Aluminum alloy profile forging apparatus

Abstract

The application relates to the technical field of aluminum alloy forging equipment, and particularly discloses aluminum alloy profile forging equipment, which comprises a base, the top side of the base is fixedly connected with a rack, the top of the rack is fixedly connected with a first air cylinder, the output end of the first air cylinder is fixedly connected with an upper die table, a demolding auxiliary mechanism is accurately sent into the gap between upper and lower dies by a pushing mechanism, and the demolding operation is automatically completed, thereby replacing traditional manual spraying operation; the equipment uniformly sprays the demolding agent through a plurality of groups of spray heads matched with a guide pipe, the problems of uneven thickness, mold sticking and demolding residue in manual spraying are solved, after spraying is completed, the angle of an integrated plate can be adjusted by a rotating mechanism, the working height is adjusted by cooperation with the air cylinder, a brush plate is reciprocatingly brushed by cooperation of a cam and a return spring, the demolding agent is uniformly coated, and the scale impurities at the connection are cleaned, the equipment is automatically operated in the whole process, the safety risks of high-temperature scalding and miscombination clamping injury are avoided, and the forging operation safety is improved.

Description

Technical Field

[0001] This invention relates to the field of aluminum alloy forging equipment technology, and in particular to an aluminum alloy profile forging equipment. Background Technology

[0002] Aluminum alloy profile forging is a process that uses forging equipment and high-temperature molds to apply pressure to heated aluminum billets, causing the metal billets to undergo plastic deformation inside the mold cavity, forming aluminum alloy profiles with specified cross-sectional specifications. The upper mold presses down and the lower mold closes to complete the forging process. The mold is equipped with built-in heating components to continuously maintain the process temperature required for forging, ensuring the plastic forming effect of the aluminum billet.

[0003] In existing aluminum alloy profile forging equipment, after each round of forging is completed and the mold is opened, operators need to manually insert a spray gun into the middle area between the upper and lower mold tables to spray release agent into the forming cavity inside the lower mold table. During the forging operation, the built-in heating device of the mold works continuously, and the overall temperature of the lower mold after forging can reach over 300°C. The high temperature radiated by the mold poses a great safety threat to workers operating at close range, and burns to the skin on the arms and chest occur frequently. At the same time, workers need to bend down and reach into the gap between the upper and lower molds to work. The forging machine control system has the risk of accidentally triggering the mold closing, which can easily lead to pinching injuries. In addition, the thickness of the manually sprayed release agent is uneven, which can easily cause problems such as sticking to the mold. Summary of the Invention

[0004] The purpose of this invention is to provide an aluminum alloy profile forging equipment to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides an aluminum alloy profile forging equipment, including a machine base, a frame fixedly connected to one side of the top of the machine base, a first cylinder fixedly connected to the top of the frame, an upper die table fixedly connected to the output end of the first cylinder, a lower die table provided on the machine base directly below the upper die table, a second cylinder fixedly connected inside the machine base, the output end of the second cylinder fixedly connected to the bottom end of the lower die table, an assembly plate provided between the upper and lower die tables, an assembly groove provided on one side of the assembly plate, an integrated plate connected inside the assembly groove, a demolding auxiliary mechanism provided on one side of the integrated plate, a rotating mechanism fixedly connected to the side of the integrated plate away from the demolding auxiliary mechanism, the integrated plate being rotatably connected to the inside of the assembly groove through the rotating mechanism, a pushing mechanism fixedly connected to one side of the machine base, one side of the pushing mechanism being fixedly connected to one side of the assembly plate, and a controller fixedly connected to the side of the machine base away from the pushing mechanism.

[0006] Furthermore, the demolding auxiliary mechanism includes a guide tube, which is fixedly connected to one side of the assembly plate by a snap fastener. A spray head is fixedly connected to the bottom end of the integrated plate, and multiple spray heads are provided. A first docking ring is fixedly connected to one side of the guide tube, and a second docking ring is rotatably connected to one side of the first docking ring. A hollow tube is fixedly connected to one side of the second docking ring. The hollow tube is rotatably connected to the assembly groove by a bearing, and one end of the hollow tube is fixedly connected to one side of the integrated plate. The hollow tube communicates with the guide tube, and a brush plate is provided at the top of the integrated plate.

[0007] Furthermore, a first motor is fixedly connected to the upper side of the integrated plate, and a rotating cam is fixedly connected to the output end of the first motor. Push blocks are provided on both sides of the rotating cam on the integrated plate. One side of the push block has an arc-shaped structure. The two sides of the rotating cam intermittently contact the corresponding push blocks. A moving plate is fixedly connected to one side of the push block. Return springs are fixedly connected to both sides of the moving plate at the end away from the push block. A fixed plate is fixedly connected to the side of the integrated plate near the moving plate. One side of the return spring is fixedly connected to one side of the fixed plate. A push rod is fixedly connected to the moving plate near the two return springs. One side of the push rod slides through the fixed plate and is fixedly connected to a moving frame. The brush plate is fixedly connected to the moving frame by bolts.

[0008] Furthermore, guide rods are fixedly connected to both the front and rear sides of the top of the integrated plate, and the two movable frames are slidably connected to the two guide rods.

[0009] Furthermore, a limiting slide rod is fixedly connected to the side of the movable plate near the reset spring, a limiting sleeve is slidably connected to one side of the limiting slide rod, and one side of the limiting sleeve is fixedly connected to one side of the fixed plate.

[0010] Furthermore, the rotating mechanism includes a rotating rod, which is fixedly connected to the side of the integrated plate away from the hollow tube. The rotating rod is rotatably connected to the inside of the assembly groove via a bearing. A large gear is fixedly connected to one side of the rotating rod, and a small gear is meshed with one side of the large gear. A linkage rod is fixedly connected to the middle of the small gear, and the linkage rod is rotatably connected to the inside of the integrated plate via a bearing.

[0011] Furthermore, a second motor is fixedly connected to the side of the integrated plate away from the guide tube, and a drive rod is fixedly connected to the output end of the second motor. The drive rod is rotatably connected to the inside side of the integrated plate through a bearing. A worm gear is fixedly connected to one side of the drive rod, and a worm wheel is meshed with one side of the worm gear. The worm wheel is fixedly connected to the linkage rod on the side away from the pinion.

[0012] Furthermore, the pushing mechanism includes a shaft frame, which is fixedly connected to the base on the side away from the controller. A third motor is fixedly connected to one side of the shaft frame, and a lead screw is fixedly connected to the output end of the third motor. The lead screw is rotatably connected to the shaft frame through a bearing, and a screw seat is threadedly connected to the outer surface of the lead screw. The screw seat is fixedly connected to the bottom side of the assembly plate.

[0013] Furthermore, a limiting frame is fixedly connected to one side of the machine base near the screw seat, and the other side of the lead screw is rotatably connected to the limiting frame via a bearing. The screw seat is slidably connected between the limiting frame and the shaft frame.

[0014] Furthermore, a support leg is fixedly connected to the bottom end of the integrated plate away from the lower mold table, and a pulley is rotatably connected to the bottom end of the support leg. A guide rail is fixedly connected to one side of the support leg on the machine base, and one side of the support leg is slidably connected to the guide rail through the pulley.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] First, in this invention, after the aluminum profile is processed and formed by the forging equipment and the mold is opened, the assembly plate can be automatically moved horizontally by the pushing mechanism on one side of the machine base. The integrated plate and the demolding auxiliary mechanism on one side are precisely pushed into the gap between the upper mold table and the lower mold table. During the demolding operation, the demolding agent is delivered through the guide pipe and sprayed onto the forming cavity of the lower mold table and the forming connection of the aluminum profile through multiple spray nozzles at the bottom of the integrated plate. This replaces the traditional manual hand-held spray gun spraying method, effectively ensuring the uniformity of the demolding agent spraying and avoiding the problems of profile sticking and demolding residue caused by local coating being too thin or too thick.

[0017] Secondly, in this invention, after the spraying is completed, the angle and position of the integrated plate can be precisely adjusted by the rotating mechanism, so that the brush plate corresponds to the cavity of the lower mold and the surface of the profile. Then, the lower mold is moved slightly upward by the second cylinder to adapt to the brush working height. At the same time, the first motor drives the rotating cam to rotate continuously, and the intermittently abutting push block cooperates with the reset spring to realize the reciprocating sliding of the moving frame to perform reciprocating brushing. This can not only spread the sprayed release agent evenly, but also clean the residual impurities at the connection between the aluminum profile and the lower mold after the cavity is formed, further optimizing the demolding effect, avoiding the safety hazards of mold high temperature radiation burns and mold mis-clamping injuries, greatly improving the safety of forging operations, and effectively improving the defects of manual spraying operations, reducing the scrap rate of profile sticking to the mold. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the base structure from below in this invention;

[0020] Figure 3 This is a side view of the base structure in this invention;

[0021] Figure 4 In this invention Figure 3 A magnified structural diagram at point A;

[0022] Figure 5 In this invention Figure 3 A magnified structural diagram at point B;

[0023] Figure 6 This is a top view of the integrated board structure in this invention;

[0024] Figure 7 In this invention Figure 6 A magnified structural diagram at point C;

[0025] Figure 8 This is a bottom view of the integrated board structure in this invention;

[0026] Figure 9 This is a partial structural diagram of the demolding auxiliary mechanism in this invention.

[0027] In the diagram: 1. Base; 2. Frame; 3. First cylinder; 4. Upper mold table; 5. Lower mold table; 6. Second cylinder; 7. Assembly plate; 701. Assembly slot; 702. Integrated plate; 8. Demolding auxiliary mechanism; 801. Agent guide tube; 8011. Hollow tube; 802. Spray head; 803. First docking ring; 804. Second docking ring; 805. Brush plate; 806. First motor; 807. Rotary cam; 808. Push block; 809. Moving plate; 810. Return spring; 811. Fixed plate; 812. Push rod 813. Moving frame; 814. Guide rod; 815. Limiting slide rod; 816. Limiting sleeve; 9. Rotating mechanism; 901. Rotating rod; 902. Large gear; 903. Small gear; 904. Linkage rod; 905. Second motor; 906. Drive rod; 907. Worm gear; 908. Worm wheel; 10. Pushing mechanism; 101. Screw seat; 102. Shaft bracket; 103. Limiting frame; 104. Lead screw; 105. Third motor; 106. Guide rail; 107. Pulley; 108. Support leg; 11. Controller. Detailed Implementation

[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0029] Please see Figures 1-9 In this embodiment of the invention, an aluminum alloy profile forging equipment includes a base 1. A frame 2 is fixedly connected to one side of the top of the base 1. A first cylinder 3 is fixedly connected to the top of the frame 2. An upper die table 4 is fixedly connected to the output end of the first cylinder 3. The upper die table 4 is driven to move up and down by the first cylinder 3 to cooperate with a lower die table 5 to process and form the aluminum profile. A lower die table 5 is provided on the base 1 directly below the upper die table 4. A second cylinder 6 is fixedly connected inside the base 1. The output end of the second cylinder 6 is fixedly connected to the bottom end of the lower die table 5. The lower die table 5 is moved upward by the second cylinder 6 to facilitate the operation of the subsequent demolding auxiliary mechanism 8. An assembly plate 7 is provided between the upper mold platform 4 and the lower mold platform 5. An assembly groove 701 is provided on one side of the assembly plate 7. An integrated plate 702 is connected inside the assembly groove 701. A demolding auxiliary mechanism 8 is provided on one side of the integrated plate 702. A rotating mechanism 9 is fixedly connected to the side of the integrated plate 702 away from the demolding auxiliary mechanism 8. The integrated plate 702 is rotatably connected to the inside of the assembly groove 701 through the rotating mechanism 9. A pushing mechanism 10 is fixedly connected to one side of the machine base 1. One side of the pushing mechanism 10 is fixedly connected to one side of the assembly plate 7. A controller 11 is fixedly connected to the side of the machine base 1 away from the pushing mechanism 10.

[0030] Please see Figures 6-9 The demolding auxiliary mechanism 8 includes a guide tube 801, which is connected to an external liquid supply device. The guide tube 801 is fixedly connected to one side of the assembly plate 7 by a snap fastener. A spray head 802 is fixedly connected to the bottom end of the integrated plate 702, and multiple spray heads 802 are provided. A first docking ring 803 is fixedly connected to one side of the guide tube 801. A second docking ring 804 is rotatably connected to one side of the first docking ring 803. A hollow tube 8011 is fixedly connected to one side of the second docking ring 804. The hollow tube 8011 is rotatably connected to the assembly groove 701 through a bearing, and one end of the hollow tube 8011 is fixedly connected to one side of the integrated plate 702. The hollow tube 8011 is connected to the agent delivery tube 801, and the top of the integrated plate 702 is provided with a brush plate 805. The release agent can be introduced into the hollow tube 8011 through the agent delivery tube 801, and finally sprayed out evenly by multiple spray nozzles 802 to complete the automatic spraying operation of the mold cavity. The first docking ring 803 and the second docking ring 804 cooperate with each other to ensure the connectivity between the agent delivery tube 801 and the hollow tube 8011 when the integrated plate 702 is rotated to adjust the angle. The brush plate 805 can brush and repair the mold surface after the spraying process. Together with the spraying structure, it forms a complete automated release pretreatment process, replacing manual operation, with a wider spraying coverage and better uniformity.

[0031] Please see Figure 9A first motor 806 is fixedly connected to the upper side of the integrated plate 702. A rotary cam 807 is fixedly connected to the output end of the first motor 806. The rotary cam 807 is a symmetrical elliptical cam structure. Push blocks 808 are provided on both sides of the rotary cam 807 on the integrated plate 702. One side of the push block 808 is an arc-shaped structure. The two sides of the rotary cam 807 intermittently contact the corresponding push blocks 808. A moving plate 809 is fixedly connected to one side of the push block 808. Return springs 810 are fixedly connected to both sides of the end of the moving plate 809 away from the push block 808. A fixed plate 811 is fixedly connected to the side of the integrated plate 702 near the moving plate 809. One side of the return spring 810 is fixedly connected to one side of the fixed plate 811. The moving plate 809 is located between the two return springs 810. A push rod 812 is fixedly connected, and one side of the push rod 812 slides through the fixed plate 811 and is fixedly connected to the movable frame 813. The brush plate 805 is fixedly connected to the movable frame 813 by bolts. The first motor 806 drives the rotating cam 807 to rotate continuously at a uniform speed. The cam profile intermittently presses the push blocks 808 with arc-shaped structures on both sides. After the push blocks 808 are pressed, they drive the movable plate 809 to move as a whole. At the same time, the return spring 810 is stretched. The push rod 812 drives the movable frame 813 to move, so that the brush plates 805 on both sides move. When the cam and the push block 808 are disengaged, the return spring 810 retracts and drives the movable plate 809 to return to its original position. This cycle realizes the synchronous and opposite reciprocating linear motion of the brush plates 805 on both sides to perform brushing operations, ensuring that the release agent is applied evenly. At the same time, it can clean some of the residual impurities at the connection between the molded aluminum profile and the lower mold table 5.

[0032] Please see Figure 9 The top and front and rear sides of the integrated plate 702 are fixedly connected with guide rods 814, and the two movable frames 813 are slidably connected to the two guide rods 814. During the reciprocating movement of the movable frame 813 with the push rod 812, the guide rods 814 can limit and guide the movement path of the movable frame 813, constraining the movable frame 813 to slide smoothly along a straight line, effectively avoiding the deviation and shaking of the brush plate 805 during operation, improving the stability of brushing operation, and preventing the problem of uneven brushing due to displacement deviation.

[0033] Please see Figure 9The movable plate 809 is fixedly connected to a limiting slide rod 815 on the side near the return spring 810. A limiting sleeve 816 is slidably connected to one side of the limiting slide rod 815. One side of the limiting sleeve 816 is fixedly connected to one side of the fixed plate 811. During the reciprocating movement of the movable plate 809, the limiting slide rod 815 slides synchronously inside the limiting sleeve 816, which can limit the movement stroke of the movable plate 809 and the return spring 810, avoid the movable plate 809 from shifting left or right or getting stuck, improve the operational stability of the overall transmission structure, and ensure that the brush operation is continuous and stable.

[0034] Please see Figure 7 The rotating mechanism 9 includes a rotating rod 901. The rotating rod 901 is fixedly connected to the side of the integrated plate 702 away from the hollow tube 8011. The rotating rod 901 is rotatably connected to the inside of the assembly groove 701 via a bearing. A large gear 902 is fixedly connected to one side of the rotating rod 901. A small gear 903 is meshed with one side of the large gear 902. A linkage rod 904 is fixedly connected to the middle of the small gear 903. The linkage rod 904 is rotatably connected to the inside of the integrated plate 702 via a bearing. The rotation of the linkage rod 904 can drive the small gear 903 to rotate synchronously. Through gear meshing, the large gear 902 is driven to rotate, which in turn drives the rotating rod 901 to rotate, thereby causing the integrated plate 702 to rotate as a whole. The transmission ratio of the large and small gears 903 can be used to achieve speed reduction adjustment, making the rotation process of the integrated plate 702 smoother and facilitating position adjustment.

[0035] Please see Figures 6-7 A second motor 905 is fixedly connected to the side of the integrated plate 702 away from the agent-conducting tube 801. A drive rod 906 is fixedly connected to the output end of the second motor 905. The drive rod 906 is rotatably connected to the inside of the integrated plate 702 via a bearing. A worm gear 907 is fixedly connected to one side of the drive rod 906. A worm wheel 908 is meshed with one side of the worm gear 907. The worm wheel 908 is fixedly connected to the side of the linkage rod 904 away from the pinion 903. When the second motor 905 is working, it can drive the drive rod 906 and the worm gear 907 to rotate continuously. The linkage rod 904 is driven to rotate through the meshing transmission of the worm gear 907 and the worm wheel 908. The transmission of the worm gear 907 and the worm wheel 908 has a self-locking function, which can achieve position locking after the integrated plate 702 is adjusted to a specified angle, effectively preventing the integrated plate 702 from shifting angle during operation and ensuring the positional accuracy of spraying and brushing operations.

[0036] Please see Figures 3-5The pushing mechanism 10 includes a shaft frame 102, which is fixedly connected to the base 1 on the side away from the controller 11. A third motor 105 is fixedly connected to one side of the shaft frame 102. A lead screw 104 is fixedly connected to the output end of the third motor 105. The lead screw 104 is rotatably connected to the shaft frame 102 through a bearing. A screw seat 101 is threadedly connected to the outer surface of the lead screw 104. The screw seat 101 is fixedly connected to the bottom side of the assembly plate 7. The operation of the third motor 105 can drive the lead screw 104 to rotate. By utilizing the threaded transmission between the lead screw 104 and the screw seat 101, the rotational motion of the lead screw 104 is converted into the linear reciprocating motion of the screw seat 101, thereby driving the integrated plate 702 and the assembly plate 7 to move horizontally as a whole. The demolding auxiliary mechanism 8 is sent into the mold gap working area. After the operation is completed, it can automatically retract. The whole process is automatically controlled, the positioning is accurate, and there is no need for manual pushing and pulling adjustment.

[0037] Please see Figure 4 A limiting frame 103 is fixedly connected to one side of the base 1 near the screw seat 101. The other side of the lead screw 104 is rotatably connected to the limiting frame 103 via a bearing. The screw seat 101 is slidably connected between the limiting frame 103 and the shaft frame 102. The limiting frame 103 and the shaft frame 102 cooperate with each other to form stable support for both ends of the lead screw 104, ensuring the coaxiality of the lead screw 104 during rotation. At the same time, it can limit the sliding range of the screw seat 101, accurately control the pushing stroke of the integrated plate 702, and prevent excessive pushing from colliding with the mold or insufficient pushing from affecting the working effect.

[0038] Please see Figure 5 A support leg 108 is fixedly connected to the bottom end of the integrated plate 702 away from the lower mold table 5. A pulley 107 is rotatably connected to the bottom end of the support leg 108. A guide rail 106 is fixedly connected to one side of the support leg 108 on the machine base 1. One side of the support leg 108 is slidably connected to the guide rail 106 through the pulley 107. During the horizontal pushing and moving of the integrated plate 702, the support leg 108 cooperates with the pulley 107 to slide along the guide rail 106, which can provide auxiliary support for the integrated plate 702 as a whole, share the bearing pressure of the lead screw 104 and the screw seat 101, and prevent the integrated plate 702 from tilting or sagging during suspended operation, effectively improving the overall stability and smoothness of movement.

[0039] The working principle of this invention is as follows: First, the upper mold table 4 is driven to move downward by the first cylinder 3, and the mold is closed with the lower mold table 5 above the machine base 1. The heating component built into the lower mold table 5 maintains the forging temperature, and the high temperature aluminum billet placed inside the cavity of the lower mold table 5 is pressurized and forged, so that the aluminum billet undergoes uniform plastic deformation, and the forming process of aluminum alloy profile is completed.

[0040] After the single-wheel forging process is completed, the first cylinder 3 drives the upper mold table 4 to move upward to open the mold, completing the preparatory work before the profile is formed and demolded. After the mold is opened, the pushing mechanism 10 is started, and the third motor 105 drives the lead screw 104 to rotate at a constant speed. The screw 104 and the screw seat 101 are converted into linear displacement through the thread transmission, which drives the assembly plate 7 and the integrated plate 702 to be pushed horizontally as a whole. At the same time, the support leg 108 at the bottom of the integrated plate 702 slides along the guide rail 106 of the machine base 1 through the pulley 107 to provide auxiliary support, effectively avoiding the integrated plate 702 from being suspended, tilting and swaying, ensuring that the pushing process is stable and accurate. The demolding auxiliary mechanism 8 of the integrated plate 702 is accurately sent into the opening and closing gap of the upper mold table 4 and the lower mold table 5, replacing the traditional manual operation method of bending over and probing into the mold gap, avoiding the risks of accidental mold closing and injury, and high temperature radiation burns.

[0041] Once the demolding mechanism is in place, the external liquid supply equipment delivers the demolding agent through the agent guide pipe 801. The agent is then delivered to multiple spray nozzles 802 at the bottom of the integrated plate 702 via the interconnected first docking ring 803, second docking ring 804, and hollow pipe 8011. The agent is sprayed onto the forming cavity of the lower mold table 5 and the forming connection position of the aluminum profile. Compared with manual hand-held spray guns, the multi-point spraying structure provides more comprehensive coverage and more uniform spray thickness, completely solving the problems of profile sticking and demolding residue caused by uneven thickness and local missed spraying during manual spraying. At the same time, the rotating docking ring structure can be adapted to the subsequent angle adjustment of the integrated plate 702, avoiding pipeline pulling problems during rotation.

[0042] After the spraying process is completed, the second motor 905 starts and drives the worm gear 907 and worm wheel 908 through the drive rod 906 for meshing transmission. Relying on the self-locking performance of the worm gear 908 and worm 907, the angle is precisely adjusted and the positioning is locked. Then, the linkage rod 904 drives the large and small gears 903 to mesh and reduce the speed, driving the rotating rod 901 to drive the integrated plate 702 to rotate smoothly and adjust the angle. This makes the brush plate 805 on the top of the integrated plate 702 accurately correspond to and fit the cavity of the lower mold table 5 and the surface of the profile. After the angle is adjusted, the second cylinder 6 inside the machine base 1 drives the lower mold table 5 to move slightly upward, accurately matching the brush working height and ensuring that the brushing operation is in place.

[0043] After the height adjustment is completed, the first motor 806 drives the rotating cam 807 to rotate continuously. The cam profile intermittently presses the arc-shaped push blocks 808 on both sides. The push blocks 808 are forced to move the moving plate 809, the push rod 812 and the moving frame 813 forward and stretch the reset spring 810. After the cam disengages, the reset spring 810 retracts to achieve structural reset. This cycle realizes the continuous reciprocating linear brushing action of the brush plate 805. During the operation, the moving frame 813 slides and is limited along the guide rods 814 on both sides. With the cooperation of the limit slide rod 815 and the limit slide sleeve 816, the displacement trajectory of the moving plate 809 is effectively limited, eliminating the problem of deviation and shaking during the brushing process. This allows the brush plate 805 to brush the lower mold table 5 and the profile connection area in an all-round and uniform manner. This can not only further spread the previously sprayed release agent evenly and improve the overall integrity of the release coating, but also effectively clean the residual oxide scale and other impurities inside the cavity, further optimizing the cleanliness of the mold cavity and the subsequent demolding effect, and significantly reducing the scrap rate of the profile sticking to the mold.

[0044] After the entire set of demolding pretreatment processes are completed, the pushing mechanism 10 reverses its rotation, automatically retracting and resetting the integrated plate 702 and the demolding auxiliary mechanism 8, separating them from the mold operation area. The equipment can then enter the next round of aluminum alloy profile forging operations. The entire process is automatically and continuously controlled by the controller 11, eliminating the need for manual intervention in high-risk operation areas. This significantly improves the safety and efficiency of forging operations while ensuring the forging quality of aluminum alloy profiles and reducing production losses.

Claims

1. An aluminum alloy profile forging equipment, characterized in that, The system includes a base (1), a frame (2) is fixedly connected to one side of the top of the base (1), a first cylinder (3) is fixedly connected to the top of the frame (2), an upper mold platform (4) is fixedly connected to the output end of the first cylinder (3), a lower mold platform (5) is provided on the base (1) directly below the upper mold platform (4), a second cylinder (6) is fixedly connected inside the base (1), the output end of the second cylinder (6) is fixedly connected to the bottom end of the lower mold platform (5), an assembly plate (7) is provided between the upper mold platform (4) and the lower mold platform (5), and an assembly groove (701) is provided on one side of the interior of the assembly plate (7). An integrated plate (702) is connected inside the assembly slot (701). A demolding auxiliary mechanism (8) is provided on one side of the integrated plate (702). A rotating mechanism (9) is fixedly connected to the side of the integrated plate (702) away from the demolding auxiliary mechanism (8). The integrated plate (702) is rotatably connected to the inside of the assembly slot (701) through the rotating mechanism (9). A pushing mechanism (10) is fixedly connected to one side of the machine base (1). One side of the pushing mechanism (10) is fixedly connected to one side of the assembly plate (7). A controller (11) is fixedly connected to the side of the machine base (1) away from the pushing mechanism (10).

2. The aluminum alloy profile forging equipment according to claim 1, characterized in that, The demolding auxiliary mechanism (8) includes a guide tube (801), which is fixedly connected to one side of the assembly plate (7) by a snap fastener. A spray head (802) is fixedly connected to the bottom end of the integrated plate (702), and multiple spray heads (802) are provided. A first docking ring (803) is fixedly connected to one side of the guide tube (801), and a second docking ring (804) is rotatably connected to one side of the first docking ring (803). A hollow tube (8011) is fixedly connected to one side of the second docking ring (804). The hollow tube (8011) is rotatably connected to the assembly groove (701) by a bearing, and one end of the hollow tube (8011) is fixedly connected to one side of the integrated plate (702). The hollow tube (8011) is connected to the guide tube (801), and a brush plate (805) is provided at the top of the integrated plate (702).

3. The aluminum alloy profile forging equipment according to claim 2, characterized in that, A first motor (806) is fixedly connected to the upper inner side of the integrated plate (702). A rotary cam (807) is fixedly connected to the output end of the first motor (806). Push blocks (808) are provided on both sides of the rotary cam (807) on the integrated plate (702). One side of the push block (808) is arc-shaped. The two sides of the rotary cam (807) intermittently contact the corresponding push block (808). A moving plate (809) is fixedly connected to one side of the push block (808). The moving plate (809) is away from the push block (808). A return spring (810) is fixedly connected to both sides of one end. A fixed plate (811) is fixedly connected to the side of the integrated plate (702) near the moving plate (809). One side of the return spring (810) is fixedly connected to one side of the fixed plate (811). A push rod (812) is fixedly connected between the two return springs (810) near the moving plate (809). One side of the push rod (812) slides through the fixed plate (811) and is fixedly connected to the moving frame (813). The brush plate (805) is fixedly connected to the moving frame (813) by bolts.

4. The aluminum alloy profile forging equipment according to claim 3, characterized in that, The top and front and rear sides of the integrated plate (702) are fixedly connected with guide rods (814), and the two movable frames (813) are slidably connected to the two guide rods (814).

5. The aluminum alloy profile forging equipment according to claim 3, characterized in that, The movable plate (809) is fixedly connected to a limiting slide rod (815) on the side near the reset spring (810), and a limiting sleeve (816) is slidably connected to one side of the limiting slide rod (815), and one side of the limiting sleeve (816) is fixedly connected to one side of the fixed plate (811).

6. The aluminum alloy profile forging equipment according to claim 2, characterized in that, The rotating mechanism (9) includes a rotating rod (901). The rotating rod (901) is fixedly connected to the side of the integrated plate (702) away from the hollow tube (8011). The rotating rod (901) is rotatably connected to the inside of the assembly groove (701) through a bearing. A large gear (902) is fixedly connected to one side of the rotating rod (901). A small gear (903) is meshed with one side of the large gear (902). A linkage rod (904) is fixedly connected to the middle of the small gear (903). The linkage rod (904) is rotatably connected to the inside of the integrated plate (702) through a bearing.

7. The aluminum alloy profile forging equipment according to claim 6, characterized in that, A second motor (905) is fixedly connected to the side of the integrated plate (702) away from the guide tube (801). A drive rod (906) is fixedly connected to the output end of the second motor (905). The drive rod (906) is rotatably connected to the inside side of the integrated plate (702) through a bearing. A worm gear (907) is fixedly connected to one side of the drive rod (906). A worm wheel (908) is meshed with one side of the worm gear (907). The worm wheel (908) is fixedly connected to the side of the linkage rod (904) away from the pinion (903).

8. The aluminum alloy profile forging equipment according to claim 1, characterized in that, The pushing mechanism (10) includes a shaft frame (102), which is fixedly connected to the base (1) on the side away from the controller (11). A third motor (105) is fixedly connected to one side of the shaft frame (102). A lead screw (104) is fixedly connected to the output end of the third motor (105). The lead screw (104) is rotatably connected to the shaft frame (102) through a bearing. A screw seat (101) is threadedly connected to the outer surface of the lead screw (104). The screw seat (101) is fixedly connected to one side of the bottom end of the assembly plate (7).

9. The aluminum alloy profile forging equipment according to claim 8, characterized in that, A limiting frame (103) is fixedly connected to one side of the base (1) near the screw seat (101). The other side of the screw (104) is rotatably connected to the limiting frame (103) through a bearing. The screw seat (101) is slidably connected between the limiting frame (103) and the shaft frame (102).

10. The aluminum alloy profile forging equipment according to claim 1, characterized in that, The bottom end of the integrated plate (702) is fixedly connected to a support leg (108) on the side away from the lower mold table (5). The bottom end of the support leg (108) is rotatably connected to a pulley (107). A guide rail (106) is fixedly connected to one side of the support leg (108) on the machine base (1). One side of the support leg (108) is slidably connected to the guide rail (106) through the pulley (107).

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