Intelligent sludge filtration treatment device for water pollution prevention and control

Abstract

The application relates to the technical field of water pollution prevention and sludge treatment, and discloses an intelligent sludge filtering treatment device for water pollution prevention, which comprises a supporting frame, a plurality of filter plates are slidably connected to the top of the supporting frame, supporting ears and water outlet pipes are fixedly installed on the side walls of the filter plates, the bottoms of the supporting ears are slidably connected to the top of the supporting frame, a control element is installed on the outer wall of the supporting frame, the control element is integrated with six modules, including a core control module and a detection feedback module; the detection feedback module collects multiple operation parameters, the core control module pre-processes the parameters, calculates a comprehensive operation state index and self-adaptively corrects the index, a fault early warning module realizes real-time protection, and an operation display module realizes man-machine interaction; the application solves the problems that the traditional sludge filtering device has low intelligence, the operation state cannot be quantified, the fault response is lagged, and the dewatering condition is difficult to self-adaptively adjust, improves the filtering efficiency and stability, and guarantees treatment up to the standard.

Description

Technical Field

[0001] This invention relates to the field of water pollution prevention and sludge treatment technology, specifically to an intelligent sludge filtration and treatment device for water pollution prevention. Background Technology

[0002] With the rapid development of my country's wastewater treatment industry, the production of excess sludge has been increasing year by year. Sludge filtration and dewatering, as a key link in water pollution prevention and control, directly affects the compliance and operational efficiency of wastewater treatment systems due to its treatment efficiency and stability. Sludge filtration devices have been widely used in municipal wastewater treatment plants, industrial wastewater treatment plants, and other scenarios, primarily for achieving sludge reduction and stabilization, laying the foundation for subsequent sludge incineration and landfill disposal. However, existing devices still have some problems in use, as follows:

[0003] Existing sludge filtration devices have low levels of intelligence in daily use, relying heavily on manual experience and lacking the ability to monitor multiple parameters across the entire process. They can only monitor a single operating parameter and cannot simultaneously capture changes in key indicators such as pressure, liquid level, and turbidity. Furthermore, existing devices lack precise preprocessing and quantitative analysis of collected parameters, making it difficult to accurately identify potential problems such as pipe corrosion and filter cloth clogging, and unable to quantitatively assess the overall operating status of the device. In addition, the operating parameters of existing devices are mostly fixed settings, unable to dynamically and adaptively adjust according to actual operating conditions. This easily leads to problems such as incomplete dewatering, substandard filtrate, and equipment overload, increasing manpower maintenance costs and exhibiting defects such as delayed fault response and significant energy waste, failing to meet increasingly stringent environmental protection requirements and the need for refined operation and maintenance. Summary of the Invention

[0004] This invention provides an intelligent sludge filtration and treatment device for water pollution prevention and control, which has the advantages of synchronous acquisition of multi-dimensional parameters, precise quantification of operating status, adaptive adjustment of operating conditions, and real-time early warning of faults, thus solving the problems mentioned in the background art.

[0005] This invention provides the following technical solution: an intelligent sludge filtration and treatment device for water pollution prevention and control, comprising a support frame, a plurality of filter plates slidably connected to the top of the support frame, support ears and water outlet pipes fixedly installed on the side walls of the filter plates, the bottom of the support ears slidably connected to the top of the support frame, a sludge tank fixedly installed at the bottom of the support frame, a water storage tank installed at the edge of the sludge tank, a feed pipe and a hydraulic cylinder fixedly installed on both sides of the support frame respectively, a squeezing plate fixedly installed at the output end of the hydraulic cylinder, an automatic plate pulling mechanism provided at the top of the support frame, the automatic plate pulling mechanism comprising an electric guide rail fixedly installed at the top of the support frame, an electric guide block slidably connected to the outer wall of the electric guide rail, and a plate puller fixedly installed at the top of the electric guide block, and control components installed on the outer wall of the support frame.

[0006] The control unit includes a core control module, a detection feedback module, an execution drive module, an operation display module, a fault early warning and protection module, and a power supply and backup module. The output terminal of the detection feedback module is electrically connected to the input terminal of the core control module. The output terminal of the core control module is electrically connected to the input terminals of the execution drive module and the fault early warning and protection module, respectively. The output terminal of the fault early warning and protection module is electrically connected to the input terminal of the operation display module. The output terminal of the power supply and backup module is electrically connected to the core control module, the detection feedback module, the execution drive module, the operation display module, and the fault early warning and protection module, respectively, providing a stable power supply to each module.

[0007] Preferably, the detection feedback module includes a pressure sensor, a liquid level sensor, a displacement sensor, a filtrate turbidity sensor, and a torque sensor.

[0008] Preferably, the detection feedback module is used to collect key operating parameters of the entire sludge filtration and dewatering process; the pressure sensor is used to collect the actual squeezing pressure value of the hydraulic cylinder driving the squeezing plate within a unit time period; the liquid level sensor is used to collect the liquid level height of the sludge tank and the water storage tank within a unit time period; the displacement sensor is used to collect the opening and closing displacement, positioning accuracy, and running position of the electric guide block of the filter plate; the filtrate turbidity sensor is used to collect the turbidity and suspended solids content of the filtrate discharged from the effluent pipe; and the torque sensor is used to collect the load condition of the automatic plate pulling mechanism.

[0009] Preferably, the core control module includes a data preprocessing unit, used to clean, filter, and standardize the collected raw parameters. The specific processing procedure is as follows:

[0010] A1. Data Validity Screening: System Preset Pressure Threshold Range Liquid level threshold range Displacement threshold range Turbidity threshold range Torque threshold range Remove outlier data that exceeds the threshold and retain the valid dataset;

[0011] in, This is the minimum safe pressure threshold, which is the minimum effective extrusion pressure of the hydraulic cylinder driving the extrusion plate. If it is lower than this value, the sludge dewatering will be incomplete. This is the maximum safe pressure threshold, which is the highest allowable extrusion pressure of the hydraulic cylinder. Exceeding this value can easily cause the hydraulic cylinder to overload and the filter plate to be damaged. This is the minimum safe threshold for liquid level, i.e. the lowest safe liquid level in the sludge tank and water storage tank. Below this value, insufficient feeding or water pump running dry will occur. This is the maximum safe threshold for liquid level, which is the highest safe liquid level in the sludge tank and water storage tank. Exceeding this value will lead to sludge overflow and filtrate leakage. This is the minimum safe displacement threshold, which is the minimum displacement required for the filter plate to close. If the displacement is lower than this value, the filter plate will not close properly and the filtrate will leak. This is the maximum safe displacement threshold, which is the maximum displacement of the filter plate when it opens and closes. Exceeding this value will cause excessive plate pulling and damage to the mechanism. This is the minimum reference threshold for turbidity, which is the lowest turbidity standard for qualified filtrate. A value lower than this indicates excellent dehydration effect. This is the maximum safe threshold for turbidity, which is the highest turbidity limit for filtrate discharge. Exceeding this value indicates that the filter cloth is damaged or the dehydration is not up to standard, and the machine needs to be shut down for maintenance. This is the minimum safe threshold for torque, which is the minimum load torque of the automatic plate pulling mechanism. Below this value, it is meaningless (the mechanism is unloaded). The maximum safe threshold for torque is the highest allowable load torque of the automatic plate pulling mechanism. Exceeding this value indicates that the mechanism is stuck or overloaded, which may burn out the drive motor. The setting of each threshold is based on the safe operation requirements of the device and the sludge dewatering process standards. The lower limit of the threshold is the minimum effective measurement value of the corresponding sensor, and the upper limit of the threshold is the limit value allowed for safe operation of the device.

[0012] A2. Unit unification and filtering noise reduction: Unify the measurement units of various parameters and eliminate sensor noise interference;

[0013] A3. Calculate the average effective parameters per unit time to obtain stable standardized operating parameters. The calculation formula is as follows: ,in: These are the target parameters after standardization. For the first The first valid data collection value; The number of effective data collections per unit time; the final output is standardized pressure. Standardized liquid level Standardized displacement Standardized turbidity Standardized torque .

[0014] Preferably, the core control module further includes an operation status analysis unit for calculating a comprehensive operation status index. The overall operating status of the quantitative evaluation device is calculated as follows:

[0015] Step 1: Construct the runtime status feature vector, integrating the five types of standardized parameters into a unified analysis vector, expressed as: ,in: Standardized extrusion pressure; Standardized liquid level; Standardized displacement; Standardized filtrate turbidity; Standardized torque;

[0016] Step 2: Construct the normalized matrix To eliminate the dimensional differences between parameters and enable unified calculation of different physical quantities, the expression is: ,in: This refers to the standard pressure rating. This is the rated standard value for the liquid level; This refers to the rated standard value of displacement. This is the rated standard value for turbidity; The torque is the rated standard value; after normalization, a dimensionless vector is obtained. : ;

[0017] Step 3: Construct the weight diagonal matrix The weights are assigned based on the importance of the sludge dewatering process, highlighting the impact of core parameters. The expression is as follows: ,in: Extrusion pressure weight; Liquid level weighting; Displacement weight; Turbidity weight; Torque weight; all weights satisfy Ensure that the weight allocation is reasonable;

[0018] Step 4: Calculate the comprehensive operating status index, and obtain the quantitative index through weighted summation. The expression is: ,in: The closer the value is to 1, the more stable the device operation. The smaller the value, the more likely there is an malfunction in the device, requiring correction.

[0019] Preferably, the core control module further includes an adaptive correction and adjustment unit, used to adjust the comprehensive operating status index. To correct any deviations, the actuator is dynamically adjusted. The correction process is as follows:

[0020] Step 1: Calculate the operating status deviation rate This reflects the degree of deviation between the actual operating state and the ideal state, and the formula is:

[0021] in: Ideal operating state index; Actual comprehensive operating status index;

[0022] Step 2: Calculate the adaptive correction coefficient The correction strength is dynamically adjusted based on the deviation rate, using the following formula: ;in: Adjusting the intensity coefficient, This is used to control the correction range and avoid over-adjustment;

[0023] Step 3: Perform adaptive corrections on the hydraulic cylinder pressure, plate pulling speed, and feed flow rate to ensure the device returns to stable operating conditions. The correction formulas are as follows:

[0024] Hydraulic cylinder pressure correction: Pulling speed correction: Feed flow rate correction: ,in: , , These are the preset standard values ​​for pressure, speed, and flow rate, respectively. , , : The corrected actual output value.

[0025] Preferably, the fault early warning and protection module is used to monitor the device's operating status in real time, and when the comprehensive operating status index... Below the preset minimum safety threshold If any parameter exceeds the preset threshold, it will be immediately identified as an abnormal state, triggering an audible and visual alarm, and controlling the hydraulic cylinder to stop running, the automatic plate pulling mechanism to pause work, and the feed pipe to close.

[0026] Preferably, the operation display module is used to display in real time the various parameters collected by the detection feedback module and the comprehensive operating status index calculated by the core control module. Correction coefficient It also provides fault warning information; supports manual and automatic mode switching, and allows manual setting of threshold values ​​for various parameters and target operating status indices.

[0027] The present invention has the following beneficial effects:

[0028] 1. Achieve synchronous acquisition of multi-dimensional parameters. The detection and feedback module is equipped with five types of sensors: pressure, liquid level, displacement, filtrate turbidity, and torque. It comprehensively covers the entire sludge filtration and dewatering process, and synchronously captures key operating parameters such as squeezing pressure, sludge and filtrate levels. This completely solves the problem of single-dimensional monitoring in existing devices. The sensors adopt an anti-interference design to ensure the accuracy and real-time nature of the collected data. This provides comprehensive and reliable data support for subsequent intelligent analysis, status assessment, and adaptive adjustment, avoiding control errors caused by missing or biased data, and ensuring the accuracy of device management.

[0029] 2. It can accurately quantify the operating status of the device. The preprocessing unit and the status analysis unit of the core control module work together to first screen the validity of the raw collected parameters, unify the units and filter and reduce noise, and eliminate invalid data caused by various interferences. Then, through standardization, normalization and weight allocation, it accurately calculates the comprehensive operating status index K, realizes the quantitative assessment of the overall operating condition of the device, can clearly reflect the status of individual parameters, and can also intuitively present the overall stability, which is convenient for accurately identifying potential hazards and handling them in advance.

[0030] 3. It has the ability to adaptively adjust operating conditions. Based on the deviation rate between the comprehensive operating state index K and the ideal state, the adaptive correction adjustment unit accurately calculates the correction coefficient and dynamically adjusts parameters such as hydraulic cylinder pressure, plate pulling speed and feed flow rate. It can automatically calibrate the operating conditions without manual intervention, so that the device can quickly return to the optimal dewatering state. It effectively solves the problems of incomplete dewatering and substandard filtrate caused by fixed parameters in existing devices, reduces the workload of manual operation and maintenance, improves processing efficiency and quality, and adapts to different operating conditions.

[0031] 4. Real-time fault warning and protection: The fault warning and protection module adopts a dual monitoring logic of comprehensive index and single parameter to monitor the device's operating status in real time. When the comprehensive index is lower than the safety threshold or the parameter exceeds the standard, an audible and visual alarm is immediately triggered and a protection command is issued to control the hydraulic cylinder to stop, the plate pulling mechanism to pause, etc., to reduce the risk of fault expansion, avoid equipment damage, excessive filtrate, etc., reduce operation and maintenance costs, meet environmental protection and refined operation and maintenance requirements, and improve operational safety. Attached Figure Description

[0032] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0033] Figure 2 This is a schematic diagram of the bottom structure of the support frame of the present invention;

[0034] Figure 3 This is a schematic diagram of the automatic plate-pulling mechanism of the bracket of the present invention;

[0035] Figure 4 This is a system flowchart of the present invention.

[0036] In the diagram: 1. Support frame; 2. Filter plate; 21. Support ear; 22. Water outlet pipe; 3. Sludge tank; 4. Water storage tank; 5. Feed pipe; 6. Hydraulic cylinder; 7. Extrusion plate; 8. Automatic plate pulling mechanism; 81. Electric guide rail; 82. Electric guide block; 83. Plate puller; 9. Control components; Detailed Implementation

[0037] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The intelligent sludge filtration and treatment device for water pollution prevention and control involved in the present invention is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0038] Please see Figures 1-4 An intelligent sludge filtration treatment device for water pollution control is shown, comprising a support frame 1 for providing a foundation for overall installation. Multiple filter plates 2 are slidably connected to the top of the support frame 1 for pressure filtration of sludge. Support ears 21 and outlet pipes 22 are fixedly installed on the side walls of the filter plates 2. The bottom of the support ears 21 is slidably connected to the top of the support frame 1 to support the filter plates 2 on top of the support frame 1. The outlet pipe 22 is used to discharge the filtrate generated during the filtration process. A sludge tank 3 is fixedly installed at the bottom of the support frame 1, located directly below the filter plates 2, to collect the sludge filter cake that falls after filtration. A water storage tank 4 is installed at the edge of the sludge tank 3, located directly below the outlet pipe 22, to collect the filtrate discharged from the outlet pipe 22. A feed pipe 5 and a hydraulic cylinder 6 are fixedly installed on both sides of the support frame 1, respectively. The hydraulic cylinder 6 is used to transport the sludge to be treated to the internal chambers of each filter plate 2. The hydraulic cylinder 6 is used to provide the driving force for filtration. The output end of the hydraulic cylinder 6 is fixedly installed with a squeezing plate 7, which is used to squeeze each filter plate 2 under the drive of the hydraulic cylinder 6 to achieve sludge dewatering. The top of the support frame 1 is provided with an automatic plate pulling mechanism 8. The automatic plate pulling mechanism 8 is used to automatically pull the filter plates 2 apart in sequence to remove the sludge filter cake. The automatic plate pulling mechanism 8 includes an electric guide rail 81 fixedly installed on the top of the support frame 1, an electric guide block 82 slidably connected to the outer wall of the electric guide rail 81, and a plate puller 83 fixedly installed on the top of the electric guide block 82. The electric guide rail 81 and the electric guide block 82 cooperate to drive the plate puller 83 to move along the top of the support frame 1. The plate puller 83 is used to grab and pull the filter plate 2 for separation and unloading. The outer wall of the support frame 1 is installed with a control component 9 to control the coordinated operation of each component.

[0039] During operation, the operator controls the feed pipe 5 through the control component 9 to transport the sludge to be treated to the internal chamber of each filter plate 2. Then, the hydraulic cylinder 6 drives the extrusion plate 7 to extrude each filter plate 2. The water in the sludge is discharged through the outlet pipe 22 and flows into the water storage tank 4 for collection. The dewatered sludge forms a filter cake in the filter plate 2. After the filter press is completed, the hydraulic cylinder 6 drives the extrusion plate 7 to reset. The control component 9 controls the automatic plate pulling mechanism 8 to run. The electric guide block 82 drives the plate puller 83 to move along the electric guide rail 81. The plate puller 83 grabs and pulls open each filter plate 2 in sequence, so that the sludge filter cake in the filter plate 2 falls into the sludge tank 3 for collection, thereby completing the intelligent filtration treatment of sludge.

[0040] The control unit (9) includes a core control module, a detection feedback module, an execution drive module, an operation display module, a fault warning and protection module, and a power supply and backup module; the output terminal of the detection feedback module is electrically connected to the input terminal of the core control module, the output terminal of the core control module is electrically connected to the input terminals of the execution drive module and the fault warning and protection module respectively, the output terminal of the fault warning and protection module is electrically connected to the input terminal of the operation display module, and the output terminal of the power supply and backup module is electrically connected to the core control module, the detection feedback module, the execution drive module, the operation display module, and the fault warning and protection module respectively.

[0041] The detection feedback module includes a pressure sensor, a liquid level sensor, a displacement sensor, a filtrate turbidity sensor, and a torque sensor. This module is used to collect key operating parameters throughout the sludge filtration and dewatering process. The pressure sensor collects the actual extrusion pressure value of the hydraulic cylinder-driven extrusion plate within a unit time period. The liquid level sensor collects the liquid level height of the sludge tank and water storage tank within a unit time period. The displacement sensor collects the opening and closing displacement of the filter plate, its positioning accuracy, and the operating position of the electric guide block. The filtrate turbidity sensor collects the turbidity and suspended solids content of the filtrate discharged from the outlet pipe. The torque sensor collects the load condition of the automatic plate-pulling mechanism.

[0042] It should be specifically noted in this embodiment that all the above parameters are continuously collected time-series data. Within a unit of time, each sensor continuously collects data multiple times, forming pressure datasets respectively. Liquid level dataset Displacement dataset Turbidity dataset Torque dataset ,in The effective number of data acquisitions per unit time is set at a frequency of 10 times / min, which can be flexibly adjusted according to the sensor response speed and process accuracy requirements. The acquired raw data is transmitted to the data preprocessing unit of the core control module in real time.

[0043] The core control module is the heart of the device's intelligent control, integrating a data preprocessing unit, an operational status analysis unit, and an adaptive correction and adjustment unit. These units work collaboratively to perform functions such as parameter processing, status assessment, and operational condition correction. The data preprocessing unit cleans, filters, and standardizes the collected raw parameters, removing interfering data and unifying data characteristics. The specific processing procedure is as follows:

[0044] A1. Data Validity Screening: System Preset Pressure Threshold Range Liquid level threshold range Displacement threshold range Turbidity threshold range Torque threshold range The threshold settings are based on the requirements for safe operation of the device and the sludge dewatering process standards. The lower limit of the threshold is the minimum effective measurement value of the corresponding sensor, and the upper limit of the threshold is the limit value allowed for safe operation of the device. Exceeding the upper limit can easily cause problems such as equipment overload, structural damage, substandard filtrate, or mechanical jamming. During the data screening process, jump data, invalid data (such as zero values ​​or abnormal peak values ​​caused by sensor failure) and interference data that exceed the corresponding threshold range are automatically removed, and valid datasets that meet the requirements are retained.

[0045] A2. Unit unification and filtering noise reduction: Unify the measurement units of various parameters and eliminate sensor noise interference;

[0046] A3. Calculate the average effective parameters per unit time to obtain stable standardized operating parameters. The calculation formula is as follows: ,in: These are the target parameters after standardization. For the first The first valid data collection value; The number of effective data collections per unit time; the final output is standardized pressure. Standardized liquid level Standardized displacement Standardized turbidity Standardized torque .

[0047] The core control module also includes an operation status analysis unit for calculating a comprehensive operation status index. The overall operating status of the quantitative evaluation device is calculated as follows:

[0048] Step 1: Construct the runtime status feature vector, integrating the five types of standardized parameters into a unified analysis vector, expressed as: ,in: Standardized extrusion pressure; Standardized liquid level; Standardized displacement; Standardized filtrate turbidity; Standardized torque;

[0049] Step 2: Construct the normalized matrix To eliminate the dimensional differences between parameters and enable unified calculation of different physical quantities, the expression is: ,in: This refers to the standard pressure rating. This is the rated standard value for the liquid level; This refers to the rated standard value of displacement. This is the rated standard value for turbidity; This is the rated torque standard value; , , , , All values ​​were determined based on the sludge dewatering process design requirements and equipment rated parameters, and are conventional values ​​that can be set by those skilled in the art according to actual operating conditions; after normalization, a dimensionless vector is obtained: ;

[0050] Step 3: Construct the weight diagonal matrix The weights are assigned based on the importance of the sludge dewatering process, highlighting the impact of core parameters. The expression is as follows: ,in: Extrusion pressure weight; Liquid level weighting; Displacement weight; Turbidity weight; Torque weight; all weights satisfy Ensure that the weight allocation is reasonable;

[0051] Step 4: Calculate the comprehensive operating status index, and obtain the quantitative index through weighted summation. The expression is: ,in: The closer the value is to 1, the more stable the device operation. The smaller the value, the more likely there is an malfunction in the device, requiring correction.

[0052] The core control module also includes an adaptive correction and adjustment unit, used to adjust the overall operating status index. To correct any deviations, the actuator is dynamically adjusted. The correction process is as follows:

[0053] Step 1: Calculate the operating status deviation rate This reflects the degree of deviation between the actual operating state and the ideal state, and the formula is:

[0054] ,in: This is the ideal operating state index; based on the optimal operating conditions of the sludge dewatering process, the typical value range is [value range missing]. It can be manually adjusted by the operator through the operation display module; The actual comprehensive operating status index is calculated in real time; deviation rate. The range of values ​​is , The larger the value, the more serious the deviation of the actual working conditions from the ideal working conditions, and the more significant the correction and adjustment is required.

[0055] Step 2: Calculate the adaptive correction coefficient The correction strength is dynamically adjusted based on the deviation rate, using the following formula: ;in: Adjusting the intensity coefficient, This is used to control the correction range and avoid over-adjustment;

[0056] Step 3: Perform adaptive corrections on the hydraulic cylinder pressure, plate pulling speed, and feed flow rate to ensure the device returns to stable operating conditions. The correction formulas are as follows:

[0057] Hydraulic cylinder pressure correction: Pulling speed correction: Feed flow rate correction: ,in: , , These are the preset standard values ​​for pressure, speed, and flow rate, respectively. , , : The corrected actual output value.

[0058] The fault early warning and protection module is used to monitor the device's operating status in real time. When the comprehensive operating status index... Below the preset minimum safety threshold If any parameter exceeds the preset threshold, it will be immediately identified as an abnormal state, triggering an audible and visual alarm, and controlling the hydraulic cylinder to stop running, the automatic plate pulling mechanism to pause work, and the feed pipe to close.

[0059] The operation display module is used to display in real time the various parameters collected by the detection feedback module and the comprehensive operating status index calculated by the core control module. Correction coefficient It also provides fault warning information; supports manual and automatic mode switching, and allows manual setting of threshold values ​​for various parameters and target operating status indices.

[0060] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0061] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An intelligent sludge filtration and treatment device for water pollution prevention and control, comprising a support frame (1), characterized in that: The top of the support frame (1) is slidably connected to multiple filter plates (2). The side walls of the filter plates (2) are fixedly installed with support ears (21) and water outlet pipes (22). The bottom of the support ears (21) is slidably connected to the top of the support frame (1). The bottom of the support frame (1) is fixedly installed with a sludge tank (3). A water storage tank (4) is installed at the edge of the sludge tank (3). The two sides of the support frame (1) are respectively fixedly installed with a feed pipe (5) and a hydraulic cylinder (6). The output end of the hydraulic cylinder (6) is fixedly installed with a pressing plate (7). The top of the support frame (1) is provided with an automatic plate pulling mechanism (8). The automatic plate pulling mechanism (8) includes an electric guide rail (81) fixedly installed on the top of the support frame (1), an electric guide block (82) slidably connected to the outer wall of the electric guide rail (81), and a plate puller (83) fixedly installed on the top of the electric guide block (82). The outer wall of the support frame (1) is equipped with a control component (9). The control unit (9) includes a core control module, a detection feedback module, an execution drive module, an operation display module, a fault warning and protection module, and a power supply and backup module. The output terminal of the detection feedback module is electrically connected to the input terminal of the core control module. The output terminal of the core control module is electrically connected to the input terminals of the execution drive module and the fault warning and protection module, respectively. The output terminal of the fault warning and protection module is electrically connected to the input terminal of the operation display module. The output terminal of the power supply and backup module is electrically connected to the core control module, the detection feedback module, the execution drive module, the operation display module, and the fault warning and protection module, respectively.

2. The intelligent sludge filtration and treatment device for water pollution prevention and control according to claim 1, characterized in that: The detection feedback module includes a pressure sensor, a liquid level sensor, a displacement sensor, a filtrate turbidity sensor, and a torque sensor.

3. The intelligent sludge filtration and treatment device for water pollution prevention and control according to claim 2, characterized in that: The detection feedback module is used to collect key operating parameters of the entire sludge filtration and dewatering process; the pressure sensor is used to collect the actual squeezing pressure value of the hydraulic cylinder driving the squeezing plate within a unit time period; the liquid level sensor is used to collect the liquid level height of the sludge tank and the water storage tank within a unit time period; the displacement sensor is used to collect the opening and closing displacement, positioning accuracy, and running position of the electric guide block of the filter plate; the turbidity sensor of the filtrate is used to collect the turbidity and suspended solids content of the filtrate discharged from the effluent pipe; and the torque sensor is used to collect the load condition of the automatic plate pulling mechanism.

4. The intelligent sludge filtration and treatment device for water pollution prevention and control according to claim 1, characterized in that: The core control module includes a data preprocessing unit, which is used to clean, filter, and standardize the collected raw parameters. The specific processing procedure is as follows: A1. Data Validity Screening: System Preset Pressure Threshold Range Liquid level threshold range Displacement threshold range Turbidity threshold range Torque threshold range Remove outlier data that exceeds the threshold and retain the valid dataset; in, This is the minimum safe pressure threshold, which is the minimum effective extrusion pressure of the hydraulic cylinder driving the extrusion plate. If it is lower than this value, the sludge dewatering will be incomplete. This is the maximum safe pressure threshold, which is the highest allowable extrusion pressure of the hydraulic cylinder. Exceeding this value can easily cause the hydraulic cylinder to overload and the filter plate to be damaged. This is the minimum safe threshold for liquid level, i.e. the lowest safe liquid level in the sludge tank and water storage tank. Below this value, insufficient feeding or water pump running dry will occur. This is the maximum safe threshold for liquid level, which is the highest safe liquid level in the sludge tank and water storage tank. Exceeding this value will lead to sludge overflow and filtrate leakage. This is the minimum safe displacement threshold, which is the minimum displacement required for the filter plate to close. If the displacement is lower than this value, the filter plate will not close properly and the filtrate will leak. This is the maximum safe displacement threshold, which is the maximum displacement of the filter plate when it opens and closes. Exceeding this value will cause excessive plate pulling and damage to the mechanism. This is the minimum reference threshold for turbidity, which is the lowest turbidity standard for qualified filtrate. A value lower than this indicates excellent dehydration effect. This is the maximum safe threshold for turbidity, which is the highest turbidity limit for filtrate discharge. Exceeding this value indicates that the filter cloth is damaged or the dehydration is not up to standard, and the machine needs to be shut down for maintenance. This is the minimum safe threshold for torque, which is the minimum load torque of the automatic plate pulling mechanism. Below this value, it is meaningless (the mechanism is unloaded). The maximum safe threshold for torque is the highest allowable load torque of the automatic plate pulling mechanism. Exceeding this value indicates that the mechanism is stuck or overloaded, which may burn out the drive motor. The setting of each threshold is based on the safe operation requirements of the device and the sludge dewatering process standards. The lower limit of the threshold is the minimum effective measurement value of the corresponding sensor, and the upper limit of the threshold is the limit value allowed for safe operation of the device. A2. Unit unification and filtering noise reduction: Unify the measurement units of various parameters and eliminate sensor noise interference; A3. Calculate the average effective parameters per unit time to obtain stable standardized operating parameters. The calculation formula is as follows: ,in: These are the target parameters after standardization. For the first The first valid data collection value; The number of effective data collections per unit time; the final output is standardized pressure. Standardized liquid level Standardized displacement Standardized turbidity Standardized torque .

5. The intelligent sludge filtration and treatment device for water pollution prevention and control according to claim 1, characterized in that: The core control module also includes an operation status analysis unit for calculating a comprehensive operation status index. The overall operating status of the quantitative evaluation device is calculated as follows: Step 1: Construct the runtime status feature vector, integrating the five types of standardized parameters into a unified analysis vector, expressed as: ,in: Standardized extrusion pressure; Standardized liquid level; Standardized displacement; Standardized filtrate turbidity; Standardized torque; Step 2: Construct the normalized matrix To eliminate the dimensional differences between parameters and enable unified calculation of different physical quantities, the expression is: ,in: This refers to the standard pressure rating. This is the rated standard value for the liquid level; This refers to the rated standard value of displacement. This is the rated standard value for turbidity; The torque is the rated standard value; after normalization, a dimensionless vector is obtained. : ; Step 3: Construct the weight diagonal matrix The weights are assigned based on the importance of the sludge dewatering process, highlighting the impact of core parameters. The expression is as follows: ,in: Extrusion pressure weight; Liquid level weighting; Displacement weight; Turbidity weight; Torque weight; all weights satisfy Ensure that the weight allocation is reasonable; Step 4: Calculate the comprehensive operating status index, and obtain the quantitative index through weighted summation. The expression is: ,in: The closer the value is to 1, the more stable the device operation. The smaller the value, the more likely there is an malfunction in the device, requiring correction.

6. The intelligent sludge filtration and treatment device for water pollution prevention and control according to claim 1, characterized in that: The core control module also includes an adaptive correction and adjustment unit, used to adjust the overall operating status index. To correct any deviations, the actuator is dynamically adjusted. The correction process is as follows: Step 1: Calculate the operating status deviation rate This reflects the degree of deviation between the actual operating state and the ideal state, and the formula is: in: Ideal operating state index; Actual comprehensive operating status index; Step 2: Calculate the adaptive correction coefficient The correction strength is dynamically adjusted based on the deviation rate, using the following formula: ;in: Adjusting the intensity coefficient, This is used to control the correction range and avoid over-adjustment; Step 3: Perform adaptive corrections on the hydraulic cylinder pressure, plate pulling speed, and feed flow rate to ensure the device returns to stable operating conditions. The correction formulas are as follows: Hydraulic cylinder pressure correction: Pulling speed correction: Feed flow rate correction: ,in: , , These are the preset standard values ​​for pressure, speed, and flow rate, respectively. , , : The corrected actual output value.

7. The intelligent sludge filtration and treatment device for water pollution prevention and control according to claim 1, characterized in that: The fault early warning and protection module is used to monitor the device's operating status in real time. When the comprehensive operating status index... Below the preset minimum safety threshold If any parameter exceeds the preset threshold, it will be immediately identified as an abnormal state, triggering an audible and visual alarm, and controlling the hydraulic cylinder to stop running, the automatic plate pulling mechanism to pause work, and the feed pipe to close.

8. The intelligent sludge filtration and treatment device for water pollution prevention and control according to claim 1, characterized in that: The operation display module is used to display in real time the various parameters collected by the detection feedback module and the comprehensive operating status index calculated by the core control module. Correction coefficient It also provides fault warning information; supports manual and automatic mode switching, and allows manual setting of threshold values ​​for various parameters and target operating status indices.

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