Bus duct self-positioning installation structure

Abstract

This invention belongs to the field of busbar trunking technology, and specifically relates to a self-positioning installation structure for busbar trunking. The invention includes a busbar trunking body, side guard plates, conductive busbars, side clamping plates, insulating plates, and double-headed locking bolts. The side guard plates are connected to the side of the busbar trunking body, the conductive busbars are located inside the side guard plates, the insulating plates are correspondingly inserted between adjacent conductive busbars, the side clamping plates are installed outside the conductive busbars, and the double-headed locking bolts transversely penetrate the side clamping plates, insulating plates, and conductive busbars to achieve final locking. This invention, through the setting of active main plates, connecting rods, and symmetrically distributed push plates and push grooves, allows the force to be converted into the transverse separation motion of two sets of push plates by the push grooves when the operator pushes the push column forward. This motion is then driven by the connecting rods to synchronously insert all active main plates into the contact plate gaps, thereby achieving synchronous and equal expansion of the gaps between all insulating plates. This ensures the uniformity and accuracy of gap adjustment and avoids deviations caused by individual manual adjustments.

Description

Technical Field

[0001] This invention relates to the field of busbar technology, specifically to a busbar self-positioning installation structure. Background Technology

[0002] Busbar trunking, as a highly efficient power transmission device, is widely used in power transmission systems. Traditional busbar trunking structures typically include the busbar trunking body, side guard plates, conductive bars, side clamps, and insulating plates. During installation, these components are sequentially locked and secured using double-headed locking bolts. In actual installation, to ensure the conductive bars can smoothly insert into the gaps between adjacent insulating plates, the gaps between the insulating plates often need to be pre-enlarged.

[0003] However, the adjustment of the gap between the insulation boards lacks a dedicated guiding and driving mechanism. It usually relies on manual manipulation or forced insertion, and then is forcibly tightened by double-headed locking bolts. During installation, the position of the insulation boards needs to be adjusted manually and repeatedly, resulting in low construction efficiency and poor fault tolerance.

[0004] Therefore, we propose a self-positioning installation structure for busbar trunking to solve the above problems. Summary of the Invention

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this invention provides a self-positioning installation structure for busbar trunking. This solves the problems mentioned in the background section regarding the lack of a dedicated guiding and driving mechanism for adjusting the gap between insulation plates. Typically, this requires manual manipulation or forced insertion, followed by rigid tightening with double-headed locking bolts. During installation, the position of the insulation plates needs to be repeatedly adjusted manually, resulting in low construction efficiency and poor fault tolerance.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, the present invention specifically adopts the following technical solution:

[0009] A busbar trunking self-positioning installation structure includes a busbar trunking body, side guard plates, conductive bars, side clamps, insulating plates, and double-headed locking bolts, all based on existing technology. The side guard plates are connected to the side of the busbar trunking body, the conductive bars are disposed inside the side guard plates, the insulating plates are correspondingly inserted between adjacent conductive bars, the side clamps are installed outside the conductive bars, and the double-headed locking bolts transversely penetrate the side clamps, the insulating plates, and the conductive bars to achieve final locking. All of the above connection relationships are existing mature technologies.

[0010] The improved structure of the present invention includes: a movable top cover plate, a limiting waist groove, a guide block, a contact plate, a connecting rod, a side push plate, a push plate, a connecting plate, a push inclined groove, a push column, a limiting plate, a low slider, a guide pressure plate, an assembly base plate, a top protrusion, an L-shaped limiting strip, an insertion hole, a guide insertion rod part, a limiting groove, a shaft insertion plate, a strip pressure plate, a rotating seat, a rotating shaft plate, an adjusting pressure plate, a long strip handle, a positioning insert, and a positioning horizontal slot.

[0011] Furthermore, the guide block is connected to the top of the insulating plate, and the top of the guide block is connected to the contact plate; the side push plate is inserted into the gap between two adjacent sets of contact plates, and multiple side push plates are reinforced and connected by a rear connecting rod, and the rear end of the connecting rod is provided with a guide mechanism to push the connecting rod to move.

[0012] Furthermore, a limiting groove is provided on the surface of the movable top cover plate, and the guide block can slide radially along the groove.

[0013] Furthermore, a limiting groove is provided on the top of the insulating plate, and a shaft insert plate is fixedly provided at the bottom of the guide block and rotatably embedded in the limiting groove; an axial groove is provided on the top of the guide block, and an insert block is fixedly provided at the bottom of the contact plate and rotatably embedded in the axial groove.

[0014] Furthermore, the side push plate adopts a triangular structure, and the inclined surface of the side push plate is in contact with the outer wall of the contact plate.

[0015] Furthermore, the guiding mechanism includes a push plate, a push column, a limiting plate, a low slider, and a long handle. A connecting plate is fixed to the side of the connecting rod, the push plate is fixed to the top of the connecting plate, a push groove is opened at the bottom of the push plate, the push column is installed on the side of the push groove, the low slider is fixed to the bottom of the push column, and the limiting plate is sleeved on the outside of the low slider.

[0016] Furthermore, two sets of push plates are symmetrically distributed, and the grooves of the two sets of push inclined grooves are combined to form a V-shape; a handle is provided on the top of the push column; the low slider can slide along the gap between the two sets of limiting plates; the side of the limiting plate is integrally formed with a guide pressure plate, which presses on the top of the connecting rod.

[0017] Furthermore, the side of the push plate is provided with an insertion hole, and the side of another set of push plates is fixed with a guide rod that can be slidably inserted into the insertion hole slot.

[0018] Furthermore, an assembly base plate is fixedly provided at the bottom of the movable top cover plate, and an L-shaped limiting strip is fixedly provided at the top of the side clamp plate, extending upward and pressing against the assembly base plate; an upward protruding top protrusion is fixedly provided at the end of the assembly base plate.

[0019] Furthermore, a strip pressure plate is installed behind the push plate, and a rotating seat is fixed on the surface of the strip pressure plate. A rotating shaft plate is rotatably connected in the groove of the rotating seat. An adjusting pressure plate is fixed on the surface of the rotating shaft plate, and a long handle is fixed on the surface of the rotating shaft plate.

[0020] Furthermore, the back of the push plate is provided with spaced positioning slots, and both ends of the adjusting pressure plate are fixed with positioning inserts that can be inserted into the positioning slots to lock the spacing between the push plates.

[0021] (III) Beneficial Effects

[0022] Compared with the prior art, the present invention provides a busbar trunking self-positioning installation structure, which has the following beneficial effects:

[0023] This invention, through the setting of active mainboards, connecting rods, and symmetrically distributed push plates and push grooves, etc., when the operator pushes the push column forward, the thrust is converted into the lateral separation motion of the two sets of push plates through the push grooves, and then driven by the connecting rods to drive all active mainboards to synchronously insert into the contact plate gap, thereby achieving synchronous and equal expansion of all insulating plate gaps, ensuring the uniformity and accuracy of gap adjustment, and avoiding deviations caused by manual individual adjustment;

[0024] The automatic adjustment of all insulation board gaps can be completed simply by pushing the push post, eliminating the need for individual adjustments or repeated measurements. Furthermore, through the cooperative structure of the strip pressure plate, rotating shaft plate, positioning insert, and positioning horizontal slot, after the gap is adjusted to the correct position, the positioning insert can be inserted into the corresponding positioning horizontal slot by rotating the long handle to temporarily lock the gap. This allows for the freeing of both hands to connect the conductive busbars, significantly simplifying the operation process and improving installation efficiency. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of the present invention;

[0026] Figure 2 This is a top view of the present invention;

[0027] Figure 3 This is an enlarged view of the side clamping plate of the present invention;

[0028] Figure 4 This is a side view of the guide block structure of the present invention;

[0029] Figure 5 This is an enlarged view of the guide block of the present invention;

[0030] Figure 6 This is an enlarged view of the pusher section of the present invention;

[0031] Figure 7 This is a cross-sectional view of the movable top cover plate of the present invention;

[0032] Figure 8 This is a bottom view of the push plate of the present invention;

[0033] Figure 9 This is an exploded view of the insulating plate and guide block of the present invention;

[0034] Figure 10 This is a cross-sectional view of the limiting groove of the present invention;

[0035] Figure 11 This is a schematic diagram of the structure of the strip pressure plate of the present invention;

[0036] Figure 12 This is an enlarged view of the rotating seat of the present invention.

[0037] In the diagram: 1. Busbar trunking body; 2. Side guard plate; 3. Conductive busbar; 4. Side clamp plate; 5. Insulating plate; 6. Double-headed locking bolt; 7. Movable top cover plate; 8. Limiting groove; 9. Guide block; 10. Contact plate; 11. Connecting rod; 12. Side push plate; 13. Push plate; 14. Connecting plate; 16. Pushing slant groove; 17. Push column; 18. Limiting plate; 19. Low slider; 20. Guide pressure plate; 21. Assembly base plate; 22. Top protrusion; 23. L-shaped limiting strip; 24. Insertion hole; 25. Guide insertion rod part; 26. Limiting groove; 27. Shaft insertion plate; 28. Strip pressure plate; 29. ​​Rotary seat; 30. Rotary shaft plate; 31. Adjusting pressure plate; 32. Long strip handle; 33. Positioning insert; 34. Positioning horizontal slot. Detailed Implementation

[0038] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0039] Example

[0040] like Figure 1-12 As shown in the figure, an embodiment of the present invention proposes a self-positioning installation structure for a busbar trunking, including a busbar trunking body 1, a side guard plate 2, conductive busbars 3, a side clamping plate 4, an insulating plate 5, and a double-headed locking bolt 6. The side guard plate 2 is connected to the side of the busbar trunking body 1, the conductive busbars 3 are disposed on the inner side of the side guard plate 2, the insulating plates 5 are correspondingly inserted between adjacent conductive busbars 3, and the side clamping plates 4 are installed on the outer side of the conductive busbars 3. The double-headed locking bolt 6 transversely penetrates the side clamping plate 4, the insulating plate 5, and the conductive busbars 3, and is used to achieve overall locking after final positioning. The above connection relationships are all mature prior art in this field, and therefore will not be described in detail.

[0041] A guide block 9 is movably connected to the top of the insulating plate 5, and a contact plate 10 is connected to the top of the guide block 9; multiple side push plates 12 are inserted at intervals into the gaps between two adjacent sets of contact plates 10, and the rear ends of the multiple side push plates 12 are fixedly connected by a connecting rod 11 to achieve synchronous movement; the rear end of the connecting rod 11 is provided with a set of guide mechanisms for pushing the connecting rod 11 to move back and forth.

[0042] like Figure 1 , Figure 2 and Figure 7 As shown, a movable top cover 7 covers the side clamping plate 4 and the insulating plate 5; the surface of the movable top cover 7 is provided with a long strip-shaped limiting groove 8; the upper part of the guide block 9 passes through this limiting groove 8 and can slide radially along the groove of the limiting groove 8, thereby providing horizontal movement guidance for the guide block 9 and the insulating plate 5 connected to it.

[0043] like Figure 9 , Figure 10 As shown, to achieve adaptive adjustment and reduce wear, the insulating plate 5 and the guide block 9 are rotatably connected. Specifically, a limiting groove 26 is provided on the top of the insulating plate 5, and a shaft insert 27 is fixedly provided on the bottom of the guide block 9. The shaft insert 27 is rotatably embedded in the limiting groove 26, allowing the guide block 9 to rotate relative to the insulating plate 5 within a certain angle. Similarly, an axial groove is provided on the top of the guide block 9, and an insert block is fixedly provided on the bottom of the contact plate 10. The insert block is rotatably embedded in the axial groove, allowing the contact plate 10 to rotate freely relative to the guide block 9. When the inclined surface of the side push plate 12 contacts the contact plate 10, the contact plate 10 can effectively reduce sliding friction through rotation.

[0044] like Figure 4 , Figure 5 As shown, the side push plate 12 preferably adopts a triangular structure, and its inclined surface is in contact with the outer wall of the contact plate 10 during the insertion process; when the side push plate 12 is pushed forward, its inclined surface applies an outward pushing force to the contact plate 10.

[0045] like Figure 6 , Figure 8 As shown, the guiding mechanism is crucial for the insertion of the drive side push plate 12. It includes components such as a push plate 13, a push post 17, a limiting plate 18, and a low-sliding slider 19. Specifically, a connecting plate 14 is fixedly mounted on the side of the connecting rod 11, and the push plate 13 is fixedly mounted on the top of the connecting plate 14. A push groove 16 is formed at the bottom of the push plate 13; the side portion of the push post 17 is installed within the push groove 16, and a low-sliding slider 19 is fixedly mounted at the bottom of the push post 17. The limiting plate 18 is sleeved on the outside of the low-sliding slider 19, providing sliding guidance for the low-sliding slider 19.

[0046] To achieve symmetrical expansion, two sets of push plates 13 are symmetrically distributed, and the grooves of the two sets of push grooves 16 are combined to form a V-shape; a handle for easy gripping can be provided on the top of the push column 17. The low slider 19 can slide smoothly along the gap between the two sets of limiting plates 18; in addition, a guide pressure plate 20 is integrally formed on the side of the limiting plate 18, which presses against the top of the connecting rod 11 to limit the vertical jump of the connecting rod 11.

[0047] like Figure 8 As shown, in order to ensure the stability of the two sets of push plates 13 when moving in the horizontal direction, one set of push plates 13 has an insertion hole 24 on its side, and the other set of push plates 13 has a guide rod part 25 fixed on its side. The guide rod part 25 is slidably inserted into the groove of the insertion hole 24 to provide guidance for the relative movement of the two sets of push plates 13.

[0048] like Figure 7 As shown, an assembly base plate 21 is fixedly provided at the bottom of the movable top cover plate 7. An upwardly extending L-shaped limiting strip 23 is fixedly provided at the top of the side clamping plate 4. The L-shaped limiting strip 23 presses against the top of the assembly base plate 21 to prevent the assembly base plate 21 from coming off upward. At the same time, an upwardly protruding top protrusion 22 is fixedly provided at the end of the assembly base plate 21. When the movable top cover plate 7 slides to one side, the top protrusion 22 will form a limiting interference with the end of the L-shaped limiting strip 23 to prevent the entire assembly base plate 21 from completely detaching from the restriction of the L-shaped limiting strip 23.

[0049] like Figure 11 , Figure 12 As shown, to temporarily lock the gap after adjustment for easier subsequent installation, a strip-shaped pressure plate 28 is installed behind the push plate 13. A rotating seat 29 is fixed to the surface of the strip-shaped pressure plate 28, and a rotating shaft plate 30 is rotatably connected to the groove of the rotating seat 29 via a rotating shaft. An adjusting pressure plate 31 and a long handle 32 are fixed to the surface of the rotating shaft plate 30. Multiple spaced positioning slots 34 are provided on the back of the push plate 13. Correspondingly, positioning inserts 33 are fixed to both ends of the adjusting pressure plate 31. By rotating the long handle 32, the adjusting pressure plate 31 can be rotated, thereby causing the positioning inserts 33 to insert into or disengage from the slots of the positioning slots 34.

[0050] In use: First, install the movable top cover plate 7 and its bottom mounting base plate 21 on the top of the side clamping plate 4; at this time, the L-shaped limiting strip 23 presses on the top mounting base plate 21, and the top protrusion 22 is located inside the L-shaped limiting strip 23 to prevent it from falling out.

[0051] Then, holding the handle at the top of the push column 17, push the push column 17 forward. The side portion of the push column 17 slides within the V-shaped push groove 16 at the bottom of the two sets of push plates 13. Due to the inclined surface of the push groove 16, the forward movement of the push column 17 is converted into a lateral thrust on the two sets of push plates 13, forcing the two sets of push plates 13 to separate outward, i.e., in opposite directions.

[0052] When the two sets of push plates 13 separate to the sides, the two connecting rods 11 are also moved to the sides via the connecting plate 14. Since multiple side push plates 12 are fixed to the front end of the connecting rods 11, the lateral movement of the connecting rods 11 will cause all the side push plates 12 to be inserted into the gaps between the two adjacent sets of contact plates 10 simultaneously.

[0053] During insertion, the side-push plate 12 with its triangular bevel continuously contacts and presses against the outer wall of the contact plate 10. This lateral thrust is transmitted to the guide block 9 through the contact plate 10, which in turn pushes the insulating plate 5 outward, thereby precisely and uniformly increasing the gap between adjacent sets of insulating plates 5, providing space for the smooth insertion of the conductive busbar 3. During this process, the guide block 9 slides radially along the limiting groove 8, ensuring the accuracy of the movement direction. At the same time, the contact plate 10 rotates when it contacts the bevel of the side-push plate 12, greatly reducing sliding wear.

[0054] Once the side push plate 12 is fully inserted and the spacing of the insulating plates 5 is adjusted to the required width, the long handle 32 can be rotated to cause the rotating shaft plate 30 to drive the adjusting pressure plate 31 to rotate, inserting the positioning inserts 33 at both ends of the adjusting pressure plate 31 into the corresponding positioning horizontal slots 34 on the back of the push plate 13. At this time, the spacing between the two sets of push plates 13 is temporarily locked, and the operator can release their hand, with the gap remaining unchanged.

[0055] With the gap widened, accurately insert the conductive busbar 3 into place. After confirming that the conductive busbar 3 and the insulating plate 5 are fully inserted, first pull the push post 17 in the opposite direction to disengage it from the push groove 16. Then, rotate the long handle 32 in the opposite direction to pull the positioning insert 33 out of the positioning horizontal slot 34 and release the lock; at this time, the side push plate 12 naturally exits the gap of the contact plate 10 under the action of structural spring force or external force, and the gap of the insulating plate 5 returns to the normal fit. Finally, use the existing double-headed locking bolt 6 to transversely penetrate and lock the side clamp 4, the insulating plate 5 and the conductive busbar 3, completing the precise and secure installation of the entire busbar trunking.

[0056] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A busbar trunking self-positioning installation structure, comprising a busbar trunking body (1), a side guard plate (2) connected to the side of the busbar trunking body (1), a conductive bar (3) disposed on the side of the side guard plate (2), a side clamp plate (4) installed on one side of the conductive bar (3), and an insulating plate (5) that can be inserted into the conductive bar (3), characterized in that: The guide block (9) is connected to the top of the insulating plate (5), and the top of the guide block (9) is connected to the contact plate (10). The side push plate (12) is inserted into the gap between two adjacent sets of contact plates (10). Multiple side push plates (12) are reinforced and connected by a rear connecting rod (11). The rear end of the connecting rod (11) is provided with a guide mechanism to push the connecting rod (11) to move.

2. The busbar trunking self-positioning installation structure according to claim 1, characterized in that: A movable top cover plate (7) is installed on the side clamp plate (4). A limiting groove (8) is opened on the surface of the movable top cover plate (7). The guide block (9) can slide radially along the groove of the limiting groove (8).

3. The busbar trunking self-positioning installation structure according to claim 1, characterized in that: The top of the insulating plate (5) is provided with a limiting groove (26), and the bottom of the guide block (9) is fixed with a shaft insert (27) that is rotatably embedded in the limiting groove (26). The top of the guide block (9) is provided with an axial groove, and the bottom of the contact plate (10) is provided with an insert block that is rotatably embedded in the axial groove.

4. The busbar trunking self-positioning installation structure according to claim 1, characterized in that: The side push plate (12) adopts a triangular structure, and the inclined surface of the side push plate (12) is in contact with the outer wall of the contact plate (10).

5. The busbar trunking self-positioning installation structure according to claim 1, characterized in that: The guiding mechanism includes a push plate (13), a push column (17), a limiting plate (18), a low slider (19), and a long handle (32). A connecting plate (14) is fixed on the side of the connecting rod (11). The push plate (13) is fixed on the top of the connecting plate (14). A push groove (16) is opened at the bottom of the push plate (13). The push column (17) is installed on the side of the push groove (16). The low slider (19) is fixed at the bottom of the push column (17). The limiting plate (18) is sleeved on the outside of the low slider (19).

6. The busbar trunking self-positioning installation structure according to claim 5, characterized in that: The push plate (13) is symmetrically distributed in two sets, and the grooves of the two sets of push inclined grooves (16) are combined to form a V shape; a handle is provided on the top of the push column (17); the low slider (19) can slide along the gap between the two sets of limiting plates (18); The side of the limiting plate (18) is integrally formed with a guide pressure plate (20), which presses against the top of the connecting rod (11).

7. The busbar trunking self-positioning installation structure according to claim 6, characterized in that: The side of the push plate (13) is provided with an insertion hole (24), and the side of another set of push plates (13) is fixed with a guide rod part (25) that can be slidably inserted into the groove of the insertion hole (24).

8. The busbar trunking self-positioning installation structure according to claim 2, characterized in that: The bottom of the movable top cover plate (7) is fixedly provided with an assembly base plate (21), and the top of the side clamp plate (4) is fixedly provided with an L-shaped limiting strip (23) that extends upward and presses against the assembly base plate (21). The end of the mounting base plate (21) is fixed with an upwardly protruding top protrusion (22).

9. The busbar trunking self-positioning installation structure according to claim 1, characterized in that: A strip pressure plate (28) is installed behind the push plate (13). A rotating seat (29) is fixed on the surface of the strip pressure plate (28). A rotating shaft plate (30) is rotatably connected in the groove of the rotating seat (29). An adjusting pressure plate (31) is fixedly provided on the surface of the rotating shaft plate (30), and a long handle (32) is fixedly provided on the surface of the rotating shaft plate (30).

10. A busbar trunking self-positioning installation structure according to claim 7, characterized in that: The back of the push plate (13) is provided with spaced positioning slots (34), and the two ends of the adjusting pressure plate (31) are fixed with positioning inserts (33) that can be inserted into the slots of the positioning slots (34) to lock the spacing of the push plate (13).

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