Wire flexible feeding and board separating soldering machine
Patent Information
- Application Number
- CN202610741480.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-05-27
- Publication Date
- 2026-08-21
AI Technical Summary
而这样的加工方式人力成本相对较高且不符合现如今对于自动化加工的要求
切板、上料以及焊接的过程均采用自动化加工的方式进行加工,能够有效的降低人工成本以及提高加工效率。
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Figure CN122606088A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of lighting fixture manufacturing, and in particular to a flexible wire feeding and slitting soldering machine. Background Technology
[0002] Existing LED boards mainly consist of the board body, electrical connecting wires, and electronic components mounted on the board body. Current manufacturing methods primarily involve first using a surface mount machine to mount the electronic components onto the board body, and then manually soldering the electrical connecting wires onto the board body. However, this method is relatively labor-intensive and does not meet current requirements for automated manufacturing. Therefore, a flexible feeding and soldering machine is needed that can automate board cutting, flexible material feeding, and soldering, accurately soldering the wires onto the LED board after separation. Summary of the Invention
[0003] The main objective of this invention is to provide a flexible feeding and soldering machine for assembling and soldering wires onto the light board after assembling, which can automatically cut boards, flexibly feed materials, and solder, thereby accurately soldering the wires onto the light board after assembling.
[0004] This invention proposes a flexible wire feeding, board separating, and soldering machine, comprising a board separating machine, a flexible feeding machine, and a soldering machine; The soldering machine includes a soldering machine frame, a first turntable, a second turntable, a second wire pressing mechanism, a flipping mechanism, a wire pressing and shaping mechanism, a wire transfer and feeding mechanism, a wire color detection mechanism, a jumper wire soldering mechanism, and a wire unloading mechanism. The first turntable and the second turntable are rotatably connected to the soldering machine frame. Multiple wire clamps are arranged at equal angles on the first turntable. A first processing station is arranged on the side of the first turntable close to the flexible feeder. The flexible feeder places the wire into the wire clamp at the first processing station. A second processing station is provided on the first turntable following the first processing station. The second wire pressing mechanism is fixedly connected to the mounting platform on the top of the first turntable at the second processing station. The flipping mechanism is provided on the frame at the second processing station. A first photoelectric sensor is provided at the bottom of the second wire pressing mechanism, and the arrangement of the live wire and neutral wire of the wire can be reconfirmed through the first photoelectric sensor. The wire is positioned in the wire clamp by the second wire pressing mechanism. A third processing station is provided on the first turntable following the second processing station. The wire pressing and shaping mechanism is located on the third processing station. The wire pressing and shaping mechanism can bend one end of the wire to both sides at a certain angle to facilitate subsequent welding. A fourth processing station is set on the first turntable following the third processing station. Multiple welding fixtures are set at equal angles on the second turntable. A fifth processing station is set on the second turntable near the PCB separator. The PCB separator places the separated light boards onto the welding fixtures on the fifth processing station. A sixth processing station is set on the second turntable following the fifth processing station. The wire transfer and feeding mechanism is set between the fourth and sixth processing stations. The wire transfer and feeding mechanism picks up the wire from the wire fixtures on the fourth processing station and places it onto the welding fixtures on the sixth processing station. A seventh processing station is set on the second turntable following the sixth processing station, and the wire color detection mechanism is set on the seventh processing station to reconfirm the color of the wire. An eighth processing station is provided on the second turntable following the seventh processing station. The wire welding mechanism is provided on the eighth processing station, and the wire welding mechanism is used to weld the wire to the lamp board. A ninth processing station is provided on the second turntable following the eighth processing station. The unloading mechanism is located on the ninth processing station and unloads the welded lamp board through the unloading mechanism.
[0005] Preferably, it includes a PCB separator, a flexible feeder, and a soldering machine; The soldering machine includes a soldering machine frame, a first turntable, a second turntable, a second wire pressing mechanism, a flipping mechanism, a wire pressing and shaping mechanism, a wire transfer and feeding mechanism, a wire color detection mechanism, a jumper wire soldering mechanism, and a wire unloading mechanism. The first turntable and the second turntable are rotatably connected to the soldering machine frame. Multiple wire clamps are arranged at equal angles on the first turntable. A first processing station is arranged on the side of the first turntable close to the flexible feeder. The flexible feeder places the wire into the wire clamp at the first processing station. A second processing station is provided on the first turntable following the first processing station. The second wire pressing mechanism is fixedly connected to the mounting platform on the top of the first turntable at the second processing station. The flipping mechanism is provided on the frame at the second processing station. A first photoelectric sensor is provided at the bottom of the second wire pressing mechanism, and the first photoelectric sensor can determine whether the arrangement of the live wire and neutral wire of the wire is correct. If it is incorrect, the wire is flipped by the flipping mechanism, and the wire is positioned in the wire clamp by the second wire pressing mechanism. A third processing station is provided on the first turntable following the second processing station. The wire pressing and shaping mechanism is located on the third processing station. The wire pressing and shaping mechanism can bend one end of the wire to both sides at a certain angle to facilitate subsequent welding. A fourth processing station is set on the first turntable following the third processing station. Multiple welding fixtures are set at equal angles on the second turntable. A fifth processing station is set on the second turntable near the PCB separator. The PCB separator places the separated light boards onto the welding fixtures on the fifth processing station. A sixth processing station is set on the second turntable following the fifth processing station. The wire transfer and feeding mechanism is set between the fourth and sixth processing stations. The wire transfer and feeding mechanism picks up the wire from the wire fixtures on the fourth processing station and places it onto the welding fixtures on the sixth processing station. A seventh processing station is set on the second turntable following the sixth processing station, and the wire color detection mechanism is set on the seventh processing station to reconfirm the color of the wire. An eighth processing station is provided on the second turntable following the seventh processing station. The wire welding mechanism is provided on the eighth processing station, and the wire welding mechanism is used to weld the wire to the lamp board. A ninth processing station is provided on the second turntable following the eighth processing station. The unloading mechanism is located on the ninth processing station and unloads the welded lamp board through the unloading mechanism.
[0006] Preferably, the second pressing mechanism includes a second pressing mechanism bracket, a second pressing mechanism slide rail, a second pressing mechanism drive seat, a second pressing head, and a second pressing mechanism drive cylinder. The second pressing mechanism slide rail is disposed on the second pressing mechanism bracket, the second pressing mechanism drive seat is slidably connected to the second pressing mechanism slide rail, the second pressing mechanism drive cylinder is disposed on the top of the second pressing mechanism slide rail and can drive the second pressing mechanism drive seat to move, there are two second pressing heads disposed on the bottom of the second pressing mechanism drive seat, and the first photoelectric sensor is fixedly connected to the second pressing head.
[0007] Preferably, the flipping mechanism includes a flipping mechanism bracket, a second X-axis motion device, a flipping connecting seat, two flipping cylinders, and a flipping mechanism gripping head; The second X-axis motion device is mounted on the flipping mechanism bracket, the flipping connecting seat is slidably connected to the second X-axis motion device, the two flipping cylinders are respectively fixedly connected to the top front side of the flipping connecting seat, and the flipping mechanism gripping head is respectively fixedly connected to the front side of the flipping cylinder.
[0008] Preferably, the pressing and shaping mechanism includes a pressing and shaping mechanism bracket, a pressing and shaping mechanism drive cylinder, a pressing and shaping mechanism connecting seat, a pressing and shaping mechanism drive motor, a pressing and shaping mechanism sliding rail, a third pressing head, and a shaping head; The pressure shaping mechanism drive cylinder is located on the front side of the pressure shaping mechanism bracket, the pressure shaping mechanism connecting seat is located on the bottom of the pressure shaping mechanism drive cylinder, and the pressure shaping mechanism drive motor is located on the top side of the pressure shaping mechanism connecting seat, with the output end of the pressure shaping mechanism drive motor passing through the pressure shaping mechanism connecting seat and connected to the drive gear. The bottom of the wire pressing and shaping mechanism connecting seat is provided with a wire pressing and shaping mechanism sliding rail. The shaping head is slidably connected to the wire pressing and shaping mechanism sliding rail. The front side of the shaping head is provided with a shaping head connecting tooth adapted to the drive gear. The bottom of the shaping head is provided with a shaping head actuating pin. Two third wire pressing heads are also fixedly connected to the bottom of the wire pressing and shaping mechanism connecting seat.
[0009] Preferably, the unloading mechanism includes a waste bin, an upper lifting device, an unloading track, an unloading mechanism support, a third X-axis motion device, a second Z-axis motion device, and an unloading mechanism gripping head; The welding fixture is provided with a welding fixture through hole, and the second turntable is provided with a second turntable through hole at the position corresponding to the welding fixture through hole. The ninth processing station is provided with the upper lifting device corresponding to the bottom of the welding fixture. The upper lifting device can lift the lamp plate inside the welding fixture. The third X-axis motion device is fixedly connected to the front side of the unloading mechanism bracket, and the second Z-axis motion device is slidably connected to the front side of the third X-axis motion device. The unloading mechanism gripping head is disposed on the bottom of the second Z-axis motion device. Through the cooperation of the third X-axis motion device and the second Z-axis motion device, the unloading mechanism gripping head can be driven to move, thereby using the unloading mechanism gripping head to grip the lamp board from the welding fixture to the waste bin or the unloading track for unloading.
[0010] Preferably, the wire color detection mechanism includes a wire color detection mechanism bracket, a wire color detection mechanism drive cylinder, a wire color detection mechanism connecting seat, and a second photoelectric sensor; The cylinder of the wire color detection mechanism is fixedly connected to the front top of the wire color detection mechanism bracket, the side of the wire color detection mechanism connecting seat is connected to the output end of the wire color detection mechanism drive cylinder, and the second photoelectric sensor is fixedly connected to the wire color detection mechanism connecting seat.
[0011] Preferably, the wire transfer and feeding mechanism includes a transfer and feeding mechanism bracket, a fourth X-axis motion device, a third Z-axis motion device, a transfer and feeding mechanism connecting seat, a transfer and feeding mechanism gripping head, a transfer and feeding mechanism drive cylinder, and a fourth wire pressing head; The fourth X-axis motion device is fixedly connected to the top front side of the transfer feeding mechanism bracket. The third Z-axis motion device is slidably connected to the fourth X-axis motion device. The transfer feeding mechanism connecting seat is slidably connected to the front side of the third Z-axis motion device. The two transfer feeding mechanism clamping heads are fixedly connected to the bottom of the transfer feeding mechanism connecting seat. The transfer feeding mechanism drive cylinder is located on the side of the transfer feeding mechanism connecting seat. The fourth wire pressing head is fixedly connected to the output end of the bottom of the transfer feeding mechanism drive cylinder.
[0012] The beneficial effects of the flexible wire feeding, separating, and soldering machine of the present invention are as follows: The processes of cutting, loading, and welding are all automated, which can effectively reduce labor costs and improve processing efficiency.
[0013] During the processing, a first photoelectric sensor and a second photoelectric sensor are used to confirm the arrangement of the live wire and the neutral wire in the wire, thereby ensuring the accuracy of the processing. Attached Figure Description
[0014] Figure 1 This is a perspective view of the flexible wire feeding and slitting soldering machine of the present invention; Figure 2 This is a schematic diagram of the soldering machine structure of the flexible wire feeding and slitting soldering machine of the present invention; Figure 3 This is a schematic diagram of the first wire pressing mechanism of the flexible wire feeding and slitting soldering machine of the present invention; Figure 4 This is a schematic diagram of the second wire pressing mechanism of the flexible wire feeding and slitting soldering machine of the present invention; Figure 5 This is a schematic diagram of the flipping mechanism of the flexible wire feeding and slitting soldering machine of the present invention; Figure 6 This is a schematic diagram of the wire pressing and shaping mechanism of the flexible wire feeding and slitting soldering machine of the present invention. Figure 7 This is a disassembly diagram of the wire transfer feeding mechanism of the flexible wire feeding and slitting soldering machine of the present invention; Figure 8 This is a schematic diagram of the wire color detection mechanism of the flexible wire feeding and slitting soldering machine of the present invention. Figure 9 This is a schematic diagram of the soldering jumper mechanism of the flexible wire feeding and slitting soldering machine of the present invention. Figure 10 This is a schematic diagram of the wire unloading mechanism of the flexible wire feeding and slitting soldering machine of the present invention. The diagram is labeled as follows: 1. Soldering machine; 2. Separating machine; 3. Flexible feeder; 10. Soldering machine frame; 11. First turntable; 12. Second turntable; 13. First wire pressing mechanism; 14. Second wire pressing mechanism; 15. Flipping mechanism; 16. Wire pressing and shaping mechanism; 18. Wire transfer and feeding mechanism; 19. Wire color detection mechanism; 20. Jumper wire welding mechanism; 21. Wire unloading mechanism; 111. Wire clamp; 112. Welding clamp; 131. First X-axis motion device; 132. First slide... 133. Movable connecting seat; 134. First Z-axis motion device; 141. First wire pressing head; 142. Second wire pressing mechanism bracket; 143. Second wire pressing mechanism slide rail; 144. Second wire pressing mechanism drive seat; 145. Second wire pressing head; 146. First photoelectric sensor; 157. Second wire pressing mechanism drive cylinder; 158. Flipping mechanism bracket; 159. Second X-axis motion device; 150. Flipping connecting seat; 151. Flipping cylinder; 152. Flipping mechanism gripping head; 163. Wire pressing and shaping mechanism. 162. Support bracket; 163. Wire pressing and shaping mechanism drive cylinder; 164. Wire pressing and shaping mechanism connecting seat; 165. Wire pressing and shaping mechanism drive motor; 166. Drive gear; 167. Wire pressing and shaping mechanism sliding rail; 168. Third wire pressing head; 189. Shaping head; 180. Transfer and loading mechanism support bracket; 181. Fourth X-axis motion device; 182. Third Z-axis motion device; 183. Transfer and loading mechanism connecting seat; 184. Transfer and loading mechanism gripping head; 185. Transfer and loading mechanism drive cylinder. 187. Fourth wire clamping head; 191. Wire color detection mechanism bracket; 192. Wire color detection mechanism drive cylinder; 193. Wire color detection mechanism connecting seat; 194. Second photoelectric sensor; 211. Waste bin; 212. Top lifting device; 213. Unloading track; 214. Unloading mechanism bracket; 215. Third X-axis motion device; 216. Second Z-axis motion device; 217. Unloading mechanism gripping head; 1681. Shaping head actuating pin; 1682. Shaping head connecting teeth. The realization of the objective, functional features and advantages of the present invention will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0015] It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
[0016] Reference Figures 1 to 10 An embodiment of the flexible wire feeding and PCB soldering machine of the present invention is presented: A flexible wire feeding, board separating, and soldering machine includes a board separating machine 2, a flexible feeding machine 3, and a soldering machine 1.
[0017] The soldering machine 1 includes a soldering machine frame 10, a first turntable 11, a second turntable 12, a first wire pressing mechanism 13, a second wire pressing mechanism 14, a flipping mechanism 15, a wire pressing and shaping mechanism 16, a wire transfer and feeding mechanism 18, a wire color detection mechanism 19, a jumper wire soldering mechanism 20, and a wire unloading mechanism 21.
[0018] The first turntable 11 and the second turntable 12 are rotatably connected to the soldering machine frame 1. Multiple wire clamps 111 are arranged at equal angles on the first turntable 11. A first processing station is set on the side of the first turntable 11 close to the flexible feeder 3. The flexible feeder 3 uses a robot arm to clamp the wire 4 and place it into the wire clamp 111 at the first processing station.
[0019] The first wire pressing mechanism 13 is fixedly connected to the mounting platform on the top of the first turntable 11 at the first processing station. The first wire pressing mechanism 13 includes a first X-axis motion device 131, a first sliding connecting seat 132, two first Z-axis motion devices 133, and two first wire pressing heads 134. The first sliding connecting seat 132 is slidably connected to the first X-axis motion device 131. The two first Z-axis motion devices 133 are disposed on the top of both sides of the first sliding connecting seat 132. The two first wire pressing heads 134 are respectively fixed on the bottom of the first Z-axis motion device 133. Through the cooperation of the first X-axis motion device 131 and the first Z-axis motion device 133, the first wire pressing heads 134 are driven to press the wire, so that the wire 4 is limited and disposed in the wire clamp 111 and will not move due to the rotation of the first turntable 11.
[0020] A second processing station is set on the first turntable 11 following the first processing station. A second wire pressing mechanism 14 is fixedly connected to the mounting platform on top of the first turntable 11 at the second processing station. The second wire pressing mechanism 14 includes a second wire pressing mechanism bracket 141, a second wire pressing mechanism slide rail 142, a second wire pressing mechanism drive seat 143, a second wire pressing head 144, and a second wire pressing mechanism drive cylinder 146. The second wire pressing mechanism slide rail 142 is located on the front side of the second wire pressing mechanism bracket 141. The second wire pressing mechanism drive seat 143 is slidably connected to the second wire pressing mechanism slide rail 142. The second wire pressing mechanism drive cylinder 146 is located on top of the second wire pressing mechanism slide rail 142 and can drive the second wire pressing mechanism drive seat 143 to move. There are two second wire pressing heads 144, which are located on the bottom of the second wire pressing mechanism drive seat 143. A first photoelectric sensor 145 is fixedly connected to the second wire pressing head 144. The first photoelectric sensor 145 can be used to determine the arrangement of the live and neutral wires of wire 4 for reconfirmation. Whether or not the machine is rotating is determined by a camera on the flexible feeder; here, the first photoelectric sensor only performs secondary confirmation.
[0021] The flipping mechanism 15 includes a flipping mechanism support 151, a second X-axis motion device 152, a flipping connecting seat 153, two flipping cylinders 154, and a flipping mechanism gripping head 155. The second X-axis motion device 152 is mounted on the flipping mechanism support 151, the flipping connecting seat 153 is slidably connected to the second X-axis motion device 152, the two flipping cylinders 154 are respectively fixedly connected to the top front side of the flipping connecting seat 153, and the flipping mechanism gripping head 155 is respectively fixedly connected to the front side of the flipping cylinders 154.
[0022] A third processing station is set on the first turntable 11 following the second processing station, and the crimping and shaping mechanism 16 is set on the third processing station. The crimping and shaping mechanism 16 includes a crimping and shaping mechanism bracket 161, a crimping and shaping mechanism drive cylinder 162, a crimping and shaping mechanism connecting seat 163, a crimping and shaping mechanism drive motor 164, a crimping and shaping mechanism sliding rail 166, a third crimping head 167, and a shaping head 168. The crimping and shaping mechanism drive cylinder 162 is set on the front side of the crimping and shaping mechanism bracket 161, the crimping and shaping mechanism connecting seat 163 is set on the bottom of the crimping and shaping mechanism drive cylinder 162, and the crimping and shaping mechanism drive motor 164 is set on the top side of the crimping and shaping mechanism connecting seat 163, with the output end of the crimping and shaping mechanism drive motor 164 passing through the crimping and shaping mechanism connecting seat 163 and connected to the drive gear 165. The bottom of the wire forming mechanism connecting seat 163 is provided with a wire forming mechanism sliding rail 166. The forming head 168 is slidably connected to the wire forming mechanism sliding rail 166. The front side of the forming head 168 is provided with a forming head connecting tooth 1682 adapted to the drive gear 165. The bottom of the forming head 168 is provided with four forming head actuating pins 1681. The bottom of the wire forming mechanism connecting seat 163 is also fixedly connected with two third wire forming heads 167. The forming head 168 can bend the two wires at one end of the wire 4 to both sides at a certain angle to facilitate subsequent welding. During the bending process, the third wire forming heads 167 keep pressing the wire. The first turntable 11 after the third processing station is provided with a fourth processing station.
[0023] The second turntable is located near the PCB separator 2 and has a fifth processing station. The PCB separator 2 uses a robotic arm to pick up the lamp board 5 and place it on the welding fixture 121 at the fifth processing station. The second turntable 12 following the fifth processing station has a sixth processing station. The wire transfer and feeding mechanism 18 is located between the fourth and sixth processing stations. The wire transfer and feeding mechanism 18 picks up the wire from the wire fixture 111 at the fourth processing station and places it on the welding fixture 121 at the sixth processing station.
[0024] The wire transfer and loading mechanism 18 includes a transfer and loading mechanism bracket 181, a fourth X-axis motion device 182, a third Z-axis motion device 183, a transfer and loading mechanism connecting seat 184, a transfer and loading mechanism gripping head 185, a transfer and loading mechanism drive cylinder 186, and a fourth wire pressing head 187. The fourth X-axis motion device 182 is fixedly connected to the top front side of the transfer and loading mechanism bracket 181. The third Z-axis motion device 183 is slidably connected to the fourth X-axis motion device 182. The transfer and loading mechanism connecting seat 184 is slidably connected to the front side of the third Z-axis motion device 183. Two transfer and loading mechanism gripping heads 185 are fixedly connected to the bottom of the transfer and loading mechanism connecting seat 184. The transfer and loading mechanism drive cylinder 186 is disposed on the side of the transfer and loading mechanism connecting seat 184. The fourth wire pressing head 187 is fixedly connected to the output end at the bottom of the transfer and loading mechanism drive cylinder 186.
[0025] A seventh processing station is located on the second turntable 12 following the sixth processing station, where a wire color detection mechanism 19 is installed. The wire color detection mechanism 19 includes a wire color detection mechanism bracket 191, a wire color detection mechanism drive cylinder 192, a wire color detection mechanism connecting seat 193, and a second photoelectric sensor 194. The wire color detection mechanism cylinder 192 is fixedly connected to the front side of the top 191 of the wire color detection mechanism bracket. The side of the wire color detection mechanism connecting seat 193 is connected to the output end of the wire color detection mechanism drive cylinder 192. The second photoelectric sensor 194 is fixedly connected to the wire color detection mechanism connecting seat 193. The wire color detection mechanism 19 reconfirms the color of the wire, preventing the live and neutral wires from being reversed.
[0026] The eighth processing station is set on the second turntable 12 following the seventh processing station. The wire welding mechanism 20 is set on the eighth processing station, and the wire 4 is welded to the lamp board 5 by the wire welding mechanism 20.
[0027] A ninth processing station is set on the second turntable 12 following the eighth processing station, and the unloading mechanism 21 is set on the ninth processing station. The unloading mechanism 21 includes a waste bin 211, an upper lifting device 212, an unloading track 213, an unloading mechanism support 214, a third X-axis motion device 215, a second Z-axis motion device 216, and an unloading mechanism gripping head 217. The welding fixture 121 is provided with a welding fixture through hole, and the second turntable 12 is provided with a second turntable through hole at the position corresponding to the welding fixture through hole. The upper lifting device 212 is provided on the ninth processing station corresponding to the bottom of the welding fixture 121. The upper lifting device 212 can lift the lamp plate 5 inside the welding fixture 121 for easy gripping. The third X-axis motion device 215 is fixedly connected to the front side of the unloading mechanism bracket 214, and the second Z-axis motion device 216 is slidably connected to the front side of the third X-axis motion device 215. The unloading mechanism gripping head 217 is set on the bottom of the second Z-axis motion device 216. Through the cooperation of the third X-axis motion device 215 and the second Z-axis motion device 216, the unloading mechanism gripping head 217 can be driven to move, thereby using the unloading mechanism gripping head 217 to grip the lamp board 5 from the welding fixture 121 to the scrap box 211 or the unloading track 213 for unloading.
[0028] In use, the PCB separator 2, the flexible feeder 3 and the soldering machine 1 work together to make the wire 4 pass through each processing station in sequence, thereby soldering the wire 4 onto the lamp board 5 and unloading the lamp board 5.
[0029] The above description is merely a preferred embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural transformations made based on the description and drawings of the present invention, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.
Claims
1. A flexible wire feeding and PCB soldering machine, characterized in that, This includes PCB depaneling machines, flexible feeding machines, and soldering machines; The soldering machine includes a soldering machine frame, a first turntable, a second turntable, a second wire pressing mechanism, a flipping mechanism, a wire pressing and shaping mechanism, a wire transfer and feeding mechanism, a wire color detection mechanism, a jumper wire soldering mechanism, and a wire unloading mechanism. The first turntable and the second turntable are rotatably connected to the soldering machine frame. Multiple wire clamps are arranged at equal angles on the first turntable. A first processing station is arranged on the side of the first turntable close to the flexible feeder. The flexible feeder places the wire into the wire clamp at the first processing station. A second processing station is provided on the first turntable following the first processing station. The second wire pressing mechanism is fixedly connected to the mounting platform on the top of the first turntable at the second processing station. The flipping mechanism is provided on the frame at the second processing station. A first photoelectric sensor is provided at the bottom of the second wire pressing mechanism, and the arrangement of the live wire and neutral wire of the wire can be reconfirmed through the first photoelectric sensor. The wire is positioned and placed in the wire clamp by the second wire pressing mechanism. A third processing station is provided on the first turntable following the second processing station. The wire pressing and shaping mechanism is located on the third processing station. The wire pressing and shaping mechanism can bend one end of the wire to both sides at a certain angle to facilitate subsequent welding. A fourth processing station is set on the first turntable following the third processing station. Multiple welding fixtures are set at equal angles on the second turntable. A fifth processing station is set on the second turntable near the PCB separator. The PCB separator places the separated light boards onto the welding fixtures on the fifth processing station. A sixth processing station is set on the second turntable following the fifth processing station. The wire transfer and feeding mechanism is set between the fourth and sixth processing stations. The wire transfer and feeding mechanism picks up the wire from the wire fixtures on the fourth processing station and places it onto the welding fixtures on the sixth processing station. A seventh processing station is set on the second turntable following the sixth processing station, and the wire color detection mechanism is set on the seventh processing station to reconfirm the color of the wire. An eighth processing station is provided on the second turntable following the seventh processing station. The wire welding mechanism is provided on the eighth processing station, and the wire welding mechanism is used to weld the wire to the lamp board. A ninth processing station is provided on the second turntable following the eighth processing station. The unloading mechanism is located on the ninth processing station and unloads the welded lamp board through the unloading mechanism.
2. The flexible wire feeding and slitting soldering machine according to claim 1, characterized in that, The soldering machine further includes a first wire pressing mechanism, which is fixedly connected to the mounting platform on the top of the first turntable at the first processing station. The first wire pressing mechanism includes a first X-axis motion device, a first sliding connecting seat, two first Z-axis motion devices, and two first wire pressing heads. The first sliding connecting seat is slidably connected to the first X-axis motion device. The two first Z-axis motion devices are disposed on the top of both sides of the first sliding connecting seat. The two first wire pressing heads are respectively fixed on the bottom of the two first Z-axis motion devices. Through the cooperation of the first X-axis motion device and the first Z-axis motion device, the first wire pressing heads are driven to press the wire.
3. The flexible wire feeding and slitting soldering machine according to claim 1, characterized in that, The second pressing mechanism includes a second pressing mechanism bracket, a second pressing mechanism slide rail, a second pressing mechanism drive seat, a second pressing head, and a second pressing mechanism drive cylinder. The second pressing mechanism slide rail is mounted on the second pressing mechanism bracket. The second pressing mechanism drive seat is slidably connected to the second pressing mechanism slide rail. The second pressing mechanism drive cylinder is located at the top of the second pressing mechanism slide rail and can drive the second pressing mechanism drive seat to move. There are two second pressing heads, which are located at the bottom of the second pressing mechanism drive seat. The first photoelectric sensor is fixedly connected to the second pressing head.
4. The flexible wire feeding and slitting soldering machine according to claim 1, characterized in that, The flipping mechanism includes a flipping mechanism bracket, a second X-axis motion device, a flipping connecting seat, two flipping cylinders, and a flipping mechanism gripping head. The second X-axis motion device is mounted on the flipping mechanism bracket, the flipping connecting seat is slidably connected to the second X-axis motion device, the two flipping cylinders are respectively fixedly connected to the top front side of the flipping connecting seat, and the flipping mechanism gripping head is respectively fixedly connected to the front side of the flipping cylinder.
5. The flexible wire feeding and slitting soldering machine according to claim 1, characterized in that, The pressing and shaping mechanism includes a pressing and shaping mechanism bracket, a pressing and shaping mechanism drive cylinder, a pressing and shaping mechanism connecting seat, a pressing and shaping mechanism drive motor, a pressing and shaping mechanism sliding rail, a third pressing head, and a shaping head; The pressure shaping mechanism drive cylinder is located on the front side of the pressure shaping mechanism bracket, the pressure shaping mechanism connecting seat is located on the bottom of the pressure shaping mechanism drive cylinder, and the pressure shaping mechanism drive motor is located on the top side of the pressure shaping mechanism connecting seat, with the output end of the pressure shaping mechanism drive motor passing through the pressure shaping mechanism connecting seat and connected to the drive gear. The bottom of the wire pressing and shaping mechanism connecting seat is provided with a wire pressing and shaping mechanism sliding rail. The shaping head is slidably connected to the wire pressing and shaping mechanism sliding rail. The front side of the shaping head is provided with a shaping head connecting tooth adapted to the drive gear. The bottom of the shaping head is provided with a shaping head actuating pin. Two third wire pressing heads are also fixedly connected to the bottom of the wire pressing and shaping mechanism connecting seat.
6. The flexible wire feeding and slitting soldering machine according to claim 1, characterized in that, The unloading mechanism includes a waste bin, an upper lifting device, an unloading track, an unloading mechanism support, a third X-axis motion device, a second Z-axis motion device, and an unloading mechanism gripping head; The welding fixture is provided with a welding fixture through hole, and the second turntable is provided with a second turntable through hole at the position corresponding to the welding fixture through hole. The ninth processing station is provided with the upper lifting device corresponding to the bottom of the welding fixture. The upper lifting device can lift the lamp plate inside the welding fixture. The third X-axis motion device is fixedly connected to the front side of the unloading mechanism bracket, and the second Z-axis motion device is slidably connected to the front side of the third X-axis motion device. The unloading mechanism gripping head is disposed on the bottom of the second Z-axis motion device. Through the cooperation of the third X-axis motion device and the second Z-axis motion device, the unloading mechanism gripping head can be driven to move, thereby using the unloading mechanism gripping head to grip the lamp board from the welding fixture to the waste bin or the unloading track for unloading.
7. The flexible wire feeding and slitting soldering machine according to claim 1, characterized in that, The wire color detection mechanism includes a wire color detection mechanism bracket, a wire color detection mechanism drive cylinder, a wire color detection mechanism connecting seat, and a second photoelectric sensor. The cylinder of the wire color detection mechanism is fixedly connected to the front top of the wire color detection mechanism bracket, the side of the wire color detection mechanism connecting seat is connected to the output end of the wire color detection mechanism drive cylinder, and the second photoelectric sensor is fixedly connected to the wire color detection mechanism connecting seat.
8. The flexible wire feeding and slitting soldering machine according to claim 1, characterized in that, The wire transfer and feeding mechanism includes a transfer and feeding mechanism bracket, a fourth X-axis motion device, a third Z-axis motion device, a transfer and feeding mechanism connecting seat, a transfer and feeding mechanism gripping head, a transfer and feeding mechanism drive cylinder, and a fourth wire pressing head. The fourth X-axis motion device is fixedly connected to the top front side of the transfer feeding mechanism bracket. The third Z-axis motion device is slidably connected to the fourth X-axis motion device. The transfer feeding mechanism connecting seat is slidably connected to the front side of the third Z-axis motion device. The two transfer feeding mechanism clamping heads are fixedly connected to the bottom of the transfer feeding mechanism connecting seat. The transfer feeding mechanism drive cylinder is located on the side of the transfer feeding mechanism connecting seat. The fourth wire pressing head is fixedly connected to the output end of the bottom of the transfer feeding mechanism drive cylinder.