aligner
Patent Information
- Application Number
- CN202611210805.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2026-08-11
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2046-08-11
AI Technical Summary
这种缺乏动态随动与过渡的交接机制,在高速生产工况下,容易导致物料在横纵向动作切换时发生拥堵、叠料或被推板夹切卡死,造成产线停机故障
[0027]与现有的技术相比,本整列机的优点在于:1.设有随动引导机构,生产效率高。2.设有集束收拢结构,阵列规整度高。3.输送平稳,有效防止物料挤压损伤及卡料。4.设有导向结构,物料姿态精准稳定。5.机构通用性强,便于维护。
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Figure CN122704538B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of packaging equipment technology, and in particular relates to a sorting machine. Background Technology
[0002] In automated packaging production lines, bagged materials from the front-end processes typically need to be collected, their orientation adjusted, and arranged into standardized arrays so that the back-end case packing machines or sealing equipment can perform batch case packing or wrapping.
[0003] In existing technologies, front-end feeding typically involves high-frequency, continuous conveying, while the rear-end matrix alignment is accomplished through intermittent longitudinal batch pushing. Traditional alignment equipment often uses a fixed receiving platform with a pusher cylinder for simple action handover. This lack of dynamic follow-up and transition handover mechanism can easily lead to material congestion, stacking, or jamming by the pusher plate during high-speed production, causing production line downtime. Furthermore, the bag material often has uneven thickness distribution. When a large-area, wide pusher plate pushes the entire group of bags to slide on a flat surface, force imbalance can easily occur, causing deflection to both sides or overlapping, disrupting the regularity of the array. Summary of the Invention
[0004] The purpose of this invention is to address the above-mentioned problems by providing a aligning machine with high alignment accuracy.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: This aligning machine includes a base frame, on which a clustering plate is provided. A longitudinally extending central long guide rib is provided at the center of the clustering plate. Side guide rib groups are provided on the left and right sides of the central long guide rib. The side guide rib groups consist of long guide ribs and short guide ribs arranged alternately in a transverse direction. The feed ends of the central long guide rib, the long guide ribs, and the short guide ribs are flush. The long guide ribs extend obliquely towards the center line of the clustering plate, and both the long guide ribs and the central long guide rib extend towards the discharge end of the clustering plate. The outermost long guide rib is flush with the edge of the discharge end of the clustering plate. The central long guide rib and the remaining long guide ribs terminate before reaching the edge of the discharge end of the clustering plate.
[0006] The feeding end of the clustering plate is provided with an annular feeding mechanism for laterally conveying the bags. A follow-up guide plate mechanism is provided between the annular feeding mechanism and the clustering plate. The follow-up guide plate mechanism has several first guide grooves extending radially in a fan shape. The follow-up guide plate can be laterally displaced to achieve dynamic follow-up alignment, which is used to smoothly receive and guide the bags output by the annular feeding mechanism to the clustering plate. A longitudinal pushing mechanism is provided above the base frame. The longitudinal pushing mechanism is used to push the bags on the annular feeding mechanism to the clustering plate via the follow-up guide plate mechanism and remove them from its discharge end.
[0007] By setting up a follow-up guide plate mechanism that can perform lateral dynamic follow-up alignment, the motion rhythm of continuous lateral feeding at the front end can be connected with the batch intermittent pushing action at the rear end. At the same time, in conjunction with the radial guide rib array composed of central long guide ribs, inclined long guide ribs and alternating short guide ribs on the clustering and gathering plate, the bag body is made to follow the rib path trajectory from dispersed to neatly gather towards the center during the longitudinal pushing process. This solves the deflection, skewness and overlapping phenomena that easily occur when the flexible bag body is pushed over a long distance, and achieves high alignment and regularity under high-speed feeding conditions.
[0008] In the aforementioned alignment machine, the extension length of the central long guide rib is less than the extension length of the longest guide rib closest to the central long guide rib in the side guide rib group; the length of the short guide ribs increases sequentially from the center of the bundling plate to the side edge; in the side guide rib group, the extension length of the long guide ribs is arranged in an alternating pattern of long and short intervals from the inside to the outside of the bundling plate. This stepped guide rib length design creates a channel for gradually releasing frictional stress from the outside to the inside, causing staggered timing of end separation of multiple rows of bags during the pushing process, preventing multiple rows of material from simultaneously squeezing the edge of the discharge port, resulting in smoother material discharge.
[0009] In the aforementioned aligning machine, the follower guide plate mechanism includes the follower guide plate. The follower guide plate has a follower plate lateral movement unit at its bottom and a vertically lifting receiving baffle at its discharge end. A receiving baffle lifting groove is located at the bottom of the discharge end of the follower guide plate. The receiving baffle is connected to the follower guide plate via the receiving baffle lifting unit. The vertically lifting receiving baffle can sink or rise when pushed by the longitudinal pushing mechanism, thus coordinating with the production cycle to temporarily retain the material within the follower guide plate or allow the material to directly enter the subsequent bundling and gathering plate. The structure is compact and has a low interference rate.
[0010] In the aforementioned aligning machine, the annular feeding mechanism includes a frame, on which a transversely rotating annular circulating conveyor component is mounted. Several material seats are distributed along the direction of the annular circulating conveyor component, and each material seat has a longitudinally penetrating feeding trough with its opening facing away from the annular circulating conveyor component. One end of the annular circulating conveyor component has a feeding station, and the feeding station is equipped with a feeding baffle located at the material seat outlet end to prevent the bag from detaching when it enters the longitudinal feeding trough longitudinally. The feeding baffle is mounted on the frame. The open feeding trough facing away from the conveyor belt, combined with the fixed feeding baffle, effectively counteracts the forward inertia of the material during high-speed feeding, preventing material from flying out.
[0011] In the above-mentioned aligning machine, the feeding station is also equipped with an arc-shaped baffle connected to the frame. The inner arc surface of the arc baffle is adapted to the running trajectory of the material seat, and is used to prevent the bag from coming out radially outward when the bag body flips and changes position along the arc trajectory with the material seat.
[0012] The arc-shaped baffle, along the operating direction of the annular circulating conveyor component, sequentially includes a continuous plate segment and a guide strip segment;
[0013] The continuous plate segment is set in accordance with the feeding station. Its inner arc surface is a smooth surface without grooves, which is used to prevent jamming during bag feeding and initial repositioning. The guide strip segment is composed of multiple longitudinally distributed and parallelly spaced arc-shaped guide strips, and hollow grooves are formed between adjacent arc-shaped guide strips for weight reduction.
[0014] The arc-shaped baffle is connected to the frame via a front arc-shaped mounting base, and the feed baffle is also connected to the frame via the same front arc-shaped mounting base. A second feed baffle is also provided on the front arc-shaped mounting base between the feed baffle and the arc-shaped baffle. The combination of the continuous smooth section and the hollowed-out guide strip reduces the overall weight of the components while maintaining the anti-detachment function, thus enhancing overall durability.
[0015] In the aforementioned aligning machine, shrink plates are also provided above the feeding station, respectively positioned on both sides of the annular circulating conveyor component. Along the operating direction of the annular circulating conveyor component, the longitudinal distance between the inner surfaces of the two shrink plates gradually decreases. These shrink plates abut against the ends of the bags as they move forward with the material seat, pushing and shifting the bags in the longitudinal feeding trough towards the center or a position slightly off-center towards the discharge end, and preventing the bags from completely approaching the edge of the discharge end. Through the gradually shrinking plate design, the running power in front of the conveyor belt can be used to automatically center and push the bags, standardizing the initial posture of the material before it enters the follow-up guide plate.
[0016] In the aforementioned alignment machine, the annular feeding mechanism is equipped with a clip feeding mechanism at its feed end. The clip feeding mechanism includes a frame, on which a feeding conveyor belt is mounted. One side of the feeding conveyor belt has an inner feed baffle extending from the feed end to the discharge end. An outer feed baffle is located on the outer side of the feed end of the feeding conveyor belt, and an outer discharge baffle is located on the outer side of the discharge end of the feeding conveyor belt. A feeding detection module is provided at the feed end of the feeding conveyor belt. The outer feed baffle and the outer discharge baffle... A rejection receiving station is provided between the baffles. At least one rejection port is provided on the inner feed baffle on the opposite side of the rejection receiving station. A rejection mechanism is provided on the rejection port for laterally rejecting the bag body on the feed conveyor belt and moving it out from the rejection receiving station side. An upper pressing conveyor belt is provided between the outer discharge baffle and the inner feed baffle, which is located above the feed conveyor belt. A shaping feeding channel is formed between the feed conveyor belt and the upper pressing conveyor belt. The discharge end of the shaping feeding channel is provided with a discharge guide structure.
[0017] By combining the feeding detection module with the rejection mechanism, timely rejection of defective products is achieved online. At the same time, the upper pressing conveyor belt and the feeding conveyor belt work together to form a shaping feeding channel, which realizes the upper and lower clamping and stable shaping of materials during the conveying process, effectively avoiding the tilting and overturning of materials during the process, and improving the stability and continuity of the overall conveying.
[0018] In the above-mentioned aligning machine, the upper pressing conveyor belt includes an upper conveyor belt frame, on which an annular upper pressing belt and an upper pressing belt drive assembly are provided; between the upper conveyor belt frame and the frame body, an upper pressing belt adaptive floating assembly for automatically adjusting the spacing according to the bag thickness is provided, the upper pressing belt adaptive floating assembly includes a rotating shaft and a buffer limiting structure, the side of the upper conveyor belt frame near the feeding end is hinged to the frame body through the rotating shaft, and the side of the upper conveyor belt frame near the discharging end is provided with the buffer limiting structure between itself and the frame body;
[0019] The buffer limiting structure includes a stop fixed on the upper conveyor belt frame and a lower ramp set on the frame;
[0020] A buffer and shock absorber is provided between the stop block and the slope surface of the lower incline, and the buffer and shock absorber is connected to the stop block by an adjusting bolt. The slope surface of the lower incline gradually slopes upward from the feed end to the discharge end, and the axis of the adjusting bolt is perpendicular to the slope surface of the lower incline. Through the cooperation of the slope surface and the buffer and shock absorber, the vibration generated when the upper conveyor belt frame floats can be effectively buffered, enhancing the stability of the dynamic adjustment process of the spacing.
[0021] In the aforementioned alignment machine, the discharge guiding structure includes an upper discharge guide plate and a lower discharge guide plate disposed at the discharge end of the forming feeding channel. A discharge guiding channel is formed between the upper and lower discharge guide plates, and the vertical spacing of the discharge guiding channel gradually decreases along the discharge direction. The upper and lower discharge guide plates, facing the discharge guiding channel, are sequentially provided with an inclined guide surface and a parallel surface along the material conveying direction. The spacing between the inclined guide surfaces on both sides gradually decreases along the discharge direction, and the parallel surfaces on both sides are parallel to each other and parallel to the conveying axis of the feeding conveyor belt. The inclined guide surfaces serve to smooth the transition and correct deviations, while the parallel surfaces are used to stabilize and straighten the final discharge posture of the material, ensuring that the material enters the next process in a standard posture.
[0022] In the above-mentioned aligning machine, the longitudinal pushing mechanism includes a top frame, on which a linear drive module extending longitudinally is provided. The linear drive module is provided with a first drive slider and a second drive slider. The first drive slider is connected to a first push plate through an XYZ moving mechanism. A pressure plate made of elastic material is suspended in front of the first push plate in the pushing direction. The second drive slider is provided with a second double guide column lifting assembly. The output end of the second double guide column lifting assembly is connected to a shrink push plate.
[0023] And / or, the discharge end of the clustering plate is provided with a discharge mechanism, the discharge mechanism includes a discharge tray, and the two sides of the bearing surface of the discharge tray are respectively provided with side baffles, and the two side baffles form a discharge channel that gradually shrinks from the feeding end.
[0024] The bottom of the discharge tray is connected to the discharge plate transverse moving unit, and a discharge pusher plate that can move along the longitudinal discharge channel is provided above the discharge channel. The discharge pusher plate is connected to the discharge plate transverse moving unit through a discharge pushing mechanism.
[0025] The discharge end of the discharge tray is equipped with a discharge baffle that can be lifted vertically. The discharge baffle lifting port is provided on the discharge end of the discharge tray. The discharge baffle is connected to the discharge plate transverse movement unit through the discharge baffle lifting unit.
[0026] The drive features an independent control design, supporting the main push plate's elastic pressing and pushing, and the auxiliary push plate and discharge push plate's alternating relay or front and rear clamping push, allowing for a high degree of freedom in the arrangement of pushing actions.
[0027] Compared with existing technologies, the advantages of this aligning machine are: 1. It features a follow-up guiding mechanism, resulting in high production efficiency. 2. It has a clustering and gathering structure, ensuring high array regularity. 3. It provides smooth conveying, effectively preventing material compression damage and jamming. 4. It has a guiding structure, ensuring precise and stable material posture. 5. The mechanism is highly versatile and easy to maintain. Attached Figure Description
[0028] Figure 1 This is a front structural diagram provided by the present invention.
[0029] Figure 2 This is a schematic diagram of the overall structure provided by the present invention.
[0030] Figure 3 This is a schematic diagram of the front camera shifting mechanism provided by the present invention.
[0031] Figure 4 This is a schematic diagram of the annular feeding mechanism provided by the present invention.
[0032] Figure 5 This is a schematic diagram of the baffle structure provided by the present invention.
[0033] Figure 6 This is a schematic diagram of the height gap structure provided by the present invention.
[0034] Figure 7 This is a schematic diagram of the material holder structure provided by the present invention.
[0035] Figure 8 This is a schematic diagram of the internal structure of the annular circulating conveyor component provided by the present invention.
[0036] Figure 9 This is a schematic diagram of the magazine feeding mechanism provided by the present invention.
[0037] Figure 10 This is a schematic diagram of the magazine feeding mechanism provided by the present invention from another angle.
[0038] Figure 11 This is a schematic diagram of the back structure of the magazine feeding mechanism provided by the present invention.
[0039] Figure 12 This is a schematic diagram of the magazine feeding mechanism provided by the present invention, viewed from an oblique angle.
[0040] Figure 13 This is a schematic diagram of the rejection mechanism provided by the present invention.
[0041] Figure 14 This is a schematic diagram of the internal structure of the discharge end mechanism of the magazine feeding mechanism provided by the present invention.
[0042] Figure 15 This is a schematic diagram of the internal structure of the back of the discharge end mechanism of the magazine feeding mechanism provided by the present invention.
[0043] Figure 16 This is a schematic diagram of the rotating shaft structure of the adaptive floating component with upper pressure belt provided by the present invention.
[0044] Figure 17This is a schematic diagram of the longitudinal pushing mechanism provided by the present invention.
[0045] Figure 18 This is a schematic diagram of the first pusher plate structure provided by the present invention.
[0046] Figure 19 This is a schematic diagram of the side structure of the first pusher plate provided by the present invention.
[0047] Figure 20 This is a schematic diagram of the first pusher plate provided by the present invention from another angle.
[0048] In the diagram, the components are: base frame 1, clustering plate 2, central long guide rib 21, side guide rib group 22, long guide rib 23, short guide rib 24, annular feeding mechanism 3, frame 31, annular circulating conveyor component 32, feeding station 321, shrink plate 322, transverse spacing adjustment component 323, drive wheel 324, driven wheel 325, annular chain plate 326, chain connecting plate 327, drive wheel drive unit 328, material seat 33, longitudinal feeding trough 331, guide chute 332, drag-reducing groove 333, drag-reducing protrusion 334, feeding baffle 34, height gap adjustment component 341, height gap 342, arc-shaped baffle 35, continuous plate segment 351, guide strip segment 352, arc-shaped guide strip 353, hollow groove 354, and front arc-shaped mounting base 3. 6. Second feed baffle 361, follow-up guide plate mechanism 4, first guide groove 41, follow-up guide plate 42, receiving baffle lifting groove 421, follow-up plate transverse movement unit 43, follow-up linear module 431, guide plate mounting plate 432, receiving baffle lifting unit 44, receiving baffle 441, receiving baffle lifting motor 442, longitudinal pushing mechanism 5, top frame 51, XYZ moving mechanism 511, linear drive module 52, first drive slider 521, second drive slider 522, traction linear sliding assembly 53, traction assembly mounting plate 531, drive shaft 532, pulley assembly 533, transmission belt 534, synchronous pulley 535, first push plate 54, first swing adjustment structure 541, swing hinge seat 542, swing rod 543 544, arc-shaped adjustment hole, 545, support slope, 55, pressure plate, 551, first spacing, 552, second spacing, 553, pressure plate bracket, 554, adjustment hole, 555, bending part, 556, adjustment connection part, 557, pressure strip, 558, second double guide column lifting assembly, 56, retractable push plate, 562, second lifting assembly mounting plate, 563, second guide linear bearing seat, 564, second guide rod, 565, traction drive assembly, 57, traction drive motor, 572, driver pulley, 573, second drive pulley, 574, drive transmission belt, 575, lifting drive assembly, 576, positioning assembly, 58, pressure plate clamp, 581, transverse guide rail, 583, transverse slider. Limiting buffer post 584, first double guide post lifting assembly 59, lifting assembly mounting plate 591, guide linear bearing seat 592, clearance hole 593, linear bearing 594, guide rod 595, magazine feeding mechanism 6, frame 61, inner feeding baffle 611, outer feeding baffle 612, outer discharging baffle 613, guide plate 614, clamping mounting base plate 615, axial adjustment assembly 616, rotating shaft mounting seat 617, rotating shaft floating hole 618, feeding conveyor belt 62, feeding belt drive assembly 621, feeding belt drive roller 622, feeding belt driven roller 623, feeding belt driver 624, feeding detection module 625, baffle lateral adjustment assembly 63, baffle mounting seat 631, baffle height rod 632, vertical connecting seat 633.634. Baffle connecting rod, 64. Rejection receiving station, 641. Rejection working port, 642. Rejection mechanism, 643. Air blowing nozzle, 644. Air supply unit, 645. Air supply lateral adjustment component, 646. Air supply height adjustment component, 647. Rejection receiving rack, 648. Receiving outlet, 649. Upper pressing conveyor belt, 65. Upper conveyor belt frame, 651. Upper pressing belt, 652. Upper inclined section, 653. Pad, 654. Guide inclined surface, 655. Guide inclined opening, 656. Shaping feeding channel, 66. Inclined guide surface, 661. Parallel surface, 662. Discharge detection port, 663. Discharge guide channel, 664. Discharge guide structure, 67. Upper discharge guide plate, 671. Lower discharge guide plate, 672. Upper discharge guide plate fixing frame, 673. Upper discharge guide plate height adjustment component, 674. Upper axial position adjustment component, 675. Lower discharge guide plate fixing frame. 676. Fixed frame; 677. Lower discharge guide plate height adjustment assembly; 678. Lower axial position adjustment assembly; 68. Upper pressure belt drive assembly; 68. First driven roller; 681. Second driven roller; 682. Upper pressure belt drive roller; 683. Pressure belt driver; 684. Upper pressure belt adaptive floating assembly; 69. Rotating shaft; 691. Buffer limit structure; 692. Stop block; 693. Lower slope; 694. Buffer shock absorber; 695. Adjusting bolt; 696. Discharge mechanism; 7. Discharge support plate; 71. Discharge baffle lifting port; 711. Side baffle; 72. Discharge channel; 73. Discharge plate lateral movement unit; 74. Discharge plate lateral movement linear module; 741. Discharge plate mounting plate; 742. Discharge baffle lifting unit; 75. Discharge baffle; 751. Discharge baffle lifting motor; 752. Discharge pushing mechanism; 76. Discharge push plate; 761. Discharge pushing linear module; 762. Detailed Implementation
[0049] like Figures 1 to 20 As shown, this aligner includes a base frame 1, on which a clustering plate 2 is provided. A longitudinally extending central guide rib 21 is provided at the center of the clustering plate 2. Side guide rib groups 22 are provided on the left and right sides of the central guide rib 21. The side guide rib groups 22 include long guide ribs 23 and short guide ribs 24 arranged alternately in the transverse direction. The feed ends of the central guide rib 21, long guide ribs 23 and short guide ribs 24 are flush. The long guide rib 23 extends obliquely towards the center line of the clustering plate 2, and both the long guide rib 23 and the central guide rib 21 extend towards the discharge end of the clustering plate 2. The outermost long guide rib 23 is flush with the edge of the discharge end of the clustering plate 2. The central guide rib 21 and the remaining long guide ribs 23 terminate before reaching the edge of the discharge end of the clustering plate 2.
[0050] The feeding end of the clustering plate 2 is provided with an annular feeding mechanism 3 for transversely conveying the bag body. A follow-up guide plate mechanism 4 is provided between the annular feeding mechanism 3 and the clustering plate 2. The follow-up guide plate 42 of the follow-up guide plate mechanism 4 is provided with a number of first guide grooves 41 extending in a fan-shaped radial pattern. The follow-up guide plate 42 can be transversely displaced to achieve dynamic follow-up alignment, which is used to smoothly receive and guide the bag body output by the annular feeding mechanism 3 to the clustering plate 2.
[0051] A longitudinal pushing mechanism 5 is provided above the base frame 1. The longitudinal pushing mechanism 5 is used to push the bag body on the annular feeding mechanism 3 to the bundle gathering plate 2 via the follow-up guide plate mechanism 4 and remove it from its discharge end.
[0052] In this embodiment, when the front-end annular feeding mechanism 3 continuously transports the bags laterally to the handover area, the follower guide plate 42 of the follower guide plate mechanism 4 performs real-time lateral dynamic tracking and alignment, enabling the bags output by the annular feeding mechanism 3 to smoothly enter the first guide groove 41, avoiding interference or leakage between continuous high-speed feeding and intermittent pushing by subsequent mechanisms. After the handover is completed, the longitudinal pushing mechanism 5 pushes the entire group of bags on the follower guide plate 42 longitudinally onto the clustering plate 2. During the pushing process, the bottom of the bag moves along the guide path formed by the central long guide rib 21, the inclined long guide rib 23, and the short guide rib 24; since the long guide ribs 23 on the sides are all inclined and converged towards the center, the bags that were originally arranged laterally are forcibly gathered towards the center when sliding forward, finally forming a compact and standardized array and being moved out from the discharge end. This achieves the effect of avoiding deflection, skewness, and overlapping of flexible bags during long-distance pushing.
[0053] More specifically, the extension length of the central long guide rib 21 is less than the extension length of the long guide rib 23 closest to the central long guide rib 21 in the side guide rib group 22; the length of the short guide rib 24 increases sequentially from the center of the clustering plate 2 to the side edge; in the side guide rib group 22, the extension length of the long guide rib 23 is arranged alternately with one long and one short in the direction from the inside to the outside of the clustering plate 2.
[0054] More specifically, the follower guide plate mechanism 4 includes a follower guide plate 42, a follower plate transverse movement unit 43 at the bottom of the follower guide plate 42, a receiving baffle 441 that can be vertically lifted at the discharge end of the follower guide plate 42, a receiving baffle lifting groove 421 at the bottom of the discharge end of the follower guide plate 42, and the receiving baffle 441 is connected to the follower guide plate 42 through the receiving baffle lifting unit 44.
[0055] In this embodiment, the follower plate transverse movement unit 43 includes a follower linear module 431, and a guide plate mounting plate 432 is provided on the slider of the follower linear module 431. The receiving baffle lifting unit 44 includes a receiving baffle lifting motor 442 fixedly connected to the guide plate mounting plate 432, and the output end of the receiving baffle 441 is connected to the receiving baffle.
[0056] like Figures 4 to 8 As shown, the annular feeding mechanism 3 includes a frame 31, on which a transversely rotating annular circulating conveying component 32 is provided. On the annular circulating conveying component 32, there are several material seats 33 distributed along its operating direction. On the material seats 33, there are longitudinally penetrating longitudinal feeding grooves 331, and the openings of the longitudinal feeding grooves 331 are away from the annular circulating conveying component 32. One end of the annular circulating conveying component 32 is provided with a feeding station 321. The feeding station 321 is provided with a feeding baffle 34 located at the discharge end of the material seat 33 to prevent the bag from falling out when it enters the longitudinal feeding groove 331 longitudinally. The feeding baffle 34 is provided on the frame 31.
[0057] More specifically, the feeding station 321 is also equipped with an arc-shaped baffle 35 connected to the frame 31. The inner arc surface of the arc-shaped baffle 35 is adapted to the running trajectory of the material seat 33, and is used to prevent the bag from coming out radially outward when the bag body flips and changes position along the arc trajectory with the material seat 33. The arc-shaped baffle 35 includes a continuous plate segment 351 and a guide strip segment 352 in sequence along the running direction of the annular circulating conveyor component 32. The continuous plate segment 351 is set corresponding to the feeding station 321, and its inner arc surface is a smooth surface without grooves, used for To prevent jamming during bag feeding and initial repositioning; the guide bar segment 352 is composed of multiple longitudinally distributed and parallelly spaced arc-shaped guide bars 353, with hollow grooves 354 formed between adjacent arc-shaped guide bars 353 for weight reduction; the arc-shaped baffle 35 is connected to the frame 31 through the front arc-shaped mounting seat 36, and the feed baffle 34 is also connected to the frame 31 through the front arc-shaped mounting seat 36. A second feed baffle 361 is also provided on the front arc-shaped mounting seat 36 between the feed baffle 34 and the arc-shaped baffle 35.
[0058] like Figure 5 and 6 As shown, the second feed baffle 361 is disposed on the side of the arc-shaped baffle 35 located at the discharge end of the material seat 33, and extends into the height gap 342. A height gap 342 is provided between the arc-shaped baffle 35 and the material seat 33, and a height gap adjustment component 341 is provided between the arc-shaped baffle 35 and the front arc-shaped mounting seat 36.
[0059] In this embodiment, the height gap adjustment component 341 includes an arc-shaped baffle connecting plate connected to the front arc-shaped mounting base 36 and integrally connected with the arc-shaped baffle 35. The arc-shaped baffle connecting plate is provided with a height gap adjustment hole extending along the height direction of the height gap 342. The height gap adjustment hole is provided with a bolt for adjusting and fixing the relative position of the front arc-shaped mounting base 36 and the arc-shaped baffle 35.
[0060] More specifically, above the feeding station 321, there are also shrink plates 322 respectively set on both sides of the annular circulating conveyor 32. Along the running direction of the annular circulating conveyor 32, the longitudinal distance between the inner sides of the two shrink plates 322 gradually decreases. They are used to abut against the end of the bag when the bag moves forward with the material seat 33, so as to push and move the bag in the longitudinal feeding trough 331 towards the middle or the middle towards the discharge end, and restrict the bag so that it does not get completely close to the edge of the discharge end.
[0061] In this embodiment, the shrink plate 322 is connected to the frame 31 via a lateral spacing adjustment assembly 323. The lateral spacing adjustment assembly 323 includes a shrink plate connecting seat connected to the frame 31 and adjustablely connected to the shrink plate 322. The shrink plate 322 is provided with a lateral spacing adjustment hole extending along the length direction of the feeding trough 31, and bolts are provided in the lateral spacing adjustment hole to adjust and fix the relative position of the frame 31 and the shrink plate 322.
[0062] like Figure 7 As shown, guide grooves 332 are provided on both sides of the feed end of the longitudinal feed trough 331. The longitudinal feed trough 331 is provided with two drag-reducing protrusions 334 extending laterally and one drag-reducing groove 333 extending longitudinally; the drag-reducing protrusions 334 and the drag-reducing groove 333 are distributed along the height direction of the longitudinal feed trough 331.
[0063] In this embodiment, the drag-reducing groove 333 is disposed between the two drag-reducing protrusions 334.
[0064] like Figure 8 As shown, the annular circulating conveyor component 32 includes a drive wheel 324, a driven wheel 325, and an annular chain plate 326. The drive wheel 324 is connected to the drive wheel drive unit 328, and each chain connecting plate 327 of the annular chain plate 326 is provided with a material seat 33.
[0065] In this embodiment, both the driving wheel 324 and the driven wheel 325 are sprockets. The annular chain plate 326 includes two transmission chains that surround and mesh with the driving wheel 324 and the driven wheel 325 at both ends. The transmission chains are arranged parallel to each other along the width direction of the annular circulating conveying member 32. The links of the two transmission chains are in phase, and the links of the same sequence on different transmission chains are on the same transverse straight line in the conveying direction. The chain connecting plate 327 is fixedly connected to the corresponding links of the two transmission chains.
[0066] In this embodiment, the drive wheel drive unit 328 includes a drive motor fixed on the frame 31. The output end of the drive motor is connected to the shaft of the drive wheel 324 through a transmission belt to drive the drive wheel 324 to rotate.
[0067] like Figures 9 to 16 As shown, the annular feeding mechanism 3 is equipped with a clip feeding mechanism 6 at its feed end. The clip feeding mechanism 6 includes a frame 61, on which a feeding conveyor belt 62 is mounted. A feed inner baffle 611 extending from the feed end to the discharge end is provided on one side of the feeding conveyor belt 62. A feed outer baffle 612 is provided on the outer side of the feed end of the feeding conveyor belt 62, and a discharge outer baffle 613 is provided on the outer side of the discharge end of the feeding conveyor belt 62. A feed detection module 625 is provided at the feed end of the feeding conveyor belt 62. A rejection / receiving mechanism is located between the feed outer baffle 612 and the discharge outer baffle 613. At position 64, two rejection ports 641 are provided on the inner feed baffle 611 on the opposite side of the rejection receiving station 64. A rejection mechanism 642 is provided on the rejection port 641 for laterally rejecting the bag body on the feed conveyor belt 62 and moving it out from the rejection receiving station 64 side. An upper pressing conveyor belt 65 is provided between the outer discharge baffle 613 and the inner feed baffle 611, located above the feed conveyor belt 62. A shaping feeding channel 66 is formed between the feed conveyor belt 62 and the upper pressing conveyor belt 65. The discharge end of the shaping feeding channel 66 is provided with a discharge guide structure 67.
[0068] In this embodiment, the feed detection module 625 includes a laser sensor, which detects the material that has just entered the feed conveyor belt 62.
[0069] like Figure 12 and 14 As shown in Figure 15, a feed belt drive assembly 621 is provided on the frame 61. The feed belt drive assembly 621 includes a feed belt drive roller 622 and a feed belt driven roller 623 connected to the frame. The feed belt drive roller 622 is connected to a feed belt driver 624 via a transmission belt. The feed belt driver 624 may include a drive motor. An annular feed conveyor belt 62 is provided on the feed belt drive roller 622 and the feed belt driven roller 623. The front end of the upper pressing conveyor belt 65 is located between the two ends of the feed conveyor belt 62, and the rear end of the upper pressing conveyor belt 65 is aligned with the rear end of the feed conveyor belt 62.
[0070] like Figure 14 and 15As shown, the upper pressing conveyor belt 65 includes an upper conveyor belt frame 651, on which an annular upper pressing belt 652 and an upper pressing belt drive assembly 68 are provided; between the upper conveyor belt frame 651 and the frame body 61, an upper pressing belt adaptive floating assembly 69 for automatically adjusting the spacing according to the bag thickness is provided. The upper pressing belt adaptive floating assembly 69 includes a rotating shaft 691 and a buffer limiting structure 692. The side of the upper conveyor belt frame 651 near the feeding end is hinged to the frame body 61 through the rotating shaft 691, and the side of the upper conveyor belt frame 651 near the discharging end is provided with a buffer limiting structure 692 between it and the frame body 61.
[0071] The buffer limiting structure 692 includes a stop block 693 fixed on the upper conveyor belt frame 651 and a lower slope portion 694 set on the frame body 61; a buffer damping component 695 is provided between the slope surface of the stop block 693 and the lower slope portion 694, and the buffer damping component 695 is connected to the stop block 693 through an adjusting bolt 696. The slope surface of the lower slope portion 694 gradually slopes upward from the feed end to the discharge end, and the axis of the adjusting bolt 696 is perpendicular to the slope surface of the lower slope portion 694.
[0072] like Figure 16 As shown, the rotating shaft 691 is fixed on the clamping mounting base 615 by the rotating shaft mounting seat 617. The clamping mounting base 615 is provided with a vertically extending rotating shaft floating hole 618. The rotating shaft 691 passes through the rotating shaft floating hole 618 and is connected to the upper conveyor belt frame 651.
[0073] More specifically, the inner side of the bottom surface of the upper pressure belt 652 is provided with a pad 654 that extends axially and slides in contact with it. The pad 654 is fixed on the upper conveyor belt frame 651, and guide slopes 655 are provided at both ends of the bottom surface of the pad 654. The upper pressure belt 652 is provided with a guide slope 656 facing the inlet end.
[0074] In this embodiment, among the first driven roller 681, the second driven roller 682, and the upper pressing belt drive roller 683, the first driven roller 681 has the highest height, the second driven roller 682 is next in height, and the upper pressing belt drive roller 683 has the lowest height. The guide bevel 656 is formed by the height difference between the first driven roller 681 and the second driven roller 682.
[0075] like Figure 13 As shown, the rejection mechanism 642 includes an air nozzle 643, the air outlet of which is disposed on the rejection port 641, and the air inlet of which is connected to the air supply unit 644. The air supply unit 644 is connected to the frame 61 through an air supply bracket 645. An air supply lateral adjustment component 646 is provided between the air supply bracket 645 and the frame 61, and an air supply height adjustment component 647 is provided between the air supply bracket 645 and the frame 61.
[0076] In this embodiment, a rejection receiving frame 648 is provided on the other side of the feeding conveyor belt along the air jet direction of the air nozzle 643. The rejection receiving frame 648 includes a funnel-shaped receiving funnel with a receiving outlet 649 at the bottom. The air supply lateral adjustment assembly 646 includes four lateral adjustment holes on the air supply bracket 645. Two air supply units 644 are respectively adjustablely connected to the air supply bracket 645 through bolts passing through the lateral adjustment holes. The air supply height adjustment assembly 647 includes two height adjustment holes on the air supply bracket 645. The frame body 61 is respectively adjustablely connected to the air supply bracket 645 through bolts passing through the height adjustment holes.
[0077] In this embodiment, the air supply unit 644 includes a rejection air valve, the air outlet of which is connected to the air nozzle 643 to control the air blowing of the air nozzle 643; the air inlet of the rejection air valve is connected to an external air source.
[0078] In this embodiment, the upper pressure belt drive assembly 68 includes a first driven roller 681 and an upper pressure belt drive roller 683 located at both ends of the inner side of the upper pressure belt 652. A second driven roller 682 is provided between the first driven roller 681 and the upper pressure belt drive roller 683. The upper pressure belt drive roller 683 is connected to an upper pressure belt driver 684 via a transmission belt. The upper pressure belt driver 684 may include a drive motor.
[0079] More specifically, the discharge guide structure 67 includes an upper discharge guide plate 671 and a lower discharge guide plate 672 disposed at the discharge end of the forming and feeding channel 66. The upper discharge guide plate 671 and the lower discharge guide plate 672 form a discharge guide channel 664, and the vertical spacing of the discharge guide channel 664 gradually decreases along the discharge direction.
[0080] The upper discharge guide plate 671 and the lower discharge guide plate 672 are provided with inclined guide surfaces 661 and parallel surfaces 662 in sequence along the material conveying direction on the side facing the discharge guide channel 664; the distance between the inclined guide surfaces 661 on the upper and lower sides gradually decreases along the discharge direction, and the parallel surfaces 662 on the upper and lower sides are parallel to each other and are both parallel to the conveying axis of the feed conveyor belt 62.
[0081] More specifically, the upper discharge guide plate 671 is connected to the upper conveyor belt frame 651 of the upper pressing conveyor belt 65 via the upper discharge guide plate fixing frame 673. An upper discharge guide plate height adjustment component 674 is provided between the upper discharge guide plate fixing frame 673 and the upper discharge guide plate 671, and an upper axial position adjustment component 675 is provided between the upper discharge guide plate fixing frame 673 and the upper conveyor belt frame 651.
[0082] The lower discharge guide plate 672 is connected to the frame 61 via the lower discharge guide plate fixing frame 676. A lower discharge guide plate height adjustment component 677 is provided between the lower discharge guide plate fixing frame 676 and the lower discharge guide plate 672. A lower axial position adjustment component 678 is provided between the lower discharge guide plate fixing frame 676 and the frame 61.
[0083] The upper discharge guide plate 671 and the lower discharge guide plate 672 are provided with discharge detection ports 663.
[0084] In this embodiment, the upper discharge guide plate height adjustment assembly 674 includes two vertical adjustment holes provided on the upper discharge guide plate fixing frame 673. A connecting piece is fixedly connected to the upper discharge guide plate 671, and the connecting piece is adjustablely connected to the upper discharge guide plate fixing frame 673 through bolts passing through the vertical adjustment holes. The upper axial position adjustment assembly 675 includes two axial adjustment holes provided on the upper discharge guide plate fixing frame 673, and the upper conveyor belt frame 651 is connected to the upper discharge guide plate fixing frame 673 through bolts passing through the axial adjustment holes. Adjustable connection; the lower discharge guide plate height adjustment assembly 677 includes two vertical adjustment holes provided on the lower discharge guide plate fixing frame 676, the lower discharge guide plate 672 is fixedly connected to a connecting piece, and the connecting piece is adjustablely connected to the lower discharge guide plate fixing frame 676 through bolts passing through the vertical adjustment holes; the lower axial position adjustment assembly 678 includes two axial adjustment holes provided at corresponding positions on the frame 61, and the lower discharge guide plate fixing frame 676 is adjustablely connected to the frame 61 through bolts passing through the axial adjustment holes.
[0085] like Figure 10 , 11 As shown in Figures 14 and 15, the discharge detection port 663 is a strip-shaped through hole extending perpendicular to the conveying axis on the parallel surface 662 of the upper discharge guide plate 671 and the lower discharge guide plate 672. The laser sensor can detect the discharge through the discharge detection port 663, and the discharge detection ports 663 of the upper discharge guide plate 671 and the lower discharge guide plate 672 are located on the same detection axis.
[0086] More specifically, the frame 61 is provided with a clamping mounting base plate 615. The lower end of the clamping mounting base plate 615 is connected to the frame 61 through an axial adjustment component 616. The upper end of the clamping mounting base plate 615 is provided with a lower slope portion 694. The upper conveyor belt frame 651 is provided with an upper slope portion 653. The stop block 693 is fixed on the upper slope portion 653.
[0087] In this embodiment, the axial adjustment assembly 616 includes four axial adjustment holes provided on the clamping mounting base 615. The clamping mounting base 615 is adjustablely connected to the frame 61 by bolts passing through the four axial adjustment holes.
[0088] More specifically, the inner feed baffle 611, the outer feed baffle 612, and the outer discharge baffle 613 are all connected to the frame 61 through their respective baffle lateral adjustment components 63; the inlet ends of the inner feed baffle 611 and the outer feed baffle 612 are V-shaped; the inlet end of the outer discharge baffle 613 is provided with an outwardly inclined guide plate 614.
[0089] In this embodiment, the baffle lateral adjustment assembly 63 includes a baffle mounting seat 631 on the frame 61, a baffle height rod 632 with adjustable relative height connected to the baffle mounting seat 631, a vertical connecting seat 633 with adjustable relative height connected to the baffle height rod 632, a baffle connecting rod 634 with adjustable relative position connected to the vertical connecting seat 633, the baffle connecting rod 634 being perpendicular to the baffle height rod 632, and the other end of the baffle connecting rod 634 being fixedly connected to the inner feed baffle 611, the outer feed baffle 612, and the outer discharge baffle 613 respectively.
[0090] like Figures 17 to 20 As shown, the longitudinal pushing mechanism 5 includes a top frame 51, on which a linear drive module 52 extending longitudinally is provided. A first drive slider 521 and a second drive slider 522 are provided on the linear drive module 52. The first drive slider 521 is connected to the first push plate 54 through an XYZ moving mechanism 511. A pressure plate 55 made of elastic material is suspended in front of the first push plate 54 in the pushing direction. A second double guide column lifting assembly 56 is provided on the second drive slider 522. The output end of the second double guide column lifting assembly 56 is connected to the shrink push plate 561.
[0091] In this embodiment, a pressure plate 55 made of elastic material is suspended in front of the first pusher plate 54 in the pushing direction. The pressure plate 55 has a pressure side 551 facing the first pusher plate 54. There is a first gap 552 between the upper end of the pressure side 551 and the first pusher plate 54, and there is a second gap 553 between the lower end of the pressure side 551 and the first pusher plate 54. The second gap 553 is greater than the first gap 552.
[0092] In this embodiment, the pressure plate 55 can be made of a high-toughness elastic material such as polyurethane or silicone rubber. Because the upper first spacing 552 is smaller and the lower second spacing 553 is larger, a gradually narrowing force-bearing space is formed between the pressure plate 55 and the first pusher plate 54. During the pushing operation, the first pusher plate 54 provides a forward lateral thrust, while the suspended pressure plate 55, upon contact with the material, conforms to the shape of the material's upper surface, applying a flexible downward pressing force. This ensures the stability of the material's posture during the conveying process.
[0093] like Figure 18 and 19As shown, the pressure plate 55 is fixed on the pressure plate bracket 554, and the pressure plate bracket 554 is connected to the first push plate 54 through two sets of first swing adjustment structures 541.
[0094] More specifically, the first swing adjustment structure 541 includes a swing hinge seat 542 disposed on the first push plate 54, a pressure plate bracket 554 connected to one end of a swing rod 543, the other end of a swing rod 543 connected to the swing hinge seat 542, an arc-shaped adjustment hole 544 provided at the position of the swing rod 543 off from the swing center, and an adjustment bolt connected to the swing hinge seat 542 disposed in the arc-shaped adjustment hole 544.
[0095] like Figure 17 and 20 As shown, the pressure plate bracket 554 has a V-shaped bent plate structure, which includes an adjustment connection part 557 with an elongated adjustment hole 555 and a bent part 556 extending obliquely from the adjustment connection part 557. The pressure plate 55 is fixed on the bent part 556, and the pressure side 551 is located on the side of the bent part 556 facing the first push plate 54 and extends along the inclined direction of the bent part 556. The length direction of the adjustment hole 555 is set at an angle to the plane where the pressure side 551 is located. One end of the swing rod 543 is provided with a support inclined surface 545 parallel to the bent part 556. The rear side of the bent part 556 of the pressure plate bracket 554 fits against the support inclined surface 545, and the fastener passes through the adjustment hole 555 and locks the adjustment connection part 557 to one end of the swing rod 543.
[0096] In this embodiment, the fastener is specifically an adjusting bolt inserted into the adjusting hole 555. The upper end of the pressure plate 55 is fixed to the pressure plate bracket 554 by a pressure strip 558 and several bolts. The first push plate 54 is inverted L-shaped, and the pressure plate 55 is connected to the top plate of the first push plate 54.
[0097] In this embodiment, the linear drive module 52 is existing technology and will not be described in detail.
[0098] More specifically, the traction linear sliding assembly 53 includes a traction assembly mounting plate 531. A traction drive assembly 57 is provided on one side of the traction assembly mounting plate 531. The traction drive assembly 57 drives a pulley assembly 533 located on the other side of the traction assembly mounting plate 531 through a drive shaft 532 passing through the traction assembly mounting plate 531. A lifting assembly mounting plate 591 is connected to the transmission belt 534 of the pulley assembly 533.
[0099] The first double-guide-column lifting assembly 59 includes a lifting drive assembly 576 on a lifting assembly mounting plate 591, and a guide linear bearing seat 592 connected to the bottom end of the lifting assembly mounting plate 591. The output end of the lifting drive assembly 576 passes through the clearance hole 593 of the guide linear bearing seat 592 and is connected to the first push plate 54. The guide linear bearing seat 592 is provided with two linear bearings 594. The linear bearings 594 are provided with guide rods 595 arranged parallel to the output direction of the lifting drive assembly 576. The end of the guide rods 595 is connected to the first push plate 54.
[0100] like Figures 17 to 20 As shown, the traction drive assembly 57 includes a traction drive motor 571 mounted on the lifting assembly mounting plate 591. The output end of the traction drive motor 571 is provided with a driver pulley 572. The two ends of the drive shaft 532 are respectively provided with a first drive pulley 573 and a second drive pulley 574 located on both sides of the lifting assembly mounting plate 591. A drive transmission belt 575 is connected to the driver pulley 572 and the first drive pulley 573. The pulley assembly 533 includes a synchronous pulley 535 arranged on the same side as the second drive pulley 574. The second drive pulley 574 and the synchronous pulley 535 are connected by a transmission belt 534.
[0101] In this embodiment, the lifting drive assembly 576 includes a lifting drive motor with a clearance hole 593 at its output end that is connected to the first pusher plate 54. The lifting assembly mounting plate 591 is connected to the traction drive assembly 57 through the positioning assembly 58. The positioning assembly 58 includes a pressure plate clamp 581 disposed on the lifting assembly mounting plate 591. The pressure plate clamp 581 is fixedly connected to the transmission belt 534 at a corresponding position by clamping the transmission belt 534.
[0102] Below the transmission belt 534, the traction component mounting plate 531 is also provided with a transverse guide rail 582 arranged parallel to the arrangement axis of the transmission belt 534. The lifting component mounting plate 591 is provided with a transverse slider 583 that is movably connected to the transverse guide rail 582. Above both ends of the transverse guide rail 582, there are limiting buffer posts 584 connected to the traction component mounting plate 531. The limiting buffer posts 584 limit the movement of the transverse slider 583. An elastic buffer cylinder is sleeved on the limiting buffer post 584.
[0103] In this embodiment, the second double-guide column lifting assembly 56 includes a second lifting drive motor 563 on the second lifting assembly mounting plate 562, and a second guide linear bearing seat 564 connected to the bottom end of the second lifting assembly mounting plate 562. The output end of the second lifting drive motor 563 is connected to the retraction push plate 561. The second guide linear bearing seat 564 is provided with two second guide rods 565 arranged parallel to the output direction of the second lifting drive motor 563. The ends of the second guide rods 565 are connected to the retraction push plate 561.
[0104] like Figure 1 and 2 As shown, the discharge end of the clustering plate 2 is provided with a discharge mechanism 7. The discharge mechanism 7 includes a discharge tray 71. Side baffles 72 are provided on both sides of the bearing surface of the discharge tray 71. The two side baffles 72 form a discharge channel 73 that gradually narrows from the feeding end.
[0105] The bottom of the discharge tray 71 is connected to the discharge plate transverse moving unit 74. Above the discharge channel 73, there is a discharge pusher 761 that can move along the longitudinal discharge channel 73. The discharge pusher 761 is connected to the discharge plate transverse moving unit 74 through the discharge pushing mechanism 76.
[0106] The discharge end of the discharge tray 71 is provided with a discharge baffle 751 that can be lifted vertically. The discharge end of the discharge tray 71 is provided with a discharge baffle lifting port 711. The discharge baffle 751 is connected to the discharge plate transverse movement unit 74 through the discharge baffle lifting unit 75.
[0107] In this embodiment, the discharge plate lateral movement unit 74 includes a discharge plate lateral movement linear module 741, a discharge plate mounting plate 742 connected to the slider of the discharge plate lateral movement linear module 741, and the bottom of the discharge support plate 71 connected to the discharge plate mounting plate 742; the discharge pushing mechanism 76 includes a discharge pushing linear module 762, which is connected to the discharge plate mounting plate 742 via a bracket; the discharge baffle lifting unit 75 includes a discharge baffle lifting motor 752, which is connected to the discharge plate mounting plate 742.
[0108] In this embodiment, the discharge plate horizontal linear module 741, the discharge pushing linear module 762, and the discharge baffle lifting motor 752 are all existing technologies, and their specific structures will not be described in detail.
[0109] The working principle of this embodiment is as follows: before the alignment operation, the operator can pre-adjust the equipment according to the size and shape of the bag: loosen the adjusting bolt in the arc-shaped adjusting hole 544 to allow the swing rod 543 to rotate around the swing hinge seat 542, thereby adjusting the tilt angle of the pressure plate 55; loosen the adjusting bolt in the adjusting hole 555 to allow the pressure plate bracket 554 to slide along the adjusting hole 555, thereby adjusting the extension depth of the pressure plate 55; after adjustment, tighten the adjusting bolt. At the same time, the bolts of the transverse spacing adjusting component 323 and the height gap adjusting component 341 can be adjusted according to the bag specifications to change the spacing of the shrink plate 322 and the height gap 342 of the arc-shaped baffle 35 to adapt to production needs.
[0110] First, the feed belt drive assembly 621 drives the feed conveyor belt 62 forward, and the upper pressure belt drive assembly 68 drives the upper pressure belt 652 to operate synchronously. The material first smoothly enters the feed conveyor belt 62 through the figure-eight opening formed by the inlet ends of the inner feed baffle 611 and the outer feed baffle 612. The laser sensor in the feed detection module 625 detects the material status in real time. If a defective product is detected, the air supply unit 644 controls the air nozzle 643 to instantly spray high-pressure gas, blowing the defective product laterally and causing it to fall into the receiving outlet 649 of the rejection receiving rack 648 for discharge. If a good product is detected, the material continues to move forward and is smoothly guided by the guide plate 614 into the shaping feeding channel 66. The shaft 691 at the feed end of the upper conveyor belt frame 651 is finely adjusted within the shaft floating hole 618. At the discharge end, the upper pressure belt 652 is adaptively floated by the buffer shock absorber 695 along the lower slope 694, which, together with the back pad 654, maintains a stable pressing and shaping force on the bag. The material is finally accurately output after being gradually corrected by the inclined guide surface 661 and the parallel surface 662, and the status is confirmed by the sensor at the discharge detection port 663.
[0111] Subsequently, the drive unit 328 operates, driving the material seat 33 to continuously circulate along the annular conveyor component 32 via the ring chain plate 326. The shaped bag is pushed at high speed from the front end into the longitudinal feeding trough 331 of the feeding station 321. The guide chute 332 acts as a funnel-shaped guide, while the drag-reducing protrusion 334 and drag-reducing groove 333 significantly reduce friction. After entering, the bag slides due to inertia and abuts against the feeding baffle 34 and the second feeding baffle 361, physically limiting it to prevent it from coming out. As the material seat 33 moves forward, both ends of the bag enter between the shrink plates 322, and the bag is gently pushed and moved towards the center using the gradually decreasing spacing, achieving online correction during the conveying process. When the end curves overturn, the outer side of the bag abuts against the arc-shaped baffle 35, and the continuous plate segment 351 and the smooth arc-shaped guide strip 353 provide anti-coming-out guidance, ensuring a safe transition.
[0112] When the front-end annular feeding mechanism 3 continuously transports the bag body laterally to the discharge handover area, the follower plate lateral movement unit 43 drives the follower guide plate 42 to perform real-time lateral dynamic tracking and alignment, so that the bag body output by the annular feeding mechanism 3 can smoothly slide into the first guide groove 41. This dynamic follow-up mechanism perfectly absorbs the rhythm difference between continuous high-speed feeding and subsequent intermittent pushing, avoiding interference or leakage. At the same time, the receiving baffle lifting unit 44 controls the lifting and lowering of the receiving baffle 441 to provide longitudinal obstruction during receiving.
[0113] After the handover is completed, the longitudinal pushing mechanism 5 is activated. In the Y direction, the linear drive module 52 drives the first drive slider 521 to move horizontally; in the X direction, the traction drive motor 571 drives the transmission belt 534 to rotate via the driver pulley 572, drive transmission belt 575, drive shaft 532 and pulley assembly 533, and pulley 533, traction the transverse slider 583 to slide along the transverse guide rail 582; in the Z direction, the lifting drive motor 576 drives the first pusher plate 54 to descend smoothly along the linear bearing 594. The XYZ moving mechanism 511 drives the first pusher plate 54 to accurately position itself behind the follower guide plate 42 to perform the pushing action.
[0114] During this process, the first pusher plate 54 applies a forward pushing force to the side of the bag body. The pressure plate 55 hanging in front of it undergoes elastic deformation after contacting the material to conform to the material's contour, applying a downward flexible pressing force, which completely suppresses the tendency of the bag body to tilt or roll upward at the moment of being pushed. The first pusher plate 54 pushes the entire group of bags longitudinally onto the bundling and gathering plate 2. During the sliding process, the bottom of the bag body moves along the central long guide rib 21, the inclined long guide rib 23, and the short guide rib 24. The inclined long guide rib 23 forcibly gathers the originally horizontally dispersed bags towards the center, ultimately forming a compact, parallel, and standardized array at the discharge end, achieving high-precision alignment, and finally discharging the bags through the discharge mechanism 7 into subsequent processes.
[0115] The retractable pusher plate 561 of the second pusher assembly 6 can be independently positioned by the second drive slider 522 and lowered by the second lifting drive motor 563 to cooperate with the first pusher plate 54 to clamp and guide the material or push it in relay; and to rise to avoid obstacles when not in operation.
[0116] The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which this invention pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of the invention or exceeding the scope defined by the appended claims.
Claims
1. A lining machine, characterized in that, The system includes a base frame (1), on which a clustering plate (2) is provided. A longitudinally extending central guide rib (21) is provided at the center of the clustering plate (2). Side guide rib groups (22) are provided on the left and right sides of the central guide rib (21). The side guide rib groups (22) consist of long guide ribs (23) and short guide ribs (24) arranged alternately in the transverse direction. The central guide rib (21) and the long guide ribs (23) are provided. The feed end of the short guide rib (24) is flush with the feed end. The long guide rib (23) extends obliquely towards the center line of the bundle gathering plate (2). The long guide rib (23) and the central long guide rib (21) both extend towards the discharge end of the bundle gathering plate (2). The outermost long guide rib (23) is flush with the edge of the discharge end of the bundle gathering plate (2). The central long guide rib (21) and the remaining long guide ribs (23) terminate before reaching the edge of the discharge end of the bundle gathering plate (2). The feeding end of the bundle gathering plate (2) is provided with an annular feeding mechanism (3) for transversely conveying the bag body. A follow-up guide plate mechanism (4) is provided between the annular feeding mechanism (3) and the bundle gathering plate (2). The follow-up guide plate (42) of the follow-up guide plate mechanism (4) is provided with several first guide grooves (41) extending in a fan-shaped radial pattern. The follow-up guide plate (42) can be transversely displaced to achieve dynamic follow-up alignment, and is used to smoothly receive and guide the bag body output by the annular feeding mechanism (3) to the bundle gathering plate (2). The base frame (1) is provided with a longitudinal pushing mechanism (5) above it. The longitudinal pushing mechanism (5) is used to push the bag body on the annular feeding mechanism (3) to the bundle gathering plate (2) via the follow-up guide plate mechanism (4) and move it out from its discharge end. The extension length of the central long guide rib (21) is less than the extension length of the long guide rib (23) closest to the central long guide rib (21) in the side guide rib group (22). The length of the short guide rib (24) increases sequentially from the center of the bundle gathering plate (2) to the side edge; In the side guide rib group (22), the extension length of the long guide rib (23) is arranged alternately with one long and one short in the direction from the inside to the outside of the bundle gathering plate (2); the follow-up guide plate mechanism (4) includes the follow-up guide plate (42), the follow-up guide plate (42) is provided with a follow-up plate transverse moving unit (43) at the bottom, a receiving baffle (441) that can be vertically lifted and lowered is provided at the discharge end of the follow-up guide plate (42), a receiving baffle lifting groove (421) is provided at the bottom of the discharge end of the follow-up guide plate (42), and the receiving baffle (441) is connected to the follow-up guide plate (42) through the receiving baffle lifting unit (44); The longitudinal pushing mechanism (5) includes a top frame (51), on which a linear drive module (52) extending longitudinally is provided. A first drive slider (521) and a second drive slider (522) are provided on the linear drive module (52). The first drive slider (521) is connected to a first push plate (54) through an XYZ moving mechanism (511). A pressure plate (55) made of elastic material is suspended in front of the first push plate (54) in the pushing direction. A pressing side (551) facing the first pusher plate (54) is provided. The upper end of the pressing side (551) and the first pusher plate (54) have a first gap (552). The lower end of the pressing side (551) and the first pusher plate (54) have a second gap (553). The second gap (553) is greater than the first gap (552). The first pusher plate (54) provides a forward lateral thrust, while the suspended pressing plate (55) conforms to the shape of the upper surface of the material after contacting the material and applies a flexible downward pressing force to it.
2. The alignment machine according to claim 1, characterized in that, The annular feeding mechanism (3) includes a frame (31), on which a transversely rotating annular circulating conveying component (32) is provided. On the annular circulating conveying component (32), there are several material seats (33) distributed along its operating direction. On the material seats (33), there is a longitudinally penetrating longitudinal feeding groove (331), and the opening of the longitudinal feeding groove (331) is away from the annular circulating conveying component (32). One end of the annular circulating conveying component (32) is provided with a feeding station (321). On the feeding station (321), there is a feeding baffle (34) located at the discharge end of the material seat (33) to prevent the bag from falling out when it enters the longitudinal feeding groove (331) longitudinally. The feeding baffle (34) is provided on the frame (31).
3. The alignment machine according to claim 2, characterized in that, The feeding station (321) is also provided with an arc-shaped baffle (35) connected to the frame (31). The inner arc surface of the arc-shaped baffle (35) is adapted to the running trajectory of the material seat (33) and is used to prevent the bag from coming out radially along the outside when the bag body flips and changes position along the arc trajectory with the material seat (33). The arc-shaped baffle (35) includes a continuous plate segment (351) and a guide strip segment (352) in sequence along the operating direction of the annular circulating conveying component (32). The continuous plate segment (351) is set corresponding to the feeding station (321), and its inner arc surface is a smooth surface without grooves, which is used to prevent jamming during bag feeding and initial repositioning; the guide strip segment (352) is composed of multiple longitudinally distributed and parallelly spaced arc-shaped guide strips (353), and a hollow groove (354) is formed between adjacent arc-shaped guide strips (353) for weight reduction. The arc-shaped baffle (35) is connected to the frame (31) via the front arc-shaped mounting seat (36), and the feed baffle (34) is also connected to the frame (31) via the front arc-shaped mounting seat (36). A second feed baffle (361) is also provided on the front arc-shaped mounting seat (36) between the feed baffle (34) and the arc-shaped baffle (35).
4. The alignment machine according to claim 2, characterized in that, Above the feeding station (321) are also provided shrink plates (322) respectively set on both sides of the annular circulating conveyor (32). Along the running direction of the annular circulating conveyor (32), the longitudinal distance between the inner sides of the two shrink plates (322) gradually decreases. They are used to abut against the end of the bag when the bag moves forward with the material seat (33), so as to push and move the bag in the longitudinal feeding groove (331) towards the middle or the middle towards the discharge end, and restrict the bag so that it does not completely approach the edge of the discharge end.
5. The alignment machine according to claim 1, characterized in that, The annular feeding mechanism (3) is provided with a clip feeding mechanism (6) at its feeding end. The clip feeding mechanism (6) includes a frame (61) and a feeding conveyor belt (62) on the frame (61). A feeding inner baffle (611) extending from the feeding end to the discharging end is provided on one side of the feeding conveyor belt (62). A feeding outer baffle (612) is provided on the outer side of the feeding end of the feeding conveyor belt (62). A discharging outer baffle (613) is provided on the outer side of the discharging end of the feeding conveyor belt (62). A feeding detection module (625) is provided on the feeding end of the feeding conveyor belt (62). A rejection device is provided between the feeding outer baffle (612) and the discharging outer baffle (613). The receiving station (64) has at least one rejection port (641) on the inner feed baffle (611) on the opposite side of the rejection receiving station (64). The rejection port (641) is provided with a rejection mechanism (642) for laterally rejecting the bag body on the feed conveyor belt (62) so that it moves out from the rejection receiving station (64). The outer discharge baffle (613) and the inner feed baffle (611) are provided with an upper pressing conveyor belt (65) located above the feed conveyor belt (62). A shaping feeding channel (66) is formed between the feed conveyor belt (62) and the upper pressing conveyor belt (65). The discharge end of the shaping feeding channel (66) is provided with a discharge guide structure (67).
6. The alignment machine according to claim 5, characterized in that, The upper pressing conveyor belt (65) includes an upper conveyor belt frame (651), on which an annular upper pressing belt (652) and an upper pressing belt drive assembly (68) are provided; an upper pressing belt adaptive floating assembly (69) for automatically adjusting the spacing according to the bag thickness is provided between the upper conveyor belt frame (651) and the frame body (61), the upper pressing belt adaptive floating assembly (69) includes a rotating shaft (691) and a buffer limiting structure (692), the side of the upper conveyor belt frame (651) near the feeding end is hinged to the frame body (61) through the rotating shaft (691), and the side of the upper conveyor belt frame (651) near the discharge end is provided with the buffer limiting structure (692) between it and the frame body (61). The buffer limiting structure (692) includes a stop (693) fixed on the upper conveyor belt frame (651) and a lower ramp (694) provided on the frame (61). A buffer damping component (695) is provided between the stop block (693) and the slope of the lower slope (694), and the buffer damping component (695) is connected to the stop block (693) by an adjusting bolt (696). The slope of the lower slope (694) gradually slopes upward from the feed end to the discharge end, and the axis of the adjusting bolt (696) is perpendicular to the slope of the lower slope (694).
7. The alignment machine according to claim 5, characterized in that, The discharge guiding structure (67) includes an upper discharge guide plate (671) and a lower discharge guide plate (672) disposed at the discharge end of the forming and feeding channel (66). The upper discharge guide plate (671) and the lower discharge guide plate (672) form a discharge guiding channel (664). The vertical spacing of the discharge guiding channel (664) gradually decreases along the discharge direction. The upper discharge guide plate (671) and the lower discharge guide plate (672) are provided with an inclined guide surface (661) and a parallel surface (662) in sequence along the material conveying direction on the side facing the discharge guiding channel (664). The spacing between the inclined guide surfaces (661) on the upper and lower sides gradually decreases along the discharge direction. The parallel surfaces (662) on the upper and lower sides are parallel to each other and are both parallel to the conveying axis of the feeding conveyor belt (62).
8. The alignment machine according to claim 1, characterized in that, The second drive slider (522) is provided with a second double guide column lifting assembly (56), and the output end of the second double guide column lifting assembly (56) is connected to the retractable push plate (561); And / or, the discharge end of the clustering plate (2) is provided with a discharge mechanism (7), the discharge mechanism (7) includes a discharge tray (71), and the two sides of the bearing surface of the discharge tray (71) are respectively provided with side baffles (72), and the two side baffles (72) form a discharge channel (73) that gradually shrinks from the feeding end. The bottom of the discharge tray (71) is connected to the discharge plate transverse moving unit (74), and the discharge channel (73) is provided with a discharge pusher (761) that can move along the longitudinal discharge channel (73) above it. The discharge pusher (761) is connected to the discharge plate transverse moving unit (74) through the discharge pushing mechanism (76). The discharge end of the discharge tray (71) is provided with a discharge baffle (751) that can be lifted vertically. The discharge end of the discharge tray (71) is provided with a discharge baffle lifting port (711). The discharge baffle (751) is connected to the discharge plate transverse movement unit (74) through the discharge baffle lifting unit (75).
Citation Information
Patent Citations
All-in-one bag arranging machine and using method thereof
CN121341496A
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