comprising a liquid collection tank 1 for support, a drain pipe 11 fixedly disposed on the bottom side of the rear end face of the liquid collection tank 1, and aluminum profile support legs 4 equidistantly fixed at the four corners of the lower end face of the liquid collection tank 1.

[0035] The guide assembly 3 is sealed and fixedly installed at the upper opening of the liquid collection tank 1. The guide assembly 3 is used for support and material guidance.

[0036] The upper and lower parts of the guide component 3 are provided with two sets of positioning slides 5. The upper part of the guide component 3 is fixedly provided with a limit top seat 6 through the two sets of positioning slides 5, and a servo motor 7 is fixedly provided at the upper center of the limit top seat 6. The power output end of the servo motor 7 is provided with a transmission shaft 9.

[0037] A geared motor 8 is located on the upper part of the limit top seat 6 near the rear, and a bidirectional rectangular lead screw 10 is located at the power output end of the geared motor 8.

[0038] The cleaning component 2 has two sets, upper and lower, and the two sets of cleaning components 2 are connected to the upper and lower parts of the guide component 3 by a bidirectional rectangular lead screw 10.

[0039] The cleaning component 2 includes a support slide 25, three sets of linear guide seats 26 equidistantly fixed on both sides of the support slide 25, waterproof covers 23 equidistantly fixed at the four corners of the lower end face of the support slide 25, and threaded guide sleeves 24 fixedly snapped into the rear side inside the support slide 25. A drive gear 21 is rotatably snapped into the center of the inside of the support slide 25, and a transmission slide sleeve 27 is fixedly installed in the center of the inside of the drive gear 21. Four sets of high-pressure water spray components 22 are meshed and connected inside the support slide 25 through the drive gear 21.

[0040] The high-pressure water spray assembly 22 includes a driven gear 222, a water inlet pipe 221 fixedly installed inside the driven gear 222, a water storage cylinder 224 fixedly installed through the bottom of the water inlet pipe 221, and high-pressure nozzles 223 fixedly installed at equal intervals at the bottom of the water storage cylinder 224.

[0041] The guide assembly 3 includes a support base 33, four sets of cleaning tanks 31 equidistantly opened inside the support base 33, two sets of clamping assemblies 32 rotatably clamped inside the support base 33, and synchronous pulleys 35 fixedly clamped to the output ends of the two sets of clamping assemblies 32. The two sets of synchronous pulleys 35 are meshed and connected by a synchronous belt 36. A servo motor 34 is fixedly installed at the power input end of one of the support bases 33.

[0042] The clamping assembly 32 includes a support shaft 321, flip guide seats 325 fixedly disposed on both sides of the support shaft 321, and a clamping groove 324 opened in the center of each set of flip guide seats 325. Pen-shaped cylinders 326 are fixedly disposed at the center of both sides of the flip guide seats 325. The power output ends of the two sets of pen-shaped cylinders 326 are fixedly clamped to the workpieces 323 through the workpiece clamp 322.

[0043] like Figure 1The servo motor 7 is slidably engaged with the transmission sleeve 27 via the transmission shaft 9. The transmission sleeve 27 can move up and down along the transmission shaft 9. At the same time, the sliding engagement between the transmission shaft 9 and the transmission sleeve 27 can improve the stability of subsequent transmission.

[0044] Furthermore, the servo motor 7, through the transmission shaft 9 and the transmission sleeve 27, drives the drive gear 21 to rotate inside the support slide 25. The transmission sleeve 27 provides sufficient limiting base for the transmission shaft 9, improving the stability of the subsequent rotation of the transmission sleeve 27 driven by the transmission shaft 9.

[0045] The support slide 25, through meshing with four sets of driven gears 222, synchronously drives the water storage cylinder 224 to rotate inside the waterproof cover 23, which can effectively improve the stability of the internal transmission of the equipment, and at the same time improve the efficiency of the four sets of water storage cylinders 224 driving the high-pressure nozzles 223 to perform high-speed rotation cleaning of the workpiece 323.

[0046] like Figure 7 The flip guide 325 flips inside the cleaning tank 31 via the support pin 321, which allows for quick and easy adjustment of the support angle of the flip guide 325, thereby adjusting the cleaning angle of the workpiece 323.

[0047] like Figure 1 and Figure 4 The upper and lower sets of support slides 25 are adapted to the bidirectional rectangular screw 10 through threaded guide sleeves 24 and are threadedly connected to the upper and lower parts of the support bracket 33. When the workpiece 323 is subjected to high pressure cleaning, the bidirectional rectangular screw 10 can be threadedly connected to the two sets of threaded guide sleeves 24, thereby synchronously driving the two sets of support slides 25 and linear guides 26 to be limited to the upper part of the support bracket 33, thereby preventing water from splashing during subsequent high pressure cleaning and improving cleaning efficiency.

[0048] Furthermore, the support slide 25 is connected and limited to the upper opening of the cleaning tank 31 by the waterproof cover 23. The waterproof cover 23 can be sealed to the upper part of the cleaning tank 31, which facilitates the subsequent rapid and stable high-pressure rinsing of the workpiece 323 and improves the cleaning efficiency.

[0049] Working Principle: Before use, the operator can position the workpiece robotic arm module at the front of the liquid collection tank 1, facilitating the subsequent loading and unloading of workpiece 323 by the robotic arm and clamping module. During loading and unloading, the pen-shaped cylinder 326 drives the workpiece clamp 322 to lock and release the workpiece 323 inside the flip guide seat 325, thus facilitating quick and convenient cleaning and positioning of the workpiece 323. When cleaning the workpiece 323, the operator can start the reduction motor 8 through the external touch screen module. At this time, the reduction motor 8 drives the bottom bidirectional rectangular lead screw 10 to rotate. Simultaneously, the bidirectional rectangular lead screw 10 can be threadedly connected to the threaded guide sleeve 24, thereby synchronously driving the two sets of support slides 25 to move up and down outside the support bracket 33. This allows the upper and lower sets of support slides 25 to be sealed and limited by the waterproof cover 23 in the cleaning tank 3 at the top and bottom of the support bracket 33. At point 1, the external high-pressure water supply pipeline can supply water to the water storage tank 224 and the high-pressure nozzle 223 through the water inlet pipe 221, allowing the high-pressure nozzle 223 to perform all-round cleaning of the workpiece 323 through the high-pressure water line. At the same time, during cleaning, the external touch screen module can start the servo motor 7. At this time, the servo motor 7 can drive the drive gear 21 to rotate through the sliding limit of the transmission shaft 9 and the transmission sleeve 27. This allows the drive gear 21 to drive the water storage tank 224 and the high-pressure nozzle 223 to rotate synchronously through the driven gear 222, thereby improving the uniform cleaning operation of the high-pressure nozzle 223 on different positions of the workpiece 323. When adjusting the cleaning angle of the workpiece 323, the servo motor 34 can drive the two sets of support shafts 321 to mesh and rotate synchronously through the synchronous pulley 35 and the synchronous belt 36, thereby quickly and accurately adjusting the cleaning alignment angle of the flip guide 325.

[0050] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automated high-pressure washer with multi-position cleaning function, comprising a collection tank (1) for support, a drain pipe (11) fixedly disposed on the bottom side of the rear end face of the collection tank (1), and aluminum profile support legs (4) equidistantly fixed at the four corners of the lower end face of the collection tank (1), characterized in that: The guide assembly (3) is sealed and fixedly installed at the upper opening of the liquid collection tank (1). The guide assembly (3) is used for support and material guidance. The upper and lower parts of the guide assembly (3) are provided with two sets of positioning slides (5). The upper part of the guide assembly (3) is fixedly provided with a limit top seat (6) through the two sets of positioning slides (5). A servo motor (7) is fixedly provided at the upper center of the limit top seat (6). A transmission shaft (9) is provided at the power output end of the servo motor (7). A geared motor (8) is provided on the upper part of the limit top seat (6) near the rear, and a bidirectional rectangular screw (10) is provided at the power output end of the geared motor (8). The cleaning component (2) is provided in two sets, upper and lower, and the two sets of cleaning components (2) are connected to the upper and lower parts of the guide component (3) by a bidirectional rectangular screw (10).

2. The automated high-pressure washer with multi-position cleaning function according to claim 1, characterized in that: The cleaning component (2) includes a support slide (25), three sets of linear guides (26) fixedly arranged at equal intervals on both sides of the support slide (25), waterproof covers (23) fixedly arranged at equal intervals at the four corners of the lower end face of the support slide (25), and threaded guide sleeves (24) fixedly snapped into the rear side inside the support slide (25). A drive gear (21) is rotatably snapped into the center of the inside of the support slide (25), and a transmission slide sleeve (27) is fixedly arranged in the center of the inside of the drive gear (21). Four sets of high-pressure water spray components (22) are meshed and connected inside the support slide (25) through the drive gear (21).

3. The automated high-pressure washer with multi-position cleaning function according to claim 2, characterized in that: The high-pressure water spray assembly (22) includes a driven gear (222), a water inlet pipe (221) fixedly installed inside the driven gear (222), a water storage tank (224) that passes through and is fixedly installed at the bottom of the water inlet pipe (221), and high-pressure nozzles (223) that are fixedly installed at equal intervals at the bottom of the water storage tank (224).

4. The automated high-pressure washer with multi-position cleaning function according to claim 3, characterized in that: The guide assembly (3) includes a support base (33), four sets of cleaning grooves (31) equidistantly opened inside the support base (33), two sets of clamping assemblies (32) rotatably clamped inside the support base (33), and synchronous pulleys (35) fixedly clamped to the output ends of the two sets of clamping assemblies (32). The two sets of synchronous pulleys (35) are meshed and connected by a synchronous belt (36). A servo motor (34) is fixedly installed at the power input end of one of the support bases (33).

5. The automated high-pressure washer with multi-position cleaning function according to claim 4, characterized in that: The clamping assembly (32) includes a support shaft (321), a flipping guide (325) fixedly disposed on both sides of the support shaft (321), and a clamping groove (324) opened in the center of each set of flipping guides (325). A pen-shaped cylinder (326) is fixedly disposed at the center of both sides of the flipping guide (325). The power output ends of the two sets of pen-shaped cylinders (326) are fixedly clamped to the workpiece (323) through the workpiece clamp (322).

6. The automated high-pressure washer with multi-position cleaning function according to claim 5, characterized in that: The servo motor (7) is slidably engaged with the transmission sleeve (27) through the transmission shaft (9), and the servo motor (7) is adapted to the transmission sleeve (27) through the transmission shaft (9) to drive the drive gear (21) to rotate inside the support slide (25). The support slide (25) is engaged with four sets of driven gears (222) to synchronously drive the water tank (224) to rotate inside the waterproof cover (23).

7. The automated high-pressure washer with multi-position cleaning function according to claim 5, characterized in that: The flipping guide (325) flips inside the cleaning tank (31) via the support pin (321).

8. The automated high-pressure washer with multi-position cleaning function according to claim 5, characterized in that: The upper and lower sets of support slides (25) are adapted to the bidirectional rectangular screw (10) through the threaded guide sleeve (24) and then threadedly connected to the upper and lower parts of the support card seat (33). The support slides (25) are connected and limited to the upper opening of the cleaning tank (31) through the waterproof cover (23).

Images