A new activated carbon sintering manufacturing equipment

Abstract

The application provides a novel active carbon sintering manufacturing equipment, which comprises a sintering device, a first double-channel transmission device, a first end of which is connected with a tail end of a sintering transmission mechanism in the sintering device, a blanking device, which is connected with the first double-channel transmission device, a filler pressing device, which comprises a filler transmission mechanism, a filler mechanism and a pressing mechanism, a first end of the filler transmission mechanism is connected with a tail end of a blanking transmission mechanism of the blanking device, and the filler mechanism and the pressing mechanism are sequentially arranged on a transmission path of the filler transmission mechanism, a second double-channel transmission device, third and fourth parallel transmission channels in which are suitable for transmitting carbon rod molds, a first end of the third transmission channel is connected with a tail end of the filler transmission mechanism, a second mold pushing mechanism is arranged at a first end of the second double-channel transmission device, and a tail end of the second double-channel transmission device is connected with a first end of the sintering transmission mechanism. The reasonable switching of double-channel and single-channel transmission is realized, and the production efficiency and the equipment cost are considered.

Description

Technical Field

[0001] This invention relates to the field of powder pressing equipment technology, and specifically to a novel activated carbon sintering manufacturing equipment. Background Technology

[0002] The manufacturing of activated carbon rods typically involves processes such as carbon powder filling, pressing and compaction, high-temperature sintering, and cooling and demolding. In the design of automated production lines, the time consumption of each process varies significantly. Filling, pressing, and unloading are all purely mechanical actions, taking only a few seconds per piece, classifying them as "high-speed processes." Sintering, however, is a thermal process involving three stages: heating, holding, and cooling. A single batch of sintering can take tens of minutes or even hours, making it the "bottleneck process" in the entire production line. To match the capacity requirements of the sintering process, the conventional approach is to set up parallel production lines. However, because the pressing and unloading mechanisms in these lines are high-precision and complex, their costs are high, significantly increasing the equipment cost of such parallel production lines.

[0003] Therefore, providing equipment that can balance the contradiction between production efficiency and equipment cost, and realize continuous and automated production of activated carbon sintering, has become an urgent problem to be solved. Summary of the Invention

[0004] To overcome the shortcomings of existing technologies, this invention provides a novel activated carbon sintering manufacturing equipment.

[0005] Therefore, the present invention provides a novel activated carbon sintering manufacturing equipment, comprising:

[0006] A sintering device is used to sinter carbon powder pressed into a carbon rod mold to form carbon rods.

[0007] The first dual-channel transmission device has its head end connected to the tail end of the sintering transmission mechanism in the sintering device. The first and second parallel transmission channels in the first dual-channel transmission device are both suitable for transmitting carbon rod molds. The tail end of the first dual-channel transmission device is provided with a first mold pushing mechanism, which is used to push the carbon rod mold in the first transmission channel to the second transmission channel.

[0008] The feeding device includes a feeding conveying mechanism and a feeding action mechanism. The first end of the feeding conveying mechanism is connected to the tail end of the second conveying channel in the first dual-channel conveying device. The feeding action mechanism is used to remove the carbon rod from the sintered carbon rod mold on the feeding conveying mechanism and put the empty carbon rod mold back into the feeding conveying mechanism.

[0009] The packing press-fitting device includes a packing conveying mechanism, a packing mechanism, and a press-fitting mechanism. The first end of the packing conveying mechanism is connected to the tail end of the unloading conveying mechanism. The packing mechanism and the press-fitting mechanism are arranged sequentially on the conveying path of the packing conveying mechanism. The packing mechanism is used to fill carbon powder into an empty carbon rod mold, and the press-fitting mechanism is used to apply press-fitting pressure to the carbon powder in the carbon rod mold.

[0010] The second dual-channel transmission device has parallel third and fourth transmission channels, both of which are suitable for transmitting carbon rod molds. The first end of the third transmission channel is connected to the tail end of the packing transmission mechanism. The first part of the second dual-channel transmission device is provided with a second mold pushing mechanism, which is used to push part of the carbon rod mold in the third transmission channel to the fourth transmission channel.

[0011] The tail end of the second dual-channel transmission device is connected to the head end of the sintering transmission mechanism.

[0012] Optionally, the first mold pushing mechanism includes:

[0013] The first blocking component is configured corresponding to the first transmission channel. The first blocking component has a blocking state that blocks the carbon rod mold in the first transmission channel in front of the first pushing station, and a releasing state that releases the carbon rod mold to the first pushing station. The first limiting baffle is fixedly installed at the tail end of the first transmission channel;

[0014] The second blocking assembly is provided corresponding to the second transmission channel. The second blocking assembly has a blocking state that blocks the carbon rod mold in the second transmission channel in front of the first pushing station, and a releasing state that releases the carbon rod mold so that it can be transmitted to the unloading transmission mechanism via the first pushing station.

[0015] The first pushing component is located on the side of the first transmission channel away from the second transmission channel; when the carbon rod mold in the first transmission channel is released to the first pushing station, the first pushing component pushes it to the second transmission channel.

[0016] Optionally, the second mold pushing mechanism includes:

[0017] The second limiting baffle is fixedly installed at the beginning of the fourth transmission channel;

[0018] The third blocking component is set in relation to the third transmission channel. The third blocking component has a blocking state that blocks the carbon rod mold in the third transmission channel at the second pushing station, and a releasing state that releases the third transmission channel.

[0019] The second pushing component is located on the side of the third transmission channel away from the fourth transmission channel; when the carbon rod mold in the third transmission channel is blocked at the second pushing station, the second pushing component pushes it to the fourth transmission channel.

[0020] Optionally, the pressing mechanism includes:

[0021] The first mounting base is equipped with a first stop assembly, a vibration lifting assembly, two clamping assemblies and a pressing assembly.

[0022] The first stop assembly is provided in relation to the filling conveying mechanism. The first stop assembly has a stop state that stops the carbon rod mold at the press-fitting station and a release state that releases the carbon rod mold from the press-fitting station.

[0023] The vibration lifting assembly is located below the filling transmission mechanism and is used to lift the carbon rod mold that is stopped by the first stop assembly from the filling transmission mechanism and to apply vibration to the powdery material inside the carbon rod mold.

[0024] Two clamping components are respectively set on both sides of the packing conveying mechanism to clamp the carbon rod mold after it is lifted by the vibration lifting component;

[0025] The pressing assembly is located above the filling conveying mechanism and is used to apply pressing pressure to the material inside the carbon rod mold.

[0026] Optionally, the vibratory jacking assembly includes:

[0027] The first mounting plate is fixed on the first mounting base and located below the first mounting base;

[0028] Both the lifting drive and the oblique cutting conversion component are mounted on the first mounting plate, and the oblique cutting conversion component is connected to the output end of the lifting drive. The oblique cutting conversion component can reciprocate in the horizontal direction under the drive of the lifting drive. The oblique cutting conversion component has a first platform surface, an oblique cutting connecting surface, and a second platform surface arranged sequentially along the moving direction.

[0029] The lifting positioning plate is vertically and flexibly positioned above the oblique cutting conversion piece via guide rods and corresponding guide holes on the first mounting plate. A driven component that cooperates with the oblique cutting conversion piece is fixed at the bottom of the lifting positioning plate. When the oblique cutting conversion piece reciprocates in the horizontal direction, the driven component can reciprocate between the first platform surface and the second platform surface along the oblique cutting connection surface, driving the lifting positioning plate to move vertically up and down. When the driven component is located on the second platform surface, the lifting positioning plate lifts the carbon rod mold self-filling transmission mechanism.

[0030] The vibrating component is fixedly installed below the lifting positioning plate.

[0031] Optionally, the bevel conversion component includes a conversion mounting base and two bevel blocks fixed on the conversion mounting base, with the two bevel blocks arranged back and forth along the moving direction; each bevel block has a first platform surface, a bevel connecting surface, and a second platform surface arranged sequentially along the moving direction.

[0032] Optionally, the lifting positioning plate is provided with at least two positioning posts, and the top of the positioning posts is provided with a limiting step; when the lifting positioning plate lifts the carbon rod mold self-filling transmission mechanism, the positioning posts cooperate with the positioning holes on the carrier plate in the carbon rod mold to position the carrier plate on the lifting positioning plate; the limiting step limits the carrier plate to the top of the positioning posts.

[0033] Optionally, the packing mechanism includes:

[0034] The second mounting base is equipped with a second stop assembly, a packing lifting assembly, and a packing actuation assembly.

[0035] The second stop assembly is provided in relation to the filling conveying mechanism. The second stop assembly has a stop state that stops the carbon rod mold at the filling station, and a release state that releases the carbon rod mold from the filling station to the pressing mechanism.

[0036] The packing lifting assembly is located below the packing conveying mechanism and is used to lift the carbon rod mold from the packing conveying mechanism.

[0037] The filling action assembly includes a hopper, a feeding pipe, and a feeding component. The feeding pipe is fixed to and connected to the hopper. The feeding component is correspondingly set to the feeding pipe and is used to feed the carbon powder in the hopper into the feeding pipe. When the carbon rod mold is located at the filling station, the inlet of the carbon rod mold is aligned with the outlet of the feeding pipe.

[0038] Optionally, the packing press-fitting device further includes:

[0039] The third stop assembly is provided corresponding to the filling conveying mechanism and is located upstream of the second stop assembly in the conveying direction of the filling conveying mechanism. The third stop assembly has a stop state that stops the carbon rod mold at the waiting station and a release state that releases the carbon rod mold from the waiting station to the filling station.

[0040] Optionally, the sintering apparatus includes:

[0041] Sintering transport mechanism;

[0042] The third mounting base is equipped with a sintering lifting assembly, a heating sintering assembly, and a heat insulation box.

[0043] Both the heating and sintering assembly and the heat-insulating box are located above the sintering conveying mechanism, and the heating and sintering assembly is located inside the heat-insulating box.

[0044] The sintering lifting assembly is located below the sintering conveying mechanism and is used to lift the carbon rod mold from the sintering conveying mechanism into the heating chamber of the heating sintering assembly, or to return the carbon rod mold from the heating chamber back to the sintering conveying mechanism.

[0045] Both the sintering lifting assembly and the heating sintering assembly are configured as two sets corresponding to the two transmission channels in the sintering transmission mechanism.

[0046] The technical solution of this invention has the following advantages:

[0047] The novel activated carbon sintering manufacturing equipment provided by this invention achieves the conversion from a dual-channel to a single-channel configuration by setting a first mold pushing mechanism. This allows molds from the dual channels to sequentially enter the single channel for filling and pressing. Only one set of feeding device and one set of filling and pressing device are needed to meet production requirements, avoiding the problem of doubling equipment costs caused by setting separate feeding and filling and pressing devices on the dual channels. By setting a second mold pushing mechanism to achieve the conversion from a single channel to a dual channel configuration, the molds after pressing are diverted to the dual channels to match the capacity requirements of the multi-station, long-term sintering of the sintering mechanism, ensuring the continuous full-load operation of the sintering device. Ultimately, this equipment enables continuous and automated production of activated carbon sintering while balancing production efficiency and equipment cost. Attached Figure Description

[0048] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0049] Figure 1 This is a schematic diagram of the structure of the novel activated carbon sintering manufacturing equipment provided in an embodiment of the present invention;

[0050] Figure 2 and Figure 3 A schematic diagram of a specific structure of a sintering apparatus is provided for an embodiment of the present invention;

[0051] Figure 4 This is a schematic diagram of a specific structure of the first pushing component provided in an embodiment of the present invention;

[0052] Figure 5 This is a schematic diagram of a specific structure of the packing press-fitting device provided in an embodiment of the present invention;

[0053] Figure 6 This is a schematic diagram of the packing mechanism in the packing press-fitting device provided in an embodiment of the present invention;

[0054] Figure 7 This is a schematic diagram of the pressing mechanism in the packing pressing device provided in an embodiment of the present invention;

[0055] Figure 8This is a schematic diagram of the clamping assembly in the pressing mechanism provided in an embodiment of the present invention;

[0056] Figure 9 This is a schematic diagram of the specific structure of the vibration lifting assembly in the pressing mechanism provided in an embodiment of the present invention;

[0057] Figure 10 This is a schematic diagram of the specific structure of the oblique-cut conversion component in the vibration lifting assembly provided in an embodiment of the present invention;

[0058] Figure 11 This is a schematic diagram showing the state of the vibration lifting assembly lifting the carbon rod mold according to an embodiment of the present invention;

[0059] Figure 12 This is a schematic diagram of the pressing component in the pressing mechanism provided in an embodiment of the present invention;

[0060] Figure 13 This is a schematic diagram of a specific structure of the second propulsion component provided in an embodiment of the present invention;

[0061] Explanation of reference numerals in the attached figures:

[0062] 10 - Sintering apparatus;

[0063] 11-Sintering transport mechanism;

[0064] 12-Third mounting bracket;

[0065] 13-Sintered lifting assembly;

[0066] 14- Heating and sintering components;

[0067] 15 - Thermal insulation box body;

[0068] 20 - First dual-channel transmission device; 2a - First transmission channel; 2b - Second transmission channel;

[0069] 21-First mold pushing mechanism; 211-First stop assembly; 212-First limit baffle; 213-Second stop assembly; 214-First pushing assembly;

[0070] 30 - Feeding device;

[0071] 31-Material feeding and conveying mechanism;

[0072] 32- Feeding mechanism;

[0073] 40 - Packing press fitting device;

[0074] 41- Packing transfer mechanism;

[0075] 42-Filling mechanism; 421-Second mounting base; 422-Second stop assembly; 423-Filling lifting assembly; 424-Filling action assembly; 4241-Hopper; 4242-Feeding pipe; 4243-Feeding component; 425-Filling hopper;

[0076] 43-Pressure fitting mechanism; 431-First mounting base; 432-First stop assembly; 433-Vibration lifting assembly; 4331-First mounting plate; 4332-Lifting drive component; 4333-Beveled conversion component; 4333a-First platform surface; 4333b-Beveled connecting surface; 4333c-Second platform surface; 4334-Lifting positioning plate; 4335-Driven component; 4336-Vibrating component; 4337-Positioning column; 4338-Support plate; 434-Clamping assembly; 4341-Second mounting plate; 4342-Clamping drive component; 4343-Clamping plate; 4344-Clamping head; 435-Pressure assembly; 4351-Third mounting plate; 4352-Pressure drive component; 4353-Pressure head; 4354-Pressure sensor;

[0077] 44 - Third stop assembly;

[0078] 50 - Second dual-channel transmission device; 5a - Third transmission channel; 5b - Fourth transmission channel;

[0079] 51-Second mold pushing mechanism; 511-Second limit baffle; 512-Third stop assembly; 513-Second pushing assembly;

[0080] 60-Carbon rod mold. Detailed Implementation

[0081] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0082] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0083] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0084] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of the invention. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structurally equivalent but also equivalent in structure. Other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments without departing from the scope of the invention. Therefore, the present invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0085] Furthermore, to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features not related to the currently considered best mode for carrying out the invention, or those features not related to implementing the invention) may be omitted. Moreover, the technical features involved in the different embodiments of the invention described below may be combined with each other as long as they do not conflict with each other. Example

[0086] Please refer to Figures 1-13 This is a schematic diagram of the structure of the novel activated carbon sintering manufacturing equipment provided in an embodiment of the present invention.

[0087] like Figure 1As shown, the novel activated carbon sintering manufacturing equipment provided in this embodiment includes: a sintering device 10, a first dual-channel transmission device 20, a feeding device 30, a filler pressing device 40, and a second dual-channel transmission device 50.

[0088] In this embodiment, as Figure 1 As shown, the sintering conveying mechanism 11, the first dual-channel conveying device 20, the feeding conveying mechanism 31 in the feeding device 30, the filling conveying mechanism 41 in the filling pressing device 40, and the second dual-channel conveying device 50 are connected end to end in sequence to form a ring conveying system, which is the basis for the continuous production of the equipment in this embodiment.

[0089] In this embodiment, the sintering device 10 is used to sinter the carbon powder pressed into the carbon rod mold 60 to form a carbon rod.

[0090] Specifically, such as Figure 2 and Figure 3 As shown, the sintering apparatus 10 may include a sintering transfer mechanism 11, a third mounting base 12, a sintering lifting assembly 13, a heating sintering assembly 14, and a heat-insulating box 15. The sintering lifting assembly 13, the heating sintering assembly 14, and the heat-insulating box 15 are all mounted on the third mounting base 12. The heating sintering assembly 14 and the heat-insulating box 15 are both positioned above the sintering transfer mechanism 11, with the heating sintering assembly 14 located inside the heat-insulating box 15. The sintering lifting assembly 13 is positioned below the sintering transfer mechanism 11 and is used to lift the carbon rod mold 60 from the sintering transfer mechanism 11 into the heating chamber of the heating sintering assembly 14, or to return the carbon rod mold 60 from the heating chamber back onto the sintering transfer mechanism 11.

[0091] In this embodiment, both the sintering lifting assembly 13 and the heating sintering assembly 14 are configured as two sets corresponding to the two transmission channels in the sintering conveying mechanism 11, to match the production capacity requirements of dual-channel conveying. It should be noted that when the carbon rod mold 60 is lifted from the sintering conveying mechanism 11 into the heating chamber of the heating sintering assembly 14, both sets of sintering lifting assemblies 13 will operate simultaneously. Figure 3 In order to enable those skilled in the art to understand the alignment relationship between the carbon rod mold 60 and the heating and sintering assembly 14, as well as the lifting action of the sintering lifting assembly 13, part of the carbon rod mold is positioned on the sintering transport mechanism 11.

[0092] Specifically, the third mounting base 12 serves as the supporting foundation for the sintering apparatus 10, and the sintering conveying mechanism 11 can be mounted on the third mounting base 12. In specific implementations, the sintering conveying mechanism 11 can take the form of chain conveyor, roller conveyor, or step conveyor.

[0093] Specifically, the heat-insulating box 15 is a sealed box structure with an internal insulation layer to maintain temperature stability during the sintering process and reduce heat loss; the heating and sintering assembly 14 is used to heat and sinter the carbon powder in the carbon rod mold 60; in specific implementation, the heating and sintering assembly 14 can be implemented by resistance heating or infrared heating.

[0094] In practice, the sintering lifting assembly 13 can be lifted by cylinder, cam, or slope.

[0095] In this embodiment, as Figure 1 As shown, the first end of the first dual-channel transmission device 20 is connected to the tail end of the sintering transmission mechanism 11 in the sintering device 10; the first transmission channel 2a and the second transmission channel 2b in the first dual-channel transmission device 20 are both suitable for transmitting carbon rod molds 60; the tail end of the first dual-channel transmission device 20 is provided with a first mold pushing mechanism 21, which is used to push the carbon rod molds 60 in the first transmission channel 2a to the second transmission channel 2b.

[0096] In practice, a channel partition can be set between the first transmission channel 2a and the second transmission channel 2b, except for the first mold pushing mechanism 21.

[0097] Specifically, such as Figure 4 As shown, the first mold pushing mechanism 21 can be configured to include a first blocking assembly 211, a first limiting baffle 212, a second blocking assembly 213, and a first pushing assembly 214; wherein, the first blocking assembly 211 is configured corresponding to the first transmission channel 2a, and the first blocking assembly 211 has a blocking state that blocks the carbon rod mold 60 in the first transmission channel 2a before the first pushing station, and a releasing state that releases the carbon rod mold 60 to the first pushing station; the first limiting baffle 212 is fixedly installed at the tail end of the first transmission channel 2a, and is used to control the carbon rod mold 60 in the first transmission channel 2a. The end is limited; the second blocking component 213 is set corresponding to the second transmission channel 2b. The second blocking component 213 has a blocking state that blocks the carbon rod mold 60 in the second transmission channel 2b in front of the first pushing station, and a releasing state that releases the carbon rod mold 60 so as to be transferred to the unloading transmission mechanism 31 via the first pushing station; the first pushing component 214 is set on the side of the first transmission channel 2a away from the second transmission channel 2b. When the carbon rod mold 60 in the first transmission channel 2a is released to the first pushing station, the first pushing component 214 pushes it to the second transmission channel 2b.

[0098] In practice, the first push assembly 214 can be a push plate driven by a cylinder, hydraulic cylinder or electric cylinder.

[0099] In specific implementation, photoelectric sensors can be installed on both sides of the first dual-channel transmission device 20 at the first pushing station, on both sides of the first transmission channel 2a upstream of the first pushing station, and on both sides of the second transmission channel 2b upstream of the first pushing station, respectively, to detect whether there is a carbon rod mold at the corresponding three positions.

[0100] In specific implementation, the first blocking component 211 can be configured to include a first blocking drive and a first blocking plate. The first blocking plate is disposed at the output end of the first blocking drive and between the transmission rollers in the first dual-channel transmission device 20. The first blocking plate can rise to a position higher than the transmission plane of the first dual-channel transmission device 20 under the drive of the first blocking drive, and the first blocking component 211 enters the blocking state. The first blocking plate can also fall back to a position lower than the transmission plane of the first dual-channel transmission device 20 under the drive of the first blocking drive, and the first blocking component 211 enters the release state.

[0101] In practice, the structure of the second blocking component 213 is the same as that of the first blocking component 211. The only difference is that the second blocking component 213 is set to correspond to the second transmission channel 2b. Its specific structure will not be described in detail here.

[0102] In specific implementation, the first pushing component 214 can be configured to include a first pushing drive and a first pushing plate. The first pushing drive is fixedly installed on the side of the first transmission channel 2a away from the second transmission channel 2b, and the first pushing plate is disposed at the output end of the first pushing drive. The first pushing drive can drive the first pushing plate to reciprocate along a transmission direction perpendicular to the first transmission channel 2a. In the initial state, the first pushing plate is retracted and does not interfere with the normal conveying of the carbon rod mold 60 in the first transmission channel 2a. When the carbon rod mold 60 in the first transmission channel 2a is released to the first pushing station, the first pushing drive drives the first pushing plate to extend, and the first pushing plate pushes the carbon rod mold 60 from the first transmission channel 2a to the second transmission channel 2b along a direction perpendicular to the transmission direction. After the push is completed, the first pushing drive drives the first pushing plate to retract back to its original position, waiting for the next carbon rod mold 60 to be released to the first pushing station.

[0103] In this embodiment, the feeding device 30 includes a feeding transmission mechanism 31 and a feeding action mechanism 32. The first end of the feeding transmission mechanism 31 is connected to the tail end of the second transmission channel 2b in the first dual-channel transmission device 20. The feeding action mechanism 32 is used to remove the carbon rods from the sintered carbon rod mold 60 on the feeding transmission mechanism 31 and put the empty carbon rod mold 60 back into the feeding transmission mechanism 31.

[0104] In this embodiment, the unloading mechanism 32 can adopt conventional unloading methods such as robotic arm gripping, ejection demolding, or pneumatic demolding. This embodiment does not make specific limitations on this.

[0105] In this embodiment, as Figure 4 As shown, the packing press device 40 includes a packing transfer mechanism 41, a packing mechanism 42, and a press mechanism 43; wherein, the first end of the packing transfer mechanism 41 is connected to the tail end of the unloading transfer mechanism 31; the packing mechanism 42 and the press mechanism 43 are arranged sequentially on the transfer path of the packing transfer mechanism 41, the packing mechanism 42 is used to fill carbon powder into the empty carbon rod mold 60, and the press mechanism 43 is used to apply press pressure to the carbon powder in the carbon rod mold 60.

[0106] Specifically, such as Figure 5 As shown, the filling mechanism 42 can be configured to include a second mounting base 421, a second stop assembly 422, a filling lifting assembly 423, and a filling action assembly 424. The second stop assembly 422, the filling lifting assembly 423, and the filling action assembly 424 are all mounted on the second mounting base 421. The second stop assembly 422 is configured corresponding to the filling transfer mechanism 41, and has a stop state that stops the carbon rod mold 60 at the filling station, and a release state that releases the carbon rod mold 60 from the filling station to the pressing mechanism 43. The filling lifting assembly 423 is configured on the filling transfer mechanism 41. Below the conveying mechanism 41, it is used to lift the carbon rod mold 60 from the filling conveying mechanism 41 during filling, ensuring the stability of the mold during the filling process; the filling action assembly 424 includes a hopper 4241, a feeding pipe 4242 and a feeding component 4243. The feeding pipe 4243 is fixed on the hopper 4241 and connected to the hopper 4241. The feeding component 4243 is correspondingly arranged with the feeding pipe 4242. The feeding component 4243 is used to feed the carbon powder in the hopper 4241 into the feeding pipe; when the carbon rod mold 60 is in the filling station, the inlet of the carbon rod mold 60 is aligned with the outlet of the feeding pipe 4242.

[0107] In specific implementation, such as Figure 5 As shown, the filling mechanism 42 may also include a filling hopper 425. The inlet of the filling hopper 425 is aligned with the outlet of the feeding pipe 4242. When the carbon rod mold 60 is located at the filling station, the inlet of the carbon rod mold 60 is aligned with the outlet of the filling hopper 425. When the filling lifting assembly 423 lifts the carbon rod mold 60 from the filling transmission mechanism 41, the inlet of the carbon rod mold 60 is connected to the outlet of the filling hopper 425.

[0108] In practice, the feeding component can be set up to include a feeding drive and a screw conveyor connected to the output end of the feeding drive. The screw conveyor passes through the bottom of the hopper into the feeding pipe.

[0109] Specifically, such as Figures 6-12As shown, the pressing mechanism 43 can be configured to include a first mounting base 431, a first stop assembly 432, a vibration lifting assembly 433, two clamping assemblies 434, and a pressing assembly 435; wherein, the first stop assembly 432, the vibration lifting assembly 433, the two clamping assemblies 434, and the pressing assembly 435 are all mounted on the first mounting base 431; the first stop assembly 432 is configured corresponding to the filling transfer mechanism 41, and has a stop state that stops the carbon rod mold 60 at the pressing station, and a state that moves the carbon rod mold 60 from the pressing station. Release state; the vibration lifting component 433 is set below the filling transmission mechanism 41, and is used to lift the carbon rod mold 60, which is stopped by the first stop component 432, from the filling transmission mechanism 41, and apply vibration to the powdery material in the carbon rod mold 60; two clamping components 434 are respectively set on both sides of the filling transmission mechanism 41, and are used to clamp the carbon rod mold 60 after being lifted by the vibration lifting component 433; the pressing component 435 is set above the filling transmission mechanism 41, and is used to apply pressing pressure to the material in the carbon rod mold 60.

[0110] Specifically, such as Figures 9-11 As shown, the vibration lifting assembly 433 can be configured to include a first mounting plate 4331, a lifting drive component 4332, a bevel conversion component 4333, a lifting positioning plate 4334, a driven component 4335, and a vibrating component 4336. The first mounting plate 4331 is fixed to and located below the first mounting base 431. Both the lifting drive component 4332 and the bevel conversion component 4333 are mounted on the first mounting plate 4331. The bevel conversion component 4333 is connected to the output end of the lifting drive component 4332, and can reciprocate horizontally under the drive of the lifting drive component 4332. The bevel conversion component 4333 has a first platform surface 4333a, a bevel connecting surface 4333b, and a second platform surface arranged sequentially along the moving direction. 4333c; The lifting positioning plate 4334 is vertically and flexibly positioned above the oblique cutting conversion component 4333 via the guide rod on it and the corresponding guide hole on the first mounting plate 4331; The bottom of the lifting positioning plate 4334 is fixed with a driven component 4335 that cooperates with the oblique cutting conversion component 4333; When the oblique cutting conversion component 4333 moves back and forth in the horizontal direction, the driven component 4335 can switch back and forth between the first platform surface 4333a and the second platform surface 4333c along the oblique cutting connecting surface 4333b, driving the lifting positioning plate 4334 to move vertically up and down; When the driven component 4335 is located on the second platform surface 4333c, the lifting positioning plate 4334 lifts the carbon rod mold 60 onto the self-filling transmission mechanism 41; The vibrating component 4336 is fixedly installed below the lifting positioning plate 4334.

[0111] Specifically, the driven component 4335 can be configured to include a wheel seat and a driven wheel, with the driven wheel rotatably mounted on the wheel seat. When the oblique-cut conversion component 4333 reciprocates in the horizontal direction, the driven wheel can reciprocate between the first platform surface 4333a and the second platform surface 4333c along the oblique-cut connecting surface 4333b. During the lifting motion, the driven wheel rolls along the oblique-cut connecting surface 4333b. When the lifting positioning plate 4334 is raised to the highest position (the driven wheel is located on the second platform surface 4333c) and enters the pressing process, the vertical pressing pressure acts on the oblique-cut conversion component 4333 along the normal direction of the platform surface, and its horizontal component is zero. The driven wheel has no horizontal driving force on the second platform surface 4333c, and therefore does not roll.

[0112] Specifically, the beveled conversion component 4333 may include a conversion mounting base and two beveled blocks fixed on the conversion mounting base, with the two beveled blocks arranged back and forth along the moving direction. Each beveled block is integrally formed with a first platform surface 4333a, a beveled connecting surface 4333b, and a second platform surface 4333c arranged sequentially along the moving direction.

[0113] Specifically, such as Figure 9 and Figure 11 As shown, the lifting positioning plate 4334 can be equipped with at least two positioning posts 4337, and the top of the positioning posts 4337 is provided with a limiting step. When the lifting positioning plate 4334 lifts the carbon rod mold 60 onto the self-filling transmission mechanism 41, the positioning posts 4337 cooperate with the positioning holes on the carrier plate in the carbon rod mold 60 to position the carrier plate on the lifting positioning plate 4334, and the limiting step limits the carrier plate to the top of the positioning posts. The lifting positioning plate 4334 is also provided with at least one support plate 4338. When the lifting positioning plate 4334 lifts the carbon rod mold 60 onto the self-filling transmission mechanism 41, the top surface of the support plate 4338 is in contact with the bottom surface of the carrier plate, effectively dispersing the load generated by the high-pressure pressing of the carbon powder.

[0114] In practice, the vibrating element 4336 can be a pneumatic vibrator, and two vibrators are set up, one on each side of the lifting and positioning plate 4334. The vibrating elements 4336, which are symmetrically arranged on both sides, can work synchronously. During the carbon powder pressing process, they drive the lifting and positioning plate 4334 and the carbon rod mold 60 to vibrate uniformly throughout the entire area, effectively breaking the bridging and voids of the activated carbon powder, so that the loose powdered carbon powder can quickly sink and fill densely.

[0115] In specific implementation, such as Figure 8As shown, the clamping assembly 434 can be configured to include a second mounting plate 4341, a clamping drive 4342, a clamping plate 4343, and a clamping head 4344. The second mounting plate 4341 is fixed on the first mounting base 431 and located on one side of the filling transmission mechanism 41. The clamping drive 4342 is mounted on the second mounting plate 4341. The clamping plate 4343 is connected to the output end of the clamping drive 4342. The clamping head 4344 is disposed on the clamping plate 4343 and is used to clamp the carbon rod mold 60 under the drive of the clamping drive 4342.

[0116] When the carbon rod mold 60 includes a carrier plate and two mold bodies disposed on the carrier plate, there are also two clamping heads corresponding to the mold bodies, and the two clamping heads are arranged one in front of the other along the transmission direction. At this time, there are also two feeding pipes and feeding elements in the filling action assembly 424, and there are also two pressure heads 4353 in the pressing assembly 435 described below.

[0117] Specifically, such as Figure 12 As shown, the clamping assembly 435 can be configured to include a third mounting plate 4351, a clamping drive 4352, and a pressure head 4353; wherein, the third mounting plate 4351 is fixed on the first mounting base 431 and located above the first mounting base 431, the clamping drive 4352 is mounted on the third mounting plate 4351, and the pressure head 4353 is connected to the output end of the clamping drive 4352 for applying clamping pressure to the material in the carbon rod mold 60.

[0118] Specifically, such as Figure 12 As shown, the clamping assembly 435 may also include a pressure sensor 4354, which is located between the output end of the clamping drive 4352 and the pressure head 4353, and is used to detect the clamping pressure.

[0119] Preferably, such as Figure 5 As shown, the filling press-fitting device 40 may also include a third stop assembly 44, which is disposed corresponding to the filling transfer mechanism 41 and is located upstream of the second stop assembly 422 in the transfer direction of the filling transfer mechanism 41. The third stop assembly 44 has a stop state that stops the carbon rod mold 60 at the waiting station, and a release state that releases the carbon rod mold 60 from the waiting station to be transferred to the filling station. By setting up a waiting station, molds to be filled can be temporarily stored when the filling station is busy, improving the smoothness of the production line.

[0120] In this embodiment, as Figure 1 and Figure 5As shown, the parallel third transmission channel 5a and fourth transmission channel 5b within the second dual-channel transmission device 50 are both suitable for transmitting carbon rod molds 60. The first end of the third transmission channel 5a is connected to the tail end of the filler transmission mechanism 41; the first part of the second dual-channel transmission device 50 is provided with a second mold pushing mechanism 51, which is used to push part of the carbon rod molds 60 in the third transmission channel 5a to the fourth transmission channel 5b.

[0121] Specifically, such as Figure 13 As shown, the second mold pushing mechanism 51 can be configured including a second limiting baffle 511, a third blocking component 512, and a second pushing component 513. The second limiting baffle 511 is fixedly installed at the first end of the fourth transmission channel 5b and is used to limit the carbon rod mold 60 in the fourth transmission channel 5b. The third blocking component 512 is configured corresponding to the third transmission channel 5a and has a blocking state in which the carbon rod mold 60 in the third transmission channel 5a is blocked at the second pushing station, and a releasing state in which the third transmission channel 5a is released. The second pushing component 513 is configured on the side of the third transmission channel 5a away from the fourth transmission channel 5b. When the carbon rod mold 60 in the third transmission channel 5a is blocked at the second pushing station, the second pushing component 513 pushes it to the fourth transmission channel 5b.

[0122] In practice, the structure of the third blocking component 512 is the same as that of the first blocking component 211. The only difference is that the third blocking component 512 is set to correspond to the third transmission channel 5a. Its specific structure will not be described in detail here.

[0123] In practice, the structure of the second pushing component 513 is the same as that of the first pushing component 214. The only difference is that the second pushing component 513 is located on the side of the third transmission channel 5a away from the fourth transmission channel 5b. Its specific structure will not be described in detail here.

[0124] The working process of the novel activated carbon sintering manufacturing equipment provided in this embodiment is as follows:

[0125] After the carbon powder pressed into the carbon rod mold 60 is sintered by the sintering device 10, it enters the first dual-channel conveying device 20 from the tail end of the sintering conveying mechanism 11; the first dual-channel conveying device 20 conveys the carbon rod mold 60 to its tail end in a dual-channel manner.

[0126] At the tail of the first dual-channel transmission device 20, the first mold pushing mechanism 21 pushes the carbon rod mold 60 in the first transmission channel 2a to the second transmission channel 2b, so that the carbon rod mold 60 gathers on the second transmission channel 2b and then enters the unloading transmission mechanism 31 of the unloading device 30.

[0127] In the feeding device 30, the feeding action mechanism 32 removes the sintered carbon rod from the carbon rod mold 60 and puts the empty carbon rod mold 60 back into the feeding and conveying mechanism 31.

[0128] An empty carbon rod mold 60 enters the filling and pressing device 40 from the tail end of the feeding and conveying mechanism 31. The carbon rod mold 60 first reaches the filling station, where the third stop assembly 44 stops and positions it, the filling lifting assembly 423 lifts it, and the filling action assembly 424 fills the carbon rod mold 60 with carbon powder. After filling, the filling lifting assembly 423 descends and resets, the stop assembly releases, and the carbon rod mold 60 continues to be conveyed forward by the filling and conveying mechanism 41 to the pressing station. At the pressing station, the first stop assembly 432 stops and positions the carbon rod mold 60, the vibration lifting assembly 433 lifts the carbon rod mold 60 from the filling and conveying mechanism 41, the two clamping assemblies 434 clamp the carbon rod mold 60 from both sides, the vibrating element 4336 starts to apply high-frequency vibration to the carbon powder, and the pressure head of the pressing assembly 435 moves downward to apply pressing pressure to the carbon powder. After pressing, all components reset, and the carbon rod mold 60 continues to be conveyed forward by the filling and conveying mechanism 41.

[0129] After the carbon rod mold 60 is pressed, it enters the third transmission channel 5a of the second dual-channel transmission device 50 from the tail end of the filling transmission mechanism 41. At the head of the second dual-channel transmission device 50, the second mold pushing mechanism 51 pushes part of the carbon rod mold 60 in the third transmission channel 5a to the fourth transmission channel 5b, so that the carbon rod mold 60 is diverted to the two channels.

[0130] After being diverted, the carbon rod mold 60 is transferred from the tail end of the second dual-channel transmission device 50 to the head end of the sintering transmission mechanism 11 of the sintering device 10, and enters the next sintering cycle.

[0131] As described above, the novel activated carbon sintering manufacturing equipment in this embodiment achieves the conversion from a dual-channel to a single-channel configuration by setting a first mold pushing mechanism 21. This allows the molds transported from the dual channels to sequentially enter the single channel for filling and pressing. Only one set of feeding device 30 and one set of filling and pressing device 40 are needed to meet production requirements, avoiding the problem of doubling equipment costs caused by setting feeding device 30 and filling and pressing device 40 separately on the dual channels. By setting a second mold pushing mechanism 51, the conversion from a single channel to a dual channel is achieved, diverting the molds after pressing to the dual channels to match the capacity requirements of the sintering mechanism for multi-station and long-term sintering, ensuring the continuous full-load operation of the sintering device 10. Ultimately, this equipment enables continuous and automated production of activated carbon sintering while balancing production efficiency and equipment cost.

[0132] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the scope of protection of this invention.

Claims

1. A novel activated carbon sintering manufacturing equipment, characterized in that, include: A sintering device is used to sinter carbon powder pressed into a carbon rod mold to form carbon rods. The first dual-channel transmission device has its head end connected to the tail end of the sintering transmission mechanism in the sintering device. The first and second parallel transmission channels in the first dual-channel transmission device are both suitable for transmitting carbon rod molds. The tail end of the first dual-channel transmission device is provided with a first mold pushing mechanism, which is used to push the carbon rod mold in the first transmission channel to the second transmission channel. The feeding device includes a feeding conveying mechanism and a feeding action mechanism. The first end of the feeding conveying mechanism is connected to the tail end of the second conveying channel in the first dual-channel conveying device. The feeding action mechanism is used to remove the carbon rod from the sintered carbon rod mold on the feeding conveying mechanism and put the empty carbon rod mold back into the feeding conveying mechanism. A packing press-fitting device includes a packing conveying mechanism, a packing mechanism, and a press-fitting mechanism. The first end of the packing conveying mechanism is connected to the tail end of the feeding conveying mechanism. The packing mechanism and the press-fitting mechanism are arranged sequentially on the conveying path of the packing conveying mechanism. The packing mechanism is used to fill carbon powder into the empty carbon rod mold, and the press-fitting mechanism is used to apply press-fitting pressure to the carbon powder in the carbon rod mold. The second dual-channel transmission device has a parallel third and fourth transmission channel, both of which are suitable for transmitting the carbon rod mold. The first end of the third transmission channel is connected to the tail end of the filler transmission mechanism. The first part of the second dual-channel transmission device is provided with a second mold pushing mechanism, which is used to push part of the carbon rod mold in the third transmission channel to the fourth transmission channel. The tail end of the second dual-channel transmission device is connected to the head end of the sintering transmission mechanism.

2. The novel activated carbon sintering manufacturing equipment according to claim 1, characterized in that, The first mold pushing mechanism includes: The first blocking component is configured corresponding to the first transmission channel. The first blocking component has a blocking state that blocks the carbon rod mold in the first transmission channel before the first pushing station, and a releasing state that releases the carbon rod mold to the first pushing station. The first limiting baffle is fixedly installed at the tail end of the first transmission channel; The second blocking component is provided corresponding to the second transmission channel. The second blocking component has a blocking state that blocks the carbon rod mold in the second transmission channel in front of the first pushing station, and a releasing state that releases the carbon rod mold to be transmitted to the unloading transmission mechanism via the first pushing station. A first pushing component is disposed on the side of the first transmission channel away from the second transmission channel; when the carbon rod mold in the first transmission channel is released to the first pushing station, the first pushing component pushes it to the second transmission channel.

3. The novel activated carbon sintering manufacturing equipment according to claim 2, characterized in that, The second mold pushing mechanism includes: The second limiting baffle is fixedly installed at the beginning of the fourth transmission channel; The third blocking component is provided corresponding to the third transmission channel. The third blocking component has a blocking state that blocks the carbon rod mold in the third transmission channel at the second pushing station, and a releasing state that allows the third transmission channel to pass. The second pushing component is disposed on the side of the third transmission channel away from the fourth transmission channel; when the carbon rod mold in the third transmission channel is blocked at the second pushing station, the second pushing component pushes it to the fourth transmission channel.

4. The novel activated carbon sintering manufacturing equipment according to any one of claims 1-3, characterized in that, The pressing mechanism includes: The first mounting base is equipped with a first stop assembly, a vibration lifting assembly, two clamping assemblies and a pressing assembly. The first stop assembly is provided corresponding to the filling conveying mechanism. The first stop assembly has a stop state that stops the carbon rod mold at the pressing station and a release state that releases the carbon rod mold from the pressing station. The vibration lifting assembly is located below the packing conveying mechanism and is used to lift the carbon rod mold, which is stopped by the first stop assembly, from the packing conveying mechanism and apply vibration to the powdery material inside the carbon rod mold. The two clamping assemblies are respectively disposed on both sides of the filling conveying mechanism, and are used to clamp the carbon rod mold after it has been lifted by the vibration lifting assembly; The pressing assembly is positioned above the filling conveying mechanism and is used to apply pressing pressure to the material inside the carbon rod mold.

5. The novel activated carbon sintering manufacturing equipment according to claim 4, characterized in that, The vibration lifting assembly includes: The first mounting plate is fixed on the first mounting base and located below the first mounting base; Both the lifting drive and the oblique cutting conversion component are mounted on the first mounting plate, and the oblique cutting conversion component is connected to the output end of the lifting drive. The oblique cutting conversion component can reciprocate in the horizontal direction under the drive of the lifting drive. The oblique cutting conversion component has a first platform surface, an oblique cutting connecting surface, and a second platform surface arranged sequentially along the moving direction. A lifting and positioning plate is vertically and flexibly positioned above the oblique-cut conversion component via guide rods and corresponding guide holes on the first mounting plate. A driven component that cooperates with the oblique-cut conversion component is fixed to the bottom of the lifting and positioning plate. When the oblique-cut conversion component reciprocates horizontally, the driven component can reciprocate between the first platform surface and the second platform surface along the oblique-cut connecting surface, driving the lifting and positioning plate to move vertically up and down. When the driven component is located on the second platform surface, the lifting and positioning plate lifts the carbon rod mold from the filling transfer mechanism. The vibrating element is fixedly installed below the lifting positioning plate.

6. The novel activated carbon sintering manufacturing equipment according to claim 5, characterized in that, The oblique cutting conversion component includes a conversion mounting base and two oblique cutting blocks fixed on the conversion mounting base. The two oblique cutting blocks are arranged one after the other along the moving direction. Each oblique cutting block has a first platform surface, an oblique cutting connecting surface, and a second platform surface arranged sequentially along the moving direction.

7. The novel activated carbon sintering manufacturing equipment according to claim 5, characterized in that, The lifting and positioning plate is provided with at least two positioning posts, and the top of the positioning posts is provided with a limiting step; when the lifting and positioning plate lifts the carbon rod mold from the filling transfer mechanism, the positioning posts cooperate with the positioning holes on the carrier plate in the carbon rod mold to position the carrier plate on the lifting and positioning plate; the limiting step limits the carrier plate to the top of the positioning posts.

8. The novel activated carbon sintering manufacturing equipment according to any one of claims 1-3, characterized in that, The packing mechanism includes: The second mounting base is equipped with a second stop assembly, a packing lifting assembly, and a packing actuation assembly. The second stop assembly is provided corresponding to the filling conveying mechanism. The second stop assembly has a stop state that stops the carbon rod mold at the filling station, and a release state that releases the carbon rod mold from the filling station to be conveyed to the pressing mechanism. The packing lifting assembly is located below the packing conveying mechanism and is used to lift the carbon rod mold from the packing conveying mechanism. The filling action assembly includes a hopper, a feeding pipe, and a feeding component. The feeding pipe is fixed to and connected to the hopper. The feeding component is correspondingly arranged with the feeding pipe and is used to feed carbon powder from the hopper into the feeding pipe. When the carbon rod mold is located at the filling station, the inlet of the carbon rod mold is aligned with the outlet of the feeding pipe.

9. The novel activated carbon sintering manufacturing equipment according to claim 8, characterized in that, The packing press-fitting device further includes: A third stop assembly is provided corresponding to the filling transfer mechanism and is located upstream of the second stop assembly in the transfer direction of the filling transfer mechanism. The third stop assembly has a stop state that stops the carbon rod mold at the waiting station and a release state that releases the carbon rod mold from the waiting station to the filling station for transfer.

10. The novel activated carbon sintering manufacturing equipment according to any one of claims 1-3, characterized in that, The sintering apparatus includes: The sintering transport mechanism; The third mounting base is equipped with a sintering lifting assembly, a heating sintering assembly, and a heat insulation box. The heating and sintering assembly and the heat insulation box are both located above the sintering conveying mechanism, and the heating and sintering assembly is located inside the heat insulation box. The sintering lifting assembly is located below the sintering conveying mechanism and is used to lift the carbon rod mold from the sintering conveying mechanism into the heating chamber of the heating sintering assembly, or to return the carbon rod mold from the heating chamber back to the sintering conveying mechanism. Both the sintering lifting assembly and the heating sintering assembly are configured as two sets corresponding to the two transmission channels in the sintering transmission mechanism.

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