Automatic dust cleaning and gluing equipment for brake pad back plate
Patent Information
- Application Number
- CN202611140311.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-30
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2046-07-30
AI Technical Summary
[0009]针对现有技术中的缺陷,本发明提供一种刹车片背板自动化清灰与涂胶设备,用以解决现有刹车片背板涂胶加工设备在使用过程中,存在的人工上料定位差、清灰有死角易扬尘、涂胶溢漏且换工装繁琐,单一热风固化胶层易开裂;工序分体转运效率低、静电粘尘损品质,电控集成度低、适配型号少,人工干预多,成品一致性差、生产环保性不足等问题
一、批量规整上料定位,实现有序单料送料
Smart Images

Figure CN122665738B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of brake pad backplate cleaning and surface coating technology, specifically to an automated equipment for cleaning and applying adhesive to brake pad backplates. Background Technology
[0002] Brake pad backing plates are a core component of automotive braking systems. Their surface cleanliness, adhesive application precision, and adhesive curing quality directly determine the bonding strength between the brake pad friction block and the backing plate, braking stability, and product lifespan.
[0003] Currently, most domestic brake pad manufacturers employ a production model that utilizes separate equipment, manual loading and unloading, and simple tooling for the backplate cleaning, adhesive application, and curing processes. This results in a low level of overall automation and integration, leading to numerous process defects and production pain points. 1. In the pre-loading process, existing equipment mostly involves manual placement of individual materials, resulting in small inventory capacity, low operating efficiency, and a lack of precise positioning and alignment structures. Problems such as offset, misalignment, and material jamming due to multiple material stacking are prone to occur during the conveying of back plates of different specifications, which cannot provide a regular and stable workpiece posture for subsequent dust removal and gluing processes.
[0004] 2. In the dust removal process, traditional equipment generally adopts a single-sided open-air blowing dust removal method, which can only clean the floating dust on the surface of the back plate. It is difficult to completely remove the firmly attached oxide debris and metal dust from the corners, inside and outside of the back plate, resulting in many dust removal dead corners. At the same time, the open-air dust removal structure causes metal dust to scatter freely, which not only causes dust pollution in the workshop, but also causes the scattered dust to re-adhere to the cleaned back plate surface, seriously affecting the cleanliness of the workpiece. In addition, the air pressure of traditional dust removal equipment is not adjustable, which cannot be adapted to the processing of back plates of different specifications and different dust adhesion levels. It is easy to cause thin back plates to be deformed by high-pressure airflow and thick dust back plates to be incompletely cleaned.
[0005] 3. In the glue application process, the industry generally uses manual glue application or simple fixed glue gun application, which lacks precise positioning and follow-up glue application structure. Manual glue application relies on the operator's experience and is prone to problems such as glue leakage, uneven glue layer thickness, and glue application position deviation. Simple glue guns cannot adapt to the different glue application contour requirements of multiple backplate models, and without a shielding and limiting structure, glue overflow can easily cause contamination of non-processed areas of the workpiece. At the same time, traditional tooling switching is cumbersome and requires the entire machine to be stopped to replace parts, which seriously affects the continuity of production.
[0006] 4. In the adhesive layer curing process, traditional processes often use a single hot air drying mode, which results in uneven airflow distribution and difficulty in accurately controlling the curing temperature. This can easily lead to problems such as the surface of the adhesive layer drying and hardening quickly while the inside is not fully cured. At the same time, the air bubbles trapped inside the adhesive layer cannot be expelled in time, which can easily cause quality defects such as delamination and cracking after curing. This results in insufficient adhesion between the adhesive layer and the backing plate, and a low pass rate for finished brake pads.
[0007] 5. In the overall production process, the existing split-type equipment operates independently at each station, requiring manual secondary transfer of workpieces. This results in disjointed process connections and low production efficiency. The open conveyor channels easily attract dust and adhesive mist, corroding conveyor components and shortening equipment lifespan. Furthermore, the unloading process often requires manual supervision, leading to high labor intensity. Additionally, the static electricity generated by friction during workpiece transport easily attracts dust, contaminating incompletely cured adhesive surfaces and affecting finished product quality.
[0008] In conclusion, the existing technology obviously has inconveniences and defects in practical use, so it is necessary to improve it. Summary of the Invention
[0009] To address the shortcomings of existing technologies, this invention provides an automated dust removal and adhesive application device for brake pad backplates. This device solves the problems of existing brake pad backplate adhesive application equipment, such as poor positioning during manual feeding, dust generation due to blind spots during dust removal, adhesive overflow and cumbersome tooling changes, easy cracking of adhesive layers due to single hot air curing, low efficiency of separate process transfer, electrostatic dust adhesion affecting quality, low electrical control integration, limited compatibility with various models, excessive manual intervention, poor finished product consistency, and insufficient environmental friendliness in production.
[0010] To achieve the above objectives, the present invention provides the following technical solution: An automated dust removal and adhesive application device for brake pad backplates includes a feeding and positioning box, a closed dust removal box, a precision adhesive application box, and a curing box. The feeding and positioning box is equipped with an automatic feeding and positioning unit. The closed dust removal box is equipped with a sealed pulse dust removal unit. The precision adhesive application box is equipped with a servo-driven adhesive application unit. The curing box is equipped with an air knife drying infrared curing unit. A backplate conveying unit is provided between each unit. A material collection unit is provided at the end of the backplate conveying unit.
[0011] As an optimized solution, the feeding and positioning box is a square box with an open top, and the automatic feeding and positioning unit includes a lifting feeding plate, which is a horizontally arranged square plate, and the upper surface of the lifting feeding plate has two longitudinally symmetrical feeding guide grooves.
[0012] As an optimized solution, a supplementary baffle is fixed at the upper opening of the feeding and positioning box.
[0013] As an optimized solution, each longitudinal outer wall of the feeding positioning box is provided with a vertically extending lifting limit port, and a lifting slide is respectively installed in each lifting limit port. The end of the lifting slide passes through the lifting limit port and is fixed on the longitudinal side wall of the lifting feeding plate.
[0014] As an optimized solution, each of the lifting limit ports is provided with an installation frame on its outer side, and the installation frame is fixed on the longitudinal outer wall of the feeding positioning box.
[0015] As an optimized solution, a vertical threaded drive rod is rotatably installed in each of the mounting frames. The threaded drive rod passes through and is threadedly connected to the lifting slide. A transmission box is fixed on the lower surface of each mounting frame. The transmission box is equipped with a transmission mechanism, which can drive the threaded drive rod to rotate around the axis, thereby driving the lifting loading plate to move up and down.
[0016] As an optimized solution, two feeding push plates are retractably provided on the transverse inner wall of the feeding positioning box. The feeding push plates are L-shaped plates, and the longitudinal width of the feeding push plates is smaller than the width of the feeding guide groove.
[0017] As an optimized solution, a square discharge port is provided on the other side of the horizontal box wall of the feeding and positioning box, and the discharge port is set directly opposite the two feeding push plates.
[0018] As an optimized solution, two alignment guide frames are provided on the outer side of the discharge port. The two alignment guide frames are positioned opposite the two feeding guide chutes. The ends of the alignment guide frames are fixed to the transverse outer wall of the feeding positioning box. The alignment guide frames are transversely open and the ends of the openings are tapered. A telescopic baffle is fixed on the inner top surface of the alignment guide frames.
[0019] As an optimized solution, a conveying connection port is provided in the middle of the horizontal end face on both sides of the closed ash removal box, and the two conveying connection ports are at the same horizontal height as the discharge port.
[0020] As an optimized solution, a conveying side plate is provided on each of the longitudinal sides of one of the conveying ports. One end of the conveying side plate is fixed to the transverse outer wall of the closed dust removal box, and the other end is fixed to the longitudinal outer wall of the feeding positioning box.
[0021] As an optimized solution, another conveying connection port is provided with a closed conveying box on the outside. The closed conveying box has openings at both ends in the lateral direction. One end of the closed conveying box is fixed to the lateral outer wall of the closed dust removal box, and a supporting power supply box is fixed to the lower surface of the other end of the closed conveying box.
[0022] As an optimized solution, the backplate conveying unit includes two transversely symmetrical conveying rollers, one of which is rotatably mounted between the two conveying side plates and near the discharge port, and the other conveying roller is rotatably mounted on the longitudinal inner wall of the enclosed conveying box near the opening.
[0023] As an optimized solution, a feeding conveyor motor is fixed on the longitudinal outer wall of one of the conveying side plates, and the output shaft end of the feeding conveyor motor passes through the conveying side plate and is fixed to the center of the side end face of the corresponding conveying roller.
[0024] As an optimized solution, two longitudinally symmetrical feeding conveyor belts are fitted between the two conveying rollers, and the two feeding conveyor belts are positioned directly opposite the two alignment guide frames.
[0025] As an optimized solution, the material collection unit includes two longitudinally symmetrical inclined conveying plates, the upper ends of which are fixed to the longitudinal outer wall of the enclosed conveying box.
[0026] As an optimized solution, two vertically symmetrical feeding conveyor rollers are rotatably installed between the two inclined conveyor plates, and a rolling feeding belt is sleeved between the two feeding conveyor rollers.
[0027] As an optimized solution, the material collection unit further includes a collection frame plate, which is a C-shaped frame with a grounded setting and a horizontal opening. The two ends of the collection frame plate are located on the outside of the two inclined conveying plates, and a horizontal receiving plate is fixed at the bottom of the collection frame plate.
[0028] As an optimized solution, a feeding conveyor motor is fixed on the longitudinal outer wall of the collection frame plate, and the output shaft end of the feeding conveyor motor passes through the collection frame plate and is fixed to the center of the side end face of the corresponding feeding conveyor roller.
[0029] As an optimized solution, the sealed pulse cleaning unit includes a lower support plate and an upper support plate, which are fixed to the circumferential inner wall of the closed cleaning box.
[0030] As an optimized solution, a lower air intake box is fixed in the middle of the lower surface of the lower support plate, and a bottom rotating motor is fixed in the center of the lower surface of the lower air intake box.
[0031] As an optimized solution, a lower side compressor fan is fixed on the lower transverse outer wall of the enclosed dust removal box. The lower side compressor fan is connected to a lower air inlet pipe, which is located inside the enclosed dust removal box. The end of the lower air inlet pipe is fixedly connected to the lower air inlet box.
[0032] As an optimized solution, a lower connecting column is rotatably installed in the middle of the lower support plate, and an air jet cleaning seat is fixed to the upper end of the lower connecting column and communicates with it. The air jet cleaning seat is a hollow column seat.
[0033] As an optimized solution, the jet cleaning seat is vertically higher than the feeding conveyor belt by a certain height, and the jet cleaning seat has a number of jet nozzles arranged circumferentially at equal intervals on its outer circumferential wall.
[0034] As an optimized solution, the output shaft of the bottom rotating motor passes upward through the lower air intake box and is fixed with a lower connecting shaft. The upper end of the lower connecting shaft passes through the lower connecting column and is fixed to the center of the inner top surface of the jet cleaning seat.
[0035] As an optimized solution, an upper air intake box is fixed in the middle of the upper surface of the upper support plate, the upper surface of the upper air intake box is recessed inward, and a top rotating motor is fixed in the middle of the upper surface of the upper air intake box.
[0036] As an optimized solution, an upper compressor fan is fixed on the upper transverse outer wall of the enclosed dust removal box. The upper compressor fan is connected to an upper air inlet pipe, which is located inside the enclosed dust removal box. The end of the upper air inlet pipe is fixedly connected to the upper air inlet box.
[0037] As an optimized solution, an upper connecting column is rotatably mounted in the middle of the upper support plate, and an air intake splitter box is fixed at the lower end of the upper connecting column. The air intake splitter box is connected to the upper connecting column.
[0038] As an optimized solution, the output shaft of the top rotating motor passes downward through the upper air intake box and is fixed with an upper connecting shaft. The lower end of the upper connecting shaft passes through the upper connecting cylinder and is fixed to the center of the inner bottom surface of the air intake split box.
[0039] As an optimized solution, a rotating bridge plate is fixed on the lower surface of the intake splitter box, and the rotating bridge plate is arranged to extend longitudinally.
[0040] As an optimized solution, an arc-shaped baffle is fixed at each end of the lower surface of the rotating bridge plate.
[0041] As an optimized solution, each of the arc-shaped baffles has a pulse-side nozzle fixed on its inner circumferential wall, and the pulse-side nozzle is positioned directly opposite the jet outlet.
[0042] As an optimized solution, an air intake regulating valve is fixed at each end of the upper surface of the rotating bridge plate, and the air intake regulating valve is connected to the pulse side nozzle.
[0043] As an optimized solution, the intake split box is connected to each of the intake regulating valves by a split intake pipe.
[0044] As an optimized solution, a negative pressure dust collection box is provided on the opposite side of the lower compressor fan. The negative pressure dust collection box is connected to the closed dust removal box. The lower end of the negative pressure dust collection box is open. A negative pressure fan connected to the negative pressure dust collection box is fixed on the horizontal closed end face of the negative pressure dust collection box.
[0045] As an optimized solution, the precision glue application box is a square box with openings at the top and bottom. The lower end of the precision glue application box is fixed to and communicates with the upper surface of the closed conveying square box. Operation clearance openings are respectively provided on the longitudinal outer walls on both sides of the precision glue application box.
[0046] As an optimized solution, the servo-driven adhesive applicator includes an adhesive applicator limit seat that is raised and lowered. The adhesive applicator limit seat is a square frame seat that is open at the top and bottom and extends longitudinally. The adhesive applicator limit seat is located above the two feeding conveyor belts.
[0047] As an optimized solution, a lifting support seat is fixed to the middle of the lower surface of the adhesive application limiting seat, and a lifting telescopic cylinder is fixed to the inner bottom surface of the enclosed conveying square box. The upper telescopic end of the lifting telescopic cylinder is fixed to the lower surface of the lifting support seat.
[0048] As an optimized solution, the adhesive application limiting seat has sliding slots on its longitudinal outer wall near the lower end. An adhesive application cover plate is slidably installed in the sliding slot. Each adhesive application cover plate has an adhesive application port of different size in the middle part. When the adhesive application limiting seat is raised or lowered to a specific height, the adhesive application cover plate can be quickly replaced through the operation clearance port during the interval when the equipment stops feeding.
[0049] As an optimized solution, a sealing end cap is fixed at the upper opening of the precision glue application box.
[0050] As an optimized solution, the upper part of the operation clearance opening is provided with a mounting base, which is fixed to the longitudinal outer wall of the precision glue application box.
[0051] As an optimized solution, a multi-axis glue-applying robotic arm is rotatably mounted on the longitudinal inner wall of the mounting base, and a glue-applying gun is fixed at the end of the multi-axis glue-applying robotic arm.
[0052] As an optimized solution, two feeding boxes are fixed longitudinally on the upper surface of the sealing end cap, and a spring feeding tube is fixedly connected to the lower end of the feeding box. The lower end of the spring feeding tube is fixedly connected to the coating glue gun.
[0053] As an optimized solution, the curing box is a square box, which is positioned opposite the supporting power supply box. The lower end of the curing box is connected to the enclosed conveying square box. A drying air duct connected to the upper surface of the curing box is fixed in the middle. The air knife drying infrared curing unit includes a drying fan, which is fixedly installed inside the drying air duct.
[0054] As an optimized solution, the curing chamber is equipped with a flow divider, which is a horizontally arranged, laterally extended triangular prism. The two lateral ends of the flow divider are respectively fixed to the lateral inner wall of the curing chamber.
[0055] As an optimized solution, three temperature regulating tubes are fixed on each of the longitudinal sides of the flow divider, and the two ends of the temperature regulating tubes are respectively fixed on the transverse inner wall of the curing chamber.
[0056] As an optimized solution, five infrared curing lamps arranged horizontally at equal intervals are fixed on the lower surface of the diverter.
[0057] As an optimized solution, the main electrical control cabinet is provided on one longitudinal side of the enclosed dust removal box.
[0058] As an optimized solution, an auxiliary power control cabinet is provided on one longitudinal side of the supporting power supply box.
[0059] Compared with the prior art, the beneficial effects of the present invention are: I. Batch standardized material feeding and positioning to achieve orderly single-material feeding. The lifting loading plate, paired with symmetrical loading guide chutes, allows for the batch stacking of brake pad backplates. A top-mounted baffle prevents workpieces from slipping off the stack, eliminating the need for manual placement and significantly increasing loading capacity. The synchronized lifting structure of the lifting slide and threaded drive rod stably and precisely raises the top layer of the stacked backplates to the conveyor discharge height, supplying only one workpiece at a time and avoiding jamming and stacking failures caused by simultaneous discharge of multiple backplates. The L-shaped feeding pusher pushes the workpiece laterally, and is equipped with a tapered replaceable alignment guide frame and telescopic baffle column. It can be adapted to back plates of different shapes and sizes. It automatically completes left and right limit alignment during the conveying process. The baffle column extends and retracts in time to realize the orderly release of single workpieces. It solves the problem of back plate conveying offset and misalignment from the source, and provides a regular workpiece posture for subsequent dust removal and glue application processes.
[0060] II. Closed-loop three-dimensional pulse cleaning ensures thorough cleaning and dust removal, preventing secondary pollution. The upper and lower dual-path rotating jet structure forms a three-dimensional dust removal system. The lower rotating jet dust removal seat circumferential jet nozzles flush the dust accumulated on the upper and inner surfaces of the back plate, while the upper pulse side nozzles, which rotate synchronously with the rotating bridge plate, sweep the stubborn oxide debris and metal dust on the upper and outer surfaces of the back plate. The bidirectional airflow impacts the upper and lower airflows, which, compared to single-sided blowing dust removal, completely removes dust and eliminates dust removal dead corners. The pulse side nozzle is equipped with an air intake regulating valve and a diversion pipeline, which can adjust the airflow pressure on both sides according to the degree of dust adhesion on the back plate. For workpieces with severe rust and thick dust, the air pressure is increased, while the air pressure is reduced for thin workpieces, so as to avoid the back plate deformation caused by the impact of high pressure airflow and adapt to the different dust cleaning needs of multiple back plates. The entire dust removal process is completed in a closed dust removal box. Combined with a negative pressure dust collection box and a negative pressure fan, the dust is continuously extracted and stored. The box creates a negative pressure environment, which effectively prevents metal dust from drifting outward. This not only improves dust pollution in the workshop but also prevents floating dust from adhering to the cleaned back plate again, ensuring the cleanliness of the workpiece surface. The upper and lower jetting mechanisms are each equipped with an independent rotating motor and an independent compressed fan. The upper and lower dust removal systems can be started and stopped independently and their power can be adjusted separately. When there is less dust on the workpiece, the upper dust removal mechanism can be turned off to reduce fan energy consumption and reduce equipment no-load losses.
[0061] 3. Servo-guided limit dispensing for precise shape control, effectively preventing glue overflow and leakage. The adjustable glue application limit seat is combined with a detachable glue application masking plate in multiple specifications. Before glue application, the limit seat is pressed down to fit the back plate. The glue application port of the masking plate limits the glue application range, and the remaining area is blocked by the plate. Structurally, this effectively avoids glue overflow and glue spillage from contaminating non-processed areas of the back plate. At the same time, different glue application port masking plates can be quickly replaced. It can adapt to multiple brake pad back plates with different glue application contours without changing the entire set of tooling. Tooling changeover time is short. The multi-axis servo adhesive application robot arm is equipped with a spring-loaded feed tube to continuously deliver adhesive. The robot arm can move along the longitudinal and lateral directions of the workpiece, and the trajectory of the gun is highly controllable. The adhesive layer thickness and coating position accuracy are stable, which solves the problems of adhesive leakage and uneven adhesive layer thickness that exist in manual adhesive application and simple fixed glue gun application. It ensures the consistency of the adhesive application size of the back plate and improves the subsequent bonding strength of the brake pad. The precision glue application box has operation avoidance openings on both sides, and the tooling can be changed without stopping the machine to open the cover. The tooling can be changed during the semi-continuous operation interval of the equipment.
[0062] IV. Air knife drying combined with infrared curing results in uniform curing and excellent adhesion of the adhesive layer. The triangular prism diffuser can disperse the airflow of the drying fan, forming a uniform air knife on both sides. The coated workpiece is first swept by the high-speed air knife to quickly remove the air bubbles trapped inside the adhesive layer, while also removing the solvent on the surface of the adhesive layer, thus achieving preliminary air drying and avoiding defects such as delamination and cracking after the air bubbles inside the adhesive layer have solidified. Multiple sets of equidistant infrared curing lamps at the bottom of the distributor, together with the temperature regulating tubes on both sides, work together to control the temperature. The curing temperature inside the chamber is uniform and stable. Infrared radiation penetrates the adhesive layer and dries it completely. Compared with single hot air drying, the curing speed is faster and the adhesive layer dries inside and out at the same time. There will be no situation where the surface is hard but the inside is not cured, which effectively improves the bonding and adhesion between the adhesive layer and the backing plate.
[0063] 5. Continuous closed conveyor feeding, anti-static to ensure finished product quality. This equipment adopts a fully continuous belt conveyor structure. The conveying height of the feeding, dust removal, gluing, and curing stations is uniform, and the workpieces do not need to be transferred twice. They are continuously conveyed by the feeding conveyor belt, and the various processes are seamlessly connected to achieve uninterrupted continuous processing. The conveyor side plates and enclosed conveyor box seal the conveying channel, reducing the corrosion of the conveying mechanism by dust and glue mist and extending the service life of the belt and rollers. The obliquely set rolling feeder at the end of the conveyor is paired with a grounded C-shaped collection frame. The workpieces slide down obliquely by their own weight and are automatically collected into the receiving plate, eliminating the need for manual intervention at the discharge port. The grounded frame can discharge the static electricity generated by the friction of the back plate conveyor, preventing static electricity from attracting dust and adhering to the freshly cured adhesive surface, thus ensuring the appearance and bonding performance of the finished product. The conveying and unloading are equipped with independent drive motors, and the conveying speed and start / stop timing can be adjusted and controlled separately. This allows for matching the process duration of different workstations such as dust removal, gluing, and curing, making the workpiece processing rhythm flexible and controllable.
[0064] VI. Integrated zoned electrical control design enables unmanned, efficient, and stable production. The main and auxiliary power control cabinets are used for separate management and control. The main power control cabinet coordinates the core processes of material feeding, dust removal, conveying and gluing, while the auxiliary power control cabinet independently manages auxiliary equipment such as curing, unloading and fans. The circuit is laid out in zones, and the auxiliary circuit can be cut off separately when troubleshooting without interrupting the debugging of the core processing station, making the equipment operation and maintenance safer. The fully automated linkage timing control of the entire process eliminates the need for manual intervention, from backplate loading and positioning, sealed dust removal, precise glue application, infrared curing to automatic unloading and collection. This reduces manual loading and unloading, dust cleaning, and manual glue application, lowering the intensity of manual labor. At the same time, it avoids human subjective defects such as workpiece bumps, inadequate cleaning, and glue application size deviation caused by manual operation, greatly improving the consistency of finished product processing. The machine features a fully enclosed box structure for all workstations, with dust and adhesive mist collected and treated in separate areas, preventing dust and volatile adhesive leakage and improving the workshop production environment. Tooling at each workstation can be quickly replaced, and the power of each power mechanism can be independently adjusted. The equipment is compatible with processing multiple models of brake pad backplates, making it a multi-purpose machine that reduces the cost of purchasing multiple dedicated equipment and requires less space in the workshop. Attached Figure Description
[0065] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.
[0066] Figure 1 This is a schematic diagram of the overall external structure of the present invention in the main viewing direction; Figure 2 This is a schematic diagram of the overall external structure of the present invention from a top-down perspective; Figure 3 This is a schematic diagram of the overall external structure of the present invention from the right-side view direction; Figure 4 This is a schematic diagram of the overall external structure of the present invention from the left-side view direction; Figure 5 This is an isometric schematic diagram of the three-dimensional structure of the present invention; Figure 6 For the present invention along Figure 2 A schematic diagram of the internal structure cut along line AA. Figure 7 For the present invention along Figure 1 A schematic diagram of the internal structure cut along the middle BB line; Figure 8 For the present invention along Figure 1 A schematic diagram of the internal structure cut along the CC line; Figure 9 For the present invention along Figure 1 A schematic diagram of the internal structure cut along the DD line in the middle; Figure 10 For the present invention along Figure 1 A schematic diagram of the internal structure cut along the EE line; Figure 11 For the present invention along Figure 1 A schematic diagram of the internal structure cut along the FF line; Figure 12 For the present invention along Figure 3 A half-section diagram of the three-dimensional structure cut along the GG line.
[0067] In the diagram: 1-Feeding and positioning box, 2-Enclosed dust removal box, 3-Precision glue application box, 4-Curing treatment box, 5-Lifting feeding plate, 6-Feeding guide chute, 7-Replenishment baffle, 8-Lifting limit port, 9-Lifting slide, 10-Mounting frame, 11-Threaded drive rod, 12-Transmission box, 13-Feeding push plate, 14-Discharge port, 15-Alignment guide frame, 16-Telescopic baffle column, 17-Conveying connection port, 18-Conveying side plate, 19-Enclosed conveyor 20-Support power supply box, 21-Conveyor roller, 22-Feeding conveyor motor, 23-Feeding conveyor belt, 24-Inclined conveyor plate, 25-Discharge conveyor roller, 26-Rolling discharge belt, 27-Collection frame plate, 28-Receiving plate, 29-Discharge conveyor motor, 30-Lower support plate, 31-Upper support plate, 32-Lower air inlet box, 33-Bottom rotating motor, 34-Lower side compressor fan, 35-Lower air inlet pipe, 36-Lower connecting column cylinder 37-Air jet cleaning seat, 38-Air jet nozzle, 39-Lower connecting shaft, 40-Upper air inlet box, 41-Top rotating motor, 42-Upper side compressor fan, 43-Upper air inlet pipe, 44-Upper connecting column, 45-Air inlet distribution box, 46-Upper connecting shaft, 47-Rotating bridge plate, 48-Arc-shaped baffle, 49-Pulse side nozzle, 50-Air inlet regulating valve, 51-Distribution air inlet pipe, 52-Negative pressure dust collection box, 53-Negative pressure fan, 54-Operating... 55-Allowing opening, 56-Adhesive application limit seat, 57-Lifting support seat, 58-Lifting telescopic cylinder, 59-Sliding groove, 60-Adhesive application masking plate, 61-Sealing end cap, 62-Mounting base, 63-Multi-axis adhesive application robotic arm, 64-Adhesive application gun, 65-Feeding box, 66-Spring feeding tube, 67-Drying air duct, 68-Drying fan, 69-Diverter seat, 70-Temperature regulating tube, 71-Infrared curing lamp, 72-Main electrical control cabinet, 73-Auxiliary electrical control cabinet. Detailed Implementation
[0068] The embodiments of the technical solution of the present invention will now be described in detail with reference to the accompanying drawings. These embodiments are merely illustrative of the technical solution of the present invention and are therefore intended to limit the scope of protection of the present invention.
[0069] like Figures 1 to 12 As shown, an automated dust removal and adhesive application device for brake pad backplates includes a feeding and positioning box 1, a closed dust removal box 2, a precision adhesive application box 3, and a curing treatment box 4. The feeding and positioning box 1 is equipped with an automatic feeding and positioning unit, the closed dust removal box 2 is equipped with a sealed pulse dust removal unit, the precision adhesive application box 3 is equipped with a servo-driven adhesive application unit, and the curing treatment box 4 is equipped with an air knife drying infrared curing unit. A backplate conveying unit is provided between each unit, and a material collection unit is provided at the end of the backplate conveying unit.
[0070] The feeding and positioning box 1 is a square box with an opening at the top. The automatic feeding and positioning unit includes a lifting feeding plate 5, which is a horizontally set square plate. Two longitudinally symmetrical feeding guide grooves 6 are opened on the upper surface of the lifting feeding plate 5.
[0071] A supplementary baffle 7 is fixed at the upper opening of the feeding and positioning box 1.
[0072] Each longitudinal outer wall of the feeding positioning box 1 is provided with a vertically extending lifting limit port 8. Each lifting limit port 8 is fitted with a lifting slide 9. The end of the lifting slide 9 passes through the lifting limit port 8 and is fixed to the longitudinal side wall of the lifting feeding plate 5.
[0073] Each lifting limit port 8 is provided with an installation frame 10 on its outer side, and the installation frame 10 is fixed on the longitudinal outer wall of the feeding positioning box 1.
[0074] Each mounting frame 10 has a vertical threaded drive rod 11 rotatably mounted inside it. The threaded drive rod 11 passes through and is threadedly connected to the lifting slide 9. A transmission box 12 is fixed on the lower surface of each mounting frame 10. The transmission box 12 is equipped with a transmission mechanism. The transmission mechanism can drive the threaded drive rod 11 to rotate around the axis, thereby driving the lifting loading plate 5 to move up and down.
[0075] The feeding positioning box 1 has two retractable feeding push plates 13 on its transverse inner wall. The feeding push plates 13 are L-shaped plates, and the longitudinal width of the feeding push plates 13 is smaller than the width of the feeding guide groove 6.
[0076] A square discharge port 14 is provided on the other side of the horizontal box wall of the feeding positioning box 1, and the discharge port 14 is set directly opposite the two feeding push plates 13.
[0077] Two alignment guide frames 15 are provided on the outside of the discharge port 14. The two alignment guide frames 15 are positioned opposite the two feeding guide chutes 6. The ends of the alignment guide frames 15 are fixed on the transverse outer wall of the feeding positioning box 1. The alignment guide frames 15 are set with transverse openings and the opening ends are gradually narrowed. Telescopic baffles 16 are fixed on the inner top surface of the alignment guide frames 15.
[0078] The alignment guide frame 15 can be adapted to the actual size of the back panel.
[0079] Each of the two transverse end faces of the enclosed dust removal box 2 has a conveying connection port 17, and the two conveying connection ports 17 are at the same horizontal height as the discharge port 14.
[0080] One of the conveying ports 17 has a conveying side plate 18 on each of its longitudinal sides. One end of the conveying side plate 18 is fixed to the transverse outer wall of the closed dust removal box 2, and the other end is fixed to the longitudinal outer wall of the feeding positioning box 1. A feeding identification camera is provided above the conveying port 17 and is fixed to the transverse outer wall of the closed dust removal box 2.
[0081] Another conveying connection port 17 is provided with a closed conveying box 19 on the outside. The closed conveying box 19 has openings at both ends in the horizontal direction. One end of the closed conveying box 19 is fixed to the horizontal outer wall of the closed dust removal box 2, and the lower surface of the other end of the closed conveying box 19 is fixed with a supporting power supply box 20.
[0082] The back panel conveying unit includes two transversely symmetrical conveying rollers 21. One conveying roller 21 is rotatably mounted between two conveying side plates 18 and is located near the discharge port 14. The other conveying roller 21 is rotatably mounted on the longitudinal inner wall of the enclosed conveying box 19 near the opening.
[0083] A feeding conveyor motor 22 is fixed on the longitudinal outer wall of one of the conveyor side plates 18. The end of the output shaft of the feeding conveyor motor 22 passes through the conveyor side plate 18 and is fixed to the center of the side end face of the corresponding conveyor roller 21.
[0084] Two longitudinally symmetrical feeding conveyor belts 23 are fitted between the two conveying rollers 21, and the two feeding conveyor belts 23 are set opposite to the two aligned guide frames 15.
[0085] The material collection unit includes two longitudinally symmetrical inclined conveyor plates 24, the upper ends of which are fixed to the longitudinal outer wall of the enclosed conveyor box 19.
[0086] Two symmetrically inclined feeding rollers 25 are rotatably installed between two inclined conveyor plates 24, and a rolling feeding belt 26 is sleeved between the two feeding rollers 25.
[0087] The material collection unit also includes a collection frame plate 27, which is a C-shaped frame with a grounded setting and a horizontal opening. The two ends of the collection frame plate 27 are located on the outside of two inclined conveying plates 24, and a horizontal receiving plate 28 is fixed at the bottom of the collection frame plate 27.
[0088] A feeding conveyor motor 29 is fixed on the longitudinal outer wall of the collecting frame plate 27. The end of the output shaft of the feeding conveyor motor 29 passes through the collecting frame plate 27 and is fixed to the center of the side end face of the corresponding feeding conveyor roller 25.
[0089] The sealed pulse cleaning unit includes a lower support plate 30 and an upper support plate 31, which are fixed to the circumferential inner wall of the closed cleaning box 2.
[0090] A lower air intake box 32 is fixed in the middle of the lower surface of the lower support plate 30, and a bottom rotating motor 33 is fixed in the center of the lower surface of the lower air intake box 32.
[0091] A lower side compressor fan 34 is fixed on the lower transverse outer wall of the enclosed dust removal box 2. The lower side compressor fan 34 is connected to a lower air inlet pipe 35. The lower air inlet pipe 35 is located inside the enclosed dust removal box 2, and the end of the lower air inlet pipe 35 is fixedly connected to the lower air inlet box 32.
[0092] A lower connecting column 36 is rotatably mounted in the middle of the lower support plate 30. An air jet cleaning seat 37 is fixed at the upper end of the lower connecting column 36 and communicates with it. The air jet cleaning seat 37 is a hollow column seat.
[0093] The jet cleaning seat 37 is vertically higher than the feeding conveyor belt by a certain height, and a number of jet nozzles 38 are arranged circumferentially at equal intervals on the outer wall of the jet cleaning seat 37.
[0094] The output shaft of the bottom rotating motor 33 passes upward through the lower air intake box 32 and is fixed with a lower connecting shaft 39. The upper end of the lower connecting shaft 39 passes through the lower connecting column 36 and is fixed to the center of the inner top surface of the jet cleaning seat 37.
[0095] An upper air intake box 40 is fixed in the middle of the upper surface of the upper support plate 31. The upper surface of the upper air intake box 40 is recessed inward, and a top rotating motor 41 is fixed in the middle of the upper surface of the upper air intake box 40.
[0096] An upper compressor fan 42 is fixed on the upper transverse outer wall of the enclosed dust removal box 2. The upper compressor fan 42 is connected to an upper air inlet pipe 43. The upper air inlet pipe 43 is located inside the enclosed dust removal box 2, and the end of the upper air inlet pipe 43 is fixedly connected to the upper air inlet box 40.
[0097] The upper connecting column 44 is rotatably mounted in the middle of the upper support plate 31. An air intake split box 45 is fixed at the lower end of the upper connecting column 44, and the air intake split box 45 is connected to the upper connecting column 44.
[0098] The output shaft of the top rotating motor 41 passes downward through the upper air intake box 40 and is fixed to the upper connecting shaft 46. The lower end of the upper connecting shaft 46 passes through the upper connecting column 44 and is fixed to the center of the inner bottom surface of the air intake split box 45.
[0099] A rotating bridge plate 47 is fixed on the lower surface of the intake split box 45, and the rotating bridge plate 47 is arranged to extend longitudinally.
[0100] An arc-shaped baffle 48 is fixed at each end of the lower surface of the rotating bridge plate 47.
[0101] Each arc-shaped baffle 48 has a pulse-side nozzle 49 fixed on its inner circumferential wall, and the pulse-side nozzle 49 is positioned directly opposite the jet nozzle 38.
[0102] An air intake regulating valve 50 is fixed at each end of the upper surface of the rotating bridge plate 47, and the air intake regulating valve 50 is connected to the pulse side nozzle 49.
[0103] Each intake manifold 45 is connected to an intake manifold 51 between itself and each intake regulating valve 50.
[0104] A negative pressure dust collection box 52 is provided on the opposite side of the lower compressor fan 34. The negative pressure dust collection box 52 is connected to the closed dust removal box 2. The lower end of the negative pressure dust collection box 52 is open. A negative pressure fan 53 connected to the negative pressure dust collection box 52 is fixed on the horizontal closed end face of the negative pressure dust collection box 52.
[0105] The precision glue application box 3 is a square box with openings at the top and bottom. The lower end of the precision glue application box 3 is fixed to and connected to the upper surface of the closed conveying square box 19. Operation clearance openings 54 are respectively opened on the longitudinal outer walls on both sides of the precision glue application box 3.
[0106] The servo-driven adhesive applicator includes an adhesive applicator limit seat 55 that is raised and lowered. The adhesive applicator limit seat 55 is a square frame seat that is open at the top and bottom and extends longitudinally. The adhesive applicator limit seat 55 is located above the two feeding conveyor belts 23.
[0107] A lifting support seat 56 is fixed in the middle of the lower surface of the adhesive application limiting seat 55, and a lifting telescopic cylinder 57 is fixed in the inner bottom surface of the enclosed conveying square cylinder box 19. The upper telescopic end of the lifting telescopic cylinder 57 is fixed to the lower surface of the lifting support seat 56.
[0108] The adhesive application limiting seat 55 has sliding slots 58 on its longitudinal outer wall near the lower end. An adhesive application cover plate 59 is slidably installed in the sliding slot 58. Each adhesive application cover plate 59 has an adhesive application port of different size in the middle part. When the adhesive application limiting seat 55 is raised or lowered to a specific height, the adhesive application cover plate 59 can be quickly replaced through the operation clearance port 54.
[0109] The adhesive coating cover plate 59 is equipped with tiny venting channels to ensure that the air pressure inside the cavity is balanced during the adhesive coating process.
[0110] A sealing end cap 60 is fixed at the upper opening of the precision glue application box 3.
[0111] The upper part of the operation clearance opening 54 is provided with a mounting base 61, which is fixed to the longitudinal outer wall of the precision glue application box 3.
[0112] A multi-axis glue-applying robotic arm 62 is rotatably mounted on the longitudinal inner wall of the mounting base 61, and a glue-applying gun 63 is fixed at the end of the multi-axis glue-applying robotic arm 62.
[0113] Two feed boxes 64 are fixed longitudinally on the upper surface of the sealing end cap 60. A spring feed tube 65 is fixedly connected to the lower end of the feed box 64, and the lower end of the spring feed tube 65 is fixedly connected to the coating glue gun 63.
[0114] The curing box 4 is a square box, and the curing box 4 is set opposite to the supporting power supply box 20. The lower end of the curing box 4 is connected to the closed conveying square box 19. A drying air duct 66 connected to the upper surface of the curing box 4 is fixed in the middle. The air knife drying infrared curing unit includes a drying fan 67, which is fixedly installed inside the drying air duct 66.
[0115] The curing chamber 4 is equipped with a flow divider 68, which is a horizontally set and laterally extended triangular prism. The two lateral ends of the flow divider 68 are respectively fixed to the lateral inner wall of the curing chamber 4.
[0116] Three temperature regulating tubes 69 are fixed on each of the longitudinal sides of the flow divider 68, and the two ends of the temperature regulating tubes 69 are fixed on the transverse inner wall of the curing chamber 4.
[0117] Five infrared curing lamps 70 are fixed on the lower surface of the distributor 68, arranged horizontally at equal intervals.
[0118] The main electrical control cabinet 71 is located on one longitudinal side of the enclosed dust removal box 2.
[0119] An auxiliary power control cabinet 72 is provided on one longitudinal side of the power supply box 20.
[0120] When using this invention: First, load and position the brake pads: manually stack the brake pad backplates in the two loading guide chute 6 of the lifting loading plate 5, and the supplementary baffle 7 on the top of the loading positioning box 1 blocks the backplates to prevent them from slipping. After the equipment is started, the internal transmission mechanism of each transmission box 12 synchronously drives the threaded drive rod 11 to rotate, which drives the lifting slide 9 to move vertically down along the lifting limit port 8 to lift the upper material plate 5 and raise the top back plate to the conveying height of the discharge port 14. The L-shaped feeding push plates 13 on both sides of the transverse box wall extend inward simultaneously, pushing the back plate in the feeding guide chute 6 to move towards the discharge port 14.
[0121] Then, the back panel is transferred: the back panel passes through the discharge port 14 and moves to the surface of the two feeding conveyor belts 23. The feeding conveyor motor 22 drives the corresponding conveyor roller 21 to run. The feeding conveyor belt 23 drives the back panel to be transported laterally. It is sent into the closed dust removal box 2 through the conveying connection port 17 between the conveyor side plates 18. During the back panel transport, it passes through the outer tapered alignment guide frame 15 to complete the left and right alignment. The telescopic baffle column 16 inside the alignment guide frame 15 extends to realize the back panel transport alignment. Then, the single back panel is released one by one.
[0122] Then, a closed pulse cleaning process is performed: the lower compressor fan 34 introduces high-pressure airflow into the lower air inlet box 32 through the lower air inlet pipe 35, and the bottom rotating motor 33 drives the jet cleaning seat 37 to rotate continuously. The circumferentially arranged jet nozzles 38 spray high-pressure air onto the upper surface and inner side of the back plate to blow away the metal dust and oxide debris attached to the back plate. The upper compressor fan 42 is started synchronously, and high-pressure gas is sent into the upper air inlet box 40 through the upper air inlet pipe 43. The top rotating motor 41 drives the air inlet distribution box 45 and the rotating bridge plate 47 to rotate as a whole. The airflow is distributed to the pulse side nozzles 49 on both sides through the distribution air inlet pipe 51 and the air inlet regulating valve 50. The arc baffle 48 rotates synchronously with the rotating bridge plate 47. The pulse side nozzles 49 sweep back and forth across the upper surface and outer side of the back plate. The pulse high-pressure airflow peels off the stubborn dust on the upper surface of the back plate. The negative pressure fan 53 continuously draws out the dust-laden air inside the box, and the dust is collected in a centralized manner in the negative pressure dust collection box 52 to prevent the dust from adhering to the back plate again. The entire dust removal process is completely sealed and there is no dust leakage.
[0123] Then, precise glue application is performed: the back plate after dust removal continues to be conveyed forward by the feeding conveyor belt 23, passes through the other side conveyor connection port 17 and enters the closed conveyor box 19, and is conveyed forward to the bottom of the precision glue application box 3. The lifting telescopic cylinder 57 retracts, controls the lifting support seat 56 to move down, drives the glue application limit seat 55 to descend and fit against the back plate surface. The operator can replace the glue application cover plate 59 with different specifications of glue application nozzles as needed through the operation avoidance ports 54 on both sides of the box to adapt to the glue application contour of different models of brake pad back plates. The multi-axis glue-applying robotic arm 62 moves longitudinally and laterally with servo drive. The glue in the feed box 64 is continuously fed to the end glue-applying gun 63 by the spring feed tube 65. The glue-applying gun 63 moves precisely along the glue-applying nozzle reserved on the glue-applying cover plate 59, and only completes the application in the designated area on the back plate. The excess area is blocked by the glue-applying cover plate 59, effectively avoiding glue overflow and leakage.
[0124] Then, after applying the adhesive, the back panel continues to move forward along the closed conveyor box 19 and is sent into the curing box 4 below. Start the drying fan 67 to continuously supply air into the curing chamber 4. The airflow is evenly dispersed by the triangular prism-shaped distribution seat 68 to form two lateral air knife airflows. The adhesive layer is first quickly defoamed and preliminarily dried by the air knife. Multiple sets of infrared curing lamps 70 at the bottom of the distribution seat 68 are turned on simultaneously. Together with the temperature regulating tubes 69 on both sides, the curing temperature in the curing chamber 4 is stabilized. The infrared radiation quickly dries and cures the adhesive layer on the back plate surface, ensuring uniform adhesion of the adhesive layer.
[0125] Finally, the material is collected: the cured back plate is continuously conveyed to the material unloading area at the end of the equipment and falls onto the rolling material unloading belt 26 between the two material unloading conveyor rollers 25. The rolling material unloading belt 26 is driven by the material unloading conveyor motor 29 to roll in a circular motion and convey the back plate downwards at an angle. The workpiece slides down to the receiving plate 28 at the bottom of the grounded C-shaped collection frame plate 27 for unified collection. The collection frame 27 can discharge the static electricity generated during the back panel transfer process, preventing dust from being re-adsorbed on the cured adhesive surface. The complete processing flow of a single back panel is completed, and the equipment cycles through the entire process of feeding, cleaning, applying adhesive, curing, and unloading.
[0126] The main electrical control cabinet 71 coordinates and manages all core unit actions, including feeding, dust removal, conveying, and gluing. The auxiliary electrical control cabinet 72 next to the supporting power supply box 20 separately manages the power supply and start / stop of curing, unloading and conveying, and fan auxiliary equipment. The motors, cylinders, fans, and robotic arms at each workstation are linked in sequence to achieve unmanned continuous automated processing of brake pad backplates.
[0127] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be covered within the scope of the claims and specification of the present invention.
Claims
1. An automated dust removal and adhesive application device for brake pad backplates, characterized in that: It includes a feeding and positioning box, a closed dust removal box, a precision glue application box, and a curing box. The feeding and positioning box is equipped with an automatic feeding and positioning unit. The closed dust removal box is equipped with a sealed pulse dust removal unit. The precision glue application box is equipped with a servo-driven glue application unit. The curing box is equipped with an air knife drying infrared curing unit. A backplate conveying unit is provided between each unit. The end of the backplate conveying unit is equipped with a material collection unit. The closed dust removal box has a conveying connection port in the middle of the horizontal end face on both sides. A closed conveying square box is provided on the outside of one of the conveying connection ports. The closed conveying square box has openings at both horizontal ends. One end of the closed conveying square box is fixed to the horizontal outer wall of the closed dust removal box. The precision glue-applying box is a square box with openings at the top and bottom. The lower end of the precision glue-applying box is fixed to and connected to the upper surface of the closed conveying square box. The precision glue coating box is fixed with a sealing end cap at the upper opening, and operation clearance openings are respectively provided on the longitudinal outer walls on both sides of the precision glue coating box. The servo-guided adhesive applicator includes an adhesive applicator limit seat that is raised and lowered, and the adhesive applicator limit seat is a square frame seat that is open at the top and bottom and extends longitudinally. The adhesive applicator has sliding slots on its longitudinal outer wall near the lower end. An adhesive applicator cover plate is slidably fitted into the sliding slot. Each adhesive applicator cover plate has an adhesive opening of a different size in the middle part. When the adhesive applicator is raised or lowered to a specific height, the adhesive applicator cover plate can be quickly replaced through the operation clearance opening. The upper part of the operation clearance port is provided with a mounting base, which is fixed on the longitudinal outer wall of the precision glue application box. A multi-axis glue application robot arm is rotatably mounted on the longitudinal inner wall of the mounting base, and a glue application gun is fixed at the end of the multi-axis glue application robot arm.
2. The automated dust removal and adhesive application equipment for brake pad backplates according to claim 1, characterized in that: The sealed pulse cleaning unit includes a lower support plate and an upper support plate, which are fixed to the circumferential inner wall of the closed cleaning box. A lower air intake box is fixed in the middle of the lower surface of the lower support plate, and a bottom rotating motor is fixed in the center of the lower surface of the lower air intake box. A lower side compressor fan is fixed on the lower transverse outer wall of the enclosed dust removal box. The lower side compressor fan is connected to a lower air inlet pipe. The lower air inlet pipe is located inside the enclosed dust removal box, and the end of the lower air inlet pipe is fixedly connected to the lower air inlet box. A lower connecting column is rotatably mounted in the middle of the lower support plate, and an air jet cleaning seat is fixed at the upper end of the lower connecting column and communicates with it. The air jet cleaning seat is a hollow column seat. The jet cleaning seat has several jet nozzles arranged at equal intervals in the circumferential direction on its outer circumferential wall. The output shaft of the bottom rotating motor passes upward through the lower air intake box and is fixed with a lower connecting shaft. The upper end of the lower connecting shaft passes through the lower connecting column and is fixed to the center of the inner top surface of the jet cleaning seat. A negative pressure dust collection box is provided on the opposite side of the lower compressor fan. The negative pressure dust collection box is connected to the closed dust removal box. The lower end of the negative pressure dust collection box is open. A negative pressure fan connected to the negative pressure dust collection box is fixed on the horizontal closed end face of the negative pressure dust collection box.
3. The automated dust removal and adhesive application equipment for brake pad backplates according to claim 2, characterized in that: An upper air intake box is fixed in the middle of the upper surface of the upper support plate. The upper surface of the upper air intake box is recessed inward in the middle. A top rotating motor is fixed in the middle of the upper surface of the upper air intake box. An upper compressor fan is fixed on the upper transverse outer wall of the enclosed dust removal box. The upper compressor fan is connected to an upper air inlet pipe, which is located inside the enclosed dust removal box. The end of the upper air inlet pipe is fixedly connected to the upper air inlet box. The upper supporting plate is rotatably fitted with an upper connecting column in the middle, and an air intake split box is fixed at the lower end of the upper connecting column. The air intake split box is connected to the upper connecting column. The output shaft of the top rotating motor passes downward through the upper air intake box and is fixed with an upper connecting shaft. The lower end of the upper connecting shaft passes through the upper connecting cylinder and is fixed to the center of the inner bottom surface of the air intake split box. A rotating bridge plate is fixed to the lower surface of the intake splitter box, and the rotating bridge plate extends longitudinally. An arc-shaped baffle is fixed at each end of the lower surface of the rotating bridge plate; Each of the arc-shaped baffles has a pulse-side nozzle fixed on its inner circumferential wall, and the pulse-side nozzle is positioned directly opposite the jet outlet. An air intake regulating valve is fixed at each end of the upper surface of the rotating bridge plate, and the air intake regulating valve is connected to the pulse side nozzle. Each of the intake manifolds is connected to an intake manifold pipe between the intake manifold and each of the intake regulating valves.
4. The automated dust removal and adhesive application equipment for brake pad backplates according to claim 3, characterized in that: The feeding and positioning box is a square box with an opening at the top. The automatic feeding and positioning unit includes a lifting feeding plate, which is a horizontally arranged square plate. Two longitudinally symmetrical feeding guide grooves are opened on the upper surface of the lifting feeding plate. A supplementary baffle is fixed at the upper opening of the feeding and positioning box; Each longitudinal outer wall of the feeding positioning box is provided with a vertically extending lifting limit port, and a lifting slide is respectively installed in each lifting limit port. The end of the lifting slide passes through the lifting limit port and is fixed on the longitudinal side wall of the lifting feeding plate. Each of the lifting limit ports is provided with an installation frame on its outer side, and the installation frame is fixed on the longitudinal outer wall of the feeding positioning box; Each of the mounting frames is rotatably mounted with a vertical threaded drive rod, which passes through and is threadedly connected to the lifting slide. A transmission box is fixed to the lower surface of each mounting frame, and a transmission mechanism is provided in the transmission box. The transmission mechanism can drive the threaded drive rod to rotate around the axis, thereby driving the lifting loading plate to move up and down.
5. The automated dust removal and adhesive application equipment for brake pad backplates according to claim 4, characterized in that: The feeding positioning box has two retractable feeding push plates on its transverse inner wall. The feeding push plates are L-shaped plates, and the longitudinal width of the feeding push plates is smaller than the width of the feeding guide groove. A square discharge port is provided on the other side of the horizontal box wall of the feeding and positioning box, and the discharge port is positioned directly opposite the two feeding push plates; Two alignment guide frames are provided on the outside of the discharge port. The two alignment guide frames are positioned opposite the two feeding guide chutes. The ends of the alignment guide frames are fixed to the transverse outer wall of the feeding positioning box. The alignment guide frames are transversely open and the ends of the openings are gradually narrowed. A telescopic baffle is fixed on the inner top surface of the alignment guide frames. The two conveying ports and the discharge port are at the same horizontal level; Another conveying connection port has a conveying side plate on each of its longitudinal sides. One end of the conveying side plate is fixed to the transverse outer wall of the closed dust removal box, and the other end is fixed to the longitudinal outer wall of the feeding positioning box.
6. The automated dust removal and adhesive application equipment for brake pad backplates according to claim 5, characterized in that: The back plate conveying unit includes two transversely symmetrical conveying rollers. One of the conveying rollers is rotatably mounted between the two conveying side plates and is located near the discharge port. The other conveying roller is rotatably mounted on the longitudinal inner wall of the enclosed conveying box near the opening. A feeding conveyor motor is fixed on the longitudinal outer wall of one of the conveying side plates. The end of the output shaft of the feeding conveyor motor passes through the conveying side plate and is fixed to the center of the side end face of the corresponding conveying roller. Two longitudinally symmetrical feeding conveyor belts are fitted between the two conveying rollers, and the two feeding conveyor belts are positioned directly opposite the two alignment guide frames; The glue-applying limiting seat is raised and lowered above the two feeding conveyor belts. A lifting support seat is fixed in the middle of the lower surface of the glue-applying limiting seat. A lifting telescopic cylinder is fixed in the inner bottom surface of the enclosed conveying square cylinder. The upper telescopic end of the lifting telescopic cylinder is fixed to the lower surface of the lifting support seat. The jet cleaning seat is vertically higher than the feeding conveyor belt by a certain height.
7. The automated dust removal and adhesive application equipment for brake pad backplates according to claim 6, characterized in that: The material collection unit includes two longitudinally symmetrical inclined conveying plates, the upper ends of which are fixed to the longitudinal outer wall of the enclosed conveying box. Two vertically symmetrical feeding conveyor rollers are rotatably installed between the two inclined conveyor plates, and a rolling feeding belt is sleeved between the two feeding conveyor rollers.
8. The automated dust removal and adhesive application equipment for brake pad backplates according to claim 7, characterized in that: The material collection unit also includes a collection frame plate, which is a C-shaped frame with a grounded setting and a horizontal opening. The two ends of the collection frame plate are located on the outside of the two inclined conveying plates, and a horizontal receiving plate is fixed at the bottom of the collection frame plate. A feeding conveyor motor is fixed on the longitudinal outer wall of the collecting frame plate. The end of the output shaft of the feeding conveyor motor passes through the collecting frame plate and is fixed to the center of the side end face of the corresponding feeding conveyor roller.
9. The automated dust removal and adhesive application equipment for brake pad backplates according to claim 1, characterized in that: A power supply box is fixed to the lower surface of the other end of the enclosed conveying box; The curing box is a square box, which is positioned opposite the supporting power supply box. The lower end of the curing box is connected to the closed conveying square box. A drying air duct connected to the upper surface of the curing box is fixed in the middle. The air knife drying infrared curing unit includes a drying fan, which is fixedly installed inside the drying air duct. The curing chamber is equipped with a flow divider, which is a horizontally arranged, laterally extended triangular prism. The two lateral ends of the flow divider are respectively fixed to the lateral inner wall of the curing chamber. Three temperature regulating tubes are fixed on each of the longitudinal sides of the flow divider, and the two ends of the temperature regulating tubes are respectively fixed on the transverse inner wall of the curing chamber. Five infrared curing lamps arranged horizontally at equal intervals are fixed on the lower surface of the distributor.
10. The automated dust removal and adhesive application equipment for brake pad backplates according to claim 9, characterized in that: The main electrical control cabinet is located on one longitudinal side of the enclosed dust removal box; An auxiliary power control cabinet is provided on one longitudinal side of the supporting power supply box.
Citation Information
Patent Citations
Automatic cleaning, gluing and drying integrated equipment for inner wall of rear cover of high-voltage wiring harness
CN120571739A
Dustproof mechanism and gluing machine thereof
CN222956795U