A lint collecting and processing device for fabric processing and a method of using the same

Abstract

The present application relates to the technical field of textile machinery equipment, and particularly relates to a lint collecting and processing device for fabric processing and a use method thereof, which comprises a processing box and a filter box fixedly connected to the top of the processing box, and a material guiding roller is arranged in the inner cavity of the processing box. Through the arrangement of the beating mechanism, the advancing fabric is beaten at high frequency by the rotating cam, so that the lint wrapped or attached to the fabric fibers becomes loose. Through the arrangement of the lint cleaning mechanism, while the lint is cleaned by the rotating brush, the rotary motion is converted into the reciprocating motion of the scraper by the components such as the rotating disc, the guide column and the sliding frame, so that the online and continuous scraping and cleaning of the brush bristles are realized. Through the arrangement of the self-cleaning assembly, the filter cylinder rotates continuously during the filtering process, and the intercepted lint is automatically discharged by the arc-shaped plate and the spiral conveying roller, so that the online self-cleaning of the filtering surface is realized, the filter screen is prevented from being blocked, and the constant adsorption air pressure is ensured.

Description

Technical Field

[0001] This invention relates to the field of textile machinery and equipment technology, and in particular to a lint collection and treatment device for fabric processing and its usage method. Background Technology

[0002] In the textile fabric production process, cutting, sewing, and finishing processes all result in a large amount of loose lint, short fibers, and dust on the fabric surface and edges. This lint not only pollutes the production workshop environment and affects the health of workers, but it also easily adheres to the surface of the finished fabric, severely impacting its quality and appearance. Therefore, efficient lint removal from the fabric surface before it leaves the factory or enters the next high-precision process is a crucial step.

[0003] Currently, existing technologies for cleaning fabric lint typically employ simple negative pressure adsorption or brush roller sweeping. For example, some devices use a suction hood to draw lint from the fabric surface using airflow; others use rotating brush rollers to brush lint off the fabric. However, in practical applications, these existing devices have significant technical shortcomings: First, for tightly woven fabrics or fabrics with a high coefficient of surface friction, lint is often firmly bonded to the fabric, making simple adsorption or brushing ineffective in separating it, resulting in unsatisfactory cleaning results. Second, after prolonged use, the brush bristles become entangled and accumulate a large amount of lint, causing a sharp decline in the brush's cleaning ability. Existing devices lack a mechanism for online, efficient brush cleaning, usually requiring manual shutdown for cleaning, which severely impacts production efficiency and continuity. Finally, after collecting lint, the filter screen of the filtration system is prone to clogging, causing air pressure loss and further weakening the adsorption effect. Moreover, cleaning and maintaining the filter screen is cumbersome, increasing equipment maintenance costs. Summary of the Invention

[0004] The purpose of this invention is to provide a lint collection and treatment device for fabric processing and its usage method. By combining a tapping mechanism, a lint cleaning mechanism and a self-cleaning component, it solves the problems of difficulty in separating lint from fabric, inability of brushes to self-clean online, and low cleaning efficiency caused by easy clogging of the filter screen in the prior art.

[0005] The technical solution of the present invention is as follows: a lint collection and treatment device for fabric processing and its method of use, comprising a treatment box and a filter box fixedly connected to the top of the treatment box; a guide roller is provided in the inner cavity of the treatment box, and a drive motor is fixedly connected to the back of the treatment box; a tapping mechanism is provided in the inner cavity of the treatment box, the tapping mechanism including a rotating shaft rotatably connected to the back of the treatment box via a bearing seat and a fixed roller fixedly connected to the inner cavity of the treatment box; a lint cleaning mechanism is provided in the inner cavity of the treatment box, the lint cleaning mechanism including a rotating drum rotatably connected to the inner cavity of the treatment box via a bearing seat and a drive shaft disposed in the inner cavity of the rotating drum; a self-cleaning component is provided in the inner cavity of the filter box, the self-cleaning component including a servo motor fixedly connected to the top of the filter box and a fifth gear fixedly connected to the output shaft of the servo motor.

[0006] Preferably, the striking mechanism further includes a first gear fixedly connected to the surface of the rotating shaft, a groove formed on the surface of the fixed roller, a cam rotatably connected to the inner cavity of the groove via a bearing seat, and a second gear fixedly connected to one end of the cam.

[0007] Preferably, there are three grooves, and the included angle between the centers of two adjacent grooves is 60 degrees. The first gear and the second gear mesh with each other, and the output shaft of the drive motor is fixedly connected to one end of the rotating shaft.

[0008] Preferably, the lint removal mechanism further includes a scraping component disposed in the processing box, a slide rod slidably connected to the inside of a through hole on the surface of the rotating drum, a drive wheel fixedly connected to one end of the slide rod, a brush fixedly connected to the other end of the slide rod, a spring sleeved on the surface of the slide rod, and a third gear fixedly connected to one end of the rotating drum.

[0009] Preferably, the scraping component includes a fixed box fixedly connected to the inner cavity of the processing box, an air chamber fixedly connected to the inner cavity of the fixed box, a drive shaft rotatably connected to the inner cavity of the fixed box via a bearing seat, a fourth gear fixedly connected to one end of the drive shaft, a turntable fixedly connected to one end of the drive shaft, a guide post fixedly connected to one side of the turntable, a sliding frame slidably connected to the surface of the guide post, a support rod movably connected to one side of the sliding frame, and a scraper movably connected to the other end of the support rod.

[0010] Preferably, a slide rail is slidably connected to one side of the scraper, and one side of the slide rail is fixedly connected to the inner cavity of the fixed box. Limiting rods are slidably connected to both sides of the sliding frame, and the two ends of the limiting rods are fixedly connected to the inner cavity of the fixed box through mounting plates. The third gear and the fourth gear mesh with each other, and the top of the air chamber is connected to one side of the filter box through a pipe.

[0011] Preferably, the self-cleaning assembly further includes a toothed ring meshing with the surface of the fifth gear, a filter cylinder fixedly connected to the inner side of the gear ring, a baffle fixedly connected to the inner cavity of the filter box, a conveying cylinder fixedly connected to the top of the baffle, a spiral conveying roller rotatably connected to the inner cavity of the conveying cylinder via a bearing seat, and a collection box slidably connected to the inner cavity of the filter box.

[0012] Preferably, the output shaft of the servo motor is fixedly connected to one end of the spiral conveying roller, an arc-shaped plate is fixedly connected to the surface of the conveying cylinder, the arc-shaped plate is in contact with the surface of the filter cylinder, and a negative pressure fan is connected to the top of the filter box through a pipe.

[0013] Preferably, a first synchronization component is connected between the rotating drum and the rotating shaft, and a second synchronization component is connected between the two rotating drums. There are two lint removal mechanisms, which are located on the upper and lower sides of the fabric respectively. A flip door is hinged to the front of the processing box, and a control panel is provided on the front of the flip door.

[0014] A method of using a lint collection and treatment device for fabric processing includes the following steps:

[0015] A: The operator starts the equipment through the control panel. Under the drive of the external traction device, the fabric passes through the guide roller and the fixed roller of the tapping mechanism in sequence in the processing box.

[0016] B: When the drive motor starts, its output shaft drives the rotating shaft of the striking mechanism to rotate. The rotating shaft drives the three cams in the groove of the fixed roller to rotate synchronously through the first gear and the second gear. Since the three cams are evenly distributed at a 60-degree interval on the circumference, they will sequentially and at high frequency lift up and strike the fabric covering the surface of the fixed roller, causing the fabric to generate high-frequency micro-vibration.

[0017] C: Subsequently, the fabric enters the working area of ​​the lint removal mechanism. The power of the drive motor drives the upper and lower rotating drums to rotate synchronously through the first and second synchronization components. The rotating drums drive the brushes on their surfaces to rotate at high speed, powerfully cleaning the upper and lower surfaces of the fabric and brushing away the loose lint from the fabric. At the same time, the third and fourth gears at the end of the rotating drums mesh to drive the scraping component to work. The turntable converts the rotational motion into the reciprocating linear motion of the scraper through the guide post and sliding frame.

[0018] D: Under the combined action of the spring and the drive shaft, while the brush is performing the cleaning task, its bristles will periodically come into contact with the reciprocating scraper. The lint wrapped around the bristles is scraped off by the scraper, and the scraped-off lint is sucked into the filter box through the pipe by the negative pressure airflow generated by the air chamber.

[0019] E: The control panel starts the negative pressure fan and servo motor. The negative pressure fan generates negative pressure, which draws the lint cleaned from the scraper surface into the inner cavity of the filter box. The filter cartridge intercepts the lint. The output shaft of the servo motor drives the filter cartridge to rotate through the fifth gear and toothed ring. During the rotation of the filter cartridge, the lint is scraped into the inner cavity of the conveying cylinder by the arc plate. The output shaft of the servo motor drives the spiral conveying roller to rotate, which conveys the lint in the inner cavity of the conveying cylinder to the inner cavity of the collection box, ensuring a high throughput on the surface of the filter cartridge.

[0020] The beneficial effects of this invention are as follows: By setting up a tapping mechanism, a rotating cam is used to tap the fabric in motion at high frequency, loosening the lint wrapped around or attached to the fabric fibers, which greatly improves the separation efficiency of subsequent brush cleaning. By setting up a lint cleaning mechanism, while the brush is rotating and cleaning, the rotational motion is converted into the reciprocating motion of the scraper by components such as a turntable, guide column, and sliding frame, realizing online and continuous scraping and cleaning of the brush bristles, effectively preventing brush clogging and ensuring a long-term stable cleaning effect. By setting up a self-cleaning component, the filter cylinder rotates continuously during the filtration process, and the intercepted lint is automatically discharged by the arc plate and spiral conveying roller, realizing online self-cleaning of the filter surface, avoiding filter screen clogging, ensuring constant adsorption air pressure, significantly reducing the frequency of manual maintenance, and improving the automation level and production efficiency of the equipment. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0022] Figure 1 A perspective view of a lint collection and treatment device for fabric processing and its usage method;

[0023] Figure 2 This is a schematic diagram of the internal structure of the processing box in a fabric processing lint collection and treatment device and its usage method.

[0024] Figure 3 A rear view of a lint collection and treatment device for fabric processing and its usage method;

[0025] Figure 4 A diagram showing the engagement of the fourth and third gears in a fabric processing lint collection and treatment device and its usage method.

[0026] Figure 5 A front view of the lint collection and treatment device and its usage method for fabric processing;

[0027] Figure 6 A schematic diagram of a scraping component in a fabric processing lint collection and treatment device and its usage method;

[0028] Figure 7 A perspective view of a lint collection and treatment device for fabric processing and its usage method, showing a rotating drum and a brush.

[0029] Figure 8 An exploded view of the rotating drum and brush in a fabric processing lint collection and treatment device and its usage method.

[0030] Figure 9 A schematic diagram of a filter box in a lint collection and treatment device for fabric processing and its usage method;

[0031] Figure 10 A diagram showing the assembly of a filter cylinder and a conveyor cylinder in a fabric processing lint collection and treatment device and its usage method.

[0032] Figure 11 This is a diagram showing the engagement of the fifth gear and the toothed ring in a fabric processing lint collection and treatment device and its usage method.

[0033] Figure 12 A diagram showing the engagement of the first and second gears in a fabric processing lint collection and treatment device and its usage method.

[0034] Figure 13 This is an exploded view of the fixed roller and cam in a lint collection and treatment device for fabric processing and its usage method.

[0035] Explanation of reference numerals in the attached drawings: 1. Processing box; 2. Filter box; 3. Guide roller; 4. Drive motor; 5. Beating mechanism; 51. Rotating shaft; 52. Fixed roller; 53. First gear; 54. Groove; 55. Cam; 56. Second gear; 6. Lint removal mechanism; 61. Rotary drum; 62. Drive shaft; 63. Scraping component; 631. Fixed box; 632. Air chamber; 633. Transmission shaft; 634. Fourth gear; 635. Turntable; 636. Guide post; 637. Sliding frame; 638. Support rod; 639. Scraper; 64. Through hole; 65. Slide rod; 66. Drive wheel; 67. Brush; 68. Spring; 69. Third gear; 7. Self-cleaning component; 71. Servo motor; 72. Fifth gear; 73. Toothed ring; 74. Filter cartridge; 75. Baffle; 76. Conveyor cylinder; 77. Spiral conveyor roller; 78. Collection box; 8. Slide rail; 9. Limiting rod; 10. Arc plate; 11. Negative pressure fan; 12. First synchronization component; 13. Second synchronization component; 14. Flip door; 15. Control panel. Detailed Implementation

[0036] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. The described embodiments are only some embodiments of the present invention, and not all embodiments.

[0037] Example 1

[0038] Please see Figures 1-13 This is the first embodiment of the present invention. This embodiment provides a lint collection and treatment device for fabric processing and its usage method, including a treatment box 1 and a filter box 2 fixedly connected to the top of the treatment box 1. A guide roller 3 is provided in the inner cavity of the treatment box 1, and a drive motor 4 is fixedly connected to the back of the treatment box 1. A tapping mechanism 5 is provided in the inner cavity of the treatment box 1. The tapping mechanism 5 includes a rotating shaft 51 rotatably connected to the back of the treatment box 1 through a bearing seat and a fixed roller 52 fixedly connected to the inner cavity of the treatment box 1.

[0039] The tapping mechanism 5 also includes a first gear 53 fixedly connected to the surface of the rotating shaft 51, a groove 54 formed on the surface of the fixed roller 52, a cam 55 rotatably connected to the inner cavity of the groove 54 via a bearing seat, and a second gear 56 fixedly connected to one end of the cam 55; there are three grooves 54, and the included angle between the centers of two adjacent grooves 54 is 60 degrees; the first gear 53 and the second gear 56 mesh with each other; the output shaft of the drive motor 4 is fixedly connected to one end of the rotating shaft 51; a first synchronization component 12 is connected between the rotating drum 61 and the rotating shaft 51, and a second synchronization component 13 is connected between the two rotating drums 61; there are two lint cleaning mechanisms 6, which are located on the upper and lower sides of the fabric respectively; a flip door 14 is hinged to the front of the processing box 1, and a control panel 15 is provided on the front of the flip door 14.

[0040] The fixed roller 52 is coaxially arranged with the rotating shaft 51. During the conveying process, the fabric will partially cover the surface of the fixed roller 52. The first synchronization component 12 ensures that the rotational power of the rotating shaft 51 can be stably transmitted to the rotating drum 61 of the lint cleaning mechanism 6 located above the fabric. The second synchronization component 13 synchronously transmits the power of the upper rotating drum 61 to the lower rotating drum 61, so that the upper and lower sets of brushes 67 can rotate synchronously in opposite directions, and efficiently clean the upper and lower surfaces of the fabric at the same time. The flip door 14 allows the operator to easily open the processing box 1 for initial fabric feeding, daily inspection, and maintenance and replacement of internal parts. The control panel 15 integrates all the operation buttons and status indicator lights, making it convenient for the operator to start, stop, adjust speed, etc., realizing the user-friendly operation of the equipment.

[0041] After the drive motor 4 starts, its output shaft drives the rotating shaft 51 to rotate. The rotating shaft 51 drives the second gear 56, which meshes with it, to rotate through the first gear 53 on it. This drives the cam 55 located in the groove 54 to rotate. Since the cam 55 is eccentrically set, its highest point will periodically push up the fabric covering the surface of the fixed roller 52. The three cams 55 set at a 60-degree angle push the fabric in turn, realizing a high-frequency, uniform and continuous patting action on the fabric during the conveying process. The vibration and impact force generated by this patting action can effectively destroy the adhesion between the lint and the fabric fibers, making the lint loose from the fabric surface, creating excellent conditions for the subsequent cleaning by the brush 67, and greatly improving the lint removal rate.

[0042] During operation, the drive motor 4 starts, providing power to the tapping mechanism 5 and the lint removal mechanism 6. Guided by the guide roller 3, the fabric first passes through the tapping mechanism 5, where the tapping action loosens the surface lint. Then, it enters the lint removal mechanism 6, where the rotating brush 67 brushes the loosened lint away from the fabric surface. At the same time, the self-cleaning component 7, driven by the servo motor 71, performs online cleaning of the filter components inside the filter box 2 to ensure the smooth operation of the filtration system.

[0043] Example 2

[0044] Please see Figures 1-13 This is the second embodiment of the present invention, which is based on the previous embodiment.

[0045] Specifically, the inner cavity of the treatment box 1 is provided with a lint removal mechanism 6. The lint removal mechanism 6 includes a rotating drum 61 rotatably connected to the inner cavity of the treatment box 1 via a bearing seat, and a drive shaft 62 disposed in the inner cavity of the rotating drum 61. The lint removal mechanism 6 also includes a scraping component 63 disposed in the treatment box 1, a through hole 64 opened on the surface of the rotating drum 61, a slide rod 65 slidably connected to the inside of the through hole 64, a drive wheel 66 fixedly connected to one end of the slide rod 65, a brush 67 fixedly connected to the other end of the slide rod 65, a spring 68 sleeved on the surface of the slide rod 65, and a third gear 69 fixedly connected to one end of the rotating drum 61.

[0046] The scraping component 63 includes a fixed box 631 fixedly connected to the inner cavity of the processing box 1, an air chamber 632 fixedly connected to the inner cavity of the fixed box 631, a drive shaft 633 rotatably connected to the inner cavity of the fixed box 631 via a bearing seat, a fourth gear 634 fixedly connected to one end of the drive shaft 633, a turntable 635 fixedly connected to one end of the drive shaft 633, a guide post 636 fixedly connected to one side of the turntable 635, a sliding frame 637 slidably connected to the surface of the guide post 636, a support rod 638 movably connected to one side of the sliding frame 637, and a scraper 639 movably connected to the other end of the support rod 638; a slide rail 8 is slidably connected to one side of the scraper 639, and one side of the slide rail 8 is fixedly connected to the inner cavity of the fixed box 631; limit rods 9 are slidably connected to both sides of the sliding frame 637, and the two ends of the limit rods 9 are fixedly connected to the inner cavity of the fixed box 631 via mounting plates; the third gear 69 and the fourth gear 634 mesh with each other; and the top of the air chamber 632 is connected to one side of the filter box 2 via a pipe.

[0047] When the drum 61 rotates, it drives the brush 67 on its surface to make a circular motion to clean the fabric surface. At the same time, the third gear 69, which is fixedly connected to the drum 61, drives the fourth gear 634 to rotate. The fourth gear 634 drives the turntable 635 to rotate through the transmission shaft 633. The eccentric guide post 636 on the turntable 635 slides in the groove of the sliding frame 637, driving the sliding frame 637 to make a reciprocating linear motion in the left and right direction under the guidance of the limit rod 9. The sliding frame 637 pushes the scraper 639 to make a reciprocating linear motion in the front and back direction under the guidance of the slide rail 8 through the support rod 638, so that the scraper 639 continuously moves closer to and away from the bristles of the brush 67.

[0048] During the rotation of the drum 61, the spring 68 sleeved on the slide rod 65 always applies an outward pushing force to the slide rod 65, so that the drive wheel 66 keeps in close contact with the surface of the fixed drive shaft 62. The surface of the drive shaft 62 is designed with an annular recess. When the drive wheel 66 runs to the recess on the surface of the drive shaft 62, under the action of the spring 68, the slide rod 65 will drive the brush 67 to retract towards the center of the drum 61, so that the bristles of the brush 67 and the scraper 639 are separated, thus avoiding hard interference and damage between the bristles and the scraper 639.

[0049] When the drive wheel 66 leaves the recess, the slide bar 65, under the pushing action of the drive shaft 62 surface, overcomes the elastic force of the spring 68 and pushes the brush 67 outward, so that the bristles are in full contact with the scraper 639. At this time, the reciprocating scraper 639 can efficiently scrape off the lint wrapped and accumulated on the bristles of the brush 67. The scraped-off lint is then sucked into the filter box 2 by the negative pressure airflow generated by the air chamber 632 through the pipe, realizing online, continuous and efficient cleaning of the brush 67, ensuring that the brush 67 maintains excellent cleaning performance for a long time.

[0050] Example 3

[0051] Please see Figures 1-13 This is the third embodiment of the present invention, which is based on the first two embodiments.

[0052] Specifically, the self-cleaning component 7 also includes a toothed ring 73 that meshes with the surface of the fifth gear 72, a filter cylinder 74 fixedly connected to the inner side of the gear ring, a baffle 75 fixedly connected to the inner cavity of the filter box 2, a conveying cylinder 76 fixedly connected to the top of the baffle 75, a spiral conveying roller 77 rotatably connected to the inner cavity of the conveying cylinder 76 via a bearing seat, and a collection box 78 slidably connected to the inner cavity of the filter box 2; the output shaft of the servo motor 71 is fixedly connected to one end of the spiral conveying roller 77, an arc plate 10 is fixedly connected to the surface of the conveying cylinder 76, the arc plate 10 is in contact with the surface of the filter cylinder 74, and a negative pressure fan 11 is connected to the top of the filter box 2 via a pipe.

[0053] After the negative pressure fan 11 is started, a negative pressure is generated in the filter box 2, which draws the airflow containing lint from the processing box 1. When the airflow passes through the filter cylinder 74, the lint is trapped on the outer surface of the filter cylinder 74, and the clean air is discharged through the negative pressure fan 11. At the same time, the servo motor 71 is started, and the fifth gear 72 on its output shaft drives the toothed ring 73 to rotate. The toothed ring 73 drives the entire filter cylinder 74 to rotate slowly around its axis. During the rotation of the filter cylinder 74, the lint intercepted on its outer surface is scraped off by the fixed arc plate 10 and falls into the interior of the conveying cylinder 76.

[0054] At the same time, the servo motor 71 synchronously drives the spiral conveying roller 77 to rotate inside the conveying cylinder 76. The spiral conveying roller 77 pushes the falling lint along the axial direction and finally discharges it into the collection box 78. Through this process, the filter surface of the filter cylinder 74 is cleaned online and continuously, avoiding filter hole blockage, ensuring stable negative pressure and high-throughput filtration effect inside the filter box 2, greatly extending the continuous working time of the equipment, and reducing maintenance costs.

[0055] A method of using a lint collection and treatment device for fabric processing includes the following steps:

[0056] A: The operator starts the equipment through the control panel 15. Under the drive of the external traction device, the fabric passes through the guide roller 3 and the fixed roller 52 of the beater mechanism 5 in the processing box 1 in sequence.

[0057] B: Drive motor 4 starts, and its output shaft drives the rotating shaft 51 of the striking mechanism 5 to rotate. The rotating shaft 51 drives the three cams 55 in the groove 54 of the fixed roller 52 to rotate synchronously through the first gear 53 and the second gear 56. Since the three cams 55 are evenly distributed at a 60-degree interval on the circumference, they will sequentially and at high frequency lift up and strike the fabric covering the surface of the fixed roller 52, causing the fabric to generate high-frequency micro-vibration.

[0058] C: Subsequently, the fabric enters the working area of ​​the lint removal mechanism 6. The power of the drive motor 4 drives the upper and lower rotating drums 61 to rotate synchronously through the first synchronization component 12 and the second synchronization component 13. The rotating drums 61 drive the brushes 67 on their surfaces to rotate at high speed, powerfully cleaning the upper and lower surfaces of the fabric and brushing away the loose lint from the fabric. At the same time, the third gear 69 at the end of the rotating drum 61 meshes with the fourth gear 634, driving the scraping component 63 to work. The turntable 635 converts the rotational motion into the reciprocating linear motion of the scraper 639 through the guide post 636 and the sliding frame 637.

[0059] D: Under the combined action of spring 68 and drive shaft 62, while performing the cleaning task, the bristles of brush 67 will periodically come into contact with the reciprocating scraper 639. The lint wrapped on the bristles is scraped off by scraper 639, and the scraped lint is sucked into filter box 2 through pipe by the negative pressure airflow generated by air chamber 632.

[0060] E: Control panel 15 starts negative pressure fan 11 and servo motor 71. Negative pressure fan 11 generates negative pressure, which adsorbs the lint cleaned from the scraper 639 into the inner cavity of filter box 2. Filter cylinder 74 intercepts the lint. The output shaft of servo motor 71 drives filter cylinder 74 to rotate through fifth gear 75 and toothed ring 73. During the rotation of filter cylinder 74, it is scraped into the inner cavity of conveying cylinder 76 by arc plate 10. The output shaft of servo motor 71 drives spiral conveying roller 77 to rotate, which conveys the lint in the inner cavity of conveying cylinder 76 to the inner cavity of collection box 78, ensuring high throughput on the surface of filter cylinder 74.

[0061] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.

Claims

1. A lint collection and treatment device for fabric processing, comprising a treatment box (1) and a filter box (2) fixedly connected to the top of the treatment box (1), characterized in that: The processing box (1) is equipped with a guide roller (3) in its inner cavity, and a drive motor (4) is fixedly connected to the back of the processing box (1). The processing box (1) is provided with a striking mechanism (5) in its inner cavity. The striking mechanism (5) includes a rotating shaft (51) rotatably connected to the back of the processing box (1) via a bearing seat and a fixed roller (52) fixedly connected to the inner cavity of the processing box (1). The processing box (1) is provided with a lint cleaning mechanism (6) in its inner cavity. The lint cleaning mechanism (6) includes a rotating drum (61) rotatably connected to the inner cavity of the processing box (1) through a bearing seat, and a drive shaft (62) disposed in the inner cavity of the rotating drum (61). The filter box (2) is equipped with a self-cleaning component (7), which includes a servo motor (71) fixedly connected to the top of the filter box (2) and a fifth gear (72) fixedly connected to the output shaft of the servo motor (71).

2. The fabric processing lint collection and treatment device according to claim 1, characterized in that: The striking mechanism (5) further includes a first gear (53) fixedly connected to the surface of the rotating shaft (51), a groove (54) opened on the surface of the fixed roller (52), a cam (55) rotatably connected to the inner cavity of the groove (54) through a bearing seat, and a second gear (56) fixedly connected to one end of the cam (55).

3. The fabric processing lint collection and treatment device according to claim 2, characterized in that: The number of grooves (54) is three, and the included angle between the centers of two adjacent grooves (54) is sixty degrees. The first gear (53) and the second gear (56) mesh with each other. The output shaft of the drive motor (4) is fixedly connected to one end of the rotating shaft (51).

4. The fabric processing lint collection and treatment device according to claim 1, characterized in that: The lint cleaning mechanism (6) also includes a scraping component (63) disposed in the processing box (1), a through hole (64) opened on the surface of the rotating drum (61), a slide rod (65) slidably connected to the inside of the through hole (64), a drive wheel (66) fixedly connected to one end of the slide rod (65), a brush (67) fixedly connected to the other end of the slide rod (65), a spring (68) sleeved on the surface of the slide rod (65), and a third gear (69) fixedly connected to one end of the rotating drum (61).

5. The fabric processing lint collection and treatment device according to claim 4, characterized in that: The scraping component (63) includes a fixed box (631) fixedly connected to the inner cavity of the processing box (1), an air chamber (632) fixedly connected to the inner cavity of the fixed box (631), a transmission shaft (633) rotatably connected to the inner cavity of the fixed box (631) via a bearing seat, a fourth gear (634) fixedly connected to one end of the transmission shaft (633), a turntable (635) fixedly connected to one end of the transmission shaft (633), a guide post (636) fixedly connected to one side of the turntable (635), a sliding frame (637) slidably connected to the surface of the guide post (636), a support rod (638) movably connected to one side of the sliding frame (637), and a scraper (639) movably connected to the other end of the support rod (638).

6. The fabric processing lint collection and treatment device according to claim 5, characterized in that: The scraper (639) is slidably connected to a slide rail (8) on one side. The slide rail (8) is fixedly connected to the inner cavity of the fixed box (631) on one side. The sliding frame (637) is slidably connected to limit rods (9) on both sides. The two ends of the limit rods (9) are fixedly connected to the inner cavity of the fixed box (631) through mounting plates. The third gear (69) and the fourth gear (634) mesh with each other. The top of the air chamber (632) is connected to one side of the filter box (2) through a pipe.

7. The fabric processing lint collection and treatment device according to claim 1, characterized in that: The self-cleaning assembly (7) also includes a toothed ring (73) meshing with the surface of the fifth gear (72), a filter cylinder (74) fixedly connected to the inner side of the gear ring, a baffle (75) fixedly connected to the inner cavity of the filter box (2), a conveying cylinder (76) fixedly connected to the top of the baffle (75), a spiral conveying roller (77) rotatably connected to the inner cavity of the conveying cylinder (76) through a bearing seat, and a collection box (78) slidably connected to the inner cavity of the filter box (2).

8. The fabric processing lint collection and treatment device according to claim 7, characterized in that: The output shaft of the servo motor (71) is fixedly connected to one end of the spiral conveying roller (77). An arc plate (10) is fixedly connected to the surface of the conveying cylinder (76). The arc plate (10) is in contact with the surface of the filter cylinder (74). A negative pressure fan (11) is connected to the top of the filter box (2) through a pipe.

9. The fabric processing lint collection and treatment device according to claim 1, characterized in that: The first synchronization component (12) is connected between the rotating drum (61) and the rotating shaft (51), and the second synchronization component (13) is connected between the two rotating drums (61). There are two lint cleaning mechanisms (6), which are located on the upper and lower sides of the fabric respectively. The front of the processing box (1) is hinged to a flip door (14), and the front of the flip door (14) is provided with a control panel (15).

10. A method of using a lint collection and treatment device for fabric processing, based on the lint collection and treatment device for fabric processing according to any one of claims 1-9, characterized in that: Includes the following steps: A: The operator starts the equipment through the control panel (15). The fabric passes through the guide roller (3) in the processing box (1) and the fixed roller (52) of the patting mechanism (5) in sequence under the drive of the external traction device. B: The drive motor (4) starts, and its output shaft drives the rotating shaft (51) of the striking mechanism (5) to rotate. The rotating shaft (51) drives the three cams (55) in the groove (54) of the fixed roller (52) to rotate synchronously through the first gear (53) and the second gear (56). Since the three cams (55) are evenly distributed at a 60-degree interval on the circumference, they will sequentially and at high frequency lift up and strike the fabric covering the surface of the fixed roller (52), causing the fabric to generate high-frequency micro-vibration. C: Subsequently, the fabric enters the working area of ​​the lint removal mechanism (6). The power of the drive motor (4) drives the upper and lower rotating drums (61) to rotate synchronously through the first synchronization component (12) and the second synchronization component (13). The rotating drum (61) drives the brush (67) on its surface to rotate at high speed, which powerfully cleans the upper and lower surfaces of the fabric and brushes away the loose lint from the fabric. At the same time, the third gear (69) at the end of the rotating drum (61) meshes with the fourth gear (634) to drive the scraping component (63) to work. The turntable (635) converts the rotational motion into the reciprocating linear motion of the scraper (639) through the guide post (636) and the sliding frame (637). D: Under the combined action of the spring (68) and the drive shaft (62), while the brush (67) is performing the cleaning task, its bristles will periodically come into contact with the reciprocating scraper (639). The lint wrapped on the bristles is scraped off by the scraper (639), and the scraped lint is drawn into the filter box (2) through the pipe by the negative pressure airflow generated by the air chamber (632). E: Control panel (15) starts negative pressure fan (11) and servo motor (71). Negative pressure fan (11) generates negative pressure, which adsorbs the lint cleaned from the scraper (639) surface into the inner cavity of filter box (2). Filter cylinder (74) intercepts the lint. The output shaft of servo motor (71) drives filter cylinder (74) to rotate through fifth gear (72) and toothed ring (73). During the rotation of filter cylinder (74), it is scraped into the inner cavity of conveying cylinder (76) by arc plate (10). The output shaft of servo motor (71) drives spiral conveying roller (77) to rotate, which conveys the lint in the inner cavity of conveying cylinder (76) to the inner cavity of collection box (78), ensuring high throughput on the surface of filter cylinder (74).

Images