Fabric finishing method, device, system, and storage medium
Patent Information
- Application Number
- CN202610273054.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-03-06
- Publication Date
- 2026-08-21
AI Technical Summary
但以上方案其本质上仍是面向全域的整理技术,现有技术仍存在明显缺陷
[0018] The fabric finishing method disclosed in this application can perform different finishing processes on different areas of the fabric to be finished through digital printing, and can give different functions to different areas to be finished. It can achieve zoned finishing of the same piece of fabric, which greatly improves the added value of the fabric.
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Figure CN122610374A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of industrial automation control and processing, and in particular to a fabric finishing method, apparatus, system and storage medium. Background Technology
[0002] Textile finishing (also known as functional finishing) refers to the processing of fabrics after the main processes of weaving, dyeing, or printing, using chemical or physical methods to impart special properties to the fabric that it did not originally possess. For example, it can impart functions such as waterproofing, antibacterial properties, wrinkle resistance, moisture wicking, and UV protection, thereby expanding its application areas and enhancing product value and user experience. Currently, the most commonly used functional finishing method is padding, which involves immersing the fabric in a functional finishing solution and then pressing it with rollers to ensure the finishing agent adheres evenly to the entire fabric. Although this method is widely used in the textile industry, it still suffers from problems such as high cost, limited functionality, and complex processes.
[0003] Currently, to broaden the application scope of functional finishing, one solution is to optimize auxiliaries to achieve functional compounding, using specific mass concentration ratios to improve fabric performance. Another solution is to combine multiple functional materials with textile materials to ultimately meet the multi-functional requirements of textile materials and satisfy wearing requirements. However, both of these solutions are essentially finishing technologies for all areas, and existing technologies still have significant shortcomings. Summary of the Invention
[0004] To address at least one of the aforementioned problems, this application discloses a fabric finishing method, apparatus, system, and storage medium. The fabric finishing method, by dividing the fabric into sections, enables the assignment of different functions to the same fabric, greatly enhancing the added value of the fabric.
[0005] The first aspect of this application provides a fabric finishing method, the method comprising: obtaining a region of the fabric to be finished and a finishing purpose corresponding to the region to be finished; determining a finishing mode for the region to be finished based on the finishing purpose; determining functional additives and finishing parameters for the finishing mode; and finishing the fabric based on the functional additives and the finishing parameters.
[0006] According to some embodiments of this application, the finishing of the fabric is achieved by a digital inkjet printing device; the finishing of the fabric includes: using the digital inkjet printing device to print the functional additive onto the area to be finished under the finishing parameters.
[0007] According to some embodiments of this application, the area to be organized includes one or more, the organization purpose includes single-function organization, and the organization mode is global organization.
[0008] According to some embodiments of this application, the area to be treated includes a single area, the treatment purpose includes multi-functional treatment, the treatment mode is composite treatment, the functional additive is a composite treatment agent obtained by mixing multiple treatment agents, and the treatment parameters at least indicate the supply method of the composite treatment agent.
[0009] According to some embodiments of this application, the multifunctional finishing includes at least a cooling finishing, a UV protection finishing, and a three-proof finishing; the finishing agent includes at least a cooling agent, a UV protection agent, and a three-proof auxiliary agent; the composite finishing agent includes a mixture of the cooling agent, the UV protection agent, the three-proof auxiliary agent, and a dispersant in a dispersion medium; the supply method includes at least stepped pressure filtration and on-demand ink supply.
[0010] According to some embodiments of this application, the area to be processed includes a single one, the processing purpose includes multi-functional processing, the processing mode is layered processing, the functional additives include multiple processing agents and protective additives, and the processing parameters at least indicate the printing sequence of the multiple processing agents and the protective additives.
[0011] According to some embodiments of this application, the multifunctional finishing includes at least antibacterial finishing and moisture-wicking finishing; the finishing agent includes at least an antibacterial agent and a hydrophilic moisture-wicking agent; the printing sequence indicates that the antibacterial agent, the hydrophilic moisture-wicking agent, and the protective agent are printed sequentially.
[0012] According to some embodiments of this application, the areas to be processed include multiple areas, the processing purpose includes multi-functional processing, the processing mode is partitioned processing, the functional additives include multiple processing agents, and the processing parameters at least indicate the processing agent that needs to be printed for each area to be processed.
[0013] According to some embodiments of this application, the fabric includes an upper; a machine learning-based parameter determination model is used to determine the functional additives and the finishing parameters.
[0014] A second aspect of this application provides a fabric finishing apparatus, the apparatus comprising: an acquisition module configured to acquire a region of the fabric to be finished and a finishing purpose corresponding to the region to be finished; a first determination module configured to determine a finishing mode for the region to be finished based on the finishing purpose; a second determination module configured to determine a functional additive and finishing parameters for the finishing mode; and an execution module configured to finish the fabric based on the functional additive and the finishing parameters.
[0015] A third aspect of this application provides a processing system that may include a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the computer program, when executed by the processor, can implement the steps of the fabric finishing method as described above.
[0016] A fourth aspect of this application provides a computer-readable storage medium storing a computer program that, when executed by a processor, implements the steps of the fabric finishing method described above.
[0017] The fifth aspect of this application provides a computer program product comprising a computer program that, when executed by a processor, implements the steps of the fabric finishing method as described above.
[0018] The fabric finishing method disclosed in this application can perform different finishing processes on different areas of the fabric to be finished through digital printing, and can give different functions to different areas to be finished. It can achieve zoned finishing of the same piece of fabric, which greatly improves the added value of the fabric.
[0019] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description
[0020] The disclosure of this application will become more readily understood with reference to the accompanying drawings. It will be readily understood by those skilled in the art that these drawings are for illustrative purposes only and are not intended to limit the scope of protection of this application. Furthermore, similar numbers in the drawings are used to denote similar components, wherein: Figure 1 These are exemplary schematic diagrams of fabric finishing systems according to some embodiments of this application; Figure 2 This is an exemplary schematic diagram of a computing device for implementing a fabric finishing method according to some embodiments of this application; Figure 3 This is an exemplary flowchart of a fabric finishing method according to some embodiments of this application; Figure 4 This is an exemplary block diagram of a processing system for implementing a fabric finishing method according to some embodiments of this application. Detailed Implementation
[0021] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.
[0022] Unless otherwise defined, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains. The terminology used in this application and in its specification is for the purpose of describing particular embodiments only and is not intended to limit the application. The terms "first," "second," and similar terms used in this application do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships, which may change accordingly when the absolute position of the described object changes. The terms "and / or" or "and / or" as used in this application include any and all combinations of one or more of the associated listed items.
[0023] The following description, with reference to the accompanying drawings, illustrates some preferred embodiments of the present application. It should be noted that the following description is for illustrative purposes only and is not intended to limit the scope of protection of the present application. The flowcharts used are for illustrating the operations performed by the system according to embodiments of the present application. It should be understood that the described operations are not necessarily performed precisely in sequence. Instead, various steps may be processed in reverse order or simultaneously. Furthermore, other operations may be added to these processes, or one or more steps may be removed from these processes.
[0024] Figure 1 This is an exemplary schematic diagram of a fabric finishing system according to some embodiments of this application. In some embodiments, the fabric finishing system 100 can be used to identify the finishing pattern of the fabric to be finished and to finish the fabric based on the finishing pattern. Figure 1 As shown, the fabric finishing system 100 may include a processing device 110, an execution platform 120, a terminal 130, a storage device 140, a network 150, and a data source 160.
[0025] Processing device 110 can be used to process information and / or data related to the fabric to be processed to perform one or more functions disclosed in this application. For example, processing device 110 can acquire the area of the fabric to be processed and the processing purpose corresponding to the area to be processed. The area to be processed and the corresponding processing purpose can be externally input or pre-stored and then recalled. As another example, processing device 110 can determine a processing mode for the area to be processed based on the processing purpose. The processing mode may include full-area processing, composite processing, layered processing, or zone processing of the fabric to impart different functions to different areas of the fabric to be processed. As yet another example, processing device 110 can determine functional additives and processing parameters for each processing mode. The functional additives and processing parameters used may differ for different processing modes. Mapping tables / matching tables constructed based on experimental or empirical data, or trained matching models / parameter determination models, can be used here. As yet another example, processing device 110 can process the fabric based on the functional additives and the processing parameters. Processing device 110 can generate relevant control instructions to instruct execution platform 120 to process the fabric.
[0026] In some embodiments, the processing device 110 may be implemented by a single server or a group of servers. The server group may be centralized or distributed. In some embodiments, the processing device 110 may be local or remote. For example, the processing device 110 may access information and / or data stored on storage device 140 via network 150, or receive information and / or data sent by data source 160. As another example, the processing device 110 may directly connect to storage device 140 to access stored information and / or data. In some embodiments, the processing device 110 may be implemented on a cloud platform. As merely an example, the cloud platform may include private cloud, public cloud, hybrid cloud, community cloud, distributed cloud, multi-cloud, etc., or any combination of the above examples. In some embodiments, the processing device 110 may be implemented in conjunction with this application. Figure 2 This is implemented on the computing device shown. For example, the processing device 110 can be implemented on a computing device such as... Figure 2 Implemented on a computing device 200, as shown, including one or more components in the computing device 200.
[0027] In some embodiments, the processing device 110 may include one or more processing engines (e.g., a single-core processing engine or a multi-core processor). By way of example only, the processing device 110 may include one or more combinations of a central processing unit (CPU), an application-specific integrated circuit (ASIC), a special-purpose instruction set processor (ASIP), a graphics processing unit (GPU), a physical processing unit (PPU), a digital signal processor (DSP), a field-programmable gate array (FPGA), a programmable logic controller (PLC), a programmable logic device (PLD), a controller, a microcontroller unit (MCU), a reduced instruction set computer (RISC), a microprocessor, etc.
[0028] The execution platform 120 can be used to perform various finishing processes on the fabric to be finished. In some embodiments, the execution platform 120 can be a digital inkjet printer. After receiving a control command from the processing device 110, the digital inkjet printer will spray functional additives onto each area of the fabric to be finished with corresponding finishing parameters according to the control command. The functional additives sprayed on each area to be finished and the corresponding finishing parameters can be different, thereby ensuring that different areas to be finished have a uniform functional distribution.
[0029] Terminal 130 can be the operating front end of processing device 110, and may include, but is not limited to, mobile device 130-1, tablet computer 130-2, laptop computer 130-3, desktop computer 130-4, or any combination thereof. The operator can input control commands or required data corresponding to the operations that fabric finishing system 100 can perform on terminal 130. For example, this could include information about the area of the fabric to be finished and the corresponding finishing purpose. In some embodiments, terminal 130 can be integrated with processing device 110. For example, the computing power (e.g., CPU, GPU, etc.) of terminal 130 can be used to implement the functions of processing device 110. The input ports of terminal 130 (e.g., the touch virtual keyboard of mobile device 130-1 and tablet computer 130-2, such as a smartphone, and the mouse and keyboard of laptop computer 130-3 and desktop computer 130-4) can be used for inputting operating commands.
[0030] Storage device 140 can store data and / or instructions. In some embodiments, storage device 140 can store data and / or instructions for execution or use by processing device 110, which can implement the exemplary methods in this application by executing or using the data and / or instructions. In some embodiments, storage device 140 can be part of processing device 110. In some embodiments, storage device 140 can include mass storage, removable storage, volatile read-write storage (RAM), read-only storage (ROM), etc., or any combination thereof. Exemplary mass storage can include disks, optical disks, solid-state drives, etc. Exemplary removable storage can include flash drives, floppy disks, optical disks, memory cards, compact disks, magnetic tapes, etc. Exemplary RAM can include dynamic RAM (DRAM), double-rate synchronous dynamic RAM (DDR SDRAM), static RAM (SRAM), thyristor RAM (T-RAM), and zero-capacitance RAM (Z-RAM), etc. Exemplary ROMs may include mask ROMs (MROMs), programmable ROMs (PROMs), erasable programmable ROMs (PEROMs), electronically erasable programmable ROMs (EEPROMs), optical disc ROMs (CD-ROMs), and digital universal disk ROMs, etc. In some embodiments, storage device 140 may be a distributed storage system. In some embodiments, storage device 140 may be implemented on a cloud platform. By way of example only, the cloud platform may include private cloud, public cloud, hybrid cloud, community cloud, distributed cloud, internal cloud, multi-layer cloud, etc., or any combination thereof. For example, some algorithms or data in this application may be stored on a cloud platform and updated regularly. Processing device 110 accesses these algorithms or data through a network to achieve the unification and interaction of algorithms or data across the entire platform.
[0031] Network 150 can facilitate the exchange of information and / or data. In some embodiments, one or more components of the fabric finishing system 100 (e.g., processing device 110, execution platform 120, terminal 130, storage device 140, and data source 160) can transmit information to other components of the fabric finishing system 100 via network 150. For example, processing device 110 can send finishing instructions to execution platform 120 via network 150. In some embodiments, network 150 can be any form of wired or wireless network, or any combination thereof. As an example only, network 150 can be a wired network, fiber optic network, telecommunications network, intranet, Internet, Internet of Things (IoT), local area network (LAN), wide area network (WAN), wireless local area network (WLAN), metropolitan area network (MAN), public switched telephone network (PSTN), Bluetooth network, bee network, near field communication (NFC) network, Global System for Mobile Communications (GSM) network, code division multiple access (CDMA) network, time division multiple access (TDMA) network, general packet radio service (GPRS) network, enhanced data rate GSM evolution (EDGE) network, wideband code division multiple access (WCDMA) network, high-speed downlink packet access (H... The network 100 may utilize one or more combinations of the following: SDPA networks, Long Term Evolution (LTE) networks, User Datagram Protocol (UDP) networks, Transmission Control Protocol / Internet Protocol (TCP / IP) networks, Short Message Service (SMS) networks, Wireless Application Protocol (WAP) networks, Ultra Wideband (UWB) networks, mobile communication (1G, 2G, 3G, 4G, 5G) networks, Wi-Fi, Li-Fi, Narrowband Internet of Things (NB-IoT), infrared communication, fieldbus (e.g., PROFIBUS, MODBUS, DeviceNet, CANopen, etc.), Ethernet (e.g., EtherNet / IP, PROFINET, EtherCAT, Modbus TCP, etc.), serial communication (e.g., RS-232, RS-485, etc.), and OPC (OLE for Process Control). In some embodiments, network 150 may include one or more network access points. For example, network 150 may include wired or wireless network access points such as base stations and / or internet switching points. Through these network access points, one or more components of the fabric finishing system 100 may connect to network 150 to exchange information and / or data.
[0032] Data source 160 can provide experimental and / or empirical data related to functional additives and finishing parameters required for various types of functional finishing. For example, it can provide the functional additives used and related printing / curing parameters when performing various printing finishing processes on fabrics using digital inkjet printing equipment. This data can be used to build various models, such as a matching model that determines the corresponding functional additives and finishing parameters based on the finishing pattern. This matching model can be a mapping table based on statistics, or an additive determination model or parameter optimization model based on machine learning. Using this matching model, the required functional additives and the operating parameters of the digital inkjet printing equipment during printing finishing can be directly obtained based on the finishing pattern. In some embodiments, data source 160 may be integrated with storage device 140, and data source 160 may be part of storage device 140.
[0033] Figure 2 This is a block diagram illustrating an exemplary processing device according to some embodiments of this application. The computing device 200 may include any components used to implement the system described in the embodiments of this application. For example, the computing device 200 may be implemented using hardware, software programs, firmware, or a combination thereof. For convenience, only one processing device is shown in the figure; however, the computing functions related to the fabric finishing system 100 described in the embodiments of this application may be implemented in a distributed manner by a set of similar platforms to distribute the system's processing load.
[0034] In some embodiments, computing device 200 may include processor 210, memory 220, input / output 230, and communication port 240. In some embodiments, the processor (e.g., CPU) 210 may execute program instructions as one or more processors. In some embodiments, the memory 220 may include different forms of program memory and data memory, such as hard disk, read-only memory (ROM), random access memory (RAM), etc., for storing various data files processed and / or transmitted by the computer. In some embodiments, the input / output 230 may be used to support input / output between computing device 200 and other components. In some embodiments, the communication port 240 may be connected to a network for data communication. Exemplary processing devices may include program instructions executed by processor 210 stored in read-only memory (ROM), random access memory (RAM), and / or other types of non-transitory storage media. The methods and / or processes of the embodiments of this application may be implemented as program instructions. Computing device 200 may also receive programs and data disclosed in this application via network communication.
[0035] For ease of understanding, Figure 2Only one processor is illustrated in the illustration. However, it should be noted that the computing device 200 in this embodiment may include multiple processors. Therefore, the operations and / or methods implemented by one processor as described in this embodiment may also be implemented jointly or independently by multiple processors. For example, if, in this application, the processor of computing device 200 executes operations A and B, it should be understood that operations A and B may also be executed jointly or independently by two different processors of computing device 200 (e.g., the first processor executes operation A, the second processor executes operation B, or the first and second processors jointly execute operations A and B).
[0036] Figure 3 This is an exemplary flowchart of a fabric finishing method according to some embodiments of this application. In some embodiments, process 300 can be executed by processing system 400. For example, process 300 can be stored in a storage device (such as the built-in storage unit of processing system 400 or an external storage device) in the form of a program or instructions, which, when executed, can implement process 300. Figure 3 As shown, process 300 may include the following operations.
[0037] Step 310: Obtain the area of the fabric to be processed and the processing purpose corresponding to the area to be processed. This step can be performed by the acquisition module 410.
[0038] In some embodiments, the area to be processed and the corresponding processing purpose may be predetermined. For example, it may be input externally before processing the fabric and stored in advance in the processing system 400's built-in storage unit or external storage device. The acquisition module 710 can acquire the area to be processed and its corresponding processing purpose by communicating with the storage unit or storage device.
[0039] For example, taking the fabric as an example of a shoe upper, assuming the upper is used in athletic or outdoor footwear, the finishing of the upper may involve waterproofing, oil and stain resistance, abrasion and scratch resistance, UV protection, cooling, and antibacterial finishing. Different areas of the upper require different finishing. For example, the outer surface of the upper requires UV protection, certain areas such as the toe area require waterproofing, abrasion resistance, and UV protection, while the inner surface and tongue require moisture-wicking finishing. Before finishing the upper, the required functional finishing for specific areas can be obtained by the acquisition module 410 after external input.
[0040] Step 320: Based on the stated tidying purpose, determine the tidying pattern for the area to be tidyed. This step can be performed by the first determining module 420.
[0041] It is understood that the finishing pattern will change when the number of areas to be finished and the finishing purpose of each area changes. For example, when the fabric has one or more areas to be finished, and each area has the same finishing purpose (or single-function finishing), meaning all areas are given the same function, the finishing pattern can be defined as whole-area finishing, using a single-function additive to finish the entire area. As another example, when the fabric has one area to be finished, and the finishing purpose is multi-functional finishing, meaning multiple functions are assigned to the area, the finishing pattern can be defined as composite finishing. Multiple finishing agents can be combined to obtain a composite finishing agent for functional finishing of the area, assigning multiple functions to the area in a single finishing process. Alternatively, the finishing pattern can also be defined as layered finishing. Multiple finishing agents sequentially assign functions to the areas, thus giving the areas multiple functions. As yet another example, when the fabric has multiple areas to be finished, and each area has a different finishing purpose, the finishing pattern can be defined as zoned finishing. Each area to be processed is assigned a different function, thus giving different areas on the same fabric different functions.
[0042] In some embodiments, the correspondence between the tidying pattern and the tidying purpose of the area to be tidyed can be predetermined and stored in the form of a table. The first determining module 420 can directly index the tidying pattern from the tidying purpose of the area to be tidyed based on a table lookup method.
[0043] Step 330: Determine the functional additives and finishing parameters for the finishing mode. This step can be performed by the second determining module 430.
[0044] In some embodiments, the finishing of the fabric can be performed using digital inkjet printing equipment. Based on this, the functional additives and finishing parameters can be additives and parameters adapted to digital inkjet printing and capable of achieving the corresponding functional finishing. For example, the particle size of the functional additives must be such that they do not clog the nozzles or wear down the piezoelectric crystals of the printhead, and they need to have long-term dispersion stability. The viscosity, surface tension, pH, and content of each component of the functional additives also need to meet specific requirements. Furthermore, the absence of migration is also a specific hard indicator; the functional additives only function in the printing area and do not diffuse into non-printing areas. Simultaneously, the bonding strength with the specific woven yarns of the fabric is also considered. The corresponding finishing parameters, including but not limited to the supply method of the functional additives, the finishing agents corresponding to different areas to be finished, the printing sequence of different finishing agents, the printhead height, printhead temperature, printhead negative pressure, droplet size, ink output, ink temperature, printing speed, jetting frequency, pre-drying temperature / time, and fixing temperature / time, can be considered as components of the finishing parameters.
[0045] In some embodiments, the second determining module 430 may utilize a machine learning-based parameter determination model to determine the functional additive and the optimization parameters. As an exemplary but not limiting illustration, the parameter determination model may include logistic regression models, decision trees, random forests, gradient boosting trees (such as XGBoost / LightGBM / CatBoost, etc.), support vector machines (SVM), KNN, Naive Bayes, AdaBoost, neural network models (such as CNN, RNN, AlexNet, VGGNet, ResNet, DenseNet, LSTM, GRU, Transformer, ViT, BERT, GCN, etc.), or any combination thereof. After training, the additive determining model and the parameter optimization model may be stored, for example, in the processing system 400's built-in storage unit or an external storage device, such as storage device 140. The second determining module 430 may communicate with the built-in storage unit or external storage device via network 150 to obtain the additive determining model and the parameter optimization model, used to determine the functional additive and the optimization parameters.
[0046] The training of the auxiliary agent determination model and the parameter optimization model can be performed using a large number of training samples. For example, a large amount of empirical data in the textile industry, such as which functional auxiliaries and finishing parameters are used for which functional finishes, can be used for training. Relevant functional finishes can be used as input, while the corresponding functional auxiliaries and finishing parameters can be used as the training ground truth. Based on the difference between the model's output and the training ground truth, the model parameters (e.g., learning rate, weights, biases, etc.) can be adjusted using backpropagation. Training can be stopped when preset conditions are met (e.g., the number of training epochs reaches a predetermined number, or the accuracy of the output results reaches a preset threshold, such as 99.5%). The final model obtained is the parameter determination model.
[0047] In some embodiments, the parameter determination model can determine different functional additives for different finishing modes, thus defining the finishing parameters. For example, when performing a full-area finishing, the functional additive may include a single, defined finishing agent, and the corresponding finishing parameters may include specific printing and curing parameters. When performing a composite finishing, the functional additive may be a composite finishing agent obtained by combining multiple finishing agents. The corresponding finishing parameters may at least indicate the supply method of the composite finishing agent. One example is that the multifunctional finishing of the fabric includes cooling finishing, UV protection finishing, and three-proof finishing. The finishing agent may at least include a cooling agent, a UV protectant, and a three-proof additive, and the resulting composite finishing agent includes a mixture of the cooling agent, the UV protectant, the three-proof additive, and a dispersant in a dispersion medium. When the cooling agent is determined to be a powder material such as nanoparticles and / or a phase change material such as a microencapsulated phase change material, a stepped pressure filtration system (e.g., sequentially passing through 10μm, 5μm, and 2μm filter bags) will be used during printing to prevent microcapsule rupture and nanoparticle clogging of the printhead. An on-demand ink circulation system will be used to keep the ink (i.e., the functional additive) suspended to maintain long-term dispersion. When performing layered finishing, the functional additive may also include multiple finishing agents, as well as a protective agent for forming a functional protection over the area to be finished. The corresponding finishing parameters can at least indicate the printing order of the multiple finishing agents and the protective agent. It is understood that the printing order of different finishing agents during multiple finishing processes will affect the final finishing effect. For example, when multifunctional finishing includes antibacterial finishing and moisture-wicking finishing, the determined finishing agents may include antibacterial agents and moisture-wicking agents. Different antibacterial agents have different properties; for example, quaternary ammonium salt organic antibacterial agents are hydrophilic but have poor wash resistance. While nano-silver antibacterial agents offer good durability, they may agglomerate, affecting the feel of the fabric, and are costly. Therefore, during layered finishing, the determined finishing parameters can indicate the following steps: first, a quaternary ammonium salt organic antibacterial agent is sprayed; then, a hydrophilic moisture-wicking agent is sprayed; and finally, a protective layer is sprayed to protect the underlying antibacterial and moisture-wicking layers, thus improving durability. When performing zoned finishing, the finishing purpose of each area is different, and therefore the finishing agent sprayed will also differ. The finishing parameters can at least indicate the finishing agent required for each area. The determined finishing agent exhibits no migration, thereby achieving multi-functional finishing of different areas on the same fabric.
[0048] Step 340: The fabric is finished based on the functional additives and the finishing parameters. This step can be performed by execution module 440.
[0049] In some embodiments, the execution module 440 can generate control instructions adapted to the digital inkjet printing equipment based on the functional additive and the finishing parameters. The control instructions can be sent by the execution module 440 to the digital inkjet printing equipment performing the specific finishing process to control the printing of the functional additive onto the area to be finished under the finishing parameters. For example, after importing a specific printing pattern (corresponding to different areas to be finished) into the digital inkjet printing equipment, the corresponding functional additive can be sprayed with the specific finishing parameters to complete the finishing of the fabric to be finished.
[0050] The following description provides examples through specific embodiments. It should be noted that the following description is not intended to limit the scope of this application.
[0051] Example 1: A polyester shoe upper with a focus on "three protections at the toe" and "moisture absorption and wicking inside the shoe" in a zoned design.
[0052] Example 1 provides an exemplary description of how to achieve waterproof, oil-proof, and stain-proof (three-proof) functions in the toe area (prone to dirt), and moisture-wicking functions in the inner side of the upper and the tongue area (prone to sweat).
[0053] 1. Determination of functional additives: including inks with three-proof additives and inks with moisture-wicking additives.
[0054] Among them, the three-proof additive ink includes: Functional additives: A C6 structure fluorine-based waterproof and oil-repellent agent is used, with an amount of 12% of the total weight of the ink; Adhesive: A polyurethane adhesive (anionic waterborne polyurethane dispersion) with good adhesion to polyester (PET) is selected at a dosage of 8% to improve wash resistance; Dispersion medium: a mixed solution of deionized water and isopropanol (mass ratio 85:15), accounting for 78% of the total; Dispersant and other additives: 0.5% wetting agent (acetylenic diol surfactant) and 1.5% viscosity modifier (sodium polyacrylate) are added to ensure good printing smoothness and droplet shape.
[0055] Specific preparation process: The above components were stirred at 1500 rpm for 30 minutes in a high-speed disperser, and then filtered through a 1μm filter. The resulting ink had a viscosity of 14-16 cP (25°C), a surface tension of 28-32 mN / m, and a pH of 7-8, which met the requirements of the printhead.
[0056] Moisture-wicking inks include: Functional additives: A hydrophilic polyurethane and nano-silica composite finishing agent (Hunsmay® moisture-absorbing and quick-drying agent) is used at a dosage of 15%; Adhesive: A modified acrylic adhesive is selected, with a dosage of 5%, to provide a certain degree of strength while avoiding excessive impact on hydrophilicity; Dispersion medium: Deionized water, accounting for 78.5%; Other additives: 1% pH stabilizer (triethanolamine) and 0.5% defoamer are added; The specific preparation process is similar to that of the three-proof additive inks mentioned above. The resulting ink has a viscosity of 13-15 cP, a surface tension of 30-34 mN / m, and a pH of 7-8.
[0057] 2. Determining the processing parameters (printing process parameters), including: The base material is 300D high-density polyester mesh fabric for the shoe upper, and the digital printing equipment used is an industrial-grade digital inkjet printer (using a Starlight SG1024 printhead).
[0058] The determined finishing parameters include: printhead height: 1.5 mm; printing speed: 25 m / min; droplet size: using level 4 (medium droplet) out of 7 gray levels; jetting frequency: 12 kHz; drying and curing: immediately after printing, it enters the 60°C hot air pre-drying zone (30 seconds), and then bakes at 150°C for 90 seconds to allow the binder to fully cross-link and cure.
[0059] 3. Zonal printing design and functional synergy: Design: Import the shoe pattern into the digital inkjet printing control software and create two spot color channels: "Three-Protection Zone" (covering the toe and outer side of the shoe that are prone to getting dirty) and "Moisture Absorption Zone" (the area on the instep).
[0060] Printing: The equipment sprays the corresponding auxiliary inks into the designated areas according to the design documents. To resolve the conflict between hydrophobic and hydrophilic properties, a sequential printing method is adopted to form a gradient structure: First, a moisture-wicking underlayer is printed on the entire reverse side of the shoe upper (including the subsequent three-proof zones). After curing, the three-proof auxiliary inks are precisely superimposed and printed on the front three-proof zones. In this way, a hydrophobic layer is formed on the surface of the three-proof zones, while the hydrophilic layer of the moisture-wicking zone directly contacts the fibers and penetrates to the front of the fabric, achieving functional separation and synergy.
[0061] 4. Effect Test: The polyester shoe uppers treated according to the method of Example 1 were subjected to zonal testing and compared with samples treated by the traditional whole-body padding method (first, the shoe upper is soaked in moisture-absorbing and sweat-wicking liquid, and then soaked in three-proof treatment liquid after curing).
[0062] Test standards and methods: Water resistance: AATCC 22-2017 Water resistance test (spray method), scoring system (0-100 points).
[0063] Oil resistance: AATCC 118-2017 Resistance to hydrocarbon liquids test, grade system (1-8).
[0064] Moisture absorption and quick-drying properties: GB / T 21655.2-2019 Evaluation of moisture absorption and quick-drying properties of textiles - Part 2: Dynamic moisture transfer method. Core indicators: water absorption rate (% / % / s), evaporation rate (g / h).
[0065] Washability: Following GB / T 12490-2014, a standard AATCC washing machine was used with standard detergent at 40°C. Functional retention was tested after different number of washes.
[0066] Functional area boundary clarity: The diffusion width of the functional ink at the boundary was observed and measured using a high-resolution digital microscope.
[0067] The evaluation data results are shown in Table 1 below.
[0068] Table 1 Evaluation Test Results As shown in Table 1 above, the partitioned inkjet printing method of this application not only outperforms the traditional mixed padding method in all aspects of individual functional indicators of each region, but also successfully solves the functional antagonism problem (the moisture-absorbing area is completely hydrophilic), and exhibits better durability and precise localization capability.
[0069] Example 2: A polyester shoe upper that achieves a composite function of "cooling sensation + UV protection + basic three-proof".
[0070] Example 2 provides a combination of multiple functions on the entire shoe upper, with an emphasis on cooling and UV protection.
[0071] 1. Determination of functional additives: including cooling agents, UV protectants, and three-proof additives.
[0072] The cooling agent consists of natural mica powder with high thermal conductivity and xylitol microcapsules, with a total usage of 10%.
[0073] The UV protectant is a compound of nano zinc oxide (UVB band) and surface-treated titanium dioxide (UVA band), with an amount of 8%.
[0074] The three-proof additive is a fluorinated acrylate copolymer (which combines waterproofing and adhesion), with a dosage of 10%.
[0075] The dispersion system employs a special block copolymer dispersant to ensure stable dispersion of inorganic nanoparticles (mica, zinc oxide, titanium dioxide) even at high concentrations, preventing sedimentation and agglomeration. The dispersion medium is a water / ethylene glycol butyl ether mixture.
[0076] The specific preparation process is similar to that in Example 1. Final ink properties: viscosity 13-16 cP, surface tension 26-30 mN / m, particle size D90 < 500 nm.
[0077] 2. Determining the processing parameters (printing process parameters), including: To prevent microcapsule rupture and nanoparticle clogging of the printhead, a stepped pressure filtration system (passing through 10μm, 5μm, and 2μm filter bags sequentially) is employed, along with an on-demand ink circulation system to maintain ink suspension. Curing process: A two-stage curing method is used. First, a medium-temperature drying process at 80°C is employed to evaporate moisture and form a preliminary film. Then, a low-temperature baking process at 125°C (to prevent microcapsule melting) for 120 seconds is used to fully form the fluorinated copolymer film and encapsulate the functional particles.
[0078] 3. Collaborative design of composite sorting functions: Synergistic Mechanism: Nano-zinc oxide and titanium dioxide themselves have high infrared reflectivity. Together with mica powder, they enhance the fabric's solar reflectivity, thus improving the instant cooling sensation. The thin film formed on the surface by the fluorinated copolymer not only provides basic waterproof, airtight, and shockproof properties but also fixes functional particles. At the same time, its low surface energy characteristics help sweat spread and evaporate quickly, indirectly contributing to the cooling sensation.
[0079] 4. Effect Test: The polyester shoe uppers treated according to the method of Example 2 were tested and compared with samples that only underwent cooling treatment or UV protection treatment to verify the synergy and independence of the functional composite.
[0080] Test standards and methods: Coolness sensation: GB / T 35263-2017 Test and evaluation of the instantaneous cooling sensation of textiles upon contact, report the contact cooling sensation coefficient (Q-max value, unit: W / cm²).
[0081] UV protection: GB / T 18830-2009 Evaluation of the UV protection performance of textiles, reporting the UV protection factor (UPF) and UVA transmittance (%).
[0082] Water resistance: AATCC 22-2017, rating.
[0083] Color fastness to light and perspiration: GB / T 14576-2009, evaluating functional durability (color change).
[0084] Infrared reflectance: The average reflectance in the 780-2500 nm band was measured using a Fourier transform infrared spectrometer with an integrating sphere to correlate with the cooling mechanism.
[0085] The evaluation data results are shown in Table 2 below.
[0086] Table 2 Evaluation Test Results II As shown in Table 2 above, this application achieves the synergistic coexistence of three functions—cooling sensation, UV protection, and basic three-proof protection—through formula compounding and process design. Not only is there no mutual weakening of performance, but a synergistic enhancement effect of "1+1>2" is produced in the cooling performance.
[0087] Example 3: The impact of printing sequence and stacking structure on functional synergy in layer finishing.
[0088] Example 3 illustrates how controlling the printing sequence and layering structure can solve the functional antagonism problem, enabling both durable antibacterial properties and hydrophilic sweat absorption in the shoe lining area.
[0089] 1. Determination of functional additives: including quaternary ammonium salt organic antibacterial agents and hydrophilic polyurethane moisture-wicking additives.
[0090] 2. Determining the processing parameters (printing process parameters), including: Layered inkjet printing structure design: First layer (bottom layer): Printed with a pretreatment solution containing wash-resistant silane quaternary ammonium salt. This additive has a small molecular weight, allowing it to penetrate deep into the fiber gaps and bond with the polyester surface through a chemical reaction, providing a durable antibacterial base. This layer is very thin, with an inkjet volume of only 30% of the conventional amount.
[0091] The second layer (intermediate functional layer): printed with hydrophilic polyurethane moisture-wicking agent. This layer constitutes the main moisture-absorbing and wicking network.
[0092] The third layer (surface protective layer): A topcoat containing a lightweight fluorinated acrylate is printed using an extremely low droplet volume ("dragonfly skimming" mode). The purpose of this layer is not to provide strong waterproofing, but to form an extremely thin, non-dense (microporous) protective film on the surface.
[0093] This protective film partially "anchors" the hydrophilic antibacterial components of the lower layer to the fibers, reducing their loss during washing and significantly improving the durability of the antibacterial function (the number of washes increases from 10 to more than 30). At the same time, due to its discontinuous and porous structure, it has minimal impact on the hydrophilicity and breathability of the fabric (the moisture permeability decreases by <5%).
[0094] 3. Effect Test: The shoe linings prepared according to different layering structure schemes in Example 3 were tested.
[0095] A comparison of test plans, including: Scheme A (Comparative Example 1): Single-layer inkjet printing ink that mixes common quaternary ammonium salt antibacterial agents and hydrophilic additives.
[0096] Option B (Example 3): Three-layer printing, as described in Example 3 (bottom reactive antibacterial agent, middle hydrophilic layer, and top thin protective layer).
[0097] Option C (Comparative Example 2): First spray the hydrophilic layer, then spray the antibacterial layer containing nano-silver.
[0098] Test standards and methods: Antimicrobial properties: GB / T 20944.3-2008 Evaluation of antimicrobial properties of textiles - Part 3: Shaking method. Report the inhibition rate (%) against Staphylococcus aureus and Escherichia coli.
[0099] Antibacterial durability: The antibacterial rate was tested after different number of washes (5, 10, 20, 30 times).
[0100] Hygroscopicity (water absorption rate): Same as in Example 1.
[0101] Air permeability: GB / T 5453-1997 Textiles - Determination of air permeability of fabrics.
[0102] Feel: Professional reviewers conducted a blind evaluation (1-5 points, the higher the score, the softer the feel).
[0103] The evaluation data results are shown in Table 3 below.
[0104] Table 3 Evaluation Test Results (Part 3) As shown in Table 3 above, the "bottom reactive anchoring - intermediate functional main layer - thin surface protection" layered inkjet printing structure of Example 3 demonstrates its excellent effect in resolving the contradiction between functional durability and performance compatibility. While ensuring excellent initial function, it significantly improves the durability (antibacterial properties) of functions that are not washable, and maximizes the protection of the fabric's core performance characteristics (moisture absorption, breathability, and hand feel).
[0105] The fabric finishing method disclosed in this application uses digital inkjet printing to precisely apply finishing agents to the areas of the fabric to be finished, and can impart different functions to different areas to be finished, greatly enhancing the added value of the fabric.
[0106] It should be noted that the above-mentioned Figure 3 The descriptions of the various steps in this application are merely for illustrative purposes and do not limit the scope of this application. Those skilled in the art can learn from the guidance of this application. Figure 3 Various modifications and changes have been made to the various steps in the process. However, these modifications and changes are still within the scope of this application.
[0107] Figure 4 These are exemplary block diagrams of a processing system implementing the above-described fabric finishing method, according to some embodiments of this application. Figure 4 As shown, the processing system 400 may include an acquisition module 410, a first determination module 420, a second determination module 430, and an execution module 440.
[0108] The acquisition module 410 can be configured to acquire the area of the fabric to be processed and the corresponding processing purpose of the area to be processed. The area to be processed and the corresponding processing purpose can be predetermined. For example, it can be input externally before processing the fabric and stored in advance in the built-in storage unit or external storage device of the processing system 400. The acquisition module 410 can acquire the area to be processed and its corresponding processing purpose by communicating with the storage unit or storage device.
[0109] The first determining module 420 can be configured to determine a sorting pattern for the area to be sorted based on the sorting purpose. The correspondence between the sorting pattern and the sorting purpose of the area to be sorted can be predetermined and stored in the form of a table. The first determining module 420 can directly index the sorting pattern from the sorting purpose of the area to be sorted by looking up the table.
[0110] The second determining module 430 can be configured to determine the functional additives and finishing parameters for the finishing mode. The second determining module 430 can utilize a machine learning-based parameter determination model to determine the functional additives and finishing parameters.
[0111] The execution module 440 can be configured to treat the fabric based on the functional additive and the finishing parameters. The execution module 440 can generate control instructions adapted to the digital inkjet printing equipment based on the functional additive and the finishing parameters. These control instructions can be sent by the execution module 440 to the digital inkjet printing equipment performing the specific finishing process to control the printing of the functional additive onto the area to be treated under the finishing parameters.
[0112] Further descriptions of the aforementioned components can be found in this application. Figure 3 part.
[0113] It should be understood that Figure 4The systems and modules shown can be implemented in various ways. For example, in some embodiments, the systems and modules can be implemented by hardware, software, or a combination of both. The hardware portion can be implemented using dedicated logic; the software portion can be stored in memory and executed by an appropriate instruction execution system, such as a microprocessor or dedicated-design hardware. Those skilled in the art will understand that the methods and systems described above can be implemented using computer-executable instructions and / or included in processor control code, for example, on a carrier medium such as a disk, CD, or DVD-ROM, a programmable memory such as read-only memory (firmware), or a data carrier such as an optical or electronic signal carrier. The systems and modules of this application can be implemented not only by hardware circuits such as very large-scale integrated circuits or gate arrays, semiconductors such as logic chips, transistors, or programmable hardware devices such as field-programmable gate arrays, programmable logic devices, etc., but also by software executed by various types of processors, or by a combination of the aforementioned hardware circuits and software (e.g., firmware).
[0114] It should be noted that the above description of the modules is for convenience only and should not be construed as limiting this application to the scope of the embodiments described. It is understood that those skilled in the art, after understanding the principle of the system, may arbitrarily combine the modules or construct subsystems connected to other modules without departing from this principle. For example, the first determining module 420 and the second determining module 430 may perform different operations for the same determining module. As another example, the modules may share a single storage module, or each module may have its own separate storage module. Such variations are all within the scope of protection of this application.
[0115] This application has described the basic concepts. Obviously, for those skilled in the art, the above detailed disclosure is merely illustrative and does not constitute a limitation of this application. Although not explicitly stated herein, those skilled in the art may make various modifications, improvements, and corrections to this application. Such modifications, improvements, and corrections are suggested in this application, and therefore such modifications, improvements, and corrections still fall within the spirit and scope of the exemplary embodiments of this application.
[0116] Furthermore, this application uses specific terms to describe its embodiments. For example, "an embodiment," "one embodiment," and / or "some embodiments" refer to a particular feature, structure, or characteristic related to at least one embodiment of this application. Therefore, it should be emphasized and noted that "an embodiment," "one embodiment," or "an alternative embodiment" mentioned twice or more in different locations in this application do not necessarily refer to the same embodiment. In addition, certain features, structures, or characteristics in one or more embodiments of this application can be appropriately combined.
[0117] Furthermore, those skilled in the art will understand that aspects of this application can be described and illustrated through several patentable types or situations, including any new and useful combination of processes, machines, products, or substances, or any new and useful improvements thereof. Accordingly, aspects of this application can be implemented entirely by hardware, entirely by software (including firmware, resident software, microcode, etc.), or by a combination of hardware and software. All of the above hardware or software may be referred to as a “data block,” “module,” “engine,” “unit,” “component,” or “system.” Furthermore, aspects of this application may manifest as a computer product located on one or more computer-readable media, the product including computer-readable program code.
[0118] Computer storage media may contain a propagated data signal containing computer program code, for example, on baseband or as part of a carrier wave. This propagated signal may take various forms, including electromagnetic, optical, or suitable combinations thereof. Computer storage media can be any computer-readable medium other than a computer-readable storage medium, which can be used to communicate, propagate, or transmit a program for use by being connected to an instruction control system, apparatus, or device. The program code located on the computer storage medium can be propagated through any suitable medium, including radio, cable, fiber optic cable, RF, or similar media, or any combination of the above media.
[0119] The computer program code required for the operation of each part of this application can be written in any one or more programming languages, including object-oriented programming languages such as Java, Scala, Smalltalk, Eiffel, JADE, Emerald, C++, C#, VB.NET, Python, etc., conventional procedural programming languages such as C, Visual Basic, Fortran 2003, Perl, COBOL 2002, PHP, ABAP, dynamic programming languages such as Python, Ruby, and Groovy, or other programming languages. This program code can run entirely on the user's computer, or as a standalone software package on the user's computer, or partially on the user's computer and partially on a remote computer, or entirely on a remote computer or server. In the latter case, the remote computer can be connected to the user's computer through any network, such as a local area network (LAN) or wide area network (WAN), or connected to an external computer (e.g., via the Internet), or in a cloud computing environment, or used as a service such as Software as a Service (SaaS).
[0120] Furthermore, unless expressly stated in the claims, the order of processing elements and sequences, the use of numbers and letters, or other names described in this application are not intended to limit the order of the processes and methods of this application. Although the foregoing disclosure has discussed some currently considered useful embodiments of the invention through various examples, it should be understood that such details are for illustrative purposes only, and the appended claims are not limited to the disclosed embodiments; rather, the claims are intended to cover all modifications and equivalent combinations that conform to the substance and scope of the embodiments of this application. For example, while the system components described above can be implemented using hardware devices, they can also be implemented solely through software solutions, such as installing the described system on existing servers or mobile devices.
[0121] Similarly, it should be noted that, in order to simplify the description of the present application and thus aid in the understanding of one or more embodiments of the invention, the foregoing description of the embodiments of the present application sometimes combines multiple features into a single embodiment, drawing, or description thereof. However, this disclosure method does not imply that the subject matter of the application requires more features than those mentioned in the claims. In fact, the embodiments contain fewer features than all the features of the single embodiments disclosed above.
[0122] Finally, it should be understood that the embodiments described in this application are merely illustrative of the principles of the embodiments of this application. Other modifications may also fall within the scope of this application. Therefore, alternative configurations of the embodiments of this application are considered as examples and not limitations, and are regarded as consistent with the teachings of this application. Accordingly, the embodiments of this application are not limited to the embodiments explicitly described and illustrated in this application.
Claims
1. A fabric finishing method, characterized in that, The method includes: Obtain the area of the fabric to be processed and the processing purpose corresponding to the area to be processed; Based on the stated purpose of the organization, determine the organization pattern for the area to be organized; Determine the functional additives and finishing parameters for the aforementioned finishing mode; The fabric is finished based on the functional additives and the finishing parameters.
2. The method according to claim 1, characterized in that, The finishing of the fabric is achieved by digital inkjet printing equipment; the finishing of the fabric includes: The functional additive is printed onto the area to be treated using the digital inkjet printing equipment under the treatment parameters.
3. The method according to claim 2, characterized in that, The areas to be organized may include one or more, the purpose of the organization may include single-function organization, and the organization mode may be global organization.
4. The method according to claim 2, characterized in that, The area to be organized includes a single area, and the purpose of the organization includes multi-functional organization. The finishing mode is a composite finishing, the functional additive is a composite finishing agent obtained by mixing multiple finishing agents, and the finishing parameters at least indicate the supply method of the composite finishing agent.
5. The method according to claim 4, characterized in that, The multifunctional finishing process includes at least a cooling finishing process, a UV protection finishing process, and a three-proof finishing process; the finishing agent includes at least a cooling agent, a UV protection agent, and a three-proof auxiliary agent; the composite finishing agent includes a mixture of the cooling agent, the UV protection agent, the three-proof auxiliary agent, and a dispersant in a dispersion medium. The supply methods include at least stepped pressure filtration and on-demand ink supply.
6. The method according to claim 2, characterized in that, The area to be organized includes a single area, and the purpose of the organization includes multi-functional organization. The finishing mode is a layered finishing process, the functional additives include multiple finishing agents and protective additives, and the finishing parameters at least indicate the printing sequence of the multiple finishing agents and the protective additives.
7. The method according to claim 6, characterized in that, The multifunctional finishing process includes at least antibacterial finishing and moisture-wicking finishing; the finishing agent includes at least an antibacterial agent and a hydrophilic moisture-wicking agent. The printing sequence indicates that the antibacterial agent, the hydrophilic moisture-wicking agent, and the protective agent are printed sequentially.
8. The method according to claim 2, characterized in that, The areas to be organized include multiple areas, and the purpose of the organization includes multi-functional organization. The finishing mode is a zone finishing process, the functional additives include multiple finishing agents, and the finishing parameters at least indicate the finishing agent that needs to be printed for each area to be finished.
9. The method according to any one of claims 1-8, characterized in that, The fabric includes the shoe upper; A machine learning-based parameter determination model was used to determine the functional adjuvant and the finishing parameters.
10. A fabric finishing device, characterized in that, The device includes: The acquisition module is configured to acquire the area of the fabric to be processed and the processing purpose corresponding to the area to be processed; The first determining module is configured to determine a sorting mode for the area to be sorted based on the sorting purpose; The second determining module is configured to determine the functional additives and finishing parameters for the finishing mode, respectively. The execution module is configured to process the fabric based on the functional additives and the finishing parameters.
11. A processing system, characterized in that, include: A memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the computer program, when executed by the processor, implements the steps of the fabric finishing method as described in any one of claims 1-9.
12. A computer-readable storage medium, characterized in that, The storage medium stores a computer program, which, when executed by a processor, implements the steps of the fabric finishing method as described in any one of claims 1-9.