High-voltage shield processing equipment and processing method thereof
Patent Information
- Application Number
- CN202610639695.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-05-11
- Publication Date
- 2026-08-28
AI Technical Summary
[0004]现有技术中的屏蔽罩加工设备存在不能够进行高效的夹持加工屏蔽罩,由于屏蔽罩外表面较为光滑,使得抓取屏蔽罩不能够很好的抓取,抓取的时候易于滑落,使得屏蔽罩抓取加工效果欠佳
[0017] Compared with existing technologies, this invention features a tightly integrated and coordinated process, from the precise conveying and gripping of the shielding blank to the suspension positioning of the processing mold, the secure clamping of the shielding, welding, surface irradiation strengthening, and finally the transfer and conveying of the finished product. This significantly reduces manual intervention. With the help of a series of automated drive components such as drive cylinders, robotic arm drive cylinders, height adjustment cylinders, position adjustment motors, and position adjustment cylinders, precise control of the processing actions is achieved, which not only significantly improves processing efficiency.
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Figure CN122644718A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a shielding cover processing equipment, specifically a high-voltage shielding cover processing equipment and its processing method. Background Technology
[0002] High-voltage shielding covers are core protective components for high-voltage equipment and testing devices. They are specifically designed to isolate high-voltage electric fields and resist electromagnetic interference. Widely used in high-voltage transmission equipment, power testing instruments, high-voltage laboratories, and new energy high-voltage systems, they are crucial for ensuring safe equipment operation. The outstanding advantage of these shielding covers lies in their highly efficient shielding performance. Utilizing high-quality metal materials and a precise structure, they achieve extremely high shielding efficiency against high-voltage electric fields while accurately blocking external electromagnetic interference, preventing equipment malfunctions due to interference and significantly reducing the risk of electric shock for maintenance personnel. Furthermore, the accompanying high-voltage shielding cover processing equipment can further improve the efficiency of shielding cover processing. Previously, some processing equipment could not grip the shielding cover, resulting in significant manpower consumption during processing.
[0003] In the prior art, patent number 201822207736.2 discloses a shielding cover processing device. This utility model discloses a shielding cover processing mechanism and device, installed on a mold. The mold includes a stripper plate and a lower template, a punch, a first stripper block disposed on the stripper plate for holding the workpiece, a bending block disposed on the lower template for placing the workpiece, and a lower mold floating top slidably connected to the lower template. The first stripper block and the bending block are arranged opposite to each other, and the lower mold floating top is arranged opposite to the punch. The lower mold floating top has a punching notch for accommodating the punch. When the punch is located at the punching notch, there is a gap between the punch and the bending block. During the process of the punch entering the punching notch, it cuts the workpiece. Simultaneously, because there is a gap between the punch and the bending block, the gap between the punch and the bending block is set to the thickness of the workpiece. Therefore, after cutting the workpiece, the punch drives the edge of the workpiece to bend, thus achieving simultaneous cutting and bending of the workpiece by the punch, saving processing steps and improving production efficiency.
[0004] Existing shielding cover processing equipment cannot efficiently clamp and process shielding covers. Because the outer surface of the shielding cover is relatively smooth, it is difficult to grip the shielding cover well, and it is easy to slip during gripping, resulting in poor shielding cover gripping and processing effect. Summary of the Invention
[0005] To overcome the shortcomings of the prior art, the present invention provides a high-voltage shielding cover processing equipment and processing method.
[0006] This invention is achieved using the following technical solution: a high-voltage shielding cover processing equipment and its processing method, comprising a processing platform, a processing support component at the bottom of the processing platform (the processing support component being a processing support table), a side locking bolt between the processing support table and the processing platform, a conveying component on one side of the processing support table (the conveying component being a conveying platform), an anti-slip component (the anti-slip component being an anti-slip roller group) on the conveying platform, the anti-slip roller group and the conveying platform being assembled together, a height adjustment component at the bottom of the conveying platform (the height adjustment component being a height adjustment platform), the height adjustment platform and the conveying platform being assembled together, and a height adjustment cylinder at the bottom of the height adjustment platform (the height adjustment cylinder controlling the height of the height adjustment platform). The conveying platform is equipped with a top support, and horizontal supports are arranged between the top supports. A shielding cover component retrieving component is mounted on the horizontal supports. The shielding cover component retrieving component is a robotic arm, and the robotic arm is equipped with a robotic arm drive cylinder that drives the robotic arm to move. The robotic arm also has a shielding cover fixing retrieving component, which is a retrieving sleeve. A side auxiliary retrieving component is located inside the retrieving sleeve. This side auxiliary retrieving component is a retrieving anti-slip assembly, which is a protective side inflatable combination strip. An inflation channel is provided on the protective side inflatable combination strip, and a gas storage tank is located at the top of the inflation channel. A control valve is provided between the gas storage tank and the inflation channel.
[0007] The robotic arm has a side mounting platform on one side, a drive motor on the side mounting platform, a drive gear on the drive motor, a suspension below the drive gear, a drive rack on the suspension, a bottom lifting rod on one side of the drive rack, the bottom lifting rod operates by the cooperation of the drive rack and the drive motor, and anti-collision components are provided between the bottom lifting rods.
[0008] The aforementioned anti-collision component is an anti-collision sensor, which is distributed between the bottom support rods. The bottom support rods are provided with anti-collision rubber rings, and the anti-collision rubber rings are provided with anti-collision thin protrusions. The anti-collision sensors are mounted on the anti-collision thin protrusions. The anti-collision sensors are anti-collision infrared distance anti-collision sensors. A bottom anti-collision component is provided below the bottom support rods. The bottom anti-collision component is a bottom anti-collision sensor, which is a bottom infrared distance anti-collision sensor.
[0009] The processing platform is equipped with a shielding cover processing component, which is a processing mold. The processing mold has a processing space, and the shielding cover is placed in the processing space. The processing platform is equipped with a bottom guide rail, which is a magnetic levitation guide rail with a built-in high-frequency electromagnet array. The bottom of the processing mold is equipped with a high-coercivity permanent magnet, which is a neodymium iron boron magnet. The magnetic field generated by the neodymium iron boron magnet interacts with the magnetic field of the magnetic levitation track. The processing mold is suspended in the air by the interaction of the magnetic fields. A coreless linear synchronous motor is equipped on one side of the processing mold. The coreless linear synchronous motor has a coil inside. When three-phase alternating current is passed through the stator coil of the coreless linear synchronous motor, a traveling wave magnetic field is generated. The coreless linear synchronous motor drives the processing mold to move linearly along the magnetic levitation track.
[0010] The processing mold is provided with a side locking component, which is a side locking strip. The processing mold has a side position. The side locking strip is provided with an auxiliary fixing component, which is an auxiliary suction cup. The side locking strip has a hole, and the auxiliary suction cup is distributed in the hole. The side locking strip is provided with a slider. One side of the slider is provided with an auxiliary suction cup connector. The movement of the slider drives the movement of the auxiliary suction cup. The auxiliary suction cup is provided with a position pressure sensing probe.
[0011] The processing mold is equipped with a processing component on its top, which is a processing mechanical head. The processing mechanical head is equipped with a processing joint, and the processing joint is equipped with a processing welding head. A position adjustment component, which is a position adjustment motor, is provided on one side of the processing welding head. A position processing auxiliary component, which is an auxiliary nozzle, is provided on one side of the processing mechanical head. The auxiliary nozzle is an electric spark head. The electric spark head processes the welding position on the shielding cover, and the processing welding is performed along the welding position.
[0012] The processing platform is equipped with an irradiation component on the outer surface of a shielding cover. The irradiation component is an irradiation ring, and a center passage position is provided inside the irradiation ring. The shielding cover passes through the irradiation ring. An irradiation head is provided on the inner wall of the irradiation ring, and the irradiation head irradiates the shielding cover. A position adjustment mechanical head is provided at the top of the irradiation ring, and a position adjustment cylinder is provided on the position adjustment mechanical head. A magnetic inner wall is provided on the inner wall of the irradiation ring, and a magnetic plate is provided inside the irradiation head. The magnetic plate and the interior of the irradiation ring are magnetically attracted to each other. An energy storage battery is provided inside the irradiation head, and the energy storage battery provides a power source for the irradiation head.
[0013] To prepare for shielding cover processing, the power is turned on, the control system performs a self-check, processing parameters are set, and the height adjustment cylinder at the bottom of the conveyor platform is adjusted to ensure that the conveyor platform is horizontally aligned with the processing space of the processing mold. The shielding cover blank to be processed is placed on the conveyor platform, the drive cylinder is started, and the conveyor platform is moved to the processing area. The horizontal support on the top bracket guides the lifting robot arm to descend. The position is adjusted by the robot arm's drive cylinder, and the protective side inflation strip inside the ferrule is inflated and insulated to fit against the outer wall of the shielding cover. The anti-slip components enhance friction, and the gripping is completed.
[0014] Shielding cover processing and mold adaptation The magnetic levitation guide rail has a built-in high-frequency electromagnet array that is energized. This interacts with the neodymium iron boron permanent magnets at the bottom of the processing mold, generating an upward levitation force that causes the mold to levitate off the track. The air gap is controlled at 0.5-2mm. A laser displacement sensor monitors the levitation gap in real time and feeds back to the controller to dynamically adjust the electromagnet current to maintain stable levitation. The stator coil of the coreless linear synchronous motor is energized with three-phase alternating current to generate a traveling wave magnetic field, which couples with the permanent magnet array at the bottom of the mold and pushes the mold to move along the magnetic levitation guide rail to the processing station.
[0015] Shielding cover fixing and processing The side cylinder drives the side locking bar to retract towards the center of the mold. The slider drives the auxiliary suction cup to contact the edge of the shielding cover. The auxiliary suction cup adsorbs the shielding cover through the gap. The position pressure probe monitors the adsorption pressure to ensure that the clamping is firm and does not damage the workpiece. The position adjustment motor of the machining head starts and drives the EDM head to approach the surface of the shielding cover. The EDM head discharges according to the preset path and etches a high-precision welding guide groove at the joint of the shielding cover. The machining welding head performs laser welding along the guide groove pre-machined by the EDM. The position adjustment cylinder fine-tunes the angle of the welding gun to ensure that the weld is uniform and continuous.
[0016] Surface irradiation strengthening of shield The welded shielding cover moves with the mold to the center of the irradiation circle. The position adjustment mechanical head presses down, the irradiation head is close to the surface, the energy storage battery powers the irradiation head to emit high-energy rays, which can emit ultraviolet rays or electron beams to optimize the performance of the shielding cover surface material. The side locking strip is released, the auxiliary suction cup is depressurized, and the equipment is reset to wait for the next round of processing.
[0017] Compared with existing technologies, this invention features a tightly integrated and coordinated process, from the precise conveying and gripping of the shielding blank to the suspension positioning of the processing mold, the secure clamping of the shielding, welding, surface irradiation strengthening, and finally the transfer and conveying of the finished product. This significantly reduces manual intervention. With the help of a series of automated drive components such as drive cylinders, robotic arm drive cylinders, height adjustment cylinders, position adjustment motors, and position adjustment cylinders, precise control of the processing actions is achieved, which not only significantly improves processing efficiency.
[0018] The machining mold relies on the synergistic effect of a magnetic levitation guide rail, a high-frequency electromagnet array, and neodymium iron boron permanent magnets to achieve levitation movement. A laser displacement sensor monitors the levitation gap in real time and dynamically adjusts the electromagnet current to precisely maintain a stable air gap of 0.5-2mm, ensuring smooth and stable mold movement and providing a precise positioning basis for subsequent processing. A coreless linear synchronous motor, through the coupling of a traveling wave magnetic field and a permanent magnet array, propels the mold to move precisely along the guide rail, ensuring that the mold can accurately reach the processing station. In the clamping stage of the shielding cover, a side cylinder drives the side locking bar to retract, and a slider drives an auxiliary suction cup to adsorb the shielding cover through the gap. A position pressure probe monitors the adsorption pressure in real time, ensuring the firmness of the clamping and precisely controlling the clamping force to avoid damage to the workpiece, providing a reliable guarantee for the accuracy of subsequent processing.
[0019] Through high-precision clamping, positioning, and welding processes, the structural integrity and welding quality of the shielding cover are ensured, avoiding processing defects caused by improper clamping or inaccurate positioning. In the surface irradiation strengthening stage, the irradiation head can emit high-energy rays, such as ultraviolet rays or electron beams, close to the surface of the shielding cover, precisely optimizing the performance of the surface material of the shielding cover, effectively improving the key performance indicators such as the strength, wear resistance, and corrosion resistance of the shielding cover, further enhancing the durability and reliability of the shielding cover, and meeting the usage requirements under high-pressure environments. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a partial schematic diagram of the present invention; Figure 3 This is a partial schematic diagram of the present invention; Figure 4 This is a partial schematic diagram of the present invention; Figure 5 This is a partial schematic diagram of the present invention; Figure 6 This is a partial schematic diagram of the present invention; Figure 7 This is a partial schematic diagram of the present invention; Figure 8 This is a partial schematic diagram of the present invention; Figure 9 This is a partial schematic diagram of the present invention; Figure 10 This is a partial schematic diagram of the present invention; Figure 11 This is a partial schematic diagram of the present invention; In the diagram: 1 is the processing platform, 2 is the processing support platform, 3 is the conveying platform, 4 is the drive cylinder, 5 is the height adjustment platform, 6 is the height adjustment cylinder, 7 is the top support, 8 is the horizontal support, 9 is the picking robot, 10 is the robot drive cylinder, 11 is the picking ferrule, 12 is the protective side inflation strip, 13 is the gas storage tank, 14 is the drive motor, 15 is the drive gear, 16 is the drive rack, 17 is the bottom lifting rod, 18 is the anti-collision sensor, 19 is the anti-collision rubber ring, 20 is the bottom anti-collision sensor, 21 is the processing mold, and 22 is the auxiliary drive cylinder. 23 is a coreless linear synchronous motor; 24 is a side locking bar; 25 is an auxiliary suction cup; 26 is a slider; 27 is a position pressure sensor; 28 is a machining head; 29 is a machining welding head; 30 is a position adjustment motor; 31 is an auxiliary nozzle; 32 is an irradiation ring; 33 is an irradiation head; 34 is an energy storage battery; 35 is a direction adjustment disc; 351 is a steering motor; 36 is a pick-up suction cup; 37 is an air extraction device; 38 is a storage box; 39 is a chassis suction cup; 40 is a diversion channel; 41 is a buffer rotating disc; 42 is a movable flipping base plate; 43 is a bottom flipping cylinder. Detailed Implementation
[0021] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0022] A high-voltage shielding cover processing equipment and method are disclosed. The equipment includes a processing platform 1 with a processing support component (processing support table 2) at its bottom. A side locking bolt is installed between the processing support table 2 and the processing platform 1. A conveying component (conveying platform 3) is installed on one side of the processing support table 2. An anti-slip component (anti-slip roller group 4) is installed on the conveying platform 3. The anti-slip roller group 4 and the conveying platform 3 are assembled together. A height adjustment component (height adjustment platform 5) is installed at the bottom of the conveying platform 3. The height adjustment platform 5 and the conveying platform 3 are assembled together. A height adjustment cylinder 6 is installed at the bottom of the height adjustment platform 5. The height adjustment cylinder 6 is a double-cylinder structure, which allows the height adjustment platform to be slightly inclined, enabling the high-voltage shielding cover, picked up by a robotic arm 9, to slide towards the processing mold.
[0023] A top support 7 is provided on the top of the conveying platform 4. A horizontal support 8 is provided between the top supports 7. A shielding cover component picking component is provided on the horizontal support 8. The shielding cover component picking component is a picking robot arm 9. A robot arm drive cylinder 10 is provided on the picking robot arm 9. The robot arm drive cylinder 10 drives the robot arm 9 to move. A shielding cover fixing picking component is provided on the picking robot arm 9. The high-voltage shielding cover fixing picking component is a picking sleeve 11. A side auxiliary picking component is provided inside the picking sleeve 11. The side auxiliary picking component is a picking anti-slip component. The picking anti-slip component is a protective side inflation combination strip 12. An inflation channel is provided on the protective side inflation combination strip 12. A gas storage tank 13 is provided at the top of the inflation channel. A control valve is provided between the gas storage tank 13 and the inflation channel. The high-voltage shielding cover is clamped by the inflation and deflation of the protective side inflation combination strip 12, making the clamping of the high-voltage shielding cover more stable.
[0024] A side mounting platform is provided on one side of the picking robot 9. A drive motor 14 is mounted on the side mounting platform, and a drive gear 15 is mounted on the drive motor 14. A suspension is provided below the drive gear 15, and a drive rack 16 is mounted on the suspension. A bottom lifting rod 17 is provided on one side of the drive rack 16. The bottom lifting rod 17 operates in coordination with the drive rack 16 and the drive motor 14. Anti-collision components are provided between the bottom lifting rods 17. The drive motor drives the gear and the drive rack to control the movement of the bottom lifting rod 17. In this way, the bottom of the high-voltage shield is supported when it is clamped. When it is necessary to release, the bottom lifting rod 17 can be retracted to allow the high-voltage shield to be lowered from the picking robot 9.
[0025] The anti-collision component is an anti-collision sensor 18, which is distributed between the bottom support rods 17. An anti-collision rubber ring 19 is provided on the bottom support rod 17, and an anti-collision thin protrusion is provided on the anti-collision rubber ring 19. The anti-collision sensor 18 is mounted on the anti-collision thin protrusion. The anti-collision sensor 18 is an infrared distance anti-collision sensor. A bottom anti-collision component is provided below the bottom support rods 17, which is a bottom anti-collision sensor 20. The bottom anti-collision sensor 20 is a bottom infrared distance anti-collision sensor. Both the anti-collision sensor 18 and the bottom anti-collision sensor 20 can be infrared sensors. The infrared sensors detect the distance, which can better control the lifting height of the bottom support rods 17 and the bottom gap height, thus further improving the safety of the bottom support rods.
[0026] The processing platform 1 is equipped with a shielding cover processing component, which is a processing mold 21. The processing mold 21 has a processing space, and the shielding cover is placed in the processing space. The processing platform 1 is equipped with a bottom guide rail, which is a magnetic levitation guide rail 23. The magnetic levitation guide rail 11 has a built-in high-frequency electromagnet array. The bottom of the processing mold 21 is equipped with a high-coercivity permanent magnet 24, which is a neodymium iron boron magnet. The magnetic field generated by the neodymium iron boron magnet interacts with the magnetic field of the magnetic levitation track 22. The processing mold 21 is suspended in the air by the interaction of the magnetic fields. A coreless linear synchronous motor 23 is equipped on one side of the processing mold 21. The coreless linear synchronous motor 23 has a coil inside. After three-phase alternating current is passed through the stator coil of the coreless linear synchronous motor 23, a traveling wave magnetic field is generated. The coreless linear synchronous motor 23 pushes the processing mold 21 to move linearly along the magnetic levitation track.
[0027] The processing mold 21 is equipped with an auxiliary driving component, which is an auxiliary driving cylinder 22. The auxiliary driving cylinder 22 drives the cover plate on one side of the processing mold 21 to open and close. When the cover plate of the processing mold 21 is opened, a sliding port appears. In this way, the high voltage shielding cover picked up by the picking robot 9 can be slid into the sliding port on the processing mold. The high voltage shielding cover can be put into the processing mold 21 with just a flick of the wrist.
[0028] The processing mold 21 is equipped with a side locking component, which is a side locking strip 24. The processing mold 21 has a side position, and the side locking strip 24 is equipped with an auxiliary fixing component, which is an auxiliary suction cup 25. The side locking strip has a gap, and the auxiliary suction cup 25 is distributed in the gap. The side locking strip 24 is equipped with a slider 26, and one side of the slider 26 is equipped with an auxiliary suction cup 25 connector. The movement of the slider drives the movement of the auxiliary suction cup 25. The auxiliary suction cup 25 is equipped with a position pressure sensing probe 27, which can pull the auxiliary suction cup 25 out of the gap, and then fix the auxiliary suction cup 25 to a certain extent by relying on the slider, so that the auxiliary suction cup 25 can better adhere to the high voltage shielding cover.
[0029] The processing mold 21 has a processing component on its top, which is a processing mechanical head 28. The processing mechanical head 28 has a processing joint, and the processing joint has a processing welding head 29. A position adjustment component, which is a position adjustment motor 30, is provided on one side of the processing welding head 29. A position processing auxiliary component, which is an auxiliary nozzle 31, is provided on one side of the processing mechanical head 28. The auxiliary nozzle 31 is an electric spark head. The electric spark head processes the welding position on the shielding cover, and the processing welding is performed along the welding position.
[0030] A shielding outer surface irradiation component is provided on one side of the processing platform 1. The outer surface irradiation component is an irradiation ring 32. A center passage position is provided inside the irradiation ring 32. The shielding passes through the irradiation ring 32. An irradiation head 33 is provided on the inner wall of the irradiation ring 32. The irradiation head irradiates the shielding. A magnetic inner wall is provided on the inner wall of the irradiation ring 32. A magnetic plate is provided inside the irradiation head. The magnetic plate and the interior of the irradiation ring 32 are magnetically attracted to each other. An energy storage battery 34 is provided inside the irradiation head. The energy storage battery 34 provides a power source for the irradiation head.
[0031] A secondary processing component, namely a secondary processing transfer channel, is provided on one side of the processing platform. This transfer channel is equipped with a direction adjustment component, namely a direction adjustment disc 35. A steering motor 351 is located at the bottom of the direction adjustment disc 35, controlling its rotation. A secondary picking component, namely a picking suction cup 36, is located at the top of the direction adjustment disc 35. An air passage is located at the top of the picking suction cup 36, and this air passage is connected to a vacuum pump 37. The vacuum pump 37 performs a vacuum operation on the picking suction cup, lifting the shielding cover. The shielding cover is then transferred using the picking suction cup 36, which is controlled by a transfer motor to rotate. After the transfer operation, the shielding cover is placed into a storage box 38. A base suction cup 39 is provided inside the storage tank 38. The base suction cup 39 has a suction cup and an inert gas storage chamber. A gas storage tank is provided on one side of the storage tank. A diversion channel 40 is provided inside the gas storage tank. A buffer part is provided inside the diversion channel 40. The buffer part is a buffer rotating disc 41. The buffer rotating disc 41 has buffer blades. Buffer blades are provided between the two. The buffer blades can slightly reduce the flow speed of the gas, which is conducive to the slow flow of inert gas into the storage tank 38. A movable lifting device is provided inside the storage tank 38. A movable flipping base plate 42 is provided on the movable lifting device. A bottom flipping cylinder 43 is provided on one side of the movable flipping base plate 42. The bottom flipping cylinder 43 controls the support height of the movable flipping base plate.
[0032] In preparation for shielding cover processing, the power is turned on, the control system performs a self-check, processing parameters are set, and the height adjustment cylinder at the bottom of the conveyor platform is adjusted to keep the conveyor platform 4 and the processing space of the processing mold 21 horizontally aligned. The shielding cover blank to be processed is placed on the conveyor platform 4, the drive cylinder 14 is started, and the conveyor platform is moved to the processing area. The horizontal support 8 on the top support 7 guides the picking robot 9 to descend. The position is adjusted by the robot driving cylinder 10, and the protective side inflation strip 12 inside the sleeve 11 is inflated and expanded to fit the outer wall of the shielding cover. The anti-slip component enhances the friction and completes the gripping.
[0033] Shielding cover processing and mold adaptation process The magnetic levitation guide rail 22 has a built-in high-frequency electromagnet array that is energized. It interacts with the neodymium iron boron permanent magnet at the bottom of the processing mold 21 to generate an upward levitation force, causing the mold to levitate off the track. The air gap is controlled at 0.5-2mm. The laser displacement sensor monitors the levitation gap in real time and feeds back to the controller to dynamically adjust the electromagnet current to maintain stable levitation. The stator coil of the coreless linear synchronous motor 23 is energized with three-phase alternating current to generate a traveling wave magnetic field, which couples with the permanent magnet array at the bottom of the mold and pushes the mold to move along the magnetic levitation guide rail to the processing station.
[0034] Shielding cover fixing and processing The side cylinder drives the side locking bar 24 to retract towards the center of the mold. The slider 26 drives the auxiliary suction cup 25 to contact the edge of the shielding cover. The auxiliary suction cup 25 adsorbs the shielding cover through the pores. The position pressure probe 27 monitors the adsorption pressure to ensure that the clamping is firm and does not damage the workpiece. The position adjustment motor 30 of the machining head 28 is started, which drives the EDM head to approach the surface of the shielding cover. The EDM head discharges according to the preset path and etches a high-precision welding guide groove at the joint of the shielding cover. The machining welding head 29 performs laser welding along the guide groove pre-machined by the EDM. The position adjustment cylinder finely adjusts the angle of the welding gun to ensure that the weld is uniform and continuous.
[0035] Surface irradiation strengthening of shield and subsequent storage process The welded shielding cover moves with the mold to the center of the irradiation circle. The position adjustment mechanical head 33 presses down, bringing the irradiation head close to the surface. Powered by the energy storage battery, the irradiation head emits high-energy rays, which can emit ultraviolet rays or electron beams to optimize the performance of the shielding cover's surface material. The side locking strip 24 is released, and the auxiliary suction cup 25 picks up the high-voltage shielding cover. The high-voltage shielding cover is then moved and adjusted in direction by the transfer direction adjustment disc 35. A secondary picking component is provided at the top. The lifting component is a lifting suction cup 36. The top of the lifting suction cup 36 is provided with an air channel, which is connected to the air extraction device. The air extraction device 37 performs a vacuum operation on the lifting suction cup, and the shielding cover is sucked up by the lifting suction cup 36 and transferred by the lifting suction cup. The lifting suction cup puts the shielding cover into the storage box 38. A base suction cup 39 is provided in the storage box 38. The base suction cup 39 is provided with aeration holes, and the base suction cup 39 releases inert gas into the storage box 38.
[0036] The above embodiments are merely preferred embodiments of the present invention and should not be construed as limiting the scope of protection of the present invention. Any non-substantial changes and substitutions made by those skilled in the art based on the present invention shall fall within the scope of protection claimed by the present invention.
Claims
1. A high-voltage shielding cover processing equipment and its processing method, characterized in that: A processing platform is provided, with a processing support component at its bottom, which is a processing support table. A side locking bolt is provided between the processing support table and the processing platform. A conveying component, which is a conveying platform, is provided on one side of the processing support table. An anti-slip component, which is an anti-slip roller assembly, is provided on the conveying platform. The anti-slip roller assembly and the conveying platform are assembled together. A height adjustment component, which is a height adjustment platform, is provided at the bottom of the conveying platform. The height adjustment platform and the conveying platform are assembled together. A height adjustment cylinder is provided at the bottom of the height adjustment platform to control the height of the height adjustment platform. The conveying platform is equipped with a top support, and horizontal supports are arranged between the top supports. A shielding cover component retrieving component is mounted on the horizontal supports. The shielding cover component retrieving component is a robotic arm, and the robotic arm is equipped with a robotic arm drive cylinder that drives the robotic arm to move. The robotic arm also has a shielding cover fixing retrieving component, which is a retrieving sleeve. A side auxiliary retrieving component is located inside the retrieving sleeve. This side auxiliary retrieving component is a retrieving anti-slip assembly, which is a protective side inflatable combination strip. An inflation channel is provided on the protective side inflatable combination strip, and a gas storage tank is located at the top of the inflation channel. A control valve is provided between the gas storage tank and the inflation channel.
2. The high-voltage shielding cover processing equipment according to claim 1, characterized in that: The robotic arm has a side mounting platform on one side, a drive motor on the side mounting platform, a drive gear on the drive motor, a suspension below the drive gear, a drive rack on the suspension, and a bottom lifting rod on one side of the drive rack. The bottom lifting rod reciprocates back and forth in cooperation with the drive gear and the drive rack. Anti-collision components are provided between the bottom lifting rods.
3. The high-voltage shielding cover processing equipment according to claim 2, characterized in that: The aforementioned anti-collision component is an anti-collision sensor, which is distributed between the bottom support rods. The bottom support rods are provided with anti-collision rubber rings, and the anti-collision rubber rings are provided with anti-collision thin protrusions. The anti-collision sensors are mounted on the anti-collision thin protrusions. The anti-collision sensors are anti-collision infrared distance anti-collision sensors. A bottom anti-collision component is provided below the bottom support rods. The bottom anti-collision component is a bottom anti-collision sensor, which is a bottom infrared distance anti-collision sensor.
4. The high-voltage shielding cover processing equipment according to claim 3, characterized in that: The processing platform is equipped with a shielding cover processing component, which is a processing mold. The processing mold has a processing space, and the shielding cover is placed in the processing space. The processing platform is equipped with a bottom guide rail, which is a magnetic levitation guide rail with a built-in high-frequency electromagnet array. The bottom of the processing mold is equipped with a high-coercivity permanent magnet, which is a neodymium iron boron magnet. The magnetic field generated by the neodymium iron boron magnet interacts with the magnetic field of the magnetic levitation track. The processing mold is suspended in the air by the interaction of the magnetic fields. A coreless linear synchronous motor is equipped on one side of the processing mold. The coreless linear synchronous motor has a coil inside. When three-phase alternating current is passed through the stator coil of the coreless linear synchronous motor, a traveling wave magnetic field is generated. The coreless linear synchronous motor drives the processing mold to move linearly along the magnetic levitation track.
5. The high-voltage shielding cover processing equipment according to claim 4, characterized in that: The processing mold is provided with a side locking component, which is a side locking strip. The processing mold has a side position. The side locking strip is provided with an auxiliary fixing component, which is an auxiliary suction cup. The side locking strip has a hole, and the auxiliary suction cup is distributed in the hole. The side locking strip is provided with a slider. One side of the slider is provided with an auxiliary suction cup connector. The movement of the slider drives the movement of the auxiliary suction cup. The auxiliary suction cup is provided with a position pressure sensing probe.
6. The high-voltage shielding cover processing equipment according to claim 5, characterized in that: The processing mold is equipped with a processing component on its top, which is a processing mechanical head. The processing mechanical head is equipped with a processing joint, and the processing joint is equipped with a processing welding head. A position adjustment component, which is a position adjustment motor, is provided on one side of the processing welding head. A position processing auxiliary component, which is an auxiliary nozzle, is provided on one side of the processing mechanical head. The auxiliary nozzle is an electric spark head. The electric spark head processes the welding position on the shielding cover, and the processing welding is performed along the welding position.
7. The high-voltage shielding cover processing equipment according to claim 6, characterized in that: The processing platform is equipped with an irradiation component on the outer surface of a shielding cover. The irradiation component is an irradiation ring, and a center passage position is provided inside the irradiation ring. The shielding cover passes through the irradiation ring. An irradiation head is provided on the inner wall of the irradiation ring, and the irradiation head irradiates the shielding cover. A position adjustment mechanical head is provided at the top of the irradiation ring, and a position adjustment cylinder is provided on the position adjustment mechanical head. A magnetic inner wall is provided on the inner wall of the irradiation ring, and a magnetic plate is provided inside the irradiation head. The magnetic plate and the interior of the irradiation ring are magnetically attracted to each other. An energy storage battery is provided inside the irradiation head. The energy storage battery is a strip-shaped energy storage battery pack, and the energy storage battery provides a power source for the irradiation head.
Citation Information
Patent Citations
Shielding case processing device
CN209393821U