Central control type unmanned chemical automatic knocking and precise feeding integrated machine

Abstract

The application discloses a central control type unmanned chemical automatic knocking and precise feeding integrated machine, and belongs to the technical field of aluminum ingot production, which comprises a reaction furnace, a feeding mechanism and an automatic knocking mechanism, the top end of the reaction furnace is connected with a connecting pipe, and the other end of the connecting pipe is connected with a trap; the feeding mechanism comprises a rack, a moving seat and a lifting beam, the bottom end of the lifting beam is connected with a grabbing mechanism; the automatic knocking mechanism comprises a ground rail, a base, a lower layer knocking mechanism and an upper layer knocking mechanism, and the lower layer knocking mechanism is arranged on the top of the base. Through the configuration of the layered automatic knocking mechanism, combined with the ground rail sliding, the slide rail adjusting and the precise adjusting structure of the gear and rack and the screw rod driving, the automatic knocking operation of the trap in the upper and lower regions can be realized in multiple angles and all directions. The structure can independently adapt to the knocking requirements of different working positions and precisely act on each region of the trap.

Description

Technical Field

[0001] This invention relates to the field of aluminum ingot production technology, and in particular to a centrally controlled, unmanned, automated chemical hammering and precision feeding integrated machine. Background Technology

[0002] In the production of aluminum trichloride, the reactor and collector are core supporting equipment. During operation, aluminum ingots are continuously fed into the reactor, and the particulate material produced by the reaction is transported by airflow to the collector for collection. In actual production, the material easily adheres to and accumulates on the inner wall of the collector, and cannot detach on its own. To ensure effective material collection and smooth airflow, the industry generally requires regular feeding and collector cleaning operations. Currently, most production scenarios rely on manual labor to complete these two core auxiliary processes.

[0003] Existing traditional operating methods have a low overall level of automation. The feeding process relies entirely on manual handling and placement of aluminum ingots, making it impossible to accurately control preheating time and feeding timing. This results in poor operational standardization and can easily affect the furnace reaction process. Furthermore, manual tapping and cleaning operations suffer from limited coverage and insufficient uniformity, failing to thoroughly remove materials adhering to the inner walls, leading to material waste and equipment blockage. Manual operations also have limited efficiency, high labor intensity, and poor operational stability and continuity, making them unsuitable for the demands of modern continuous chemical production. Therefore, we propose a centrally controlled, unmanned, integrated automatic tapping and precise feeding machine to address this problem. Summary of the Invention

[0004] The purpose of this invention is to provide a centrally controlled, unmanned, integrated automatic tapping and precise feeding machine for chemical processing, in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A centrally controlled unmanned chemical automatic tapping and precision feeding integrated machine includes: a reactor, a feeding mechanism and an automatic tapping mechanism, wherein the top of the reactor is connected to a connecting pipe and the other end of the connecting pipe is connected to a collector; The feeding mechanism includes: a frame, a movable seat, and a lifting beam, with a gripping mechanism connected to the bottom end of the lifting beam; The automatic striking mechanism includes: a ground rail, a base, a lower striking mechanism, and an upper striking mechanism. The lower striking mechanism is located on the top of the base, and columns are fixedly connected to the front and rear sides of the top of the base. The upper striking mechanism is located on the outside of the columns.

[0006] Preferably, the lower striking mechanism includes: a first mounting frame, a first rotating frame, and two first robotic air hammers. The two first robotic air hammers are respectively disposed on the top two sides of the first rotating frame, and the first rotating frame is rotatably mounted on the top of the first mounting frame. A first arc-shaped rack is provided on the outer side of the first rotating frame. Two first transmission gears are rotatably mounted on the top of the first mounting bracket, and both first transmission gears mesh with the first arc-shaped rack; A first servo motor is fixedly mounted on the top of the first mounting bracket. A first drive gear is provided on the output end of the first servo motor, and both transmission gears mesh with the first drive gear.

[0007] Preferably, the upper striking mechanism includes: a lifting frame, a second mounting frame, a second rotating frame, and two second robotic air hammers. The two second robotic air hammers are respectively disposed on the top sides of the second rotating frame, and the second rotating frame is rotatably mounted on the top of the second mounting frame. A second arc-shaped rack is provided on the outer side of the second rotating frame. Two second transmission gears are rotatably mounted on the top of the second mounting bracket, and both second transmission gears mesh with the second arc-shaped rack; A second servo motor is fixedly mounted on the top of the second mounting bracket, and a second drive gear is provided on the output end of the second servo motor. Both of the transmission gears mesh with the second drive gear.

[0008] Preferably, the lifting frame is slidably sleeved on the inner side of the column, and the second mounting frame is slidably mounted on the top of the lifting frame, with a drive plate fixedly mounted on the bottom of the second mounting frame; A drive motor is fixedly installed inside the lifting frame, and a lead screw is fixedly connected to the output shaft of the drive motor. The drive plate is threaded onto the outside of the lead screw.

[0009] Preferably, the base is slidably sleeved on the top of the ground rail, and the top of the base is provided with a plurality of slide rails, and the first mounting bracket is slidably mounted on the top of the slide rails.

[0010] Preferably, the gripping mechanism includes: a connecting plate, a dual-axis motor, a horizontal plate, and two gripping arms. The connecting plate is fixedly connected to the bottom end of the lifting beam, and a vertical plate is fixedly installed at the bottom of the connecting plate. A U-shaped frame is fixedly installed between the vertical plate and the horizontal plate. The dual-axis motor is fixedly installed inside the U-shaped frame, and screws are fixedly installed on both output shafts of the dual-axis motor. A sliding seat is fixedly connected to the top end of the gripping arm. The two sliding seats are respectively threaded onto the outside of the corresponding screws, and both sliding seats are slidably sleeved onto the outside of the horizontal plate.

[0011] Preferably, positioning plates are fixedly installed on both sides of the top of the horizontal plate, the screw is rotatably installed in the corresponding positioning plate, and a funnel is connected to one side of the trap.

[0012] Preferably, a guide rail is fixedly installed on one side of the frame, the movable seat slides on the outside of the guide rail, and a crossbeam is fixedly installed on one side of the movable seat. A movable frame is slidably sleeved on the outside of the crossbeam, and the lifting beam is slidably installed in the movable frame.

[0013] The beneficial effects of this invention are as follows: 1. The present invention describes a centrally controlled, unmanned, automated chemical ingot tapping and precision feeding integrated machine. Through an integrated automated feeding mechanism, relying on the multi-dimensional adjustment structure of the frame guide rails, crossbeams, and lifting beams, combined with the adaptive clamping action of the gripping mechanism, it can autonomously complete the entire process of aluminum ingot grabbing, furnace opening placement, constant temperature preheating, and secondary feeding. This automated operation method can standardize the execution of the feeding process, avoid the deviations and timing chaos of manual operation, stably ensure the preheating effect and feeding accuracy of aluminum ingots, effectively improve the standardization and stability of the feeding process in chemical production, significantly reduce the frequency of manual intervention, and achieve automated and orderly operation of the feeding process.

[0014] 2. The centrally controlled unmanned chemical automatic tapping and precision feeding integrated machine of this invention, through the configuration of a layered automatic tapping mechanism, combined with a ground rail sliding, slide rail adjustment, and gear rack and screw driven precision adjustment structure, can realize multi-angle and all-round automated tapping operation in the upper and lower areas of the collector. This structure can autonomously adapt to the tapping requirements of different working positions, precisely acting on each area of ​​the collector, completely replacing the traditional manual tapping operation mode, ensuring that the particulate material attached to the inner wall of the collector can be fully vibrated and dislodged, effectively improving the integrity and uniformity of material cleaning, and ensuring stable operation of the equipment.

[0015] 3. The centrally controlled unmanned chemical automatic tapping and precision feeding integrated machine of this invention adopts a servo motor with a gear and rack angle adjustment structure and a drive motor with a lead screw displacement adjustment structure, allowing precise position and angle fine-tuning of both upper and lower tapping mechanisms, ensuring the accuracy and adaptability of the tapping operation. The entire mechanical transmission structure operates stably and its movements are controllable, continuously maintaining a standardized tapping operation state, avoiding problems such as uneven tapping force, inaccurate position, and disordered frequency caused by manual tapping, continuously optimizing the material recovery effect of the collector, and improving the recycling rate of chemical production materials.

[0016] 4. The centrally controlled unmanned chemical automatic tapping and precision feeding integrated machine described in this invention constructs an unmanned chemical production auxiliary operation system through the coordinated and intelligent operation of the feeding mechanism and the automatic tapping mechanism, completely replacing the traditional manual feeding and manual can tapping operation mode. This equipment can autonomously complete the feeding and material cleaning processes throughout the entire production process, eliminating the limitations of manual operation capabilities, effectively reducing labor intensity and manual monitoring costs, while ensuring the continuity and sustainability of production operations, significantly improving the overall efficiency of chemical production, and adapting to the needs of large-scale industrial production. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of a centrally controlled unmanned chemical automatic tapping and precision feeding integrated machine proposed in this invention; Figure 2 This is a three-dimensional structural diagram of the feeding mechanism proposed in this invention; Figure 3 This is a three-dimensional structural diagram of the gripping mechanism proposed in this invention; Figure 4 This is a three-dimensional structural diagram of the automatic tapping mechanism proposed in this invention; Figure 5 This is a three-dimensional structural diagram of the lower-level striking mechanism proposed in this invention; Figure 6 This is a three-dimensional structural diagram of the upper-layer striking mechanism proposed in this invention; Figure 7 This is a three-dimensional structural diagram of the upper-layer striking mechanism proposed in this invention from another perspective.

[0018] In the diagram: 1. Collector; 101. Reactor; 102. Connecting pipe; 103. Funnel; 2. Feeding mechanism; 201. Frame; 202. Guide rail; 203. Moving seat; 204. Crossbeam; 205. Lifting beam; 206. Gripping mechanism; 2061. Connecting plate; 2062. Vertical plate; 2063. U-shaped frame; 2064. Horizontal plate; 2065. Sliding seat; 2066. Gripping arm; 2067. Screw; 2068. Dual-axis motor; 2069. Positioning plate; 3. Automatic striking mechanism; 301. Base; 302. Ground rail; 303. Slide rail; 304. Column; 305. Lower striking mechanism; 30501. First installation Frame; 30502, First rotating frame; 30503, First robot air hammer; 30504, First arc-shaped rack; 30505, First transmission gear; 30506, First drive gear; 30507, First servo motor; 306, Upper striking mechanism; 30601, Second mounting frame; 30602, Second rotating frame; 30603, Second robot air hammer; 30604, Second arc-shaped rack; 30605, Second transmission gear; 30606, Second drive gear; 30607, Second servo motor; 30608, Lifting frame; 30609, Drive motor; 30610, Lead screw; 30611, Drive plate. Detailed Implementation

[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0020] Reference Figures 1-7 A centrally controlled unmanned chemical automatic tapping and precision feeding integrated machine includes: a reactor 101, a feeding mechanism 2 and an automatic tapping mechanism 3. The top of the reactor 101 is connected to a connecting pipe 102, and the other end of the connecting pipe 102 is connected to a collector 1. The reactor 101 is integrally forged from high-temperature alloy steel, possessing extremely strong high-temperature deformation resistance and corrosion resistance to chemical media. It can stably adapt to high-temperature chemical reaction conditions for extended periods, effectively prolonging equipment lifespan and ensuring the stability of the raw material reaction within the furnace. The connecting pipe 102 is made of corrosion-resistant stainless steel with a dense wall structure, effectively resisting the erosion of high-temperature process airflow and corrosive materials. It ensures the sealing and smooth flow of material airflow between the reactor 101 and the collector 1 throughout the entire process, preventing material leakage and airflow turbulence. The collector 1 is welded from high-strength corrosion-resistant alloy plates, with high overall structural rigidity and good erosion resistance, stably receiving reactants and completing the enrichment and collection of particulate materials.

[0021] The feeding mechanism 2 includes: a frame 201, a movable seat 203 and a lifting beam 205, with a gripping mechanism 206 connected to the bottom end of the lifting beam 205; The frame 201 is constructed from a thickened carbon steel frame, welded as a whole. It boasts excellent overall load-bearing capacity and is resistant to deformation, providing a stable mounting foundation for all moving and operating components of the feeding mechanism 2, ensuring structural stability during long-term automated operation. The movable base 203 is made of high-hardness alloy material with a wear-resistant hardening treatment, resulting in low sliding loss and adaptability to high-frequency reciprocating sliding operations. The lifting beam 205 is made of lightweight, high-strength aerospace-grade aluminum alloy, effectively reducing its weight while maintaining overall structural rigidity and load-bearing capacity. This improves the vertical adjustment response speed and motion accuracy, and reduces the drive load.

[0022] The automatic striking mechanism 3 includes: a ground rail 302, a base 301, a lower striking mechanism 305 and an upper striking mechanism 306. The lower striking mechanism 305 is located on the top of the base 301. The top front and rear sides of the base 301 are fixedly connected to columns 304. The upper striking mechanism 306 is located on the outside of the columns 304.

[0023] The ground rail 302 is made of tempered alloy steel, with a precision-polished and hardened surface, making it wear-resistant, pressure-resistant, and highly straight, ensuring smooth and seamless sliding of the base 301 and precise calibration of the overall working position of the striking mechanism. The base 301 is formed using a single-piece cast steel process, providing ample weight and a stable structure, effectively offsetting the vibration and impact forces generated by high-frequency striking operations, preventing overall equipment misalignment and resonance, and ensuring operational stability. The upright column 304 is made of solid stainless steel profiles, offering strong vertical load-bearing capacity and good deformation resistance, providing reliable guiding support for the vertical sliding adjustment of the upper striking mechanism 306.

[0024] In this embodiment, the lower striking mechanism 305 includes: a first mounting frame 30501, a first rotating frame 30502, and two first robot air hammers 30503. The two first robot air hammers 30503 are respectively disposed on the top sides of the first rotating frame 30502, and the first rotating frame 30502 is rotatably mounted on the top of the first mounting frame 30501. A first arc-shaped rack 30504 is disposed on the outer side of the first rotating frame 30502. The first mounting frame 30501 is welded from thick-walled carbon steel, featuring high structural rigidity and strong load-bearing capacity. It can stably support the top transmission assembly and the striking assembly, resisting the reverse vibration generated during striking operations. The first rotating frame 30502 is integrally machined from high-strength alloy sheet, exhibiting excellent impact resistance and toughness. It can withstand the reverse force of high-frequency striking operations for extended periods without structural deformation. The first robotic air hammer 30503 is a specialized chemical-grade pneumatic striking component, providing stable output force and uniform striking frequency, enabling continuous and standardized striking operations.

[0025] Two first transmission gears 30505 are rotatably mounted on the top of the first mounting bracket 30501, and both first transmission gears 30505 mesh with the first arc-shaped rack 30504. Both the first arc-shaped rack 30504 and the first transmission gear 30505 are forged from high wear-resistant alloy material, with high tooth profile precision and small meshing clearance. The transmission process is smooth and without jamming, which can realize precise fine adjustment of the rotation angle of the first rotating frame 30502, effectively ensuring the angle accuracy and coverage of the lower-level striking operation.

[0026] The first servo motor 30507 is fixedly mounted on the top of the first mounting bracket 30501. The first drive gear 30506 is provided on the output end of the first servo motor 30507. Both transmission gears mesh with the first drive gear 30506.

[0027] The first servo motor 30507 is a high-precision closed-loop control drive component, providing uniform and stable power output and fast start / stop response. It can precisely control the rotation angle and speed of the first drive gear 30506, achieving fine adjustment of the striking angle through multi-stage gear meshing transmission, ensuring the standardization and consistency of the lower striking mechanism 305's operation. The first drive gear 30506 is made of hard alloy material, exhibiting excellent wear resistance and maintaining precise transmission fit accuracy over a long period.

[0028] In this embodiment, the upper striking mechanism 306 includes: a lifting frame 30608, a second mounting frame 30601, a second rotating frame 30602, and two second robot air hammers 30603. The two second robot air hammers 30603 are respectively disposed on the top sides of the second rotating frame 30602, and the second rotating frame 30602 is rotatably mounted on the top of the second mounting frame 30601. A second arc-shaped rack 30604 is disposed on the outer side of the second rotating frame 30602. The lifting frame 30608 is constructed from lightweight, high-strength steel, featuring a compact structure, smooth sliding, and excellent load-bearing capacity. It can stably support the upper-level striking components for vertical height adjustment. The second mounting frame 30601 is integrally machined from carbon steel, ensuring strong structural stability and effectively isolating the impact of striking vibrations on the transmission structure, thus guaranteeing transmission accuracy. The second rotating frame 30602 maintains the same material and structural performance as the first rotating frame 30502, making it suitable for high-frequency, high-intensity automated striking operations. The second robotic air hammer 30603 matches the specifications of the first robotic air hammer 30503, enabling uniform striking force and frequency between upper and lower levels, ensuring consistent and even striking results.

[0029] Two second transmission gears 30605 are rotatably mounted on the top of the second mounting bracket 30601, and both second transmission gears 30605 mesh with the second arc-shaped rack 30604; The second arc-shaped rack 30604 and the second transmission gear 30605 are both made of high wear-resistant precision alloy material. The tooth surface is hardened, resulting in high transmission accuracy and long service life. They can accurately drive the second rotating frame 30602 to complete multi-angle rotation adjustment, meeting the knocking operation requirements of different positions on the upper layer of the trap 1.

[0030] The second servo motor 30607 is fixedly mounted on the top of the second mounting bracket 30601. The output end of the second servo motor 30607 is provided with a second drive gear 30606. Both transmission gears mesh with the second drive gear 30606.

[0031] The second servo motor 30607 features high-precision speed regulation and positioning, accurately controlling the operation of the second drive gear 30606. Through gear and rack meshing, it achieves stepless angle adjustment of the second rotating frame 30602, significantly improving the operational adaptability and accuracy of the upper striking mechanism 306, meeting the material shaking requirements under different working conditions. The second drive gear 30606 has a wear-resistant structure and stable transmission, maintaining precise transmission performance over a long period.

[0032] In this embodiment, the lifting frame 30608 is slidably sleeved on the inner side of the column 304, and the second mounting frame 30601 is slidably mounted on the top of the lifting frame 30608. The bottom of the second mounting frame 30601 is fixedly mounted with a drive plate 30611. The sliding mating surfaces of the lifting frame 30608 and the column 304 are precision-polished, ensuring uniform clearance and smooth vertical sliding without any wobbling or deviation. The drive plate 30611 is made of high-strength wear-resistant alloy material with sufficient structural thickness and strong load-bearing capacity, stably bearing the threaded drive force and driving the second mounting frame 30601 to move smoothly.

[0033] A drive motor 30609 is fixedly installed inside the lifting frame 30608. A lead screw 30610 is fixedly connected to the output shaft of the drive motor 30609. The drive plate 30611 is threaded onto the outside of the lead screw 30610.

[0034] The drive motor 30609 is a precision-controlled motor for forward and reverse rotation, capable of stable power output and precise control of rotation direction and speed. The lead screw 30610 is made of precision ball screw material, offering high transmission efficiency, accurate positioning, and low frictional resistance. It smoothly converts rotary motion into linear motion. Through its threaded engagement with the drive plate 30611, it precisely controls the lateral displacement of the second mounting bracket 30601, enabling fine-tuning of the upper striking position and effectively improving the comprehensiveness of striking operations.

[0035] In this embodiment, the base 301 is slidably sleeved on the top of the ground rail 302, and the top of the base 301 is provided with a plurality of slide rails 303, and the first mounting bracket 30501 is slidably mounted on the top of the slide rails 303.

[0036] The slide rail 303 adopts a high-precision linear slide rail structure with a smooth and wear-resistant surface and high straightness accuracy. It can effectively reduce the sliding resistance of the first mounting bracket 30501, while limiting the sliding trajectory, ensuring the accuracy and stability of the lateral position adjustment of the lower striking mechanism 305, allowing the equipment to flexibly adjust the striking operation point according to the operation requirements, and adapt to the cleaning operation requirements of different equipment.

[0037] In this embodiment, the gripping mechanism 206 includes: a connecting plate 2061, a dual-axis motor 2068, a horizontal plate 2064, and two gripping arms 2066. The connecting plate 2061 is fixedly connected to the bottom end of the lifting beam 205, and a vertical plate 2062 is fixedly installed at the bottom of the connecting plate 2061. A U-shaped frame 2063 is fixedly installed between the vertical plate 2062 and the horizontal plate 2064. The dual-axis motor 2068 is fixedly installed inside the U-shaped frame 2063, and screws 2067 are fixedly installed on both output shafts of the dual-axis motor 2068. A sliding seat 2065 is fixedly connected to the top end of the gripping arm 2066. The two sliding seats 2065 are respectively threaded onto the outside of the corresponding screws 2067, and both sliding seats 2065 are slidably sleeved on the outside of the horizontal plate 2064.

[0038] The connecting plate 2061, vertical plate 2062, and U-shaped frame 2063 are all integrally welded from carbon steel, resulting in a robust and stable overall structure with strong load-bearing capacity. This provides stable installation support for the power and clamping components of the gripping mechanism 206, preventing structural loosening during gripping operations. The horizontal plate 2064 is made of hard alloy plate, offering excellent resistance to compression and deformation, providing stable sliding support for the sliding seat 2065. The dual-axis motor 2068 features synchronous bidirectional drive, ensuring that the rotation rhythm of the two output shafts is completely consistent, guaranteeing the symmetry of the clamping action. The screw 2067 is made of precision wear-resistant alloy material, with high thread precision and stable transmission, accurately controlling the travel of the sliding seat 2065. The sliding seat 2065 has high sliding fit precision, allowing it to slide smoothly against the horizontal plate 2064, driving the gripping arm 2066 to complete precise opening and closing clamping actions. The 2066 gripper arm is made of high-strength wear-resistant steel, with good anti-slip properties on the gripping contact surface, which can stably grip aluminum ingots and prevent slippage or displacement during the gripping process.

[0039] In this embodiment, positioning plates 2069 are fixedly installed on both sides of the top of the horizontal plate 2064, and screws 2067 are rotatably installed in the corresponding positioning plates 2069. A funnel 103 is connected to one side of the trap 1.

[0040] The positioning plate 2069 is made of thickened steel plate, which can limit the support at both ends of the screw 2067, effectively restricting the radial runout of the screw 2067 during rotation, ensuring the stability and transmission accuracy of the screw 2067, and ensuring precise and controllable clamping action. The funnel 103 is made of corrosion-resistant and wear-resistant plastic material in one piece, with a smooth and flat inner wall, which can regulate and guide the shaken-down granular material, reduce material adhesion and accumulation, and help improve the smoothness and integrity of material collection.

[0041] In this embodiment, a guide rail 202 is fixedly installed on one side of the frame 201, a movable seat 203 is slidably mounted on the outside of the guide rail 202, and a crossbeam 204 is fixedly installed on one side of the movable seat 203. A movable frame is slidably sleeved on the outside of the crossbeam 204, and a lifting beam 205 is slidably mounted in the movable frame.

[0042] The guide rail 202 adopts a high-precision linear guide rail with a hardened and wear-resistant surface, ensuring high guiding accuracy and smooth lateral sliding of the moving seat 203 without any deviation or jamming. The crossbeam 204 has sufficient structural rigidity, stably supporting the moving frame and lifting operation components, and has a strong load-bearing capacity. The moving frame slides flexibly and with high precision, allowing for lateral position adjustment along the crossbeam 204, while also providing vertical sliding guidance for the lifting beam 205. Through multi-dimensional linkage adjustment, the working position of the gripping mechanism 206 can be precisely adjusted in all directions, effectively improving the accuracy and adaptability of aluminum ingot feeding operations.

[0043] In this embodiment, during use, the coordinated operation of the reactor 101, the collector 1, the feeding mechanism 2, and the automatic knocking mechanism 3 enables unmanned operation of automated aluminum ingot feeding and preheating, as well as automated knocking of materials off the inner wall of the collector 1. The overall operation process is intelligent, controllable, precise, and efficient. When the equipment is running, it first performs automated aluminum ingot feeding. After the worker transports the aluminum ingot to the elevator, the elevator is remotely started to transport the aluminum ingot to the second floor of the workshop. The feeding mechanism 2 uses the guide rail 202 on one side of the frame 201 to achieve lateral sliding adjustment of the moving seat 203. The moving seat 203 is equipped with a crossbeam 204 fixed on one side. The moving frame, which is slidably sleeved on the outer side of the crossbeam 204, and the lifting beam 205, which is slidably installed on the inner side of the moving frame, are connected to the moving frame. The multi-dimensional position adjustment mechanism 206, connected to the bottom of the lifting beam 205, is responsible for the precise gripping of aluminum ingots. The gripping mechanism 206 is fixed to the bottom of the lifting beam 205 via a connecting plate 2061. The horizontal plate 2064 is stably supported by a vertical plate 2062 fixed to the bottom of the connecting plate 2061 and a U-shaped frame 2063. Power is provided by a dual-axis motor 2068 fixed inside the U-shaped frame 2063. The two output shafts of the dual-axis motor 2068 drive the corresponding screws 2067 to rotate. During the rotation of the screws 2067, the sliding seats 2065 with external threaded connections slide laterally along the horizontal plate 2064. The two sets of sliding seats 2065 simultaneously drive the corresponding gripping arms 2066 to complete the opening and closing action, thereby stabilizing the aluminum ingots. The grabbing mechanism 206 grabs the aluminum ingot and, through the overall position adjustment of the feeding mechanism 2, precisely places the aluminum ingot on the upper edge of the reactor 101. The reactor 101's own furnace temperature is used to preheat the aluminum ingot for 30 to 60 minutes. After the preheating process, the grabbing mechanism 206 restarts the grabbing operation, feeding the preheated aluminum ingot into the reactor 101 to complete the feeding operation. The reactor 101 forms a material flow structure with the collector 1 through the connecting pipe 102 at the top. The funnel 103 connected to one side of the collector 1 assists in the regularization and guidance of the material. During continuous production, granular aluminum trichloride will adhere and accumulate on the inner wall of the collector 1. At this time, the automatic tapping mechanism 3 completes the automated vibration feeding operation. The base 301 can slide along the ground rail 302 to complete the overall equipment position calibration. Several slide rails 303 set on the top of the base 301 can realize the sliding position adjustment of the lower striking mechanism 305. The columns 304 fixed on the front and rear sides of the top of the base 301 provide a vertical sliding installation base for the upper striking mechanism 306. When the lower striking mechanism 305 is in operation, the first servo motor 30507 fixed on the top of the first mounting frame 30501 is started. Through the meshing of the first drive gear 30506 at the output end, it drives the two first transmission gears 30505 to rotate. The two first transmission gears 30505 mesh synchronously to drive the first arc rack 30504, which drives the first rotating frame 30502 to rotate and adjust the angle on the top of the first mounting frame 30501.This, in turn, drives the two first robotic air hammers 30503 on both sides of the top of the first rotating frame 30502 to adjust their striking angle and position, achieving precise striking of the lower position of the trap 1. When the upper striking mechanism 306 is in operation, the lifting frame 30608 slides inside the column 304 to achieve vertical height adjustment. The drive motor 30609 fixed inside the lifting frame 30608 drives the lead screw 30610 to rotate. Through the threaded engagement between the lead screw 30610 and the drive plate 30611, the second mounting frame 30601 is driven to slide and adjust its lateral position on the top of the lifting frame 30608. At the same time, the second servo motor 30607 fixed on the top of the second mounting frame 30601 drives the two second transmission gears 30605 to rotate through the meshing of the second drive gear 30606 at the output end. The two second transmission gears 30605 mesh and drive the second arc rack 30604 to drive the second rotating frame 30602 on the second mounting frame 30608. The top of unit 601 rotates to adjust the striking angle and position of the two second robotic air hammers 30603 on both sides of the top of the second rotating frame 30602, completing the precise striking operation on the upper part of the collector 1. The equipment, with four robotic air hammers working collaboratively across the upper and lower levels, can complete the striking operation of fourteen units in a single group. This completely replaces the traditional operation mode where a single person could only strike five units per shift, manually striking once every four hours. Through automated, multi-angle, and precise reciprocating striking vibrations, it can efficiently shake off the granular aluminum trichloride adhering to the inner wall of the collector 1. The entire system achieves fully automated operation of aluminum ingot conveying, preheating, and feeding, as well as unmanned, precise striking operation for cleaning materials from the collector. This significantly improves the efficiency of chemical production feeding and material recovery, eliminates the workload limitations and operational errors of manual operation, ensures continuous production and thorough material recovery, and realizes intelligent unmanned operation of chemical production processes.

[0044] The above provides a detailed description of the integrated centrally controlled, unmanned chemical automatic tapping and precision feeding machine provided by this invention. Specific embodiments have been used to illustrate the principles and implementation methods of this invention. The descriptions of these embodiments are merely for the purpose of helping to understand the method and core ideas of this invention. It should be noted that those skilled in the art can make various improvements and modifications to this invention without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this invention.

Claims

1. A centrally controlled, unmanned, integrated automatic tapping and precision feeding machine for chemical processing, characterized in that, include: The reactor (101), feeding mechanism (2) and automatic knocking mechanism (3) are connected to a connecting pipe (102) at the top and a collector (1) at the other end of the connecting pipe (102). The feeding mechanism (2) includes: a frame (201), a movable seat (203) and a lifting beam (205), and the bottom end of the lifting beam (205) is connected to a gripping mechanism (206). The automatic striking mechanism (3) includes: a ground rail (302), a base (301), a lower striking mechanism (305) and an upper striking mechanism (306). The lower striking mechanism (305) is located on the top of the base (301). The top front and rear sides of the base (301) are fixedly connected with columns (304). The upper striking mechanism (306) is located on the outside of the columns (304).

2. The centrally controlled unmanned chemical automatic tapping and precision feeding integrated machine according to claim 1, characterized in that, The lower-level striking mechanism (305) includes: a first mounting frame (30501), a first rotating frame (30502), and two first robot air hammers (30503). The two first robot air hammers (30503) are respectively disposed on the top sides of the first rotating frame (30502), and the first rotating frame (30502) is rotatably mounted on the top of the first mounting frame (30501). A first arc-shaped rack (30504) is provided on the outer side of the first rotating frame (30502). Two first transmission gears (30505) are rotatably mounted on the top of the first mounting bracket (30501), and both first transmission gears (30505) mesh with the first arc-shaped rack (30504); The first servo motor (30507) is fixedly mounted on the top of the first mounting bracket (30501). The first drive gear (30506) is provided on the output end of the first servo motor (30507). Both of the transmission gears mesh with the first drive gear (30506).

3. The centrally controlled unmanned chemical automatic tapping and precision feeding integrated machine according to claim 1, characterized in that, The upper striking mechanism (306) includes: a lifting frame (30608), a second mounting frame (30601), a second rotating frame (30602), and two second robot air hammers (30603). The two second robot air hammers (30603) are respectively disposed on the top sides of the second rotating frame (30602), and the second rotating frame (30602) is rotatably mounted on the top of the second mounting frame (30601). A second arc-shaped rack (30604) is provided on the outer side of the second rotating frame (30602). Two second transmission gears (30605) are rotatably mounted on the top of the second mounting bracket (30601), and both second transmission gears (30605) mesh with the second arc-shaped rack (30604); The second servo motor (30607) is fixedly mounted on the top of the second mounting bracket (30601). The output end of the second servo motor (30607) is provided with a second drive gear (30606). Both of the transmission gears mesh with the second drive gear (30606).

4. The centrally controlled unmanned chemical automatic tapping and precision feeding integrated machine according to claim 1, characterized in that, The lifting frame (30608) is slidably sleeved on the inner side of the column (304), and the second mounting frame (30601) is slidably mounted on the top of the lifting frame (30608), and a drive plate (30611) is fixedly mounted on the bottom of the second mounting frame (30601). A drive motor (30609) is fixedly installed inside the lifting frame (30608). A lead screw (30610) is fixedly connected to the output shaft of the drive motor (30609). The drive plate (30611) is threaded onto the outside of the lead screw (30610).

5. The centrally controlled unmanned chemical automatic tapping and precision feeding integrated machine according to claim 1, characterized in that, The base (301) is slidably sleeved on the top of the ground rail (302), and the top of the base (301) is provided with a plurality of slide rails (303), and the first mounting bracket (30501) is slidably mounted on the top of the slide rails (303).

6. The centrally controlled unmanned chemical automatic tapping and precision feeding integrated machine according to claim 1, characterized in that, The gripping mechanism (206) includes: a connecting plate (2061), a dual-axis motor (2068), a horizontal plate (2064), and two gripping arms (2066). The connecting plate (2061) is fixedly connected to the bottom end of the lifting beam (205), and a vertical plate (2062) is fixedly installed at the bottom of the connecting plate (2061). A U-shaped frame (2063) is fixedly installed between the vertical plate (2062) and the horizontal plate (2064). The machine (2068) is fixedly installed inside the U-shaped frame (2063), and screws (2067) are fixedly installed on both output shafts of the dual-axis motor (2068). A sliding seat (2065) is fixedly connected to the top of the gripping arm (2066). The two sliding seats (2065) are respectively threaded onto the outside of the corresponding screws (2067), and the two sliding seats (2065) are slidably sleeved on the outside of the horizontal plate (2064).

7. The centrally controlled unmanned chemical automatic tapping and precision feeding integrated machine according to claim 1, characterized in that, Positioning plates (2069) are fixedly installed on both sides of the top of the horizontal plate (2064), and the screw (2067) is rotatably installed in the corresponding positioning plate (2069). A funnel (103) is connected to one side of the trap (1).

8. The centrally controlled unmanned chemical automatic tapping and precision feeding integrated machine according to claim 1, characterized in that, A guide rail (202) is fixedly installed on one side of the frame (201), the movable seat (203) slides on the outside of the guide rail (202), and a crossbeam (204) is fixedly installed on one side of the movable seat (203). A movable frame is slidably sleeved on the outside of the crossbeam (204), and the lifting beam (205) is slidably installed in the movable frame.

Images