A computer instrumentation cable that is easy to install and maintain
Patent Information
- Application Number
- CN202611026097.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-10
- Publication Date
- 2026-08-28
AI Technical Summary
[0003]本发明要解决的技术问题是:现有计算机仪器仪表电缆敷设难度大、后期维护不便、抗拉伸抗磨损性能不足、缺乏智能化识别能力
[0014]The beneficial effects of this invention are as follows: The use of ultra-fine multi-strand copper wire stranded conductors enhances cable flexibility; the integration of reinforcing ribs with built-in elastic buffer cores and flexible transition sections eliminates stress concentration during bending; the combination of anti-slip textures and a tearable protective film increases laying friction to protect the sheath; the glass fiber reinforced plastic reinforcing ribs have a tensile strength of not less than 200MPa; and the high-density filling layer enhances resistance to deformation, effectively solving the problems of difficult laying, insufficient tensile strength, and insufficient wear resistance. Visual differentiation is achieved through marking grooves and replaceable labels; precise point positioning is achieved by pressing scale lines onto the surface of the positioning marks; the quick connector uses a dual structure of threaded locking and anti-loosening buckles to prevent loosening and falling off; multi-layer silicone rubber sealing gaskets improve waterproof, dustproof, and oil-proof performance; and temperature-sensing optical fibers embedded in the sheath layer monitor temperature rise in real time and provide early warning of overheating faults, solving the problems of inconvenient maintenance, difficult identification, and poor connection sealing.
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Figure CN122658741A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cable technology, and in particular to a computer instrument cable that is easy to lay and maintain. Background Technology
[0002] In the installation and use of computer instruments, cable laying and subsequent maintenance are crucial aspects, directly impacting installation efficiency and long-term stable operation. Currently, existing computer instrument cables generally suffer from the following practical shortcomings: difficult laying; poor bending performance, making them difficult to handle and prone to damage in confined spaces requiring frequent bending; insufficient tensile and abrasion resistance; and easy damage to the sheath layer during laying and use. Inconvenient maintenance; difficulty in quickly identifying different specifications and uses when multiple cables are laid simultaneously; lack of clear positioning markers makes it difficult to quickly locate faults during maintenance; and inefficient and poorly sealed traditional wiring methods for connecting cables to equipment. While existing technologies offer some improvements to address these issues, their complex designs, high costs, and inability to simultaneously solve multiple problems such as difficult laying and inconvenient maintenance limit their practicality. Therefore, developing a computer instrument cable that is simple in structure, low in cost, easy to lay and maintain, and possesses excellent tensile and abrasion resistance has significant practical implications and widespread value. Summary of the Invention
[0003] The technical problem to be solved by this invention is that existing computer instrument cables are difficult to lay, inconvenient to maintain, have insufficient tensile and abrasion resistance, and lack intelligent identification capabilities.
[0004] The technical solution adopted by this invention to solve its technical problem is as follows: a computer instrument cable that is easy to lay and maintain, comprising a cable body, wherein the cable body comprises, from the inside to the outside, a conductor core, an insulation layer, a filling layer, and a sheath layer; multiple reinforcing ribs are evenly arranged along the length direction on the outer side of the cable body, and the reinforcing ribs are fixedly connected to the cable body by connecting strips, the inner side of the connecting strips being integrally formed with the outer surface of the sheath layer, and the connecting strips having marking grooves along the length direction, into which replaceable identification tags are embedded; the outer side of the sheath layer has anti-slip textures, and positioning marks are spaced along the length direction on the sheath layer; quick connectors are fixedly provided at both ends of the cable body, and the quick connectors are provided with locking devices and sealing gaskets; an elastic buffer core is embedded inside the reinforcing ribs, an RFID electronic tag is also provided in the marking grooves, and a temperature sensing optical fiber is embedded inside the sheath layer.
[0005] Furthermore, the conductor core is made of multiple strands of copper wire twisted together, with a single wire diameter of 0.1-0.2 mm and a twisting pitch of 8-12 times the conductor core diameter; the insulation layer is made of polyvinyl chloride material with a thickness of 0.6-1.0 mm, and the outer surface of the insulation layer is coated with an anti-interference shielding coating.
[0006] Furthermore, the filling layer is made of polypropylene fiber material with added halogen-free flame retardant masterbatch, with a filling density of not less than 95% and a flame retardant rating of VW-1.
[0007] Furthermore, the sheath layer is made of polyvinyl chloride or low-smoke halogen-free polyolefin material, with a thickness of 1.0-1.4 mm and a Shore hardness of 80-85D.
[0008] Furthermore, the number of reinforcing ribs is 3-4, evenly distributed in a ring, the reinforcing ribs are made of glass fiber reinforced plastic with a diameter of 1.0-1.5mm, and the elastic buffer core is made of silicone or thermoplastic elastomer material.
[0009] Furthermore, a flexible transition section is provided at the junction of the connecting strip and the reinforcing rib. The inner side of the connecting strip is integrally formed with the outer surface of the sheath layer, with a thickness of 0.3-0.5mm and a width of 1.5-2.0mm.
[0010] Furthermore, the anti-slip texture is annular or spiral; the positioning mark is an annular protrusion with a height of 0.2-0.3mm, and the surface of the positioning mark is pressed with precise scale lines.
[0011] Furthermore, the locking device of the quick connector includes a threaded locking device and an anti-disengagement buckle, and the sealing gasket is a multi-layer silicone rubber composite sealing gasket.
[0012] Furthermore, the outer side of the cable body is covered with a tearable protective film, which completely covers the sheath layer and the marking groove area.
[0013] Furthermore, the marking groove is a U-shaped groove with a depth of 0.5-0.8 mm and a width of 2.0-3.0 mm, and the surface of the marking plate is provided with a wear-resistant coating.
[0014] The beneficial effects of this invention are as follows: The use of ultra-fine multi-strand copper wire stranded conductors enhances cable flexibility; the integration of reinforcing ribs with built-in elastic buffer cores and flexible transition sections eliminates stress concentration during bending; the combination of anti-slip textures and a tearable protective film increases laying friction to protect the sheath; the glass fiber reinforced plastic reinforcing ribs have a tensile strength of not less than 200MPa; and the high-density filling layer enhances resistance to deformation, effectively solving the problems of difficult laying, insufficient tensile strength, and insufficient wear resistance. Visual differentiation is achieved through marking grooves and replaceable labels; precise point positioning is achieved by pressing scale lines onto the surface of the positioning marks; the quick connector uses a dual structure of threaded locking and anti-loosening buckles to prevent loosening and falling off; multi-layer silicone rubber sealing gaskets improve waterproof, dustproof, and oil-proof performance; and temperature-sensing optical fibers embedded in the sheath layer monitor temperature rise in real time and provide early warning of overheating faults, solving the problems of inconvenient maintenance, difficult identification, and poor connection sealing. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0016] Figure 1 This is a schematic diagram of the structure of the present invention.
[0017] Figure 2 This is a schematic diagram of the quick connector in this invention.
[0018] Figure 3 This is a cross-sectional view of the cable body in Embodiment 1 of the present invention.
[0019] Figure 4 This is a cross-sectional view of the cable body in Embodiment 2 of the present invention.
[0020] Explanation of reference numerals in the attached diagram: 1. Cable body; 2. Insulation layer; 21. Anti-interference shielding coating; 3. Filler layer; 4. Sheath layer; 41. Temperature sensing fiber optic cable; 5. Reinforcing rib; 51. Elastic buffer core; 6. Connecting strip; 61. Flexible transition section; 7. Marking groove; 8. Identification plate; 11. Positioning mark; 12. Quick connector; 121. Threaded locking device; 122. Anti-detachment buckle; 123. Sealing gasket. Detailed Implementation
[0021] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the invention, and therefore only show the components relevant to the invention.
[0022] Example 1, as Figure 1-3As shown, the computer instrument cable, which is easy to lay and maintain, includes a cable body 1. The cable body 1 consists of a conductor core, an insulation layer 2, a filler layer 3, and a sheath layer 4 from the inside out. The conductor core is made of multi-strand copper wires with a single wire diameter of 0.1 mm and a stranding pitch of 8 times the conductor core diameter. The insulation layer 2 is made of polyvinyl chloride with a thickness of 0.6 mm, and the outer surface of the insulation layer 2 is coated with a nano-silver anti-interference shielding coating 21. The filler layer 3 is made of polypropylene fiber with halogen-free flame-retardant masterbatch and a fill density of 95%. The sheath layer 4 is made of polyvinyl chloride with a thickness of 1.0 mm and a Shore hardness of 80D. A temperature sensing optical fiber 41 is embedded inside the sheath layer 4.
[0023] Three reinforcing ribs 5 are evenly distributed along the circumference of the cable body 1. The reinforcing ribs 5 are made of glass fiber reinforced plastic with a diameter of 1.0 mm and have a silicone elastic buffer core 51 embedded inside. The reinforcing ribs 5 are fixedly connected to the sheath layer 4 of the cable body 1 by connecting strips 6. The connecting strips 6 are made of the same material as the sheath layer 4 and are integrally formed with the outer surface of the sheath layer 4. A flexible transition section 61 is provided at the junction of the connecting strips 6 and the reinforcing ribs 5. The connecting strips 6 are 0.3 mm thick and 1.5 mm wide. A U-shaped marking groove 7 is opened along the length direction on the connecting strips 6, and a replaceable marking plate 8 is embedded in the marking groove 7. The outer side of the sheath layer 4 is provided with an annular anti-slip texture. An annular raised positioning mark 11 is provided every 1 m on the sheath layer 4, with a raised height of 0.2 mm. Quick connectors 12 are provided at both ends of the cable body 1. The quick connectors 12 are equipped with a threaded locking device 121, an anti-loosening buckle 122, and a silicone rubber multi-layer sealing gasket 123. The outer side of the cable body 1 is covered with a tearable protective film, covering the sheath layer 4 and the marking area.
[0024] Example 2, as Figure 1 , Figure 2 and Figure 4 As shown, the conductor core has a single filament diameter of 0.15 mm and a stranding pitch 10 times the conductor core diameter; the insulation layer 2 is 0.8 mm thick; the filler layer 3 has a fill density of 97%; the sheath layer 4 is made of low-smoke halogen-free polyolefin material with a thickness of 1.2 mm and a Shore hardness of 82D. There are four reinforcing ribs 5, each 1.2 mm in diameter; the elastic buffer core 51 is made of thermoplastic elastomer; the connecting strip 6 is 0.4 mm thick and 1.8 mm wide; the marking groove 7 is 0.6 mm deep and 2.5 mm wide; the anti-slip texture 10 is spiral-shaped; the positioning marks 11 are spaced 1.5 m apart and have a raised height of 0.25 mm; the remaining structure is the same as in Example 1.
[0025] Example 3: The conductor core has a single wire diameter of 0.2 mm and a stranding pitch 12 times the conductor core diameter; the insulation layer 2 is 1.0 mm thick; the filler layer 3 has a fill density of 98%; the sheath layer 4 is 1.4 mm thick and has a Shore hardness of 85D. The reinforcing rib 5 has a diameter of 1.5 mm and a tensile strength of 250 MPa; the connecting strip 6 is 0.5 mm thick and 2.0 mm wide; the marking groove 7 is 0.8 mm deep and 3.0 mm wide; the positioning marks 11 are spaced 2 m apart and have a raised height of 0.3 mm; the remaining structure is the same as in Example 1.
Claims
1. A computer instrument cable that is easy to lay and maintain, characterized in that, The cable includes a cable body (1), which, from the inside out, comprises a conductor core, an insulation layer (2), a filling layer (3), and a sheath layer (4). Multiple reinforcing ribs (5) are evenly distributed along the length of the outer side of the cable body (1). The reinforcing ribs (5) are fixedly connected to the cable body (1) by connecting strips (6). The inner surface of the connecting strips (6) is integrally formed with the outer surface of the sheath layer (4). Marking grooves (7) are provided along the length of the connecting strips (6), and replaceable [unclear text - possibly a type of marking or marking mechanism] are embedded in the marking grooves (7). The outer side of the sheath layer (4) is provided with anti-slip texture, and the sheath layer (4) is provided with positioning marks (11) at intervals along the length direction; both ends of the cable body (1) are fixedly provided with quick connectors (12), and the quick connectors (12) are provided with locking devices and sealing gaskets (123); the reinforcing rib (5) is embedded with an elastic buffer core (51), the identification groove (7) is also provided with an RFID electronic tag, and the sheath layer (4) is embedded with a temperature sensing optical fiber (41).
2. The computer instrument cable according to claim 1, which is easy to lay and maintain, is characterized in that, The conductor core is made of multiple strands of copper wire, with a single wire diameter of 0.1-0.2 mm and a stranding pitch of 8-12 times the conductor core diameter; the insulation layer (2) is made of polyvinyl chloride material with a thickness of 0.6-1.0 mm, and the outer surface of the insulation layer (2) is coated with an anti-interference shielding coating (21).
3. The computer instrument cable according to claim 1, which is easy to lay and maintain, is characterized in that... The filling layer (3) is made of polypropylene fiber material with added halogen-free flame retardant masterbatch, with a filling density of not less than 95% and a flame retardant rating of VW-1.
4. The computer instrument cable according to claim 1, which is easy to lay and maintain, is characterized in that, The sheath layer (4) is made of polyvinyl chloride or low-smoke halogen-free polyolefin material, with a thickness of 1.0-1.4 mm and a Shore hardness of 80-85D.
5. A computer instrument cable that is easy to lay and maintain according to claim 1, characterized in that, The number of reinforcing ribs (5) is 3-4, and they are evenly distributed in a ring. The reinforcing ribs (5) are made of glass fiber reinforced plastic with a diameter of 1.0-1.5 mm. The elastic buffer core (51) is made of silicone or thermoplastic elastomer material.
6. A computer instrument cable that is easy to lay and maintain according to claim 1, characterized in that, A flexible transition section (61) is provided at the junction of the connecting strip (6) and the reinforcing rib (5). The inner side of the connecting strip (6) is integrally formed with the outer surface of the sheath layer (4), with a thickness of 0.3-0.5 mm and a width of 1.5-2.0 mm.
7. A computer instrument cable that is easy to lay and maintain according to claim 1, characterized in that, The anti-slip texture (10) is circular or spiral; the positioning mark (11) is a circular protrusion with a height of 0.2-0.3mm, and the positioning mark (11) has a precise scale line pressed on its surface.
8. A computer instrument cable that is easy to lay and maintain according to claim 1, characterized in that, The locking device of the quick connector (12) includes a threaded locking device (121) and an anti-loosening buckle (122), and the sealing gasket (123) is a multi-layer silicone rubber composite sealing gasket.
9. A computer instrument cable that is easy to lay and maintain according to claim 1, characterized in that, The outer side of the cable body (1) is covered with a tearable protective film, which completely covers the sheath layer (4) and the marking groove (7) area.
10. A computer instrument cable that is easy to lay and maintain according to claim 1, characterized in that, The marking groove (7) is a U-shaped groove with a depth of 0.5-0.8 mm and a width of 2.0-3.0 mm. The RFID electronic tag is attached to the marking plate (8), and the surface of the marking plate (8) is provided with a wear-resistant coating.