Selenium-rich organic water-soluble fertilizer production device and use method
Patent Information
- Application Number
- CN202611051916.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-15
- Publication Date
- 2026-08-21
AI Technical Summary
[0003]活塞式灌装机在往复运动及换向瞬间,下料头极易产生挂料和滴漏,由于富硒肥料中硒元素的有效阈值极窄,滴漏液若落入输送链板或瓶体外壁,干燥后会形成高浓度硒盐结晶,这不仅腐蚀设备,更会在后续批次中造成严重的硒含量交叉污染,导致农产品硒超标风险
本发明通过在活塞式灌装机底部的下料头处设置可移动的液体收集机构,当灌装间隙或设备启动时,联动机构自动带动收集机构移动至下料头正下方,这一设计确保了所有挂壁液、滴漏液均被精准收集,彻底阻断了高浓度硒液接触瓶身或地面的路径,从根本上避免了因滴漏导致的批次间硒含量漂移和交叉污染。
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Figure CN122607955A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of selenium-enriched organic water-soluble fertilizer processing technology, specifically to a selenium-enriched organic water-soluble fertilizer production apparatus and its usage method. Background Technology
[0002] Selenium-enriched organic water-soluble fertilizers, due to their content of organic active substances such as amino acids and humic acid, as well as trace elements such as sodium selenite, are characterized by high viscosity, easy crystallization, and strong corrosiveness. In industrial production, piston-type filling machines are typically used for fixed-volume filling, but in actual operation, the following technical defects are difficult to overcome.
[0003] During the reciprocating motion and reversal of piston filling machines, the discharge head is prone to material sticking and dripping. Since the effective threshold of selenium in selenium-enriched fertilizers is extremely narrow, if the dripping liquid falls into the conveyor chain or the outer wall of the bottle, it will form high-concentration selenium salt crystals after drying. This not only corrodes the equipment, but also causes serious cross-contamination of selenium content in subsequent batches, leading to the risk of excessive selenium in agricultural products. Summary of the Invention
[0004] To achieve the above objectives, the present invention provides the following technical solution: A selenium-enriched organic water-soluble fertilizer production device includes a placement plate. A feeding tank is located on the left side of the placement plate, and a feeding pipe is installed at the bottom of the feeding tank. A discharge head is fixedly connected to the bottom end of the feeding pipe. A connecting pipe is fixedly connected to the center of the right side of the feeding pipe. Two sleeve plates are fixedly connected to the outside of the connecting pipe. The bottom of the sleeve plates is fixedly connected to the placement plate. A fixing block is fixedly connected to the top of the placement plate near the right side. A drive cylinder is installed on the top of the fixing block. The power output shaft of the drive cylinder passes through the inner cavity of the connecting pipe and is fixedly connected to a drive piston. The discharge head is fixedly connected to the bottom end of the feeding pipe.
[0005] Preferably, a feed check valve is fixedly connected near the top of the inner cavity of the feeding pipe, and a discharge check valve is fixedly connected near the bottom of the inner cavity of the feeding pipe. The inner cavities of the feed check valve and the discharge check valve have two sliding grooves, and a slider is slidably connected to each of the two sliding grooves. A moving rod is fixedly connected to one side of each of the two sliders. A movable block is fixedly connected to the bottom of the moving rod. A spring is fixedly connected to the bottom of the slider, and the bottom of the spring is fixedly connected to the sliding groove.
[0006] Preferably, a linkage plate is fixedly sleeved on the outer side of the power output shaft of the drive cylinder near the right end, an L-shaped fixing plate is fixedly connected to the top of the sleeve on the right side, a concave plate is fixedly connected to the other side of the L-shaped fixing plate, a central shaft is hinged to the inner cavity of the concave plate, a flipping plate is fixedly sleeved on the outer side of the central shaft, and a spring is installed on the outer side of the central shaft.
[0007] Preferably, a trigger is provided on the left side of the flip plate, the trigger is tilted and fixedly connected to the inner side of the concave plate, a mounting plate is provided on the right side of the trigger, the mounting plate is tilted and fixedly connected to the inner side of the concave plate, and a reset spring is fixedly connected to the left side of the mounting plate, the left end of the reset spring being fixedly connected to the flip plate.
[0008] Preferably, an L-shaped connecting plate is fixedly connected to the bottom of the placement plate near the left side, and a collection plate is fixedly connected to the other side of the L-shaped connecting plate. A liquid trigger is provided in the inner cavity of the collection plate, and a buzzer is fixedly connected to the inner side of the L-shaped connecting plate. A cable is installed at the bottom of the buzzer, and the other end of the cable is installed on the liquid trigger.
[0009] Preferably, a welding component is fixedly connected to the right side of the feeding pipe near the center, and a fixing component is fixedly connected to the welding component. A receiving plate is provided at the bottom of the fixing component. The receiving plate is located at the top of the collecting plate near the left side and is inclined.
[0010] Preferably, a rotating shaft is fixedly connected to the inner side of the receiving plate, a lifting cylinder is fixedly connected to the bottom of the welded part, a synchronous plate is fixedly connected to the power output shaft of the lifting cylinder, a drive rod is hinged to the right side of the synchronous plate, and the right end of the drive rod is sleeved on the rotating shaft.
[0011] Preferably, a lower swing plate is hinged to both the front and rear sides of the collecting plate near the right side, and an upper swing plate is provided on the top of the lower swing plate. Both the lower and upper swing plates have annular grooves in their inner cavities. The lower and upper swing plates are connected by bolts at their intersection. The outer side of the upper swing plate is hinged to a fixing member near the top.
[0012] The method of using the selenium-enriched organic water-soluble fertilizer production device includes the following steps: S1: When the drive cylinder is started, it can drive the drive piston to move through the power output shaft. When the drive piston moves to the right, the volume of liquid fertilizer in the inner cavity of the feeding pipe increases and the pressure decreases. The feed check valve opens, and the liquid fertilizer is sucked into the feeding pipe from the inner cavity of the discharge tank. At the same time, the discharge check valve closes to prevent the liquid from flowing back into the inner cavity of the discharge tank. When the drive piston moves to the left, the volume of liquid fertilizer in the inner cavity of the feeding pipe decreases and the pressure increases. The feed check valve closes and the discharge check valve opens. The liquid is forced out and injected into the container through the filling nozzle. S2: When the drive cylinder is started, the linkage plate can be moved to the left through the power output shaft. When the linkage plate moves to the left, it can drive the tilting plate to tilt to the left around the central axis. When the linkage plate tilts to the left, the trigger can be activated. When the trigger is activated, the lifting cylinder can be started. The tilting plate can be reset by the reset spring. S3: When the trigger is activated, the lifting cylinder can be started. When the lifting cylinder is started, the synchronous plate can be moved upward through the power output shaft. When the synchronous plate moves, it can be connected to the rotating shaft through the drive rod, thereby driving the collecting plate to move. When the collecting plate moves, it is hinged to the fixed part through the upper swing plate, thereby changing the moving state of the collecting plate to the flipping state, so that the collecting plate is located at the bottom of the feeding head. S4: When dripping occurs at the bottom of the feed head, the liquid drips onto the surface of the collection plate. Since the collection plate is tilted, the liquid slides into the inner cavity of the collection plate and comes into contact with the liquid trigger. When the liquid trigger is activated, the buzzer can be activated via cable to remind the staff.
[0013] Compared with the prior art, the beneficial effects of the present invention are: This invention features a movable liquid collection mechanism at the bottom of the piston filling machine's discharge head. When filling is interrupted or the equipment is started, the linkage mechanism automatically moves the collection mechanism to directly below the discharge head. This design ensures that all wall-mounted liquid and dripping liquid are accurately collected, completely blocking the path of high-concentration selenium liquid to the bottle or the ground, and fundamentally avoiding batch-to-batch selenium content drift and cross-contamination caused by dripping. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a plan view of the structure of the present invention; Figure 3 This is a schematic diagram of the internal structure of the feeding tube of the present invention; Figure 4 This is a schematic diagram of the internal structure of the active block of the present invention; Figure 5 This is a schematic diagram of the concave plate structure of the present invention; Figure 6 This is a plan view of the concave plate structure of the present invention; Figure 7 This is a schematic diagram of the drive cylinder structure of the present invention; Figure 8 This is a schematic diagram of the collecting plate structure of the present invention; Figure 9 This is a right view of the collection plate structure of the present invention.
[0015] The following are the labeling elements in the diagram: 1. Placement plate; 2. Drive cylinder; 3. Connecting pipe; 4. Sleeve plate; 5. Discharge tank; 6. Feeding pipe; 7. Discharge head; 8. Receiving plate; 9. Collection plate; 10. L-shaped connecting plate; 11. Buzzer; 12. Cable; 13. Linkage plate; 14. Fixing block; 15. Feed check valve; 16. Discharge check valve; 17. Movable block; 18. Moving rod; 19. Slider; 20. Spring; 21. L-shaped fixing plate; 22. Concave plate; 23. Trigger; 24. Flipping plate; 25. Spring; 26. Central shaft; 27. Return spring; 28. Drive piston; 29. Mounting plate; 30. Drive rod; 31. Lifting cylinder; 32. Lower swing plate; 33. Upper swing plate; 34. Fixing component; 35. Welded component; 36. Rotating shaft; 37. Synchronization plate. Detailed Implementation
[0016] Please see Figure 1-9 The present invention provides a technical solution: A selenium-enriched organic water-soluble fertilizer production device includes a placement plate 1. A feeding tank 5 is located on the left side of the placement plate 1. A feeding pipe 6 is installed at the bottom of the feeding tank 5, and a discharge head 7 is fixedly connected to the bottom end of the feeding pipe 6. A connecting pipe 3 is fixedly connected to the center of the right side of the feeding pipe 6. Two sleeve plates 4 are fixedly connected to the outside of the connecting pipe 3, and the bottom of the sleeve plates 4 is fixedly connected to the placement plate 1. A fixing block 14 is fixedly connected to the top of the placement plate 1 near the right side. A drive cylinder 2 is installed on the top of the fixing block 14. The power output shaft of the drive cylinder 2 passes through the inner cavity of the connecting pipe 3 and is fixedly connected to a drive cylinder. Piston 28, feeding pipe 6 is fixedly connected to the bottom end of the feeding head 7, feeding pipe 6 is fixedly connected to the inner cavity of the feeding pipe 6 near the top end of the feeding head 7, feeding pipe 6 is fixedly connected to the inner cavity of the feeding pipe 6 near the bottom end of the feeding head 7, feeding pipe 6 and feeding pipe 6 are fixedly connected to the inner cavity of the feeding head 7 and the feeding pipe 6 and the feeding pipe 6 and the feeding pipe 6 and the feeding pipe 7 and the feeding pipe 6 and the feeding pipe 7 and the feeding pipe 8 and the feeding pipe 9 and the feeding pipe 10 and the feeding pipe 10 and the feeding pipe 19 ...
[0017] A linkage plate 13 is fixedly sleeved on the outer side of the power output shaft of the drive cylinder 2 near the right end. An L-shaped fixing plate 21 is fixedly connected to the top of the right-side sleeve plate 4. A concave plate 22 is fixedly connected to the other side of the L-shaped fixing plate 21. A central shaft 26 is hinged to the inner cavity of the concave plate 22. A flip plate 24 is fixedly sleeved on the outer side of the central shaft 26. A spring 25 is installed on the outer side of the central shaft 26. A trigger 23 is set on the left side of the flip plate 24. The trigger 23 is tilted and fixedly connected to the inner side of the concave plate 22. A mounting plate 29 is set on the right side of the trigger 23. The mounting plate 29 is tilted and fixedly connected to the inner side of the concave plate 22. A return spring 27 is fixedly connected to the left side of the mounting plate 29. The left end of the return spring 27 is fixedly connected to the flip plate 24.
[0018] An L-shaped connecting plate 10 is fixedly connected to the bottom of the placement plate 1 near the left side. A collection plate 9 is fixedly connected to the other side of the L-shaped connecting plate 10. A liquid trigger is installed inside the collection plate 9. A buzzer 11 is fixedly connected to the inside of the L-shaped connecting plate 10. A cable 12 is installed at the bottom of the buzzer 11, and the other end of the cable 12 is installed on the liquid trigger. A welding component 35 is fixedly connected to the right side of the feeding pipe 6 near the center. A fixing component 34 is fixedly connected to the welding component 35. A receiving plate 8 is installed at the bottom of the fixing component 34. The receiving plate 8 is located at the top of the collection plate 9 near the left side. The receiving plate 8 is inclined. A liquid trigger is fixedly connected to the inside of the receiving plate 8. A rotating shaft 36 is connected to the bottom of the welded part 35, and a lifting cylinder 31 is fixedly connected to it. The power output shaft of the lifting cylinder 31 is fixedly connected to a synchronous plate 37. A drive rod 30 is hinged to the right side of the synchronous plate 37. The right end of the drive rod 30 is sleeved on the rotating shaft 36. Lower swing plates 32 are hinged to the front and rear sides of the collecting plate 9 near the right side. An upper swing plate 33 is provided on the top of the lower swing plate 32. Both the lower swing plate 32 and the upper swing plate 33 have annular grooves in their inner cavities. The lower swing plate 32 and the upper swing plate 33 are connected by bolts at their intersection. The outer side of the upper swing plate 33 is hinged to the fixing part 34 near the top.
[0019] The method of using the selenium-enriched organic water-soluble fertilizer production device includes the following steps: S1: When the drive cylinder 2 is started, it can drive the drive piston 28 to move through the power output shaft. When the drive piston 28 moves to the right, the volume of liquid fertilizer in the inner cavity of the feed pipe 6 increases and the pressure decreases. The feed check valve 15 opens and the liquid fertilizer is sucked into the feed pipe 6 from the inner cavity of the discharge tank 5. At the same time, the discharge check valve 16 closes to prevent the liquid from flowing back into the inner cavity of the discharge tank 5. When the drive piston 28 moves to the left, the volume of liquid fertilizer in the inner cavity of the feed pipe 6 decreases and the pressure increases. The feed check valve 15 closes and the discharge check valve 16 opens. The liquid is forced out and injected into the container through the filling nozzle. S2: When the drive cylinder 2 is started, the linkage plate 13 can be moved to the left by the power output shaft. When the linkage plate 13 moves to the left, it can drive the flip plate 24 to flip to the left with the central axis 26 as the center. When the linkage plate 13 flips to the left, the trigger 23 can be activated. When the trigger 23 is activated, the lifting cylinder 31 can be activated. The flip plate 24 can be reset by the reset spring 27. S3: When the trigger 23 is triggered, the lifting cylinder 31 can be started. When the lifting cylinder 31 is started, the synchronous plate 37 can be moved upward through the power output shaft. When the synchronous plate 37 moves, it can be connected to the rotating shaft 36 through the drive rod 30, thereby driving the collecting plate 9 to move. When the collecting plate 9 moves, it is hinged to the fixing part 34 through the upper swing plate 33, thereby changing the moving state of the collecting plate 9 to the flipping state, so that the collecting plate 9 is located at the bottom of the feeding head 7. S4: When dripping occurs at the bottom of the feed head 7, the liquid drips onto the surface of the collection plate 9. Since the collection plate 9 is tilted, the liquid slides into the inner cavity of the collection plate 9 and comes into contact with the liquid trigger. When the liquid trigger is activated, the buzzer 11 can be activated through the cable 12 to remind the staff.
Claims
1. A selenium-enriched organic water-soluble fertilizer production device, comprising a placement plate (1), characterized in that: A feeding tank (5) is provided on the left side of the placement plate (1). A feeding pipe (6) is installed at the bottom of the feeding tank (5). A discharge head (7) is fixedly connected to the bottom end of the feeding pipe (6). A connecting pipe (3) is fixedly connected to the center of the right side of the feeding pipe (6). Two sleeve plates (4) are fixedly connected to the outside of the connecting pipe (3). The bottom of the sleeve plates (4) is fixedly connected to the placement plate (1). A fixing block (14) is fixedly connected to the top of the placement plate (1) near the right side. A driving cylinder (2) is installed on the top of the fixing block (14). The power output shaft of the driving cylinder (2) passes through the inner cavity of the connecting pipe (3) and is fixedly connected to a driving piston (28). A discharge head (7) is fixedly connected to the bottom end of the feeding pipe (6).
2. The selenium-enriched organic water-soluble fertilizer production device according to claim 1, characterized in that: A feed check valve (15) is fixedly connected to the inner cavity of the feed pipe (6) near the top end, and a discharge check valve (16) is fixedly connected to the inner cavity of the feed pipe (6) near the bottom end. Two slide grooves are opened in the inner cavities of the feed check valve (15) and the discharge check valve (16). A slider (19) is slidably connected to each of the two slide grooves. A moving rod (18) is fixedly connected to the corresponding side of each of the two sliders (19). A movable block (17) is fixedly connected to the bottom end of the moving rod (18). A spring (20) is fixedly connected to the bottom of the slider (19). The bottom end of the spring (20) is fixedly connected to the slide groove.
3. The selenium-enriched organic water-soluble fertilizer production device according to claim 1, characterized in that: A linkage plate (13) is fixedly sleeved on the outside of the power output shaft of the drive cylinder (2) near the right end. An L-shaped fixing plate (21) is fixedly connected to the top of the sleeve plate (4) on the right side. A concave plate (22) is fixedly connected to the other side of the L-shaped fixing plate (21). A central shaft (26) is hinged to the inner cavity of the concave plate (22). A flip plate (24) is fixedly sleeved on the outside of the central shaft (26). A spring (25) is installed on the outside of the central shaft (26).
4. The selenium-enriched organic water-soluble fertilizer production device according to claim 3, characterized in that: A trigger (23) is provided on the left side of the flip plate (24). The trigger (23) is tilted and fixedly connected to the inner side of the concave plate (22). A mounting plate (29) is provided on the right side of the trigger (23). The mounting plate (29) is tilted and fixedly connected to the inner side of the concave plate (22). A reset spring (27) is fixedly connected to the left side of the mounting plate (29). The left end of the reset spring (27) is fixedly connected to the flip plate (24).
5. The selenium-enriched organic water-soluble fertilizer production device according to claim 1, characterized in that: An L-shaped connecting plate (10) is fixedly connected to the bottom of the placement plate (1) near the left side. A collection plate (9) is fixedly connected to the other side of the L-shaped connecting plate (10). A liquid trigger is provided in the inner cavity of the collection plate (9). A buzzer (11) is fixedly connected to the inner side of the L-shaped connecting plate (10). A cable (12) is installed at the bottom of the buzzer (11). The other end of the cable (12) is installed on the liquid trigger.
6. The selenium-enriched organic water-soluble fertilizer production apparatus according to claim 5, characterized in that: A welding component (35) is fixedly connected to the right side of the feeding pipe (6) near the center. A fixing component (34) is fixedly connected to the welding component (35). A receiving plate (8) is provided at the bottom of the fixing component (34). The receiving plate (8) is located at the top of the collecting plate (9) near the left side. The receiving plate (8) is inclined.
7. The selenium-enriched organic water-soluble fertilizer production apparatus according to claim 6, characterized in that: The receiving plate (8) is fixedly connected to a rotating shaft (36) on its inner side. The bottom of the welded part (35) is fixedly connected to a lifting cylinder (31). The power output shaft of the lifting cylinder (31) is fixedly connected to a synchronous plate (37). A drive rod (30) is hinged to the right side of the synchronous plate (37). The right end of the drive rod (30) is sleeved on the rotating shaft (36).
8. The selenium-enriched organic water-soluble fertilizer production apparatus according to claim 7, characterized in that: The collecting plate (9) has a lower swing plate (32) hinged to both the front and rear sides near the right side. The lower swing plate (32) has an upper swing plate (33) on top. The inner cavities of the lower swing plate (32) and the upper swing plate (33) are provided with annular grooves. The lower swing plate (32) and the upper swing plate (33) are connected by bolts at the intersection. The outer side of the upper swing plate (33) is hinged to the fixing member (34) near the top.
9. The method of using the selenium-enriched organic water-soluble fertilizer production apparatus according to any one of claims 1-8, characterized in that, Includes the following steps: S1: When the drive cylinder (2) is started, the drive piston (28) can be moved by the power output shaft. When the drive piston (28) moves to the right, the volume of liquid fertilizer in the inner cavity of the feed pipe (6) increases and the pressure decreases. The feed check valve (15) opens and the liquid fertilizer is sucked into the feed pipe (6) from the inner cavity of the discharge tank (5). At the same time, the discharge check valve (16) closes to prevent the liquid from flowing back into the inner cavity of the discharge tank (5). When the drive piston (28) moves to the left, the volume of liquid fertilizer in the inner cavity of the feed pipe (6) decreases and the pressure increases. The feed check valve (15) closes and the discharge check valve (16) opens. The liquid is forced out and injected into the container through the filling nozzle. S2: When the drive cylinder (2) is started, the linkage plate (13) can be moved to the left by the power output shaft. When the linkage plate (13) moves to the left, it can drive the flip plate (24) to flip to the left with the central axis (26) as the center. When the linkage plate (13) flips to the left, the trigger (23) can be activated. When the trigger (23) is activated, the lifting cylinder (31) can be activated. The flip plate (24) can be reset by the reset spring (27). S3: When the trigger (23) is triggered, the lifting cylinder (31) can be started. When the lifting cylinder (31) is started, the synchronous plate (37) can be moved upward through the power output shaft. When the synchronous plate (37) moves, it can be connected to the rotating shaft (36) through the drive rod (30), thereby driving the collecting plate (9) to move. When the collecting plate (9) moves, it is hinged to the fixing part (34) through the upper swing plate (33), thereby changing the active state of the collecting plate (9) to the flipping state, so that the collecting plate (9) is located at the bottom of the feeding head (7). S4: When dripping occurs at the bottom of the feed head (7), the liquid drips onto the surface of the collection plate (9). Since the collection plate (9) is set at an angle, the liquid slides into the inner cavity of the collection plate (9) and comes into contact with the liquid trigger. When the liquid trigger is activated, the buzzer (11) can be activated through the cable (12) to remind the staff.