An automatic detection platform integrating detection and orthosis

Abstract

The present application relates to the technical field of metal pipe detection, and more particularly to an automatic detection platform integrating detection and correction, comprising a rack and a code scanning tool mounted on the left side of the rack; further comprising a limiting plate; a plurality of limiting plates are fixedly connected to the outer side of the rack; a marble platform is arranged on the rack and located within all the limiting plates; two square tubes symmetrically distributed are fixedly connected to the marble platform; a notch is formed in each square tube; and a lamp strip is mounted on the inner side of each square tube. The automatic detection platform integrating detection and correction obtained through the above design can detect the flatness of the heat pipe by using the light emitted by the lamp strip when the heat pipe is placed on the marble platform, and can correct the heat pipe on site when the heat pipe has a problem, without the need to transfer the heat pipe over a long distance, thereby improving the production efficiency of the heat pipe.

Description

Technical Field

[0001] This invention relates to the field of metal pipe inspection technology, and more specifically, to an automated inspection platform that integrates inspection and correction. Background Technology

[0002] Heat pipes, as highly efficient heat transfer elements, are widely used in fields such as electronic heat dissipation, new energy and aerospace. Their main body is usually made of aluminum with high thermal conductivity.

[0003] Because aluminum is relatively soft and heat pipes are long and thin, they are prone to bending and deformation during processing, handling, or heat treatment, which affects their assembly accuracy and performance. To ensure product quality, the flatness (or straightness) of the heat pipes must be strictly controlled during the production process.

[0004] However, in the existing technology, the flatness inspection and straightening of heat pipes are usually divided into two independent processes: first, the heat pipe is evaluated for shape and position errors using a dedicated inspection device, and then the unqualified workpieces are transferred to an independent straightening device for manual or semi-automatic straightening. This separate process has obvious drawbacks: on the one hand, multiple clamping and transfer can easily introduce new deformations or damages; on the other hand, the poor connection between processes and the long waiting time result in a slow overall production cycle, making it difficult to meet the needs of high-efficiency mass production. Summary of the Invention

[0005] To overcome the shortcomings of existing technologies that require separate equipment to detect and correct heat pipes due to their easy bending and deformation caused by aluminum materials, this invention provides an automated detection platform that integrates detection and correction.

[0006] The technical solution is as follows: an automatic detection platform integrating detection and correction, including a frame and a barcode scanning fixture installed on the left side of the frame, the barcode scanning fixture being used to collect the QR code information of the heat pipe; it also includes limit plates; several rectangular limit plates are fixed to the outside of the frame; a marble platform is set on the frame, and the marble platform is located within all the limit plates; two symmetrically distributed square tubes are fixed to the marble platform; each square tube has a notch; a light strip is installed on the inside of each square tube; two symmetrically distributed correction clamps are connected to the marble platform, the correction clamps being used to clamp the heat pipe; each correction clamp is connected to a correction fixture for correcting the heat pipe.

[0007] By employing the above-described structure, this invention achieves the desired effect in detecting the flatness of heat pipes.

[0008] As an improvement to the above solution, the barcode scanning fixture includes a vertical pole; a vertical pole is set on the left side of the frame; a display screen is mounted on the vertical pole; a bracket located below the display screen is fixed to the vertical pole; and a barcode scanner for scanning QR codes is mounted on the bracket.

[0009] By employing the above-described structure, this invention achieves the effect of scanning QR codes on heat pipes.

[0010] As an improvement to the above solution, the orthopedic fixture includes a slide rail; a slide rail located behind the square tube is fixedly connected to a marble platform; several sliders are slidably connected to the slide rail; a connecting frame is fixedly connected to each slider; a receiving block is fixedly connected to each connecting frame; a placement groove is provided on each receiving block, and the placement groove is adapted to the heat pipe; a limiting block located to the left of the slide rail is installed on the marble platform; a limiting groove is provided on the limiting block.

[0011] By employing the above-described structure, this invention achieves the effect of placing a heat pipe.

[0012] As an improvement to the above solution, the orthopedic fixture includes a slide block; a slide block located between several sliders is slidably connected to a slide rail; a base is fixedly connected to the slide block; a round rod is fixedly connected to the base; a connector is detachably connected to the round rod; a slide rod is slidably connected to the front of the connector; a limiter is fixedly connected to the upper end of the slide rod; a bent rod is fixedly connected to the connector; a spring fixedly connected to the limiter is fixedly connected to the bent rod; a pressure block is installed at the lower end of the slide rod; a sleeve is provided on the connector; a round shaft is rotatably connected inside the sleeve; the outer surfaces of the slide rod and the round shaft are provided with meshing threads; a rocker arm is fixedly connected to the round shaft.

[0013] By employing the above-described structure, this invention achieves the effect of correcting the bent portion of the heat pipe.

[0014] As an improvement to the above scheme, it also includes a second slider; several second sliders are slidably connected on the slide rail, and two second sliders are located outside the three first sliders; each second slider is provided with a knob for locking the position of the second slider.

[0015] As an improvement to the above solution, the pressure block is made of rubber.

[0016] As an improvement to the above solution, two rulers are installed on the marble platform, with the two rulers located between the square tube and the slide rail, respectively.

[0017] The present invention has the following advantages: The automatic detection platform that integrates detection and correction obtained by the present invention, when the heat pipe is placed on the marble platform, uses the light irradiated by the light strip to detect the flatness of the heat pipe. When the heat pipe has a problem, the operator can correct the heat pipe on the spot without the need to transfer the heat pipe over a long distance, thereby improving the production efficiency of the heat pipe. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the automatic detection platform integrating detection and correction according to the present invention; Figure 2This is a three-dimensional structural diagram of the square tube and light strip of the automatic detection platform integrating detection and correction of the present invention; Figure 3 This is a three-dimensional structural diagram of the marble platform, square tube, orthopedic fixture, and orthopedic tooling of the automatic detection platform integrating detection and orthopedics of the present invention. Figure 4 This is a three-dimensional structural diagram of the orthopedic fixture and orthopedic tooling of the automatic detection platform integrating detection and orthopedics of the present invention. Figure 5 This is a three-dimensional structural diagram of the orthopedic fixture of the automatic detection platform that integrates detection and orthopedics according to the present invention.

[0019] Labels in the diagram: 1-Frame, 2-Limiting plate, 3-Marble platform, 4-Square tube, 5-Light strip, 101-Vertical rod, 102-Display screen, 103-Bracket, 104-Bar scanner, 201-Slide rail, 202-Slider one, 203-Connecting frame, 204-Supporting block, 301-Slide seat, 302-Base, 303-Round rod, 304-Connector, 305-Slide rod, 306-Limiting component, 307-Bent rod, 308-Spring, 309-Pressure block, 310-Round shaft, 311-Rock arm, 401-Slider two, 402-Knob, 3001-Scale, 4001-Notch, 20401-Placement slot, 30401-Sleeve. Detailed Implementation

[0020] The technical solution will be further described below with reference to specific embodiments. It should be noted that the terms "up," "down," "left," and "right" used in this document refer only to the position of the structure shown in the corresponding drawings. The serial numbers assigned to components in this document, such as "first," "second," etc., are only used to distinguish the described objects and have no sequential or technical meaning. Unless otherwise specified, terms such as "connection" and "linkage" in this application include both direct and indirect connections (linkages).

[0021] Example: An automated detection platform integrating detection and correction, such as... Figures 1-5 As shown, it includes a frame 1 and a barcode scanning fixture installed on the left side of the frame 1. The barcode scanning fixture is used to collect the QR code information of the heat pipe. It also includes a limiting plate 2, a marble platform 3, a square tube 4, a light strip 5, a corrective clamp, and a corrective fixture; several rectangularly distributed limiting plates 2 are fixed to the outside of the frame 1; a marble platform 3 is provided on the frame 1, and the marble platform 3 is located within all the limiting plates 2; two symmetrically distributed square tubes 4 are fixed to the marble platform 3; each square tube 4 has a notch 4001; a light strip 5 is installed on the inside of each square tube 4; two symmetrically distributed corrective clamps are connected to the marble platform 3, and the corrective clamps are used to clamp the heat pipe; each corrective clamp is connected to a corrective fixture for correcting the heat pipe.

[0022] The barcode scanning fixture includes a vertical rod 101, a display screen 102, a bracket 103, and a barcode scanner 104; the vertical rod 101 is located on the left side of the frame 1; the display screen 102 is mounted on the vertical rod 101; the bracket 103 is fixedly connected to the vertical rod 101, and the bracket 103 is located below the display screen 102; the barcode scanner 104 is mounted on the bracket 103.

[0023] The orthopedic fixture includes a slide rail 201, a slider 202, a connecting frame 203, and a receiving block 204. The slide rail 201 is connected to the marble platform 3, and the slide rail 201 is closer to the center of the marble platform 3 than the square tube 4. Three sliders 202 are slidably connected to the slide rail 201. A connecting frame 203 is fixed to each slider 202. A receiving block 204 is fixed to each connecting frame 203. A placement groove 20401 is provided on each receiving block 204, and the placement groove 20401 is adapted to the heat pipe.

[0024] The orthopedic fixture includes a slide block 301, a base 302, a round rod 303, a connector 304, a slide bar 305, a limiting component 306, a bent rod 307, a spring 308, a pressure block 309, a round shaft 310, and a rocker arm 311. The slide block 301 is slidably connected to the slide rail 201, and the slide block 301 is located between three sliders 202. The base 302 is fixedly connected to the slide block 301. The round rod 303 is fixedly connected to the base 302. The connector 304 is detachably connected to the round rod 303. The front part of the connector 304 is slidably connected vertically to... A sliding rod 305; a limiting member 306 is fixedly connected to the upper end of the sliding rod 305; a bent rod 307 is fixedly connected to the connecting member 304; a spring 308 is fixedly connected to the bent rod 307, and the spring 308 is fixedly connected to the limiting member 306; a pressure block 309 is installed at the lower end of the sliding rod 305; a sleeve 30401 is provided on the connecting member 304, through which the sliding rod 305 passes; a round shaft 310 is rotatably connected inside the sleeve 30401; the outer surfaces of the sliding rod 305 and the round shaft 310 are both provided with meshing threads; a rocker arm 311 is fixedly connected to the round shaft 310.

[0025] It also includes a second slider 401 and a knob 402; two second sliders 401 are slidably connected on the slide rail 201, and the two second sliders 401 are located outside the three first sliders 202; each second slider 401 is provided with a knob 402.

[0026] The pressure block 309 is made of rubber to prevent it from leaving indentations on the heat pipe during the extrusion process, which would affect the appearance quality of the heat pipe.

[0027] Two rulers 3001 are set on the marble platform 3, and the two rulers 3001 are located between the square tube 4 and the slide rail 201 respectively.

[0028] The working principle of this embodiment is as follows: The following directions are Figure 1 Using the reference view as a reference, the direction where the reference numerals on frame 1 are located is forward, and the rotation is in the direction of the view from front to back, from top to bottom, and from right to left; Before use, the operator should connect an external power source to all components of the automatic detection platform that require electric drive, which integrates detection and correction.

[0029] During operation, the operator holds the heat pipe and moves its QR code to below the barcode scanner 104. The barcode scanner 104 scans the QR code on the heat pipe, records the heat pipe's code, stores it in the controller, and displays it on the display screen 102, indicating that the information of the heat pipe to be tested has been successfully recorded. The heat pipe is then placed horizontally on the marble platform 3, close to the notch 4001 of the square tube 4 and kept parallel to the square tube 4. The light strip 5 is turned on, so that the light shines forward from the notch 4001 onto the horizontal heat pipe. Because the marble platform 3 itself has been leveled, the operator observes whether light passes through the gap between the heat pipe and the marble platform 3 to determine whether the flatness of the heat pipe is qualified. If no light passes through, it means that the flatness of the heat pipe is qualified; if light passes through, it means that the flatness of the heat pipe is unqualified.

[0030] When the flatness of the heat pipe is not up to standard, the operator first adjusts the position of the three receiving blocks 204 according to the length of the heat pipe. Specifically, the slider 202 is pushed to move on the slide rail 201, so that the three sliders 202 move with the corresponding receiving blocks 204. The two adjacent receiving blocks 204 are moved to the two sides of the area where the flatness of the heat pipe is not up to standard, and the extra receiving block 204 is used as a balance substitute. Because the area where the flatness of the heat pipe is not up to standard may appear on the left or right side of the heat pipe. Assuming that the two receiving blocks 204 have been positioned at the two ends of the flatness-not up to standard on the left side of the heat pipe, the right side of the heat pipe is in a suspended state. In order to maintain the overall balance of the heat pipe, an additional third receiving block 204 is needed to provide support and balance.

[0031] Combination Figure 4As shown, the heat pipe is placed in the placement slots 20401 of the three receiving blocks 204 with its upward bulge to support it. The area of ​​the heat pipe with unsatisfactory flatness is suspended between two adjacent receiving blocks 204. Then, the control slide 301, along with the base 302 and the pressure block 309, is moved to above the center of the area of ​​unsatisfactory flatness of the heat pipe. Then, the hand holds the rocker arm 311 and rotates the round shaft 310 forward in the sleeve 30401. The round shaft 310 drives the slide arm 305, the limiting member 306, and the pressure block 309 to move downward together through the internal gear-like engagement, forcing the spring 308 to stretch. The rubber pressure block 309 then presses downward on the center of the area of ​​unsatisfactory flatness of the heat pipe, completely correcting the unsatisfactory area. Then, the aforementioned inspection steps are repeated. When the flatness of one side of the heat pipe meets the requirements, the heat pipe is flipped upside down to inspect the other side. If it is not flat, the same correction operation is performed. Thus, when the heat pipe is placed on the marble platform 3, the flatness of the heat pipe is checked by the light illuminating the light strip 5. If there is a problem with the heat pipe, the operator can control the pressure block 309 to correct the heat pipe on the spot, integrating the detection and correction into one.

[0032] It should be noted that when the area of ​​non-flatness of the heat pipe is determined, first push the two sliders 401 to their corresponding positions, and then rotate the knob 402 on the corresponding slider 401 to lock the slider 401 on the slide rail 201, thus defining the boundary of the non-flatness area. No matter how the position of slider 202 on the slide rail 201 is adjusted afterward, it will not exceed this boundary.

[0033] It should be noted that the ruler 3001 allows operators to easily mark areas where the flatness of the heat pipe is not up to standard, accurately delineate the correction area of ​​the heat pipe, and, with the reference of the ruler 3001, facilitates operators to quickly adjust the positions of the three receiving blocks 204 and the slider 401.

[0034] The present application has been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only for the purpose of helping to understand the method and core ideas of the present application. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the ideas of the present application. Therefore, the content of this specification should not be construed as a limitation of the present application.

Claims

1. An automatic detection platform integrating detection and correction, comprising a frame (1) and a barcode scanning fixture mounted on the left side of the frame (1), wherein the barcode scanning fixture is used to collect the QR code information of the heat pipe; characterized in that, It also includes a limiting plate (2); several limiting plates (2) in a rectangular distribution are fixed to the outside of the frame (1); a marble platform (3) is provided on the frame (1), and the marble platform (3) is located inside all the limiting plates (2); two square tubes (4) in a symmetrical distribution are fixed to the marble platform (3); each square tube (4) has a notch (4001) opened on it; a light strip (5) is installed on the inside of each square tube (4); two orthopedic clamps in a symmetrical distribution are connected to the marble platform (3), and the orthopedic clamps are used to clamp the heat pipe; each orthopedic clamp is connected to an orthopedic tool for correcting the heat pipe.

2. The automatic detection platform integrating detection and correction as described in claim 1, characterized in that, The barcode scanning fixture includes a vertical rod (101); a vertical rod (101) is provided on the left side of the frame (1); a display screen (102) is installed on the vertical rod (101); a bracket (103) located below the display screen (102) is fixedly connected to the vertical rod (101); a barcode scanner (104) for scanning QR codes is installed on the bracket (103).

3. The automatic detection platform integrating detection and correction according to claim 2, characterized in that, The orthopedic clamp includes a slide rail (201); a slide rail (201) located behind the square tube (4) is fixed on the marble platform (3); several sliders (202) are slidably connected on the slide rail (201); a connecting frame (203) is fixed on each slider (202); a receiving block (204) is fixed on each connecting frame (203); a placement groove (20401) is opened on each receiving block (204), and the placement groove (20401) is adapted to the heat pipe.

4. The automatic detection platform integrating detection and correction according to claim 3, characterized in that, The orthopedic fixture includes a slide block (301); a slide block (301) is slidably connected to a slide rail (201) between several sliders (202); a base (302) is fixedly connected to the slide block (301); a round rod (303) is fixedly connected to the base (302); a connector (304) is detachably connected to the round rod (303); a slide rod (305) is slidably connected to the front of the connector (304); a limiter (306) is fixedly connected to the upper end of the slide rod (305); the connector... (304) has a bent rod (307) fixedly connected to it; a spring (308) fixedly connected to the bent rod (307) and fixedly connected to the limiting member (306); a pressure block (309) is installed at the lower end of the slide rod (305); a sleeve (30401) is provided on the connecting member (304); a round shaft (310) is rotatably connected inside the sleeve (30401); the outer surfaces of the slide rod (305) and the round shaft (310) are both provided with meshing threads; a rocker arm (311) is fixedly connected to the round shaft (310).

5. The automatic detection platform integrating detection and correction according to claim 4, characterized in that, It also includes a second slider (401); several second sliders (401) are slidably connected on the slide rail (201), and two second sliders (401) are located outside the three first sliders (202); each second slider (401) is provided with a knob (402) for locking the position of the second slider (401).

6. The automatic detection platform integrating detection and correction according to claim 4, characterized in that, The pressure block (309) is made of rubber.

7. The automatic detection platform integrating detection and correction according to claim 4, characterized in that, Two rulers (3001) are set on the marble platform (3), and the two rulers (3001) are located between the square tube (4) and the slide rail (201) respectively.

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