A recycling device for automobile injection molded parts
Patent Information
- Application Number
- CN202611057167.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-16
- Publication Date
- 2026-09-08
AI Technical Summary
[0003]传统分段式处理方案在实际落地运行中,逐渐暴露出多个难以解决的痛点: 第一,多设备独立部署的模式,整体占地面积大,设备采购与运维成本高,物料在不同设备之间转运的过程中,不仅会大幅拉长处理周期,还容易出现物料洒落、二次污染的问题,整体处理效率难以进一步提升
1.本申请所述的一种汽车注塑件的回收处理装置,通过设置粉碎机构和除污机构,在对汽车注塑件进行回收处理时,能够先通过进液管上的输液泵将外部专业工业清洗剂箱内的专业工业清洗剂输送至处理筒的内底部,使专业工业清洗剂淹没旋转网筒的四分之三,之后将汽车注塑件放入处理筒的顶部,并启动驱动电机,驱动电机的转动带动一个转动轴和粉碎辊转动,一个转动轴的转动在两个传动齿盘的作用下带动另一个粉碎辊转动,从而使两个粉碎辊同时向中间转动,实现对汽车注塑件的自动粉碎,同时粉碎后的碎片掉入旋转网筒内,并启动旋转电机,旋转电机的转动带动主动齿盘转动,主动齿盘的转动带动从动齿盘和排料管转动,从而带动旋转网筒进行旋转,并在搅拌叶的作用下实现对旋转网筒内碎片的自动搅拌,实现对粉碎后的碎片进行自动除污的目的,而且在除污完成后,能够开启排液阀门,将废液排出,废液排出后,旋转电机驱动旋转网筒旋转时,能够实现对旋转网筒内碎片的离心干燥,进而使该装置在对汽车注塑件进行回收处理时,能够集粉碎、去污和干燥为一体,有效地提高了处理效率,并降低了设备占地空间与设备成本。
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Figure CN122703684A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of automotive injection molded parts recycling technology, and in particular to a recycling and processing device for automotive injection molded parts. Background Technology
[0002] The current recycling process for automotive injection molded parts generally adopts a segmented, independent operation mode: first, large injection molded parts are crushed by external crushing equipment, then the crushed fragments are transferred to special cleaning equipment to remove surface contaminants, then transferred to centrifugal or drying equipment to dehydrate and dry, and finally enter the subsequent sorting stage.
[0003] Traditional segmented processing solutions have gradually revealed several intractable pain points in practical operation: First, the independent deployment of multiple devices results in a large overall footprint, high equipment procurement and maintenance costs, and the transfer of materials between different devices not only significantly extends the processing cycle but also easily leads to material spillage and secondary pollution, making it difficult to further improve overall processing efficiency. Second, the surface of automotive injection molded parts is often covered with complex contaminants such as paint, adhesive, and oil stains. Traditional static immersion cleaning makes it difficult for debris to fully contact the cleaning agent, resulting in unstable cleaning effects and the purity of the subsequently produced recycled materials failing to meet the standards for the reuse of automotive parts.
[0004] Therefore, this application provides a recycling and processing device for automotive injection molded parts. Summary of the Invention
[0005] The purpose of this application is to solve at least one technical problem raised in the background art.
[0006] This application provides a recycling and processing device for automotive injection molded parts, including a processing cylinder, a crushing mechanism, and a decontamination mechanism; The crushing mechanism includes two symmetrical rotating shafts rotatably mounted on the inner wall of the processing cylinder, and crushing rollers fixed on the outer surfaces of the two rotating shafts. A drive motor for driving one rotating shaft to rotate is fixed on the front side of the processing cylinder. One end of each of the two rotating shafts extends to the back side of the processing cylinder, and meshing transmission gears are fixed on the outer surfaces of the two rotating shafts. A feed inlet is provided on the upper surface of the processing cylinder. The decontamination mechanism includes a guide ring fixed to the inner wall of the treatment cylinder and a rotating screen cylinder rotatably disposed on the inner wall of the guide ring. The bottom of the rotating screen cylinder has a conical structure, and a discharge pipe connected to the rotating screen cylinder and extending to the lower surface of the treatment cylinder is fixed at the bottom end of the rotating screen cylinder. The decontamination mechanism also includes a rotating motor fixed to the lower surface of the treatment cylinder for driving the discharge pipe and the rotating screen cylinder to rotate.
[0007] Preferably, the inner wall of the rotating mesh cylinder is fixed with four sets of stirring blades in a circumferential array, and the surface of the discharge pipe is provided with a discharge valve.
[0008] By adopting the above technical solution, the fragments inside the rotating screen drum can be automatically stirred by four sets of stirring blades while the rotating screen drum is rotating, so that the fragments can come into full contact with professional industrial cleaning agents.
[0009] Preferably, the two sides of the treatment cylinder are respectively provided with an inlet pipe and a drain pipe. One end of the inlet pipe extends to the inner middle of the treatment cylinder, and the other end of the inlet pipe is connected to an external professional industrial cleaning agent tank through a pump. One end of the drain pipe extends to the inner bottom of the treatment cylinder, and the other end of the drain pipe is connected to an external wastewater tank. A drain valve is provided on the surface of the drain pipe.
[0010] By adopting the above technical solution, professional industrial cleaning agent can be injected into the bottom of the treatment cylinder through the inlet pipe, and at the same time, the professional industrial cleaning agent can be discharged through the drain pipe.
[0011] Preferably, the output end of the rotary motor is fixedly provided with a drive gear disk, and the surface of the discharge pipe is fixedly provided with a driven gear disk that meshes with the drive gear disk, and a PLC controller is provided on the front side of the processing cylinder.
[0012] By adopting the above technical solution, the rotation of the rotary motor can drive the active gear disc to rotate, which in turn drives the driven gear disc and the discharge pipe to rotate, thereby driving the rotary screen cylinder to rotate automatically.
[0013] Preferably, both rotating shafts are hollow structures, and a dust removal mechanism is provided on the back of the processing cylinder. The dust removal mechanism includes dust suction channels arranged in a circumferential array on the inner wall of the rotating shaft and extending to the outer surface of the crushing roller, and an intercepting net is fixed on the inner wall of the dust suction channels.
[0014] By adopting the above technical solution, the dust generated during crushing can be absorbed through the dust suction channel, and the fragment particles can be intercepted by the interception net.
[0015] Preferably, the dust removal mechanism further includes a dust collection box and two symmetrical rectangular boxes fixed on the back of the processing cylinder, and the two rectangular boxes are respectively corresponding to two rotating shafts. The inner top wall of the rectangular box is rotatably provided with a reciprocating threaded column, the top end of the reciprocating threaded column extends to the upper surface of the rectangular box, and the top end of the reciprocating threaded column and the surface of the rotating shaft are both fixed with mutually meshing bevel gears.
[0016] By adopting the above technical solution, the rotation of the rotating shaft, under the action of two bevel gears, can drive the reciprocating threaded column to rotate.
[0017] Preferably, the inner wall of the rectangular box is slidably provided with a rectangular plate and a sealing plate, the upper surface of the rectangular plate is provided with a threaded hole that is threaded to the outer surface of the reciprocating threaded column, and the lower surface of the rectangular plate is fixedly provided with two symmetrical connecting rods, and the bottom ends of the two connecting rods are fixedly connected to the upper surface of the sealing plate.
[0018] By adopting the above technical solution, the rectangular plate can be automatically moved up and down by the rotation of the reciprocating threaded column, thereby enabling the sealing plate to be automatically moved up and down by the connecting rod.
[0019] Preferably, the bottom of the rectangular box is provided with a suction tube, one end of which extends to the inner bottom of the rectangular box, and the other end of which extends away from the rectangular box to the inner bottom of the dust collection box.
[0020] By adopting the above technical solution, it is possible to extract and inject air into the dust collection box through the suction pipe.
[0021] Preferably, a Y-shaped suction tube is provided on the front of the dust collection box. One end of the Y-shaped suction tube extends into the interior of the dust collection box, and the other two ends of the Y-shaped suction tube extend into the interior of two rotating shafts respectively. Each end of the two rotating shafts is provided with a sealing rotating hole. The inner wall of the sealing rotating hole is rotatably connected to the outer surface of the end of the Y-shaped suction tube. A one-way suction valve is provided on the surface of the Y-shaped suction tube.
[0022] By adopting the above technical solution, air can be drawn into the interior of the suction channel through the Y-shaped suction pipe.
[0023] Preferably, a dust discharge pipe is provided on the lower surface of the dust collection box, one end of the dust discharge pipe extends to the inner bottom of the dust collection box, the other end of the dust discharge pipe extends to the inner bottom of the processing cylinder, and a one-way dust discharge valve is provided on the surface of the dust discharge pipe.
[0024] By adopting the above technical solution, dust can be discharged through the dust discharge pipe into the professional industrial cleaning agent at the bottom of the treatment cylinder.
[0025] In summary, this application includes at least one of the following beneficial technical effects: 1. The automotive injection molded parts recycling and processing device described in this application, by setting up a crushing mechanism and a decontamination mechanism, can first deliver professional industrial cleaning agent from an external professional industrial cleaning agent tank to the bottom of the processing cylinder through a pump on the inlet pipe, so that the professional industrial cleaning agent submerges three-quarters of the rotating screen cylinder. Then, the automotive injection molded parts are placed on the top of the processing cylinder, and the drive motor is started. The rotation of the drive motor drives a rotating shaft and a crushing roller to rotate. The rotation of the rotating shaft drives another crushing roller to rotate under the action of two transmission gears, so that the two crushing rollers rotate towards the center at the same time, realizing the automatic crushing of the automotive injection molded parts. At the same time, the crushed fragments fall into the... Inside the rotating screen drum, a rotating motor is started. The rotation of the rotating motor drives the active gear disc to rotate, which in turn drives the driven gear disc and the discharge pipe to rotate, thereby causing the rotating screen drum to rotate. Under the action of the stirring blades, the fragments inside the rotating screen drum are automatically stirred, achieving the purpose of automatically removing contaminants from the crushed fragments. Moreover, after the contaminant removal is completed, the drain valve can be opened to discharge the waste liquid. After the waste liquid is discharged, the rotating motor drives the rotating screen drum to rotate, which can achieve centrifugal drying of the fragments inside the rotating screen drum. Thus, when recycling automotive injection molded parts, this device can integrate crushing, contamination removal and drying, effectively improving processing efficiency and reducing equipment footprint and equipment costs.
[0026] 2. The automotive injection molded parts recycling and processing device described in this application, by setting up a dust removal mechanism, during the process of the drive motor driving two crushing rollers to rotate in opposite directions, the rotation of the rotating shaft can drive the reciprocating threaded column to rotate under the action of two bevel gears. The rotation of the reciprocating threaded column drives the rectangular plate to move up and down reciprocally, thereby driving the sealing plate to move up and down reciprocally through the connecting rod. When the sealing plate moves upward, it can suck away the air in the dust collection box through the suction pipe, so that the dust collection box can suck air into the interior of the two rotating shafts through the Y-shaped dust suction pipe. Thus, it can absorb the dust generated during the crushing of the injection molded parts through several dust suction channels and collect it through the dust collection box. When the sealing plate moves downward, it can force the air in the rectangular box into the dust collection box through the suction pipe, increasing the air pressure in the dust collection box. This allows the dust in the dust collection box to be discharged into the professional industrial cleaning agent at the bottom of the processing cylinder through the dust discharge pipe, achieving the purpose of automatic dust removal of the dust generated during crushing and avoiding dust pollution to the environment. Attached Figure Description
[0027] Figure 1 This is a front view structural diagram of this application; Figure 2 This is a top view of the structure of this application; Figure 3 This is a schematic diagram of the rear view structure of this application; Figure 4This is a schematic diagram of the cross-sectional structure of the processing cylinder in this application; Figure 5 This application Figure 4 Enlarged structural diagram at point A in the middle; Figure 6 This is a schematic diagram of the internal structure of the rectangular box in this application; Figure 7 This is a side sectional view of the rectangular box and dust collection box of this application; Figure 8 This application Figure 7 Enlarged structural diagram at point B.
[0028] Explanation of reference numerals in the attached figures: 100. Processing cylinder; 200. Crushing mechanism; 201. Rotating shaft; 202. Crushing roller; 203. Drive motor; 204. Transmission gear plate; 300. Stain removal mechanism; 301. Guide ring; 302. Rotating screen cylinder; 303. Discharge pipe; 304. Rotary motor; 305. Stirring blade; 306. Liquid inlet pipe; 307. Liquid outlet pipe; 308. Driven gear disc; 309. Driven gear disc; 400. PLC controller; 500. Dust removal mechanism; 501. Dust suction channel; 502. Interception net; 503. Dust suction box; 504. Rectangular box; 505. Reciprocating threaded column; 506. Bevel gear; 507. Rectangular plate; 508. Sealing plate; 509. Connecting rod; 5010. Suction and exhaust pipe; 5011. Y-type dust suction pipe; 5012. Dust suction one-way valve; 5013. Dust discharge pipe; 5014. Dust discharge one-way valve. Detailed Implementation
[0029] The following is in conjunction with the appendix Figure 1 To be continued Figure 8 This application will be described in further detail below.
[0030] Example 1 Please refer to the following carefully. Figures 1 to 4A recycling and processing device for automotive injection molded parts includes a processing cylinder 100, a crushing mechanism 200, and a decontamination mechanism 300. The crushing mechanism 200 includes two symmetrical rotating shafts 201 rotatably disposed on the inner wall of the processing cylinder 100, and crushing rollers 202 fixed on the outer surfaces of the two rotating shafts 201. A drive motor 203 for driving one of the rotating shafts 201 to rotate is fixed on the front side of the processing cylinder 100. One end of each of the two rotating shafts 201 extends to the back side of the processing cylinder 100, and the surfaces of the two rotating shafts 201 located outside the processing cylinder 100 are fixed with mutually meshing parts. The transmission gear 204 has a feed inlet on the upper surface of the processing cylinder 100; the decontamination mechanism 300 includes a guide ring 301 fixed to the inner wall of the processing cylinder 100, and a rotating screen cylinder 302 rotatably disposed on the inner wall of the guide ring 301. The bottom of the rotating screen cylinder 302 is a conical structure, and a discharge pipe 303 is fixed at the bottom end of the rotating screen cylinder 302, which communicates with the rotating screen cylinder 302 and extends to the lower surface of the processing cylinder 100. The decontamination mechanism 300 also includes a rotary motor 304 fixed to the lower surface of the processing cylinder 100 for driving the discharge pipe 303 and the rotating screen cylinder 302 to rotate.
[0031] Please refer to this carefully. Figure 1 , Figure 4 The inner wall of the rotating mesh cylinder 302 is fixed with four sets of stirring blades 305 in a circumferential array, and the surface of the discharge pipe 303 is provided with a discharge valve.
[0032] Specifically, when the rotating screen cylinder 302 rotates, the four sets of stirring blades 305 can automatically stir the fragments inside the rotating screen cylinder 302, so that the fragments can come into full contact with the professional industrial cleaning agent.
[0033] Please refer to this carefully. Figure 1 , Figure 4 The treatment cylinder 100 is provided with an inlet pipe 306 and a drain pipe 307 on its two sides respectively. One end of the inlet pipe 306 extends to the middle of the inside of the treatment cylinder 100, and the other end of the inlet pipe 306 is connected to an external professional industrial cleaning agent tank through a liquid pump. One end of the drain pipe 307 extends to the bottom of the inside of the treatment cylinder 100, and the other end of the drain pipe 307 is connected to an external wastewater tank. A drain valve is provided on the surface of the drain pipe 307.
[0034] Specifically, professional industrial cleaning agent can be injected into the bottom of the treatment cylinder 100 through the inlet pipe 306, and at the same time, the professional industrial cleaning agent can be discharged through the outlet pipe 307.
[0035] Please refer to this carefully. Figure 2 , Figure 4 The output end of the rotary motor 304 is fixedly provided with a drive gear 308, and the surface of the discharge pipe 303 is fixedly provided with a driven gear 309 that meshes with the drive gear 308. A PLC controller 400 is provided on the front side of the processing cylinder 100.
[0036] Specifically, the rotation of the rotary motor 304 can drive the drive gear 308 to rotate, which in turn drives the driven gear 309 and the discharge pipe 303 to rotate, thereby causing the rotary screen cylinder 302 to rotate automatically.
[0037] In this embodiment, by setting up a crushing mechanism 200 and a decontamination mechanism 300, when recycling automotive injection molded parts, the professional industrial cleaning agent in the external professional industrial cleaning agent tank can be delivered to the bottom of the processing cylinder 100 through the infusion pump on the liquid inlet pipe 306, so that the professional industrial cleaning agent submerges three-quarters of the rotating screen cylinder 302. Then, the automotive injection molded parts are placed on top of the processing cylinder 100, and the drive motor 203 is started. The rotation of the drive motor 203 drives a rotating shaft 201 and a crushing roller 202 to rotate. The rotation of the rotating shaft 201 drives the other crushing roller 202 to rotate under the action of two transmission gear discs 204, so that the two crushing rollers 202 rotate towards the middle at the same time, realizing the automatic crushing of the automotive injection molded parts. At the same time, the crushed fragments fall into the rotating screen cylinder 302. Inside, the rotary motor 304 is started, and the rotation of the rotary motor 304 drives the active gear disc 308 to rotate. The rotation of the active gear disc 308 drives the driven gear disc 309 and the discharge pipe 303 to rotate, thereby driving the rotating screen cylinder 302 to rotate. Under the action of the stirring blades 305, the fragments inside the rotating screen cylinder 302 are automatically stirred, achieving the purpose of automatically removing dirt from the crushed fragments. Moreover, after the dirt removal is completed, the drain valve can be opened to discharge the waste liquid. After the waste liquid is discharged, when the rotary motor 304 drives the rotating screen cylinder 302 to rotate, the fragments inside the rotating screen cylinder 302 can be centrifugally dried. Thus, when recycling automotive injection molded parts, this device can integrate crushing, dirt removal and drying, effectively improving the processing efficiency and reducing the equipment footprint and equipment cost.
[0038] Example 2 Based on Example 1, referring to Figures 4 to 8 And unlike Example 1, the following is true: Please refer to this carefully. Figure 4 , Figure 5 Both rotating shafts 201 are hollow structures, and a dust removal mechanism 500 is provided on the back of the processing cylinder 100. The dust removal mechanism 500 includes a dust suction channel 501 arranged in a circumferential array on the inner wall of the rotating shaft 201 and extending to the outer surface of the crushing roller 202. An intercepting net 502 is fixedly provided on the inner wall of the dust suction channel 501.
[0039] Specifically, the dust generated during the crushing process can be absorbed through the dust suction channel 501, and the fragment particles can be intercepted by the interception net 502.
[0040] Please refer to this carefully. Figure 6, Figure 8 The dust removal mechanism 500 also includes a dust collection box 503 and two symmetrical rectangular boxes 504 respectively fixed on the back of the processing cylinder 100. The two rectangular boxes 504 correspond to the two rotating shafts 201 respectively. The inner top wall of the rectangular box 504 is rotatably provided with a reciprocating threaded column 505. The top end of the reciprocating threaded column 505 extends to the upper surface of the rectangular box 504. The top end of the reciprocating threaded column 505 and the surface of the rotating shaft 201 are both fixed with mutually meshing bevel gears 506.
[0041] Specifically, the rotation of the rotating shaft 201, under the action of the two bevel gears 506, can drive the reciprocating threaded column 505 to rotate.
[0042] Please refer to this carefully. Figure 6 , Figure 8 A rectangular plate 507 and a sealing plate 508 are slidably disposed on the inner wall of the rectangular box 504. The upper surface of the rectangular plate 507 is provided with a threaded hole that is threaded to the outer surface of the reciprocating threaded column 505. Two symmetrical connecting rods 509 are fixedly disposed on the lower surface of the rectangular plate 507, and the bottom ends of the two connecting rods 509 are fixedly connected to the upper surface of the sealing plate 508.
[0043] Specifically, the reciprocating threaded column 505 can drive the rectangular plate 507 to move up and down automatically, thereby driving the sealing plate 508 to move up and down automatically via the connecting rod 509.
[0044] Please refer to this carefully. Figure 6 , Figure 8 The bottom of the rectangular box 504 is provided with a suction pipe 5010. One end of the suction pipe 5010 extends to the inner bottom of the rectangular box 504, and the other end of the suction pipe 5010 away from the rectangular box 504 extends to the inner bottom of the dust collection box 503.
[0045] Specifically, the suction pipe 5010 can be used to extract and inject air into the dust collection box 503.
[0046] Please refer to this carefully. Figure 6 , Figure 8 The front of the dust collection box 503 is provided with a Y-shaped suction tube 5011. One end of the Y-shaped suction tube 5011 extends into the interior of the dust collection box 503, and the other two ends of the Y-shaped suction tube 5011 extend into the interior of two rotating shafts 201 respectively. The ends of the two rotating shafts 201 are provided with sealing rotating holes. The inner wall of the sealing rotating hole is rotatably connected to the outer surface of the end of the Y-shaped suction tube 5011. The surface of the Y-shaped suction tube 5011 is provided with a suction one-way valve 5012.
[0047] Specifically, the Y-shaped suction pipe 5011 can be used to suction air from inside the suction channel 501.
[0048] Please refer to this carefully. Figure 6 , Figure 8 The lower surface of the dust collection box 503 is provided with a dust discharge pipe 5013. One end of the dust discharge pipe 5013 extends to the inner bottom of the dust collection box 503, and the other end of the dust discharge pipe 5013 extends to the inner bottom of the processing cylinder 100. A dust discharge one-way valve 5014 is provided on the surface of the dust discharge pipe 5013.
[0049] Specifically, the dust can be discharged through the dust discharge pipe 5013 into the professional industrial cleaning agent at the bottom of the treatment cylinder 100.
[0050] In this embodiment, by setting up a dust removal mechanism 500, during the process of the drive motor 203 driving the two crushing rollers 202 to rotate in opposite directions, the rotation of the rotating shaft 201 can drive the reciprocating threaded column 505 to rotate under the action of the two bevel gears 506. The rotation of the reciprocating threaded column 505 drives the rectangular plate 507 to move up and down reciprocally, thereby driving the sealing plate 508 to move up and down reciprocally through the connecting rod 509. When the sealing plate 508 moves upward, it can suck away the air in the dust collection box 503 through the suction pipe 5010, so that the dust collection box 503 can suck away the air in the two rotating rollers through the Y-shaped suction pipe 5011. The moving shaft 201 draws air in, allowing it to absorb dust generated during the crushing of injection molded parts through several dust collection channels 501. The dust is then collected in the dust collection box 503. When the sealing plate 508 moves downward, it forces the air in the rectangular box 504 into the dust collection box 503 through the suction and discharge pipe 5010, increasing the air pressure in the dust collection box 503. This allows the dust in the dust collection box 503 to be discharged through the dust discharge pipe 5013 into the professional industrial cleaning agent at the bottom of the processing cylinder 100, achieving the purpose of automatic dust removal during crushing and preventing dust from polluting the environment.
[0051] Working principle: When recycling automotive injection molded parts, the professional industrial cleaning agent from the external tank is first delivered to the bottom of the processing cylinder 100 via the pump on the inlet pipe 306, ensuring that the cleaning agent submerges three-quarters of the rotating screen cylinder 302. Then, the automotive injection molded parts are placed on top of the processing cylinder 100, and the drive motor 203 is started. The rotation of the drive motor 203 drives a rotating shaft 201 and a crushing roller 202. The rotation of the rotating shaft 201, under the action of two transmission gear discs 204, drives the other crushing roller 202 to rotate, thus causing both crushing rollers 202 to rotate simultaneously towards the center, achieving automatic crushing of the automotive injection molded parts. Simultaneously, the pulverized fragments fall into the rotating screen cylinder 302, and the rotating motor 304 is started. The rotation of the rotating motor 304 drives the active gear disc 308 to rotate, which in turn drives the driven gear disc 309 and the discharge pipe 303 to rotate, thereby causing the rotating screen cylinder 302 to rotate. Under the action of the stirring blades 305, the fragments inside the rotating screen cylinder 302 are automatically stirred, achieving the purpose of automatically removing contaminants from the pulverized fragments. Moreover, after the contaminant removal is completed, the drain valve can be opened to discharge the waste liquid. After the waste liquid is discharged, when the rotating motor 304 drives the rotating screen cylinder 302 to rotate, the fragments inside the rotating screen cylinder 302 can be centrifugally dried. This device integrates crushing, decontamination, and drying in the recycling of automotive injection molded parts, effectively improving processing efficiency and reducing equipment footprint and cost. Furthermore, during the process of the drive motor 203 driving the two crushing rollers 202 to rotate in opposite directions, the rotation of the rotating shaft 201, under the action of the two bevel gears 506, drives the reciprocating threaded column 505 to rotate. The rotation of the reciprocating threaded column 505 causes the rectangular plate 507 to move up and down reciprocally, which in turn drives the sealing plate 508 to move up and down reciprocally via the connecting rod 509. When the sealing plate 508 moves upward, it can suck away the air from the dust collection box 503 through the suction pipe 5010. The dust collection box 503 draws air from the inside of the two rotating shafts 201 through the Y-shaped suction pipe 5011, thereby absorbing the dust generated during the crushing of injection molded parts through several suction channels 501 and collecting it through the dust collection box 503. When the sealing plate 508 moves downward, it can force the air in the rectangular box 504 into the dust collection box 503 through the suction and discharge pipe 5010, increasing the air pressure in the dust collection box 503. This allows the dust in the dust collection box 503 to be discharged into the professional industrial cleaning agent at the bottom of the processing cylinder 100 through the dust discharge pipe 5013, achieving the purpose of automatic dust removal of the dust generated during crushing and avoiding dust pollution to the environment.
Claims
1. A recycling and processing device for automotive injection molded parts, characterized in that, It includes a processing cylinder (100), a crushing mechanism (200), and a decontamination mechanism (300); The crushing mechanism (200) includes two symmetrical rotating shafts (201) rotatably disposed on the inner wall of the processing cylinder (100), and crushing rollers (202) fixed on the outer surface of the two rotating shafts (201). A drive motor (203) for driving one rotating shaft (201) to rotate is fixed on the front side of the processing cylinder (100). One end of each of the two rotating shafts (201) extends to the back side of the processing cylinder (100), and a transmission gear disc (204) that meshes with each other is fixed on the outer surface of the two rotating shafts (201) located in the processing cylinder (100). A feed inlet is opened on the upper surface of the processing cylinder (100). The decontamination mechanism (300) includes a guide ring (301) fixed to the inner wall of the processing cylinder (100) and a rotating screen cylinder (302) rotatably disposed on the inner wall of the guide ring (301). The bottom of the rotating screen cylinder (302) is a conical structure, and a discharge pipe (303) is fixed at the bottom end of the rotating screen cylinder (302) and communicates with the rotating screen cylinder (302) and extends to the lower surface of the processing cylinder (100). The decontamination mechanism (300) also includes a rotary motor (304) fixed to the lower surface of the processing cylinder (100) for driving the discharge pipe (303) and the rotating screen cylinder (302) to rotate.
2. The recycling and processing device for automotive injection molded parts according to claim 1, characterized in that, The inner wall of the rotating mesh cylinder (302) is fixed with four sets of stirring blades (305) in a circumferential array, and the surface of the discharge pipe (303) is provided with a discharge valve.
3. The recycling and processing device for automotive injection molded parts according to claim 2, characterized in that, The two sides of the treatment cylinder (100) are respectively provided with an inlet pipe (306) and a drain pipe (307). One end of the inlet pipe (306) extends to the inner middle of the treatment cylinder (100), and the other end of the inlet pipe (306) is connected to an external professional industrial cleaning agent tank through a pump. One end of the drain pipe (307) extends to the inner bottom of the treatment cylinder (100), and the other end of the drain pipe (307) is connected to an external wastewater pool. A drain valve is provided on the surface of the drain pipe (307).
4. The recycling and processing device for automotive injection molded parts according to claim 3, characterized in that, The output end of the rotary motor (304) is fixed with a drive gear disk (308), and the surface of the discharge pipe (303) is fixed with a driven gear disk (309) that meshes with the drive gear disk (308). A PLC controller (400) is provided on the front side of the processing cylinder (100).
5. The recycling and processing device for automotive injection molded parts according to claim 4, characterized in that, Both of the rotating shafts (201) are hollow structures, and a dust removal mechanism (500) is provided on the back of the processing cylinder (100). The dust removal mechanism (500) includes a dust suction channel (501) arranged in a circumferential array on the inner wall of the rotating shaft (201) and extending to the outer surface of the crushing roller (202). An intercepting net (502) is fixedly provided on the inner wall of the dust suction channel (501).
6. The recycling and processing device for automotive injection molded parts according to claim 5, characterized in that, The dust removal mechanism (500) also includes a dust collection box (503) fixed on the back of the processing cylinder (100) and two symmetrical rectangular boxes (504), and the two rectangular boxes (504) are respectively corresponding to two rotating shafts (201). The inner top wall of the rectangular box (504) is rotatably provided with a reciprocating threaded column (505). The top end of the reciprocating threaded column (505) extends to the upper surface of the rectangular box (504), and the top end of the reciprocating threaded column (505) and the surface of the rotating shaft (201) are both fixed with mutually meshing bevel gears (506).
7. The recycling and processing device for automotive injection molded parts according to claim 6, characterized in that, The inner wall of the rectangular box (504) is slidably provided with a rectangular plate (507) and a sealing plate (508). The upper surface of the rectangular plate (507) is provided with a threaded hole that is threaded to the outer surface of the reciprocating threaded column (505). The lower surface of the rectangular plate (507) is fixedly provided with two symmetrical connecting rods (509), and the bottom ends of the two connecting rods (509) are fixedly connected to the upper surface of the sealing plate (508).
8. The recycling and processing device for automotive injection molded parts according to claim 7, characterized in that, The bottom of the rectangular box (504) is provided with a suction pipe (5010), one end of which extends to the inner bottom of the rectangular box (504), and the other end of which extends away from the rectangular box (504) extends to the inner bottom of the dust collection box (503).
9. The recycling and processing device for automotive injection molded parts according to claim 8, characterized in that, The front of the dust collection box (503) is provided with a Y-shaped suction tube (5011). One end of the Y-shaped suction tube (5011) extends into the interior of the dust collection box (503), and the other two ends of the Y-shaped suction tube (5011) extend into the interior of two rotating shafts (201). The ends of the two rotating shafts (201) are provided with sealing rotating holes. The inner wall of the sealing rotating hole is rotatably connected to the outer surface of the end of the Y-shaped suction tube (5011). The surface of the Y-shaped suction tube (5011) is provided with a suction one-way valve (5012).
10. A recycling and processing device for automotive injection molded parts according to claim 9, characterized in that, The lower surface of the dust collection box (503) is provided with a dust discharge pipe (5013), one end of the dust discharge pipe (5013) extends to the inner bottom of the dust collection box (503), the other end of the dust discharge pipe (5013) extends to the inner bottom of the processing cylinder (100), and a dust discharge one-way valve (5014) is provided on the surface of the dust discharge pipe (5013).