Photovoltaic panel press-fitting device with circulating material guiding function

Abstract

The present application relates to photovoltaic panel processing equipment field, concretely is a kind of photovoltaic panel press-fitting device with circulating material guiding function, including support guide base, fixedly arranged material guiding carousel in the upper portion of support guide base, hollow rotating platform is fixedly arranged in the inside center of support guide base.The present application is the compact photovoltaic panel press-fitting device of carousel, hollow rotating platform can drive material guiding carousel to be positioned to different processing stations accurately and quickly, while the blanking module of protective frame can carry out the stable blanking of photovoltaic panel protective frame, and press-fitting assembly can cooperate with the blanking of photovoltaic panel protective frame, synchronous press-fit is carried out to photovoltaic panel protective frame and photovoltaic panel, and material guiding assembly can carry out the blanking of photovoltaic panel protective frame and photovoltaic panel after press-fit, the station arrangement of carousel type can improve the efficiency of circulating material guiding to photovoltaic panel, also can greatly reduce the floor space of equipment, to improve the practicability of equipment and the efficiency of photovoltaic panel press-fitting.

Description

Technical Field

[0001] This invention relates to the field of photovoltaic panel processing equipment technology, specifically to a photovoltaic panel pressing device with a circulating material guiding function. Background Technology

[0002] Photovoltaic panel pressing equipment is an automated device specifically designed for pressing and assembling photovoltaic panels with their outer frames. Its main function is to position and stably place the outer frame of the photovoltaic panel onto the outside of the panel, while simultaneously pressing the panel and frame together evenly to ensure a tight and secure fit. This effectively improves the structural stability and sealing performance of the photovoltaic panel, preventing external moisture, dust, and other impurities from entering the panel and damaging the components. It also ensures that the frame is less likely to detach during subsequent transportation, installation, and long-term use, providing crucial support for the qualified production of photovoltaic modules.

[0003] However, existing photovoltaic panel pressing equipment lacks stability in pressing and positioning the photovoltaic panel and the outer frame, and it is not convenient to perform integrated pressing processing of the photovoltaic panel quickly and cyclically, thus reducing the efficiency of the equipment in pressing the photovoltaic panel and the frame. Therefore, a photovoltaic panel pressing device with a circulating material guiding function is needed to solve the problems mentioned above. Summary of the Invention

[0004] The purpose of this invention is to provide a photovoltaic panel pressing device with a circulating material feeding function to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a photovoltaic panel pressing device with a circulating material guiding function, comprising a support guide seat, a material guiding turntable fixedly disposed on the upper part of the support guide seat, a hollow rotating platform fixedly disposed at the internal center of the support guide seat, and a material guiding turntable fixedly disposed at the power output end of the hollow rotating platform.

[0006] A protective frame unloading module is fixedly installed in the loading station inside the fixed card seat, and a photovoltaic panel protective frame is equidistantly slidably engaged inside the protective frame unloading module.

[0007] The positioning components consist of four sets, which are equidistantly fixed on the upper surface of the guide turntable via positioning brackets. A photovoltaic panel is slidably attached inside the positioning components.

[0008] The pressing assembly is fixedly installed inside the fixed bracket near the frame feeding module. The pressing assembly is used to press the photovoltaic panel frame and the photovoltaic panel simultaneously.

[0009] A material guiding assembly is fixedly snapped onto the inner end face of the support guide near the material feeding side.

[0010] Specifically, the positioning component includes a limiting bracket, bearing seats equidistantly fixed at the center of the four sides of the limiting bracket, and a guide slide block slidably engaged inside the limiting bracket. An arc-shaped clamping plate is fixedly provided at the front of the guide slide block, and a threaded sleeve is fixedly provided at the rear of the inner end face of the guide slide block by two sets of spring guide shafts. A threaded shaft is rotatably engaged with the outside of the limiting bracket by the bearing seats, and a knob is fixedly provided at the axial top of the threaded shaft.

[0011] Specifically, the pressing assembly includes an alignment bracket, a thin cylinder is fixedly installed at the center of the alignment bracket, and a pressing bracket is fixedly installed at the power output end of the thin cylinder. Four sets of vacuum suction cups are equidistantly arranged on the inner end face of the pressing bracket.

[0012] Specifically, the material guiding assembly includes a pen-shaped cylinder, with a cylinder push rod internally sealed and slidably engaged, and a push plate fixedly mounted on the power output end of the pen-shaped cylinder via the cylinder push rod.

[0013] Specifically, the protective frame unloading module includes a bin for unloading photovoltaic panel protective frames, a mini cylinder fixedly installed near the bottom opening of the bin, and a partition plate fixedly installed at the output end of the mini cylinder, and the partition plate is used to unload photovoltaic panel protective frames one by one.

[0014] Specifically, the knob is adapted to the threaded shaft through a threaded sliding sleeve, thereby driving the arc-shaped clamp to move back and forth inside the limiting seat. This allows for precise control of the distance between the guide slide and the arc-shaped clamp inside the limiting seat, facilitating the subsequent pressing of photovoltaic panel frames and photovoltaic panels of different sizes.

[0015] Specifically, the four sets of arc-shaped clamps are fitted and limited to the four sides of the photovoltaic panel, and the photovoltaic panel frame is pressed onto the upper part of the photovoltaic panel by the four sets of arc-shaped clamps in the center, which can improve the stability of the pressing and limiting of the photovoltaic panel frame and the photovoltaic panel.

[0016] Specifically, the upper surface of the material guide turntable is provided with a material feeding guide groove inside each set of positioning card seats. The pen-shaped cylinder drives the push plate through the material feeding guide groove to lift and feed the pressed photovoltaic panel frame and photovoltaic panel. This provides sufficient guiding foundation when the pen-shaped cylinder drives the push plate to lift the photovoltaic panel frame and photovoltaic panel in the future, thereby improving the stability of the material feeding of the photovoltaic panel frame and photovoltaic panel.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0018] 1. This invention is a rotary compact photovoltaic panel pressing equipment. The hollow rotating platform can drive the material guide turntable to quickly and accurately position itself to different processing stations. At the same time, the frame unloading module can quickly and stably unload the photovoltaic panel frame, and the pressing component can cooperate with the unloading of the photovoltaic panel frame to simultaneously press the photovoltaic panel frame and the photovoltaic panel together. The material guide component can unload the pressed photovoltaic panel frame and the photovoltaic panel. The turntable-style station layout can improve the efficiency of circulating material guiding for photovoltaic panels and greatly reduce the space occupied by the equipment, thereby improving the practicality of the equipment and the efficiency of photovoltaic panel pressing.

[0019] 2. By setting up a positioning component, the present invention allows for the adaptive pressing and positioning of photovoltaic panels and frames of different models and sizes. The knob can be connected to the threaded sliding sleeve through the threaded shaft, thereby adjusting the limiting distance of the four sets of arc-shaped clamps inside the limiting card seat. This facilitates the subsequent equipment to perform adaptive pressing, positioning and limiting of photovoltaic panel frames and photovoltaic panels of different sizes, thus improving the practical performance of the equipment. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the main body of the present invention;

[0022] Figure 2 This is an exploded view of the main body of the present invention;

[0023] Figure 3 This is a schematic diagram of the positioning component of the present invention;

[0024] Figure 4 This is a schematic diagram of the press-fit assembly of the present invention;

[0025] Figure 5 This is a side view of the press-fit assembly of the present invention;

[0026] Figure 6 This is a schematic diagram of the material guiding assembly of the present invention.

[0027] In the diagram: 1-Frame feeding module, 2-Positioning component, 3-Pressure fitting component, 4-Guide component, 5-Positioning bracket, 6-Photovoltaic panel frame, 7-Feeding guide groove, 8-Photovoltaic panel, 9-Hollow rotating platform, 10-Support guide seat, 11-Guide turntable, 12-Fixed bracket, 21-Arc-shaped clamp, 22-Threaded shaft, 23-Spring guide shaft, 24-Knob, 25-Bearing seat, 26-Guide slide, 27-Threaded slide sleeve, 28-Limit bracket, 31-Alignment bracket, 32-Thin cylinder, 33-Pressure bracket, 34-Vacuum suction cup, 41-Pen-shaped cylinder, 42-Push plate, 43-Cylinder push rod. Detailed Implementation

[0028] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0029] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0030] The invention will be further described below with reference to the accompanying drawings.

[0031] Example 1

[0032] Please see Figure 1-6 One embodiment of the present invention provides a photovoltaic panel pressing device with a circulating material guiding function, comprising a support guide seat 10, a material guiding turntable 11 fixedly disposed on the upper part of the support guide seat 10, a hollow rotating platform 9 fixedly disposed at the internal center of the support guide seat 10, and the material guiding turntable 11 fixedly disposed at the power output end of the hollow rotating platform 9.

[0033] The protective frame unloading module 1 is fixedly installed in the loading station inside the fixed card seat 12, and the photovoltaic panel protective frame 6 is equidistantly slidably attached inside the protective frame unloading module 1.

[0034] Positioning component 2, there are four sets of positioning components 2, and the four sets of positioning components 2 are fixedly arranged at equal intervals on the upper surface of the guide turntable 11 through positioning brackets 5. Photovoltaic panels 8 are slidably attached inside the positioning components 2.

[0035] Pressing component 3 is fixedly installed inside the fixed card seat 12 near the frame feeding module 1. Pressing component 3 is used to press the photovoltaic panel frame 6 and photovoltaic panel 8 simultaneously.

[0036] The material guide assembly 4 is fixedly snapped onto the inner end face of the support guide seat 10 near the material feeding side.

[0037] like Figure 2 The positioning component 2 includes a limiting bracket 28, bearing seats 25 equidistantly fixed in the middle of the four sides of the limiting bracket 28, and a guide slide 26 slidably engaged inside the limiting bracket 28. An arc-shaped clamping plate 21 is fixedly provided at the front of the guide slide 26. A threaded sleeve 27 is fixedly provided at the rear of the inner end face of the guide slide 26 through two sets of spring guide shafts 23. A threaded shaft 22 is rotatably engaged on the outside of the limiting bracket 28 through the bearing seat 25, and a knob 24 is fixedly provided at the axial top of the threaded shaft 22.

[0038] like Figure 4 and Figure 5 The pressing assembly 3 includes an alignment seat 31, a thin cylinder 32 is fixedly installed at the center of the alignment seat 31, and a pressing seat 33 is fixedly installed at the power output end of the thin cylinder 32. Four sets of vacuum suction cups 34 are equidistantly arranged on the inner end face of the pressing seat 33.

[0039] like Figure 6 The material guiding assembly 4 includes a pen-shaped cylinder 41, with a cylinder push rod 43 sealed and slidably connected inside the pen-shaped cylinder 41, and a push plate 42 fixedly installed at the power output end of the pen-shaped cylinder 41 through the cylinder push rod 43.

[0040] like Figure 1 The frame feeding module 1 includes a chamber for feeding photovoltaic panel frames 6, two sets of mini cylinders (one upper and one lower) fixedly installed near the bottom opening of the chamber, and a partition plate fixedly installed at the output end of the mini cylinders. The partition plate is used to feed the photovoltaic panel frames 6 one by one. The two sets of partition plates can feed the second set of photovoltaic panel frames 6 at the bottom and the last set of photovoltaic panel frames 6 one by one, which facilitates subsequent pressing.

[0041] like Figure 3The knob 24 is adapted to the threaded shaft 22 through the threaded sleeve 27, thereby driving the arc-shaped clamp 21 to move back and forth inside the limiting seat 28. When adjusting the distance between the arc-shaped clamp 21 and the limiting seat 28, the threaded shaft 22 can be threadedly connected to the threaded sleeve 27, thereby enabling precise adjustment of the distance between the guide slide 26 and the arc-shaped clamp 21 inside the limiting seat 28, which facilitates the subsequent pressing of photovoltaic panel frames 6 and photovoltaic panels 8 of different sizes.

[0042] like Figure 3 Four sets of arc-shaped clamps 21 are fitted and positioned against the four sides of the photovoltaic panel 8, and the photovoltaic panel frame 6 is pressed onto the upper part of the photovoltaic panel 8 by the four sets of arc-shaped clamps 21. The arc-shaped clamps 21 include an upper arc-shaped guide plate and a lower straight guide plate. The arc-shaped guide plate can provide sufficient guiding foundation for the photovoltaic panel frame 6, which is slightly larger than the photovoltaic panel 8, to provide accurate and stable guidance, thereby improving the stability of the pressing and positioning of the photovoltaic panel frame 6 and the photovoltaic panel 8.

[0043] like Figure 2 The upper surface of the guide turntable 11 is provided with a feeding guide groove 7 inside each set of positioning card seats 5. The pen-shaped cylinder 41 drives the push plate 42 to pass through the feeding guide groove 7 to lift and feed the pressed photovoltaic panel frame 6 and photovoltaic panel 8. The feeding guide groove 7 and the push plate 42 can slide and engage, which provides sufficient guiding foundation when the pen-shaped cylinder 41 drives the push plate 42 to lift the photovoltaic panel frame 6 and photovoltaic panel 8, and improves the stability of feeding the photovoltaic panel frame 6 and photovoltaic panel 8.

[0044] Working principle: Before use, the operator can position the photovoltaic panel 8 feeding module at the notch at the rear of the fixed bracket 12, and then guide a batch of photovoltaic panel frames 6 into the frame unloading module 1 for continuous feeding operations. During the cyclic feeding and pressing of the photovoltaic panel 8, the operator can start the hollow rotating platform 9 through the external touch screen module. At this time, the hollow rotating platform 9 can drive the feeding turntable 11 to rotate 90 degrees in a cycle. The external feeding module can position the photovoltaic panel 8 on the upper part of the four sets of arc-shaped clamps 21. At this time, the photovoltaic panel 8 can move along the four sets of arcs. The clamping plate 21 falls into the limiting bracket 28, completing the loading and positioning operation of the photovoltaic panel 8. Then, the hollow rotating platform 9 drives the loaded photovoltaic panel frame 6 to rotate 90 degrees. At this time, the mini cylinder inside the frame unloading module 1 can unload the photovoltaic panel frames 6 one by one through the partition plate, allowing the unloaded photovoltaic panels 8 to be unloaded onto the upper part of the four sets of arc-shaped clamping plates 21, completing the loading operation of the photovoltaic panel 8. Then, the hollow rotating platform 9 can again drive the guide turntable 11 to rotate 90 degrees. At this time, the thin cylinder 32 can drive the pressing bracket 33 to move downwards, while the four sets of arc-shaped clamping plates 21 can align with the light... The photovoltaic panel frame 6 is centered and guided, and the four sets of vacuum suction cups 34 inside the pressing seat 33 can position and adsorb the photovoltaic panel frame 6, so that the photovoltaic panel frame 6 can be accurately and stably pressed onto the outside of the photovoltaic panel 8 along the arc-shaped clamp 21, thereby completing the pressing operation of the photovoltaic panel frame 6 and the photovoltaic panel 8. Then the pressing seat 33 is reset, and the four sets of arc-shaped clamps 21 can elastically limit the photovoltaic panel frame 6 and the photovoltaic panel 8. Then the hollow rotating platform 9 drives the material guide turntable 11 to continue rotating 90 degrees. At this time, the photovoltaic panel frame 6 and the photovoltaic panel 8 are guided to the unloading station, and the pen-shaped cylinder 41 can push... Guided by the feeding guide groove 7, plate 42 synchronously lifts the photovoltaic panel frame 6 and photovoltaic panel 8. At this time, the four sets of arc-shaped clamps 21 can guide the lifted photovoltaic panel frame 6 and photovoltaic panel 8, improving the stability of the output. If it is necessary to press and guide photovoltaic panel frames 6 and photovoltaic panels 8 of different models and sizes, the operator can turn the knob 24. The knob 24 can be connected to the threaded sliding sleeve 27 through the threaded shaft 22, thereby adjusting the position of the four sets of arc-shaped clamps 21 inside the limit seat 28, which facilitates the subsequent pressing of photovoltaic panel frames 6 and photovoltaic panels 8 of different sizes.

[0045] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic panel pressing device with a circulating material guiding function, comprising a support guide seat (10), a material guiding turntable (11) fixedly disposed on the upper part of the support guide seat (10), a hollow rotating platform (9) fixedly disposed at the internal center of the support guide seat (10), and a material guiding turntable (11) fixedly disposed at the power output end of the hollow rotating platform (9), characterized in that: The protective frame unloading module (1) is fixedly installed in the loading station inside the fixed card seat (12), and the photovoltaic panel protective frame (6) is equidistantly slidably connected inside the protective frame unloading module (1). The positioning component (2) has four sets, and the four sets of positioning components (2) are fixedly arranged at equal intervals on the upper surface of the guide turntable (11) through positioning card seats (5). A photovoltaic panel (8) is slidably connected inside the positioning component (2). Press-fit assembly (3), which is fixedly installed inside the fixed card seat (12) near the frame feeding module (1), is used to press-fit the photovoltaic panel frame (6) and the photovoltaic panel (8) simultaneously; The material guide assembly (4) is fixedly snapped onto the inner end face of the support guide seat (10) near the material feeding side.

2. The photovoltaic panel pressing device with circulating material guiding function according to claim 1, characterized in that: The positioning component (2) includes a limiting seat (28), a bearing seat (25) equidistantly fixed in the middle of the four sides of the limiting seat (28), and a guide slide (26) slidably engaged inside the limiting seat (28). An arc-shaped clamp (21) is fixedly provided at the front of the guide slide (26). A threaded sleeve (27) is fixedly provided at the rear of the inner end face of the guide slide (26) through two sets of spring guide shafts (23). A threaded shaft (22) is rotatably engaged on the outside of the limiting seat (28) through the bearing seat (25), and a knob (24) is fixedly provided at the axial top of the threaded shaft (22).

3. A photovoltaic panel pressing device with circulating material guiding function according to claim 2, characterized in that: The pressing assembly (3) includes an alignment seat (31), a thin cylinder (32) is fixedly installed at the center of the alignment seat (31), and a pressing seat (33) is fixedly installed at the power output end of the thin cylinder (32). Four sets of vacuum suction cups (34) are equidistantly arranged on the inner end face of the pressing seat (33).

4. A photovoltaic panel pressing device with circulating material guiding function according to claim 3, characterized in that: The material guiding assembly (4) includes a pen-shaped cylinder (41), and a cylinder push rod (43) is sealed and slidably connected inside the pen-shaped cylinder (41). A push plate (42) is fixedly installed at the power output end of the pen-shaped cylinder (41) through the cylinder push rod (43).

5. A photovoltaic panel pressing device with circulating material guiding function according to claim 4, characterized in that: The protective frame unloading module (1) includes a bin for unloading photovoltaic panel protective frames (6), a mini cylinder fixedly installed near the bottom opening of the bin, and a partition plate fixedly installed at the output end of the mini cylinder. The partition plate is used to unload photovoltaic panel protective frames (6) one by one.

6. A photovoltaic panel pressing device with circulating material guiding function according to claim 4, characterized in that: The knob (24) is adapted to the threaded shaft (22) through the threaded sleeve (27), thereby driving the arc-shaped clamp (21) to move back and forth inside the limiting seat (28).

7. A photovoltaic panel pressing device with circulating material guiding function according to claim 4, characterized in that: The four sets of arc-shaped clamps (21) are fitted and positioned on the four sides of the photovoltaic panel (8), and the photovoltaic panel frame (6) is pressed onto the upper part of the photovoltaic panel (8) by the four sets of arc-shaped clamps (21).

8. A photovoltaic panel pressing device with circulating material guiding function according to claim 7, characterized in that: The upper end face of the guide turntable (11) is directly opposite to the inside of each set of positioning card seats (5) and a feeding guide groove (7) is provided. The pen-shaped cylinder (41) drives the push plate (42) to pass through the feeding guide groove (7) to lift and feed the pressed photovoltaic panel frame (6) and photovoltaic panel (8).

Images