Glass fiber insulated sleeve recycling processing equipment
Patent Information
- Application Number
- CN202610538387.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-04-22
- Publication Date
- 2026-08-21
AI Technical Summary
目前对于玻纤绝缘套管的回收方法有很多,其中化学溶解法是常用的回收方式,可分解玻纤绝缘套管中的聚合物基体,并回收玻璃纤维;然而目前的溶解方式是直接将废料置于溶剂中,导致溶解效率不高,且后续需要进一步进行分离处理,操作繁琐,基于此,本发明提出一种回收加工设备,可便捷式完成套管废料的分离,将玻璃纤维和聚合物分离,省去后续繁琐的处理操作
[0013]本发明与现有技术相比的有益效果是:(1)对粉碎的物料,可通过搅动电机工作,在齿轮传动下,可使连接轴、搅动架转动,搅动架将物料搅动扬起,可实现充分粉碎,以此提高粉碎质量;通过清洁管释放清洁水,可对物料进行清洗,清洁废水通过粉碎箱底端释放,即释放板为封闭状态,可通过释放电机进行物料释放控制,通过控制阀进行废水释放;废水通过下方的收集箱一进行收集;进一步地,刮除架可对粉碎箱内壁进行刮除,即除去残留物;(2)在粉碎时,分离球箱一位于粉碎箱的下方,以承接物料,然后通过电机二工作,丝杆二转动,使滑座二滑动,在与粉碎箱下方错开后,通过球箱电机控制分离球箱二翻转,即分离球箱二与分离球箱一对接为球形,使得物料位于球形空间内,避免直接落入溶剂中进行分解;(3)使球体没入收集箱二中,在收集箱二中通入对应的溶剂,可溶解玻纤套管中可能存在的聚合物成分,如环氧树脂、聚酯等;溶剂会将基体材料溶解掉,剩余的玻璃纤维可进一步回收利用;即溶解过后,球体中会剩余玻璃纤维,其他基本材料被溶解并留在收集箱二中,直接完成分离,在溶解时,球体可转动,以此提高溶解效率,且电机一工作,丝杆一转动,使得连接架和盖箱移动,盖箱封盖在收集箱二上方,以将球体遮盖,防止转动时,液体被甩出;在溶解的后续过程中,可提高气体转速,将残留在球体中的溶剂进行甩出分离,降低溶剂的附着程度。
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Figure CN122605813A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of fiberglass insulating sleeve recycling technology, and in particular to a fiberglass insulating sleeve recycling and processing equipment. Background Technology
[0002] Fiberglass insulating sleeves are widely used for insulation protection in electrical, electronic, and high-temperature, high-voltage environments. Due to their excellent insulation, high-temperature resistance, and mechanical strength, fiberglass insulating sleeves are widely used in industrial and power systems. When these sleeves are discarded or damaged, effective recycling and processing are necessary to reduce environmental pollution and conserve resources. Currently, there are many methods for recycling fiberglass insulating sleeves, among which chemical dissolution is a commonly used method. This method can decompose the polymer matrix in the fiberglass insulating sleeve and recover the glass fiber. However, current dissolution methods involve directly placing the waste material in a solvent, resulting in low dissolution efficiency and requiring further separation processing, which is cumbersome. Therefore, this invention proposes a recycling and processing equipment that can conveniently separate sleeve waste, separating the glass fiber and polymer, eliminating the need for tedious subsequent processing. Summary of the Invention
[0003] To address the aforementioned technical problems, this invention can conveniently separate casing waste, separating glass fiber and polymer, thus eliminating cumbersome subsequent processing operations.
[0004] The present invention uses the following solution: a fiberglass insulating sleeve recycling and processing equipment, comprising a base, on which are mounted a first collection box and a second collection box. The first collection box is used to collect cleaning wastewater, and the second collection box is used to collect dissolving liquid. A crushing box is mounted on the base, and a crushing mechanism is installed inside the crushing box for crushing and cleaning the sleeve waste. The crushing mechanism includes a crushing cylinder rotatably mounted inside the crushing box. A transfer mechanism is provided at the bottom of the crushing box for transferring the crushed material. The transfer mechanism includes a connecting seat slidably mounted on the base, and a fixed seat rotatably mounted on the connecting seat. A ball box fixing cylinder is installed on the fixed seat; a first separation ball box is fixedly installed on the fixed seat, and a second separation ball box is rotatably installed on the first separation ball box, the second separation ball box and the first separation ball box are combined into a spherical shape; filter holes are provided on the first separation ball box and the second separation ball box, and a fixing part is provided on the outside of the second separation ball box, the fixing part cooperates with the telescopic rod of the ball box fixing cylinder to fix it; a cover box is slidably installed on the top of the second collection box, the first separation ball box and the second separation ball box are transferred into the second collection box and sealed by the cover box, in which the crushed material is dissolved and separated.
[0005] Preferably, a drive motor is provided on the outside of the crushing box, and a belt structure is provided on the output shaft of the drive motor for driving the crushing mechanism; two release plates are rotatably installed at the bottom of the crushing box, and a release motor is provided on the outside of the bottom of the crushing box for driving the release plates; a fixing electric cylinder is also provided on the outside of the crushing box, which cooperates with the fixing holes on the release plates to fix the release plates; and a control valve is also provided at the bottom of the release plates.
[0006] Preferably, the pulverizing mechanism includes an inlet box disposed on the top of the pulverizing chamber, the inlet box being connected to a channel for transmitting clean water; the top of the pulverizing cylinder is rotatably connected to the inlet box, a cleaning pipe is disposed inside the pulverizing cylinder, the top of the cleaning pipe being connected to the inlet box; and water outlet holes are arranged on the circumference of the cleaning pipe.
[0007] Preferably, the crushing cylinder has a crushing section arranged in an array, and a scraper is connected to the outside of the crushing cylinder. The scraper is used to scrape off the residue on the inner wall of the crushing chamber. A connecting shaft is rotatably installed at the bottom of the scraper, and an agitator is provided on the connecting shaft. The agitator is used to agitate and lift the crushed material. The end of the connecting shaft facing the crushing cylinder is rotatably connected to the crushing cylinder, and a connecting gear is provided at the end of the connecting shaft facing the crushing cylinder. An agitator motor is provided at the bottom of the crushing cylinder, and an agitator gear is provided on the output shaft of the agitator motor. The agitator gear meshes with the connecting gear.
[0008] Preferably, the transfer mechanism includes a second motor and a second lead screw disposed on one side of the base. The base is used to drive the second lead screw. A second slide block is slidably mounted on the base. The second slide block and the second lead screw form a helical pair. A lifting electric cylinder is disposed on the second slide block. The lifting electric cylinder is used to control the lifting and moving of the connecting seat.
[0009] Preferably, the connecting seat is provided with a control motor, which is used to drive the fixed seat.
[0010] Preferably, the first separating ball box is equipped with a ball box motor, which is used to drive the second separating ball box to control the assembly of the first separating ball box and the second separating ball box.
[0011] Preferably, a mating hole is provided on the outer side of the first separation ball box, and a mating cylinder is provided on the outer side of the second separation ball box. The telescopic rod of the mating cylinder mates with the mating hole to fix the first separation ball box and the second separation ball box.
[0012] Preferably, the base is provided with a motor and a lead screw, the lead screw is driven by the motor, and a connecting frame is also provided on the base. The connecting frame and the lead screw form a helical pair, and the top of the connecting frame is fixedly connected to the cover box.
[0013] The beneficial effects of this invention compared with the prior art are: (1) For the crushed material, the stirring motor can be used to rotate the connecting shaft and stirring frame under gear transmission. The stirring frame will stir and lift the material, which can achieve full crushing and thus improve the crushing quality. The material can be cleaned by releasing the cleaning water through the cleaning pipe. The cleaning wastewater is released through the bottom of the crushing box, that is, the release plate is in a closed state. The material release can be controlled by the release motor, and the wastewater can be released by the control valve. The wastewater is collected through the collection box one below. Furthermore, the scraper can scrape the inner wall of the crushing box to remove the residue. (2) During crushing, the separation ball box one is located below the crushing box to receive the material. Then, the motor two works, the screw two rotates, and the slide two slides. After being offset from the bottom of the crushing box, the separation ball box two is flipped by the ball box motor, that is, the separation ball box two and the material are separated. The first separation box is spherical, so that the material is located in the spherical space and avoids falling directly into the solvent for decomposition; (3) the ball is immersed in the second collection box, and the corresponding solvent is introduced into the second collection box to dissolve the polymer components that may exist in the glass fiber sleeve, such as epoxy resin, polyester, etc.; the solvent will dissolve the matrix material, and the remaining glass fiber can be further recycled; that is, after dissolution, glass fiber will remain in the ball, and other basic materials will be dissolved and left in the second collection box, and the separation will be completed directly. During dissolution, the ball can rotate to improve the dissolution efficiency. When the motor is working, the screw rotates, causing the connecting frame and the cover box to move. The cover box is sealed above the second collection box to cover the ball and prevent the liquid from being thrown out during rotation; in the subsequent dissolution process, the gas speed can be increased to throw out the solvent remaining in the ball and reduce the degree of solvent adhesion. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of the present invention.
[0015] Figure 2 This is a schematic diagram of the overall structure of the present invention from another angle.
[0016] Figure 3 This is a schematic diagram of a partial installation structure of the transfer mechanism of the present invention.
[0017] Figure 4 This is a schematic diagram of the installation structure of the crushing box of the present invention.
[0018] Figure 5 This is a schematic diagram of the internal structure of the crushing chamber of the present invention.
[0019] Figure 6 This is a schematic diagram of the installation structure of the stirring frame of the present invention.
[0020] Figure 7 This is a schematic diagram of the installation structure of the two separate sphere boxes of the present invention.
[0021] Figure 8 This is a schematic diagram of the installation structure of the separation sphere box at another angle according to the present invention.
[0022] Figure 9 This is a schematic diagram of the mounting structure of the fixing base of the present invention.
[0023] Reference numerals: 1-Base; 2-Collection box one; 3-Grinding box; 4-Collection box two; 5-Cover box; 6-Connecting frame; 7-Screw one; 8-Motor one; 9-Motor two; 10-Screw two; 11-Slide two; 12-Lifting electric cylinder; 13-Drive motor; 14-Release motor; 15-Release plate; 1501-Fixed electric cylinder; 16-Inlet box; 17-Grinding cylinder; 18-Grinding section; 19-Scraping frame; 20-Agitating frame; 21-Cleaning pipe; 22-Agitating motor; 23-Agitating gear; 24-Connecting gear; 25-Connecting shaft; 26-Separating ball box one; 27-Separating ball box two; 28-Ball box motor; 29-Control valve; 30-Connecting seat; 31-Control motor; 32-Matching cylinder; 33-Fixed seat; 34-Fixed section; 35-Ball box fixing cylinder. Detailed Implementation
[0024] Example: Figures 1 to 9 As shown, a collection box 2 and a collection box 4 are provided on the base 1. The collection box 2 is used to collect cleaning wastewater, and the collection box 4 is used to collect dissolving liquid. A crushing box 3 is provided on the base 1. The crushing box 3 is equipped with a crushing mechanism inside, which is used to crush and clean the casing waste. The crushing mechanism includes a crushing cylinder 17 rotatably installed inside the crushing box 3. A transfer mechanism is provided at the bottom of the crushing box 3, which is used to transfer the crushed material. The transfer mechanism includes a connecting seat 30 slidably installed on the base 1. A fixed seat 33 is rotatably installed on the connecting seat 30. A ball box fixing cylinder 35 is provided on the fixed seat 33. A separation ball box 26 is fixedly installed on the fixed seat 33. A separation ball box 27 is rotatably installed on the separation ball box 26. Box 27 and separating ball box 26 are assembled into a spherical shape; filter holes are provided on separating ball box 26 and separating ball box 27; a fixing part 34 is provided on the outside of separating ball box 27, and the fixing part 34 cooperates with the telescopic rod of the ball box fixing cylinder 35 for fixing; a cover box 5 is slidably installed on the top of collecting box 24, separating ball box 26 and separating ball box 27 are transferred into the inside of collecting box 24 and sealed by cover box 5. In collecting box 24, the crushed material is dissolved and separated; a motor 8 and a lead screw 7 are provided on the base 1, the lead screw 7 is driven by motor 8, and a connecting frame 6 is also provided on the base 1. The connecting frame 6 and the lead screw 7 form a helical pair, and the top of the connecting frame 6 is fixedly connected to the cover box 5.
[0025] A drive motor 13 is installed on the outside of the crushing box 3. A belt structure is installed on the output shaft of the drive motor 13 to drive the crushing mechanism. Two release plates 15 are rotatably installed at the bottom of the crushing box 3. A release motor 14 is installed on the outside of the bottom of the crushing box 3 to drive the release plates 15. A fixing cylinder 1501 is also installed on the outside of the crushing box 3. The fixing cylinder 1501 cooperates with the fixing hole on the release plate 15 to fix the release plate 15. A control valve 29 is also installed at the bottom of the release plate 15.
[0026] The pulverizing mechanism includes an inlet box 16 located at the top of the pulverizing chamber 3, through which cleaning water is supplied; the top of the pulverizing cylinder 17 is rotatably connected to the inlet box 16, and a cleaning pipe 21 is provided inside the pulverizing cylinder 17, with its top communicating with the inlet box 16; water outlet holes are arranged on the circumference of the cleaning pipe 21; pulverizing sections 18 are arranged in an array on the pulverizing cylinder 17, and a scraper 19 is connected to the outside of the pulverizing cylinder 17 for scraping off residues from the inner wall of the pulverizing chamber 3; A connecting shaft 25 is rotatably mounted on the bottom end of the frame 19. An agitator 20 is mounted on the connecting shaft 25 and is used to agitate and lift the crushed material. The end of the connecting shaft 25 facing the crushing cylinder 17 is rotatably connected to the crushing cylinder 17, and a connecting gear 24 is mounted on the end of the connecting shaft 25 facing the crushing cylinder 17. An agitator motor 22 is mounted on the bottom end of the crushing cylinder 17, and an agitator toothed disc 23 is mounted on the output shaft of the agitator motor 22. The agitator toothed disc 23 meshes with the connecting gear 24.
[0027] The transfer mechanism includes a second motor 9 and a second lead screw 10 mounted on one side of the base 1. The base 1 drives the second lead screw 10. A second slide block 11 is slidably mounted on the base 1, forming a helical pair with the second lead screw 10. A lifting electric cylinder 12 is mounted on the slide block 11, which controls the lifting and moving of the connecting seat 30. A control motor 31 is mounted on the connecting seat 30, which drives the fixed seat 33. A ball box motor 28 is mounted on the first separation ball box 26, which drives the second separation ball box 27 to control the assembly of the first separation ball box 26 and the second separation ball box 27. A mating hole is provided on the outer side of the first separation ball box 26, and a mating hydraulic cylinder 32 is provided on the outer side of the second separation ball box 27. The telescopic rod of the mating hydraulic cylinder 32 engages with the mating hole to fix the first separation ball box 26 and the second separation ball box 27.
[0028] Working principle: The waste material from the casing is placed in the crushing box 3. Clean water can be introduced through the inlet box 16. The drive motor 13 works to rotate the crushing cylinder 17, and the crushing section 18 crushes the waste material. The crushed material can be further crushed by the agitator motor 22. Under gear transmission, the connecting shaft 25 and the agitator frame 20 can rotate. The agitator frame 20 agitates and lifts the material, which can achieve thorough crushing and improve the crushing quality. Clean water is released through the cleaning pipe 21 to clean the material. The clean wastewater is released through the bottom of the crushing box 3, that is, the release plate 15 is in a closed state. The material release can be controlled by the release motor 14, and the wastewater is released through the control valve 29. The wastewater is collected through the collection box 2 below. Furthermore, the scraper frame 19 can scrape the inner wall of the crushing box 3 to remove the residue.
[0029] After the crushing and cleaning are completed, the release plate 15 opens, and the material falls into the separating ball box 26. During crushing, the separating ball box 26 is located below the crushing box 3 to receive the material. Then, the motor 9 operates, the lead screw 10 rotates, and the slide 11 slides. After being offset from the bottom of the crushing box 3, the separating ball box 27 is flipped by the ball box motor 28, that is, the separating ball box 27 and the separating ball box 26 are connected to form a spherical shape, so that the material is located in the spherical space. Specifically, the separating ball box 27 and the separating ball box 26 can be fixed by the extension rod of the hydraulic cylinder 32 and the mating hole on the separating ball box 26. The separating ball box 27 is fixed on the fixed seat 33 by the extension rod of the ball box fixing hydraulic cylinder 35 and the fixing part 34 on the separating ball box 27. By controlling the motor 31 to work, the ball is driven to rotate, so that the material can swing in the spherical space.
[0030] The lifting cylinder 12 controls the lifting of the connecting seat 30, causing the sphere to be submerged in the collection box 4. A corresponding solvent is introduced into the collection box 4 to dissolve any polymer components that may be present in the fiberglass sleeve, such as epoxy resin and polyester. The solvent dissolves the matrix material, and the remaining glass fiber can be further recycled. That is, after dissolution, glass fiber will remain in the sphere, while other basic materials are dissolved and remain in the collection box 4, directly completing the separation. During dissolution, the sphere can rotate to improve the dissolution efficiency. The motor 8 operates, and the screw 7 rotates, causing the connecting frame 6 and the cover box 5 to move. The cover box 5 seals the top of the collection box 4 to cover the sphere and prevent liquid from being thrown out during rotation. In the subsequent dissolution process, the gas speed can be increased to throw out and separate the solvent remaining in the sphere, reducing the degree of solvent adhesion.
Claims
1. A fiberglass insulating sleeve recycling and processing device, comprising a base (1), wherein a first collection box (2) and a second collection box (4) are provided on the base (1), the first collection box (2) being used to collect cleaning wastewater, and the second collection box (4) being used to collect dissolving liquid; characterized in that: A crushing box (3) is provided on the base (1), and a crushing mechanism is provided inside the crushing box (3) for crushing and cleaning the casing waste. The crushing mechanism includes a crushing cylinder (17) that is rotatably installed inside the crushing box (3). A transfer mechanism is provided at the bottom of the crushing box (3) for transferring the crushed material. The transfer mechanism includes a connecting seat (30) that is slidably installed on the base (1), a fixed seat (33) that is rotatably installed on the connecting seat (30), and a ball box fixing cylinder (35) that is provided on the fixed seat (33). A separation ball box (26) is fixedly installed on the fixed seat (33), and a ball box (26) that is rotatably installed on the separation ball box (26) is rotatably installed on the ball box (26). The system is equipped with a second separation ball box (27), which is assembled with the first separation ball box (26) into a spherical shape. Filter holes are provided on the first separation ball box (26) and the second separation ball box (27). A fixing part (34) is provided on the outside of the second separation ball box (27). The fixing part (34) cooperates with the telescopic rod of the ball box fixing cylinder (35) to fix it. A cover box (5) is slidably installed above the second collection box (4). The first separation ball box (26) and the second separation ball box (27) are transferred to the inside of the second collection box (4) and sealed by the cover box (5). The crushed material is dissolved and separated in the second collection box (4).
2. The fiberglass insulating sleeve recycling and processing equipment according to claim 1, characterized in that: A drive motor (13) is provided on the outside of the crushing box (3), and a belt structure is provided on the output shaft of the drive motor (13) for driving the crushing mechanism; two release plates (15) are rotatably installed at the bottom of the crushing box (3), and a release motor (14) is provided on the outside of the bottom of the crushing box (3) for driving the release plates (15); a fixing electric cylinder (1501) is also provided on the outside of the crushing box (3), and the fixing electric cylinder (1501) cooperates with the fixing hole on the release plate (15) to fix the release plate (15); a control valve (29) is also provided at the bottom of the release plate (15).
3. The fiberglass insulating sleeve recycling and processing equipment according to claim 2, characterized in that: The pulverizing mechanism includes an inlet box (16) located on the top of the pulverizing box (3), through which clean water is transmitted; the top of the pulverizing cylinder (17) is rotatably connected to the inlet box (16), and a cleaning pipe (21) is provided inside the pulverizing cylinder (17), with the top of the cleaning pipe (21) communicating with the inlet box (16); and water outlet holes are arranged on the circumference of the cleaning pipe (21).
4. The fiberglass insulating sleeve recycling and processing equipment according to claim 3, characterized in that: The crushing cylinder (17) is arranged with crushing sections (18) in an array, and a scraper (19) is connected to the outside of the crushing cylinder (17). The scraper (19) is used to scrape off the residue on the inner wall of the crushing box (3). A connecting shaft (25) is rotatably installed at the bottom of the scraper (19). A stirring frame (20) is provided on the connecting shaft (25). The stirring frame (20) is used to stir and lift the crushed material. One end of the connecting shaft (25) facing the crushing cylinder (17) is rotatably connected to the crushing cylinder (17), and a connecting gear (24) is provided at the end of the connecting shaft (25) facing the crushing cylinder (17). A stirring motor (22) is provided at the bottom of the crushing cylinder (17). A stirring toothed disc (23) is provided on the output shaft of the stirring motor (22). The stirring toothed disc (23) meshes with the connecting gear (24).
5. The fiberglass insulating sleeve recycling and processing equipment according to claim 1, characterized in that: The transfer mechanism includes a second motor (9) and a second lead screw (10) disposed on one side of the base (1). The base (1) is used to drive the second lead screw (10). A second slide (11) is slidably mounted on the base (1). The second slide (11) and the second lead screw (10) form a helical pair. A lifting electric cylinder (12) is provided on the second slide (11). The lifting electric cylinder (12) is used to control the lifting and moving of the connecting seat (30).
6. The fiberglass insulating sleeve recycling and processing equipment according to claim 5, characterized in that: The connecting seat (30) is provided with a control motor (31), which is used to drive the fixed seat (33).
7. The fiberglass insulating sleeve recycling and processing equipment according to claim 1, characterized in that: The first separation ball box (26) is equipped with a ball box motor (28), which is used to drive the second separation ball box (27) to control the assembly of the first separation ball box (26) and the second separation ball box (27).
8. The fiberglass insulating sleeve recycling and processing equipment according to claim 7, characterized in that: The outer side of the first separation ball box (26) is provided with a mating hole, and the outer side of the second separation ball box (27) is provided with a mating cylinder (32). The telescopic rod of the mating cylinder (32) is mated with the mating hole to fix the first separation ball box (26) and the second separation ball box (27).
9. The fiberglass insulating sleeve recycling and processing equipment according to claim 1, characterized in that: The base (1) is provided with a motor (8) and a lead screw (7). The lead screw (7) is driven by the motor (8). A connecting frame (6) is also provided on the base (1). The connecting frame (6) and the lead screw (7) form a screw pair, and the top of the connecting frame (6) is fixedly connected to the cover box (5).