An automatic casting machine casting bag adaptive control system and method
Patent Information
- Application Number
- CN202610911984.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-06-24
- Publication Date
- 2026-08-28
AI Technical Summary
[0003]在实际生产工况中,受生产加工公差、长期使用磨损、轻微形变等因素影响,1、2、3号浇注包的底座均存在不可避免的微小个体差异,各浇注包的标准挂接位置存在细微偏差;现有固定参数控制模式无法适配不同浇注包的个体差异,统一的挂包位置参数会导致部分浇注包出现挂包定位偏移、挂接贴合度不足、挂包松动等问题
[0038] 1. This invention sets independent and exclusive process formula parameters for different numbered casting ladles, which can accurately adapt to the individual size differences, wear and tear and slight deformation of each casting ladle base. It completely solves the problems of ladle misalignment and loose connection caused by traditional fixed parameters, effectively avoids safety hazards such as molten iron spillage and equipment shaking, ensures stable and orderly casting operation, and improves the consistency of casting production quality. It supports online visual parameter modification and one-click saving. No professional personnel are required to modify the overall equipment program. Ordinary operators can complete the parameter fine adjustment according to the actual working conditions of the casting ladle. The parameters of each casting ladle can be adjusted independently without interference, which greatly improves the debugging efficiency and has stronger adaptability.
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Figure CN122644557A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automated control technology for casting equipment, and in particular to an automatic pouring machine ladle adaptation control system and method. Background Technology
[0002] Automatic casting machines refer to automated casting equipment used in casting production. They mainly use a ladle to carry molten iron to complete the casting process. The stability and accuracy of the equipment's operation directly determine the quality of the castings and the safety of the workshop. Currently, the control systems of existing automatic casting machines generally adopt a fixed parameter control mode. The equipment program has a unique preset ladle position parameter. Regardless of whether the equipment is connected to any type of ladle (1, 2, or 3), it will uniformly call this fixed ladle position parameter to complete the ladle connection operation.
[0003] In actual production, due to factors such as manufacturing tolerances, long-term wear and tear, and slight deformation, the bases of casting ladles 1, 2, and 3 all exhibit unavoidable minor individual differences, resulting in slight deviations in the standard attachment positions of each ladle. The existing fixed parameter control mode cannot adapt to these individual differences in different casting ladles. Uniform ladle position parameters lead to problems such as ladle positioning misalignment, insufficient attachment fit, and ladle loosening in some ladles. Minor issues may include casting operation misalignment and deviations in molten iron pouring volume, affecting the quality of the casting. More serious issues may result in unstable ladle attachment, posing safety hazards such as molten iron spillage and equipment shaking during operation, significantly reducing the safety and stability of casting production. Summary of the Invention
[0004] The purpose of this invention is to provide an automatic casting machine casting ladle adaptation control system and method, which can effectively eliminate positioning errors caused by individual differences in casting ladles, while ensuring stable and safe ladle hanging operations. It can flexibly adjust the hanging position of the corresponding formula according to the actual state of different casting ladles, with strong adaptability. The parameter adjustment of a single casting ladle can be carried out independently without modifying the overall program. It is simple to operate, highly safe, and has good production stability, thereby solving the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] An automatic pouring machine pouring ladle adaptation control system includes:
[0007] The operation interface module is a human-machine interaction window that provides the selection of casting package number and process formula for automatic casting machine. The operator selects the corresponding number and process formula of casting package No. 1, 2, and 3 based on the human-machine interaction window. At the same time, the human-machine interaction window provides an online modification and one-click saving operation port for process formula parameters.
[0008] The formula storage module is used to independently store the process formula parameters of the dedicated hanging positions of casting ladles 1, 2, and 3. The process formula parameters of each casting ladle are independent of each other and do not interfere with each other.
[0009] The parameter selection module is used to accurately retrieve the preset process formula parameters of the corresponding numbered casting package from multiple stored process formula parameters according to the casting package number selection instruction selected by the operator.
[0010] The ladle hanging control module is used to receive precisely retrieved process formula parameters specific to the casting ladle, generate precise ladle hanging control instructions, and transmit the ladle hanging control instructions to the servo mechanism of the automatic casting machine, driving the equipment to complete the ladle hanging operation according to the corresponding parameters.
[0011] Preferably, the user interface module includes:
[0012] The pouring ladle number interface unit is used to display the currently selected pouring ladle number in real time, and to select the corresponding number of pouring ladle 1, 2, or 3 according to the pouring requirements;
[0013] The process formula parameter interface unit is used to display the preset process formula parameters of the corresponding numbered casting package in real time.
[0014] The equipment operation status interface unit is used to display the equipment operation status of the currently accurately retrieved corresponding numbered casting package in real time.
[0015] Preferably, the recipe storage module includes:
[0016] The first casting ladle storage unit is used to store the process formula parameters for the hanging position of casting ladle No. 1;
[0017] The second casting ladle storage unit is used to store the process formula parameters for the hanging position of casting ladle No. 2;
[0018] The third casting ladle storage unit is used to store the process formula parameters for the hanging position of casting ladle No. 3;
[0019] The first, second, and third pouring ladle storage units are independent of each other, and the process formula parameters for the ladle position stored in the first, second, and third pouring ladle storage units can be independently adjusted, modified, and saved.
[0020] Preferably, the parameter selection module includes:
[0021] The index retrieval unit is used to retrieve the preset process formula parameters of the corresponding numbered casting package from the process formula parameters of the dedicated hanging positions of casting packages 1, 2, and 3, based on the selection instruction of the casting package number selected by the operator.
[0022] The comparative analysis unit is used to compare and analyze the process formula parameters of the dedicated hanging positions of casting ladles 1, 2, and 3, which are stored independently, according to the casting ladle number selection instruction selected by the operator, and to determine the matching process formula parameters for the corresponding numbered casting ladle.
[0023] Preferably, based on the selection instruction for the casting ladle number chosen by the operator, the process formula parameters for the dedicated hanging positions of the independently stored casting ladles 1, 2, and 3 are compared and analyzed, and the following operations are performed:
[0024] Based on the selection instructions for the casting ladle number chosen by the operator, the process formula parameters for the dedicated hanging positions of casting ladles 1, 2, and 3 are compared and analyzed one by one.
[0025] Specifically, the process formula parameters for the dedicated hanging position of No. 1 casting ladle are extracted, and the extracted process formula parameters for the dedicated hanging position of No. 1 casting ladle are compared and analyzed with the casting ladle number selection instruction selected by the operator; if the extracted process formula parameters for the dedicated hanging position of No. 1 casting ladle match the casting ladle number selection instruction selected by the operator, then the process formula parameters for the dedicated hanging position of No. 1 casting ladle are retrieved.
[0026] If the extracted process formula parameters for the designated hanging position of ladle No. 1 do not match the ladle number selection instruction selected by the operator, then the process formula parameters for the designated hanging position of ladle No. 2 are extracted and compared with the ladle number selection instruction selected by the operator; if the extracted process formula parameters for the designated hanging position of ladle No. 2 match the ladle number selection instruction selected by the operator, then the process formula parameters for the designated hanging position of ladle No. 2 are retrieved.
[0027] If the extracted process formula parameters for the designated hanging position of casting ladle No. 2 do not match the casting ladle number selection instruction selected by the operator, then the process formula parameters for the designated hanging position of casting ladle No. 3 are extracted and compared with the casting ladle number selection instruction selected by the operator. If the extracted process formula parameters for the designated hanging position of casting ladle No. 3 match the casting ladle number selection instruction selected by the operator, then the process formula parameters for the designated hanging position of casting ladle No. 3 are retrieved.
[0028] Preferably, the operation interface module and the formula storage module are both communicatively connected to the parameter selection module, the parameter selection module is connected to the input end of the bag hanging control module, and the output end of the bag hanging control module is connected to the servo mechanism of the automatic pouring machine.
[0029] Preferably, the bag-hanging control module includes:
[0030] The instruction generation unit is used to generate precise ladle hanging control instructions based on the process formula parameters of the casting ladle;
[0031] The ladle hanging control unit is used to control the operation of the automatic pouring machine servo mechanism according to the generated ladle hanging control instructions, and drive the equipment to complete the ladle hanging operation according to the corresponding parameters.
[0032] According to another aspect of the present invention, an automatic pouring machine pouring ladle adaptation control method is provided, which is based on the automatic pouring machine pouring ladle adaptation control system as described above, and includes the following steps:
[0033] S1: The operator clicks the corresponding casting ladle number in the operation interface according to the model of the casting ladle required for this production, and issues the process formula call instruction;
[0034] S2: After receiving the casting ladle model selection instruction, the parameter selection module accurately matches the corresponding numbered casting ladle from the formula storage module and retrieves the preset process formula parameters of the corresponding numbered casting ladle, while blocking the preset process formula parameters of other numbered casting ladles.
[0035] S3: The parameter selection module transmits the preset process formula parameters of the corresponding numbered casting package to the hanging package control module. The hanging package control module parses and calculates the preset process formula parameters of the corresponding numbered casting package to generate hanging package control commands that are adapted to the servo displacement and positioning locking of the casting package.
[0036] S4: The bag hanging control module transmits the bag hanging control command to the servo mechanism of the automatic casting machine, drives the servo motor and transmission mechanism to move precisely, and completes the positioning, hanging and locking of the casting bag according to the preset process formula parameters.
[0037] Compared with the prior art, the beneficial effects of the present invention are:
[0038] 1. This invention sets independent and exclusive process formula parameters for different numbered casting ladles, which can accurately adapt to the individual size differences, wear and tear and slight deformation of each casting ladle base. It completely solves the problems of ladle misalignment and loose connection caused by traditional fixed parameters, effectively avoids safety hazards such as molten iron spillage and equipment shaking, ensures stable and orderly casting operation, and improves the consistency of casting production quality. It supports online visual parameter modification and one-click saving. No professional personnel are required to modify the overall equipment program. Ordinary operators can complete the parameter fine adjustment according to the actual working conditions of the casting ladle. The parameters of each casting ladle can be adjusted independently without interference, which greatly improves the debugging efficiency and has stronger adaptability.
[0039] 2. This invention is based on the modification of the existing automatic casting machine control system. It does not require the replacement of hardware equipment and can be seamlessly integrated with the original system. The modification is simple and cost-effective. At the same time, it fully covers the working conditions of all casting ladles in use (Nos. 1, 2, and 3), and can adapt to casting ladles with different usage cycles and different wear states. The equipment's versatility and working condition adaptability are significantly improved. In addition, the independent formula storage and recall mode can update the optimal parameters of each casting ladle at any time according to production needs, retain parameter debugging records, facilitate production traceability and process optimization, and adapt to the refined and standardized modern casting production needs. Attached Figure Description
[0040] Figure 1 A block diagram of the automatic pouring machine pouring ladle adaptation control system of the present invention;
[0041] Figure 2 This is a flowchart of the automatic pouring machine pouring ladle adaptation control method of the present invention. Detailed Implementation
[0042] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0043] To address the issues arising from the use of the same hanging position, such as positioning deviations, instability, and safety hazards during pouring, please refer to [the relevant documentation / reference]. Figures 1-2 This embodiment provides the following technical solution:
[0044] An automatic pouring machine pouring ladle adaptation control system, implemented by modifying an existing automatic pouring machine control system, includes:
[0045] The operation interface module is a human-machine interaction window that provides the selection of casting package number and process formula for automatic casting machine. The operator selects the corresponding number and process formula of casting package No. 1, 2, and 3 based on the human-machine interaction window. At the same time, the human-machine interaction window provides an online modification and one-click saving operation port for process formula parameters.
[0046] In this embodiment, the user interface module includes:
[0047] The pouring ladle number interface unit is used to display the currently selected pouring ladle number in real time, and to select the corresponding number of pouring ladle 1, 2, or 3 according to the pouring requirements;
[0048] The process formula parameter interface unit is used to display the preset process formula parameters of the corresponding numbered casting package in real time.
[0049] The equipment operation status interface unit is used to display the equipment operation status of the currently accurately retrieved corresponding numbered casting package in real time.
[0050] It should be noted that the operation interface module supports real-time display of the currently selected casting package number, the preset process formula parameters of the corresponding casting package number, and the equipment operation status of the corresponding casting package number. It also has the function of saving parameter modification records, which facilitates production traceability and parameter debugging.
[0051] The formula storage module is used to independently store the process formula parameters of the dedicated hanging positions of casting ladles 1, 2, and 3. The process formula parameters of each casting ladle are independent of each other and do not interfere with each other.
[0052] In this embodiment, the recipe storage module includes:
[0053] The first casting ladle storage unit is used to store the process formula parameters for the hanging position of casting ladle No. 1;
[0054] The second casting ladle storage unit is used to store the process formula parameters for the hanging position of casting ladle No. 2;
[0055] The third casting ladle storage unit is used to store the process formula parameters for the hanging position of casting ladle No. 3;
[0056] The first, second, and third pouring ladle storage units are independent of each other, and the process formula parameters for the ladle position stored in the first, second, and third pouring ladle storage units can be independently adjusted, modified, and saved.
[0057] It should be noted that the formula storage module constructs independent first casting package storage unit, second casting package storage unit, and third casting package storage unit for casting packages 1, 2, and 3 respectively. The hanging position parameters of a single casting package can be adjusted, modified, and saved independently without modifying the overall system control program.
[0058] The parameter selection module is used to accurately retrieve the preset process formula parameters of the corresponding numbered casting package from multiple stored process formula parameters according to the casting package number selection instruction selected by the operator.
[0059] In this embodiment, the parameter selection module includes:
[0060] The index retrieval unit is used to retrieve the preset process formula parameters of the corresponding numbered casting package from the process formula parameters of the dedicated hanging positions of casting packages 1, 2, and 3, based on the selection instruction of the casting package number selected by the operator.
[0061] The comparative analysis unit is used to compare and analyze the process formula parameters of the dedicated hanging positions of casting ladles 1, 2, and 3, which are stored independently, according to the casting ladle number selection instruction selected by the operator, and to determine the matching process formula parameters for the corresponding numbered casting ladle.
[0062] In this embodiment, based on the selection instruction for the casting ladle number chosen by the operator, the process formula parameters for the dedicated hanging positions of independently stored casting ladles 1, 2, and 3 are compared and analyzed, and the following operations are performed:
[0063] Based on the selection instructions for the casting ladle number chosen by the operator, the process formula parameters for the dedicated hanging positions of casting ladles 1, 2, and 3 are compared and analyzed one by one.
[0064] Specifically, the process formula parameters for the dedicated hanging position of No. 1 casting ladle are extracted, and the extracted process formula parameters for the dedicated hanging position of No. 1 casting ladle are compared and analyzed with the casting ladle number selection instruction selected by the operator; if the extracted process formula parameters for the dedicated hanging position of No. 1 casting ladle match the casting ladle number selection instruction selected by the operator, then the process formula parameters for the dedicated hanging position of No. 1 casting ladle are retrieved.
[0065] If the extracted process formula parameters for the designated hanging position of ladle No. 1 do not match the ladle number selection instruction selected by the operator, then the process formula parameters for the designated hanging position of ladle No. 2 are extracted and compared with the ladle number selection instruction selected by the operator; if the extracted process formula parameters for the designated hanging position of ladle No. 2 match the ladle number selection instruction selected by the operator, then the process formula parameters for the designated hanging position of ladle No. 2 are retrieved.
[0066] If the extracted process formula parameters for the designated hanging position of casting ladle No. 2 do not match the casting ladle number selection instruction selected by the operator, then the process formula parameters for the designated hanging position of casting ladle No. 3 are extracted and compared with the casting ladle number selection instruction selected by the operator. If the extracted process formula parameters for the designated hanging position of casting ladle No. 3 match the casting ladle number selection instruction selected by the operator, then the process formula parameters for the designated hanging position of casting ladle No. 3 are retrieved.
[0067] It should be noted that the parameter selection module has an automatic matching and recognition function. After selecting the corresponding casting package number, it automatically masks the formula parameters of casting packages with other numbers to avoid positioning deviations caused by parameter confusion.
[0068] The ladle hanging control module is used to receive precisely retrieved process formula parameters specific to the casting ladle, generate precise ladle hanging control instructions, and transmit the ladle hanging control instructions to the servo mechanism of the automatic casting machine, driving the equipment to complete the ladle hanging operation according to the corresponding parameters.
[0069] In this embodiment, both the operation interface module and the formula storage module are communicatively connected to the parameter selection module. The parameter selection module is connected to the input end of the bag hanging control module, and the output end of the bag hanging control module is connected to the servo mechanism of the automatic pouring machine.
[0070] In this embodiment, the bag-hanging control module includes:
[0071] The instruction generation unit is used to generate precise ladle hanging control instructions based on the process formula parameters of the casting ladle;
[0072] The ladle hanging control unit is used to control the operation of the automatic pouring machine servo mechanism according to the generated ladle hanging control instructions, and drive the equipment to complete the ladle hanging operation according to the corresponding parameters.
[0073] It should be noted that the ladle hanging control module outputs precise displacement control signals based on the process formula parameters of the casting ladle, compensates for the individual size differences of each casting ladle base, eliminates ladle hanging positioning deviations, and ensures that the ladle hanging operation conforms to the standard operating conditions of the equipment.
[0074] It should be noted that the automatic casting machine's casting ladle adaptation control system optimizes the traditional fixed parameter control logic into an independent formula control mode categorized by casting ladle number. This enables precise control of the independent hanging parameters for each casting ladle, and allows seamless integration with the equipment's original control system. Furthermore, it supports online dynamic parameter updates, allowing operators to adjust the hanging position parameters in real time based on the actual wear and deformation of the casting ladle. The parameters can be fixed and updated with a single click, adapting to the working conditions of casting ladles at different service life stages.
[0075] To better illustrate the automatic pouring machine's ladle adaptation control process, this embodiment provides an automatic pouring machine ladle adaptation control method, implemented based on the aforementioned automatic pouring machine ladle adaptation control system, including the following steps:
[0076] S1: The operator clicks the corresponding casting ladle number in the operation interface according to the model of the casting ladle required for this production, and issues the process formula call instruction;
[0077] S2: After receiving the casting ladle model selection instruction, the parameter selection module accurately matches the corresponding numbered casting ladle from the formula storage module and retrieves the preset process formula parameters of the corresponding numbered casting ladle, while blocking the preset process formula parameters of other numbered casting ladles.
[0078] S3: The parameter selection module transmits the preset process formula parameters of the corresponding numbered casting package to the hanging package control module. The hanging package control module parses and calculates the preset process formula parameters of the corresponding numbered casting package to generate hanging package control commands that are adapted to the servo displacement and positioning locking of the casting package.
[0079] S4: The bag hanging control module transmits the bag hanging control command to the servo mechanism of the automatic casting machine, drives the servo motor and transmission mechanism to move precisely, and completes the positioning, hanging and locking of the casting bag according to the preset process formula parameters.
[0080] In summary, this invention is based on the existing automatic casting machine control system. By selecting ladles 1, 2, and 3 through the process formula interface, the system automatically calls the corresponding formula parameters. The ladle hanging position can be set individually for each ladle. The ladle hanging control command is transmitted to the automatic casting machine servo mechanism, driving the equipment to complete the ladle hanging operation according to the corresponding parameters. This effectively eliminates positioning errors caused by individual ladle differences, while ensuring stable and safe ladle hanging operations. The ladle hanging position can be flexibly adjusted according to the actual state of different ladles. The device is highly adaptable, covering the working conditions of all in-use ladles. Parameter adjustments for individual ladles can be performed independently without modifying the overall program, making operation simple, highly safe, and with good production stability. Furthermore, the program control logic has been changed from the traditional fixed parameter mode to an independent formula mode categorized by ladle number, allowing seamless integration with the original control system. The formula parameters for different numbered ladles can also be modified online and saved with one click according to actual production conditions. After the modification, it supports matching independent ladle hanging positions for ladles 1, 2, and 3, achieving precise control of one ladle per parameter.
[0081] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. An automatic pouring machine pouring ladle adaptation control system, characterized in that, include: The operation interface module is a human-machine interaction window that provides the selection of casting package number and process formula for automatic casting machine. The operator selects the corresponding number and process formula of casting package No. 1, 2, and 3 based on the human-machine interaction window. At the same time, the human-machine interaction window provides an online modification and one-click saving operation port for process formula parameters. The formula storage module is used to independently store the process formula parameters of the dedicated hanging positions of casting ladles 1, 2, and 3. The process formula parameters of each casting ladle are independent of each other and do not interfere with each other. The parameter selection module is used to accurately retrieve the preset process formula parameters of the corresponding numbered casting package from multiple stored process formula parameters according to the casting package number selection instruction selected by the operator. The ladle hanging control module is used to receive precisely retrieved process formula parameters specific to the casting ladle, generate precise ladle hanging control instructions, and transmit the ladle hanging control instructions to the servo mechanism of the automatic casting machine, driving the equipment to complete the ladle hanging operation according to the corresponding parameters.
2. The automatic pouring machine pouring ladle adaptation control system according to claim 1, characterized in that, The user interface module includes: The pouring ladle number interface unit is used to display the currently selected pouring ladle number in real time, and to select the corresponding number of pouring ladle 1, 2, or 3 according to the pouring requirements; The process formula parameter interface unit is used to display the preset process formula parameters of the corresponding numbered casting package in real time. The equipment operation status interface unit is used to display the equipment operation status of the currently accurately retrieved corresponding numbered casting package in real time.
3. The automatic pouring machine pouring ladle adaptation control system according to claim 2, characterized in that, The recipe storage module includes: The first casting ladle storage unit is used to store the process formula parameters for the hanging position of casting ladle No. 1; The second casting ladle storage unit is used to store the process formula parameters for the hanging position of casting ladle No. 2; The third casting ladle storage unit is used to store the process formula parameters for the hanging position of casting ladle No. 3; The first, second, and third pouring ladle storage units are independent of each other, and the process formula parameters for the ladle position stored in the first, second, and third pouring ladle storage units can be independently adjusted, modified, and saved.
4. The automatic pouring machine pouring ladle adaptation control system according to claim 3, characterized in that, The parameter selection module includes: The index retrieval unit is used to retrieve the preset process formula parameters of the corresponding numbered casting package from the process formula parameters of the dedicated hanging positions of casting packages 1, 2, and 3, based on the selection instruction of the casting package number selected by the operator. The comparative analysis unit is used to compare and analyze the process formula parameters of the dedicated hanging positions of casting ladles 1, 2, and 3, which are stored independently, according to the casting ladle number selection instruction selected by the operator, and to determine the matching process formula parameters for the corresponding numbered casting ladle.
5. The automatic pouring machine pouring ladle adaptation control system according to claim 4, characterized in that, Based on the selection instruction for the casting ladle number chosen by the operator, the process formula parameters for the dedicated hanging positions of the independently stored casting ladles No. 1, 2, and 3 are compared and analyzed, and the following operations are performed: Based on the selection instructions for the casting ladle number chosen by the operator, the process formula parameters for the dedicated hanging positions of casting ladles 1, 2, and 3 are compared and analyzed one by one. Specifically, the process formula parameters for the dedicated hanging position of No. 1 casting ladle are extracted, and the extracted process formula parameters for the dedicated hanging position of No. 1 casting ladle are compared and analyzed with the casting ladle number selection instruction selected by the operator; if the extracted process formula parameters for the dedicated hanging position of No. 1 casting ladle match the casting ladle number selection instruction selected by the operator, then the process formula parameters for the dedicated hanging position of No. 1 casting ladle are retrieved. If the extracted process formula parameters for the designated hanging position of ladle No. 1 do not match the ladle number selection instruction selected by the operator, then the process formula parameters for the designated hanging position of ladle No. 2 are extracted and compared with the ladle number selection instruction selected by the operator; if the extracted process formula parameters for the designated hanging position of ladle No. 2 match the ladle number selection instruction selected by the operator, then the process formula parameters for the designated hanging position of ladle No. 2 are retrieved. If the extracted process formula parameters for the designated hanging position of casting ladle No. 2 do not match the casting ladle number selection instruction selected by the operator, then the process formula parameters for the designated hanging position of casting ladle No. 3 are extracted and compared with the casting ladle number selection instruction selected by the operator. If the extracted process formula parameters for the designated hanging position of casting ladle No. 3 match the casting ladle number selection instruction selected by the operator, then the process formula parameters for the designated hanging position of casting ladle No. 3 are retrieved.
6. The automatic pouring machine pouring ladle adaptation control system according to claim 5, characterized in that, The operation interface module and the formula storage module are both connected to the parameter selection module. The parameter selection module is connected to the input end of the bag hanging control module, and the output end of the bag hanging control module is connected to the servo mechanism of the automatic pouring machine.
7. The automatic pouring machine pouring ladle adaptation control system according to claim 6, characterized in that, The bag-hanging control module includes: The instruction generation unit is used to generate precise ladle hanging control instructions based on the process formula parameters of the casting ladle; The ladle hanging control unit is used to control the operation of the automatic pouring machine servo mechanism according to the generated ladle hanging control instructions, and drive the equipment to complete the ladle hanging operation according to the corresponding parameters.
8. A method for adapting and controlling the pouring ladle of an automatic pouring machine, implemented based on the automatic pouring machine pouring ladle adaptation and control system as described in claim 7, characterized in that, Includes the following steps: S1: The operator clicks the corresponding casting ladle number in the operation interface according to the model of the casting ladle required for this production, and issues the process formula call instruction; S2: After receiving the casting ladle model selection instruction, the parameter selection module accurately matches the corresponding numbered casting ladle from the formula storage module and retrieves the preset process formula parameters of the corresponding numbered casting ladle, while blocking the preset process formula parameters of other numbered casting ladles. S3: The parameter selection module transmits the preset process formula parameters of the corresponding numbered casting package to the hanging package control module. The hanging package control module parses and calculates the preset process formula parameters of the corresponding numbered casting package to generate hanging package control commands that are adapted to the servo displacement and positioning locking of the casting package. S4: The bag hanging control module transmits the bag hanging control command to the servo mechanism of the automatic casting machine, drives the servo motor and transmission mechanism to move precisely, and completes the positioning, hanging and locking of the casting bag according to the preset process formula parameters.