A structure for supporting high-pressure cleaning of a sudden expansion type cylindrical member
Patent Information
- Application Number
- CN202611114298.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-27
- Publication Date
- 2026-08-21
AI Technical Summary
[0004]针对上述中的相关技术,突扩型筒状件的复杂结构,传统清洗方案存在诸多缺陷,首先,通用型清洗设备缺乏针对性设计,无法覆盖突扩部分与筒状主体的连接处等清洗盲区,导致污垢难以彻底清除;其次,设备适配性不足,难以灵活适应不同规格、形状的突扩型筒状件,适用范围受限;再者,清洗过程需大量人工干预,操作繁琐且成本较高,清洗效率低下,同时人工操作易对零件表面造成损伤;此外,传统清洗设备多采用电驱动结构,处于存在粉尘、腐蚀性介质或特殊安全要求的工业环境中,易因电火花、漏电等引发安全风险,无法满足相关安全准则要求,难以适配现代化工业生产对高效、精准、自动化清洗的需求
1.定位支撑部通过利用弹性滚动部的弹性形变能发力将多级支撑连杆调节至适配突扩型筒状件内壁的二级展开状态,以适应筒状件出现突扩型内壁时的支撑距离,同时利用高压清洗部提供均匀的周侧清洗高压水流,以使得高压清洗部在对突扩型筒状件清洗过程保持中心位置,从而减少偏心带来的清洗均匀性下降,有助于提高盲区的污垢清洗效果;
Smart Images

Figure CN122605784A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of cleaning technology for abruptly expanded cylindrical components, and in particular to a high-pressure cleaning structure for supporting abruptly expanded cylindrical components. Background Technology
[0002] Protruding cylindrical components are commonly used parts in machinery, fluid transport equipment, pressure vessels, and industrial pipeline components. Their unique structure, combining a cylindrical body with a protruding section, makes them prone to accumulating dirt, impurities, and stubborn residues during use. This is especially true in precision machining or complex operating conditions, where the need for cleanliness is even more urgent. This invention is designed to address the cleaning challenges of such parts, aiming to overcome the bottlenecks of traditional cleaning technologies and provide a highly adaptable, safe, and efficient cleaning solution, thereby promoting the upgrading of cleaning technologies in related industrial fields.
[0003] In related technologies, the traditional cleaning of abruptly expanding cylindrical parts mainly adopts two types of solutions: one is to use general-purpose cleaning equipment to flush the parts with fluids through conventional methods such as spraying and soaking, relying on chemical solvents or simple mechanical force to remove dirt; the other is to use manual hand tools to wipe and clean the inside of the parts, specifically treating the residue in the abruptly expanding parts. These two solutions have been applied to some extent in the cleaning of cylindrical parts with simple structures.
[0004] Regarding the aforementioned technologies, traditional cleaning solutions for the complex structure of abruptly expanded cylindrical components have several shortcomings. First, general-purpose cleaning equipment lacks targeted design and cannot cover cleaning blind spots such as the connection between the abruptly expanded part and the cylindrical body, making it difficult to thoroughly remove dirt. Second, the equipment lacks adaptability and cannot flexibly adapt to abruptly expanded cylindrical components of different specifications and shapes, limiting its applicability. Third, the cleaning process requires a large amount of manual intervention, which is cumbersome, costly, and inefficient, and manual operation can easily damage the surface of the parts. In addition, traditional cleaning equipment mostly uses an electrically driven structure, which is prone to safety risks due to electric sparks, leakage, etc., in industrial environments with dust, corrosive media, or special safety requirements. It cannot meet relevant safety standards and is difficult to adapt to the needs of modern industrial production for efficient, precise, and automated cleaning. Summary of the Invention
[0005] To improve the cleaning effect of blind spot dirt in a protruding cylindrical component, this application provides a high-pressure cleaning structure for supporting a protruding cylindrical component.
[0006] A high-pressure cleaning structure for supporting a sudden expansion type cylindrical component includes: The positioning support is provided with a multi-stage support link. The multi-stage support link has a switchable first-stage deployment state and a second-stage deployment state. The first-stage deployment state is used to adapt to the inner wall support of the cylindrical component, and the second-stage deployment state is used to adapt to the protruding inner wall of the cylindrical component. An elastic rolling part is disposed on the positioning support part for rolling contact with the protruding cylindrical part, and the elastic rolling part is made of elastic resin material; The high-pressure cleaning unit is equipped with a cleaning nozzle. The high-pressure cleaning unit is connected to an external high-pressure water pipe to receive high-pressure water flow and spray it from the cleaning nozzle onto the inner wall of the bulging cylindrical component. The positioning support is provided on the outer wall of the high-pressure cleaning unit to keep the high-pressure cleaning unit and the bulging cylindrical component concentric.
[0007] By adopting the above technical solution, the positioning support unit uses the elastic deformation energy of the elastic rolling part to adjust the multi-stage support linkage to the second-stage unfolding state that adapts to the inner wall of the protruding cylindrical part, so as to adapt to the support distance when the cylindrical part has a protruding inner wall. At the same time, the high-pressure cleaning unit provides a uniform circumferential high-pressure water flow, so that the high-pressure cleaning unit maintains the central position during the cleaning process of the protruding cylindrical part, thereby reducing the decrease in cleaning uniformity caused by eccentricity and helping to improve the dirt cleaning effect in blind areas.
[0008] Optionally, the positioning support portion is further provided with: The cleaning connector has multiple locking parts evenly arranged along its periphery. The number of locking parts corresponds to the number of multi-stage support rods and is used to fix it to one end of the multi-stage support rods. An elastic self-locking component is provided on the multi-stage support link for adjusting the switching of the multi-stage support link from the first-stage deployment state to the second-stage deployment state.
[0009] By adopting the above technical solution, the elastic self-locking component is designed to enable the multi-stage support linkage to stably self-lock when switching to the second-stage deployment state or the first-stage deployment state.
[0010] Optionally, the multi-stage support link includes a first connecting rod and a second connecting rod, one end of the first connecting rod is detachably fixed to the locking part, and the other end of the first connecting rod is hinged to one end of the second connecting rod; When in the first-level unfolded state, the first connecting rod and the second connecting rod are inclined together. When in the second-level unfolded state, the angle between the first connecting rod and the second connecting rod increases until they are unfolded to be parallel to each other.
[0011] By adopting the above technical solution, the first connecting rod and the second connecting rod cooperate with each other. The first connecting rod provides a first-level unfolding fixation, thereby forming a second-level unfolding state where the second connecting rod and one end of the first connecting rod can be hinged and rotated to achieve the abutment support adaptation to the protruding inner wall, which facilitates uniform inner wall cleaning by the high-pressure cleaning unit.
[0012] Optionally, the elastic rolling part includes a limiting roller and a moving roller. The limiting roller is disposed on the parallel side wall of the end of the first connecting rod near the second connecting rod, and the moving roller is disposed on the end of the second connecting rod away from the first connecting rod. When switched to the secondary unfolding state, the moving roller abuts against the inner wall of the protruding cylindrical member.
[0013] By adopting the above technical solution, the limiting roller and the moving roller work together. The moving roller provides basic rolling contact to maintain a certain support force. At the same time, the contact and compression between the limiting roller and the inner wall of the protrusion triggers the automatic switching of the secondary expansion state, which helps to improve the timeliness of support adjustment. At the same time, it does not require control by electronic components, which helps to reduce the risk of electricity use.
[0014] Optionally, the elastic self-locking component includes a limiting component and a snap-fit component. The snap-fit component is fixedly connected to the first connecting rod and the second connecting rod. When in the first-level unfolded state, the snap-fit component is elastically snapped into the limiting component. When the limiting roller is squeezed, the squeezing force forces the snap-fit component to compress downward and disengage from the limiting component. The snap-fit component separates from the limiting component, and the second connecting rod switches to the second-level unfolded state with the first connecting rod.
[0015] By adopting the above technical solution, the limiting component and the snap-fit component cooperate with each other. When the limiting roller is squeezed, the snap-fit component and the limiting component can snap-fit with each other to limit the movement, thereby keeping the first connecting rod and the second connecting rod parallel to unfold, so as to accommodate a larger protruding inner wall diameter.
[0016] Optionally, the high-pressure cleaning unit includes a cleaning nozzle and a cleaning tip. One end of the cleaning nozzle has a threaded adapter, which is detachably threaded to the cleaning connector. The cleaning tip is located around the cleaning nozzle and is connected to the interior of the cleaning nozzle.
[0017] By adopting the above technical solution, the cleaning nozzle and the cleaning spray head cooperate with each other and are detachably connected by the cleaning nozzle and the cleaning connector, which facilitates quick disassembly and installation. The high-pressure water flow is sprayed out in all directions by circumferential cleaning nozzles to clean the dirt on the inner wall.
[0018] Optionally, the axis of the cleaning nozzle is inclined to the axis of the cleaning head, and when the cleaning nozzle receives high-pressure water flow to clean the protruding cylindrical component, it provides a counter-thrust force to drive the cleaning head to move.
[0019] By adopting the above technical solution and setting the cleaning nozzles with an inclined orientation, the cleaning nozzles can provide the high-pressure water flow required for cleaning the dirt on the inner wall. At the same time, they can generate the thrust required for movement to drive the entire high-pressure cleaning unit to move. There is no need to configure additional motors and other control components to control the movement, thus improving the safety of the working environment.
[0020] Optionally, multiple cleaning nozzles are provided, and the multiple cleaning nozzles are evenly arranged circumferentially along the axis of the cleaning nozzle.
[0021] By adopting the above technical solution, the arrangement of multiple cleaning nozzles enables the inner wall of the cylindrical component to receive effective cleaning water flow, improves the uniformity of water flow rinsing, and helps to further enhance the dirt removal capability.
[0022] Optionally, the multi-stage support rods are provided in at least three sets, and the three sets of multi-stage support rods are evenly arranged along the circumference of the high-pressure cleaning section.
[0023] By adopting the above technical solution, the setting of at least three sets of multi-stage support rods enables the high-pressure cleaning section to form a triaxial center, which has a better and more robust support effect compared to arranging only two sets of multi-stage support rods.
[0024] In summary, this application includes at least one of the following beneficial technical effects: 1. The positioning support unit uses the elastic deformation energy of the elastic rolling part to adjust the multi-stage support linkage to the secondary unfolding state that adapts to the inner wall of the protruding cylindrical part, so as to adapt to the support distance when the cylindrical part has a protruding inner wall. At the same time, the high-pressure cleaning unit provides a uniform circumferential high-pressure water flow, so that the high-pressure cleaning unit maintains the center position during the cleaning process of the protruding cylindrical part, thereby reducing the decrease in cleaning uniformity caused by eccentricity and helping to improve the dirt cleaning effect in blind areas. 2. The limiting component and the snap-fit component cooperate with each other. When the limiting roller is squeezed, the snap-fit component and the limiting component can snap together to limit the movement, so that the first connecting rod and the second connecting rod remain parallel and unfolded to accommodate a larger protruding inner wall diameter. 3. The limiting roller and the moving roller work together. The moving roller provides basic rolling contact to maintain a certain support force. At the same time, the contact and compression between the limiting roller and the inner wall of the protrusion triggers the automatic switching of the secondary expansion state, which helps to improve the timeliness of support adjustment. At the same time, it does not require control by electronic components, which helps to reduce the risk of electricity use. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the overall structure of the high-pressure cleaning structure used in this application for supporting the expansion-type cylindrical component.
[0026] Figure 2This is a schematic diagram of the overall structure of the positioning support in this application.
[0027] Figure 3 This is a schematic diagram of the overall structure of the high-pressure cleaning unit in this application.
[0028] Figure 4 This is a partial structural diagram of the unfolded state of the elastic self-locking structure in this application.
[0029] Figure 5 This is a partial structural diagram of the contracted state of the elastic self-locking structure in this application.
[0030] Figure descriptions: 1. Positioning support; 2. High-pressure cleaning section; 2-1. Multi-stage support link; 2-2. Locking part; 2-3. Cleaning connector; 2-4. Elastic self-locking component; 2-4-1. Limiting component; 2-4-2. Snap-fit component; 2-5. Limiting roller; 2-6. Moving roller; 2-7. Elastic rolling part; 3-1. Cleaning nozzle; 3-2. Threaded adapter; 3-3. Cleaning nozzle. Detailed Implementation
[0031] To make the purpose, technical solution, and advantages of this application clearer, the following description is provided in conjunction with the appendix. Figures 1-5 The present application will be further described in detail below with reference to embodiments. It should be understood that the specific embodiments described herein are for illustrative purposes only and are not intended to limit the scope of the application.
[0032] The embodiments of the present invention will now be described in further detail with reference to the accompanying drawings.
[0033] This application discloses a high-pressure cleaning structure for supporting a protruding cylindrical component. The positioning support 1 uses the elastic deformation energy of the elastic rolling part 2-7 to adjust the multi-stage support link 2-1 to a two-stage unfolded state that adapts to the inner wall of the protruding cylindrical component, so as to adapt to the support distance when the cylindrical component has a protruding inner wall. At the same time, the high-pressure cleaning part 2 provides a uniform circumferential high-pressure cleaning water flow, so that the high-pressure cleaning part 2 maintains a central position during the cleaning process of the protruding cylindrical component, thereby reducing the decrease in cleaning uniformity caused by eccentricity and helping to improve the dirt cleaning effect in blind areas.
[0034] Reference Figure 1 and Figure 2A high-pressure cleaning structure for supporting a sudden expansion cylindrical component includes: a positioning support part 1, an elastic rolling part 2-7, and a high-pressure cleaning part 2. The positioning support part 1 has multiple supporting connecting rods 2-1 arranged around its periphery. At least three sets of these multi-stage supporting connecting rods 2-1 are provided; this embodiment uses three sets as an example. The three sets of multi-stage supporting connecting rods 2-1 are spaced apart around the positioning support part 1, forming a triaxial centering. The elastic rolling part 2-7 is located at the end of the multi-stage supporting connecting rods 2-1 and is used to roll against the inner wall of the cylindrical component to facilitate movement within the cylindrical component.
[0035] Specifically, it should be further explained that the elastic rolling part 2-7 includes a limiting roller 2-5 and a moving roller 2-6. The limiting roller 2-5 is disposed on the parallel side wall of the end of the first connecting rod near the second connecting rod, and the moving roller 2-6 is disposed on the end of the second connecting rod away from the first connecting rod. When switched to the second-stage unfolding state, the moving roller 2-6 abuts against the inner wall of the protruding cylindrical part.
[0036] Reference Figures 1-3 The high-pressure cleaning unit 2 is fixedly connected to the positioning support unit 1 via a threaded connection. The high-pressure cleaning unit 2 includes a cleaning nozzle 3-1 and a cleaning nozzle 3-3. One end of the cleaning nozzle 3-1 is provided with a threaded adapter 3-2, which is detachably threadedly connected to the cleaning connector 2-3. The cleaning nozzle 3-3 is located on the periphery of the cleaning nozzle 3-1 and is connected to the inside of the cleaning nozzle 3-1.
[0037] It should be further explained that a rotating connection is formed between the cleaning head 3-1 and the cleaning nozzle 3-3, allowing the cleaning nozzle 3-3 to rotate circumferentially. This provides a rotating spray of water when cleaning the inner wall of the cylindrical component, thus improving the cleaning effect. Furthermore, the axis of the cleaning nozzle 3-3 is inclined to the axis of the cleaning head 3-1. When the cleaning nozzle 3-3 receives high-pressure water and cleans the protruding cylindrical component, it provides an inclined thrust that drives the cleaning head 3-1 to move. Multiple cleaning nozzles 3-3 are provided; this embodiment uses three as an example. The three nozzles are evenly spaced circumferentially to increase the amount of water flowing during cleaning and improve cleaning efficiency.
[0038] Reference Figure 2 The multi-stage support link 2-1 includes a first connecting rod and a second connecting rod. One end of the first connecting rod is detachably fixed to the locking part 2-2, and the other end of the first connecting rod is hinged to one end of the second connecting rod. In the first-stage unfolded state, the first connecting rod and the second connecting rod are inclined together. In the second-stage unfolded state, the angle between the first connecting rod and the second connecting rod increases until they are unfolded to be parallel to each other.
[0039] Reference Figure 2 and Figure 4 , Figure 5 The elastic self-locking component 2-4 includes a limiting component 2-4-1 and a locking component 2-4-2. The locking component 2-4-2 is fixedly connected to the first connecting rod and the second connecting rod. When in the first-level unfolded state, the locking component 2-4-2 is elastically locked to the limiting component 2-4-1. When the limiting roller 2-5 is squeezed, the squeezing force forces the locking component 2-4-2 to compress downward and disengage from the limiting component 2-4-1. The locking component 2-4-2 separates from the limiting component 2-4-1, and the second connecting rod switches to the second-level unfolded state with the first connecting rod.
[0040] During operation, the first-level unfolded state is used to adapt to the inner wall support of the cylindrical component, and the second-level unfolded state is used to adapt to the protruding inner wall of the cylindrical component. Specifically, when the multi-level support linkage 2-1 of the mechanism is in the first-level unfolded state, the elastic self-locking component 2-4 is triggered at the small diameter. When it enters the protruding expansion position, the elastic self-locking component 2-4 opens, the multi-level support linkage 2-1 opens, and the moving resin roller moves after it adheres to the inner wall.
[0041] Reference Figure 2 The positioning support part 1 is also provided with a cleaning connector 2-3 and an elastic self-locking member 2-4. The cleaning connector 2-3 has multiple locking parts 2-2 evenly arranged along its circumference, the number of which corresponds to the number of multi-stage support rods 2-1, for fixed connection to one end of the multi-stage support rods 2-1. The elastic self-locking member 2-4 is disposed on the multi-stage support rods 2-1 and is used to adjust the switching between the first-stage and second-stage deployment states of the multi-stage support rods 2-1. It includes a limiting member 2-4-1 and a locking member 2-4-2. In the initial state, the limiting member 2-4-1 and the locking member 2-4-2 are locked. At the small diameter, the resin roller has a certain elastic force. By squeezing the limiting resin roller, the elastic force is applied to loosen the locking member 2-4-2 and the limiting member 2-4-1, thus releasing the lock.
[0042] Those skilled in the art will clearly understand that, for the sake of convenience and brevity, the above-described division of functional modules is used as an example. In practical applications, the above functions can be assigned to different functional modules as needed, that is, the internal structure of the device can be divided into different functional modules to complete all or part of the functions described above. The specific working process of the system, device, and unit described above can be referred to the corresponding process in the foregoing method embodiments, and will not be repeated here.
[0043] The above are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Any feature disclosed in this specification (including the abstract and drawings) may be replaced by other equivalent or similar features unless specifically stated otherwise. That is, unless specifically stated otherwise, each feature is only one example of a series of equivalent or similar features.
Claims
1. A high-pressure cleaning structure for supporting a sudden expansion type cylindrical component, characterized in that, include: The positioning support part (1) is provided with a multi-level support link (2-1). The multi-level support link (2-1) has a switchable first-level unfolded state and a second-level unfolded state. The first-level unfolded state is used to adapt to the inner wall support of the cylindrical part, and the second-level unfolded state is used to adapt to the protruding inner wall of the cylindrical part. An elastic rolling part (2-7) is disposed on the positioning support part (1) for rolling contact with the protruding cylindrical part, and the elastic rolling part (2-7) is made of elastic resin material; The high-pressure cleaning section (2) is equipped with a cleaning nozzle (3-3). The high-pressure cleaning section (2) is connected to an external high-pressure water pipe to receive high-pressure water flow and spray it from the cleaning nozzle (3-3) onto the inner wall of the protruding cylindrical component. The positioning support section (1) is located on the outer wall of the high-pressure cleaning section (2) to keep the high-pressure cleaning section (2) and the protruding cylindrical component concentric.
2. The high-pressure cleaning structure for supporting a sudden expansion type cylindrical component according to claim 1, characterized in that, The positioning support (1) is further provided with: The cleaning connector (2-3) has multiple locking parts (2-2) evenly arranged along its periphery. The number of locking parts (2-2) corresponds to the number of the multi-stage support rod (2-1) and is used to fix one end of the multi-stage support rod (2-1). An elastic self-locking component (2-4) is disposed on the multi-stage support link (2-1) and is used to adjust the switching of the multi-stage support link (2-1) from the first-stage deployment state to the second-stage deployment state.
3. A high-pressure cleaning structure for supporting a sudden expansion type cylindrical component according to claim 2, characterized in that, The multi-stage support link (2-1) includes a first connecting rod and a second connecting rod. One end of the first connecting rod is detachably fixed to the locking part (2-2), and the other end of the first connecting rod is hinged to one end of the second connecting rod. When in the first-level unfolded state, the first connecting rod and the second connecting rod are inclined together. When in the second-level unfolded state, the angle between the first connecting rod and the second connecting rod increases until they are unfolded to be parallel to each other.
4. A high-pressure cleaning structure for supporting a sudden expansion type cylindrical component according to claim 3, characterized in that, The elastic rolling part (2-7) includes a limiting roller (2-5) and a moving roller (2-6). The limiting roller (2-5) is disposed on the parallel side wall of the end of the first connecting rod near the second connecting rod. The moving roller (2-6) is disposed on the end of the second connecting rod away from the first connecting rod. When switched to the secondary unfolding state, the moving roller (2-6) abuts against the inner wall of the protruding cylindrical part.
5. A high-pressure cleaning structure for supporting a sudden expansion type cylindrical component according to claim 4, characterized in that, The elastic self-locking component (2-4) includes a limiting component (2-4-1) and a snap-fit component (2-4-2). The snap-fit component (2-4-2) is fixedly connected to the first connecting rod and the second connecting rod. When in the first-level unfolded state, the snap-fit component (2-4-2) is elastically snapped into the limiting component (2-4-1). When the limiting roller (2-5) is squeezed, the squeezing force forces the snap-fit component (2-4-2) to compress downward and disengage from the limiting component (2-4-1). The snap-fit component (2-4-2) separates from the limiting component (2-4-1), and the second connecting rod switches to the second-level unfolded state with the first connecting rod.
6. A high-pressure cleaning structure for supporting a sudden expansion type cylindrical component according to claim 2, characterized in that, The high-pressure cleaning unit (2) includes a cleaning nozzle (3-1) and a cleaning nozzle (3-3). One end of the cleaning nozzle (3-1) is provided with a threaded adapter (3-2). The threaded adapter (3-2) is detachably threadedly connected to the cleaning connector (2-3). The cleaning nozzle (3-3) is located on the periphery of the cleaning nozzle (3-1) and is connected to the interior of the cleaning nozzle (3-1).
7. A high-pressure cleaning structure for supporting a sudden expansion type cylindrical component according to claim 6, characterized in that, The axis of the cleaning nozzle (3-3) is inclined to the axis of the cleaning head (3-1). When the cleaning nozzle (3-3) receives high-pressure water flow to clean the protruding cylindrical part, it provides a counter-thrust force to drive the cleaning head (3-1) to move.
8. A high-pressure cleaning structure for supporting a sudden expansion type cylindrical component according to claim 6, characterized in that, Multiple cleaning nozzles (3-3) are provided, and the multiple cleaning nozzles (3-3) are evenly arranged circumferentially along the axis of the cleaning nozzle (3-1).
9. A high-pressure cleaning structure for supporting a sudden expansion type cylindrical component according to claim 1, characterized in that, The multi-stage support rod (2-1) is provided in at least three sets, and the three sets of multi-stage support rod (2-1) are evenly arranged along the circumference of the high-pressure cleaning section (2).