Combined production equipment for cable fireproof slot box structural members

Abstract

The application relates to the field of cable element processing, and discloses a combined production equipment for a cable fireproof groove box structural member, which comprises a groove body input mechanism located on a work platform, cooperates with a closed loop rack and a positioning rack, and is used for inputting groove body blanks to be assembled and produced; a cover plate input mechanism located on the work platform cooperates with the positioning rack and an input suspension, and is used for inputting and assembling cover plate blanks to the groove body blanks; and a reinforcing rib input mechanism located on the work platform. By using a reciprocating conveying mechanism as a global time and space reference, various independent and dispersed assembly nodes are strictly connected. The translation, landing and clamping actions of each group of input mechanisms form accurate phase matching with the step conveying and stop state of the material bearing push disc component. In the high-frequency continuous operation state of the equipment, each work station manipulator cuts into the working envelope area only after the material is accurately positioned, and is withdrawn before the conveying belt steps.

Description

Technical Field

[0001] This invention relates to the field of cable component processing technology, specifically to a combined production equipment for fireproof cable tray structural components. Background Technology

[0002] Fireproof cable trays are critical protective facilities widely used in power, telecommunications, and industrial buildings. They are primarily used to centrally support and isolate cables, providing necessary physical support and flame-retardant insulation under extreme conditions such as fires. A complete finished product typically comprises several independent modules, including a base tray, an upper sealing cover, internal multi-angle reinforcing ribs, and a fire-resistant interlayer. Only by ensuring high-strength and high-precision assembly of these components can the overall structural rigidity and protective performance of the fireproof cable tray be guaranteed in actual service.

[0003] Currently, in the production and assembly of fireproof cable trough structural components, due to the varying shapes of the components, the diverse installation angles, and the relatively small internal assembly space, the industry generally adopts a discrete production mode dominated by manual labor or semi-automated independent workstations. After the basic trough is formed, the semi-finished products are usually transferred to different processing tables by manual handling or a simple straight-line unidirectional conveyor belt. Subsequently, the cover plates are aligned and fastened, the internal reinforcing ribs are hammered in, and the fireproof sheets are filled. The existing logistics and transportation mostly adopt an open unidirectional straight-line running trajectory. The input and output ends of the production line have not formed an effective physical closed loop, which leads to the need for cumbersome empty return trips or manual turnover of the carriers after unloading. The independent assembly nodes cannot form a coherent stepping rhythm, resulting in poor overall production continuity. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides a modular production equipment for fireproof cable trough structural components. This equipment solves the problems of poor overall production continuity caused by the current assembly and production of fireproof cable troughs, which relies on manual or semi-automated discrete operations due to limitations in component shape and space, unidirectional linear conveying leading to empty return trips of the carriers, and discontinuous rhythms at each assembly node.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a combined production equipment for fireproof cable tray structural components, comprising:

[0006] Fixed frame, used for fixing the structure of combined production equipment for fireproof cable trays;

[0007] The work platform is located on a fixed frame and serves as the load-bearing area for forming a modular production structure;

[0008] The reciprocating conveyor mechanism is located on the working platform and serves as a guide structure for forming a closed-loop reciprocating feeding assembly.

[0009] The tank input mechanism is located on the work platform and works with the closed-loop frame and positioning frame to input the tank blanks to be assembled and produced.

[0010] The cover plate input mechanism is located on the working platform and works with the positioning frame and input suspension to input and assemble the cover plate blank into the tank blank.

[0011] The reinforcing rib input mechanism is located on the work platform and works with the positioning frame and input suspension two to input and assemble the reinforcing rib blanks into the groove blanks;

[0012] The fireproof sheet installation mechanism is located on the work platform, and together with the positioning frame and input suspension, it is used to input and assemble the fireproof sheet blanks into the slot blanks.

[0013] The finished product output mechanism is located on the work platform, and together with the positioning frame and input suspension, it is used to output the finished product of the assembled fireproof cable tray structure.

[0014] Preferably, the working platform is fixed on a fixed frame, the reciprocating conveyor is mounted on the center of the top surface of the working platform, the trough input mechanism is mounted on the input end of the working platform and close to the reciprocating conveyor, the cover plate input mechanism is mounted on the working platform and positioned in the output direction of the trough input mechanism while close to the reciprocating conveyor, multiple sets of reinforcing rib input mechanisms are equally distributed and mounted on the working platform and positioned in the output direction of the cover plate input mechanism while close to the reciprocating conveyor, the fireproof sheet installation mechanism is mounted on the working platform and positioned in the output direction of the reinforcing rib input mechanism while close to the reciprocating conveyor, and the finished product output mechanism is mounted on the working platform and positioned in the output direction of the fireproof sheet installation mechanism while close to the reciprocating conveyor.

[0015] Preferably, the reciprocating conveying mechanism includes a closed-loop frame, a material-bearing pusher component, and a positioning component. The closed-loop frame is fixed at the top center of the working platform and has a closed-loop conveyor belt element embedded inside. The material-bearing pusher component is equidistantly distributed at the belt end of the closed-loop conveyor belt element and is displaced along the inner wall of the closed-loop frame through guide wheel structures on both sides. The positioning component corresponds to the number and position of the cover plate input mechanism, the reinforcing rib input mechanism, and the fireproof sheet installation mechanism, and is equidistantly distributed on the closed-loop frame in the direction close to the cover plate input mechanism, the reinforcing rib input mechanism, and the fireproof sheet installation mechanism.

[0016] Preferably, the trough input mechanism includes an input suspension and a trough input channel. The input suspension is fixed to the top input area of ​​the working platform and close to the closed-loop frame. An input horizontal axis platform is fixed to the top of the input suspension, and an input vertical axis platform slides laterally on the input horizontal axis platform. A trough gripper controlled by a hydraulic component slides longitudinally on the input vertical axis platform, and the trough input channel is erected and fixed on the input suspension.

[0017] Preferably, the cover plate input mechanism includes an input suspension two and a cover plate input channel. The input suspension two is fixed to the top input area of ​​the working platform and close to the closed-loop frame. An input horizontal axis platform two is fixed to the top of the input suspension two, and an input vertical axis platform two slides laterally on the input horizontal axis platform two. A hydraulically controlled up-and-down steering extension component slides longitudinally on the input vertical axis platform two. The steering extension component is equipped with a hydraulically controlled gear and rack steering component, and a cover plate gripper is fixed to the bottom output end. The cover plate input channel is erected and fixed on the input suspension two.

[0018] Preferably, the reinforcing rib input mechanism includes an input suspension three and a reinforcing rib input channel. The input suspension three is fixed to the top input area of ​​the working platform and close to the closed-loop frame. An input horizontal axis platform three is fixed to the top of the input suspension three, and an auxiliary vertical axis platform is fixed to the inner side of the input suspension three. A hydraulically controlled feeding gripper slides on the auxiliary vertical axis platform. An input vertical axis platform three slides laterally on the input horizontal axis platform three, and a hydraulically controlled reinforcing rib gripper slides longitudinally on the input vertical axis platform three. The reinforcing rib input channel is erected and fixed on the input suspension three.

[0019] Preferably, the fireproof sheet installation mechanism includes an input suspension four and a fireproof sheet input channel. The input suspension four is fixed to the top input area of ​​the working platform and close to the closed-loop frame. An input horizontal axis platform four is fixed to the top of the input suspension four, and an input vertical axis platform four slides laterally on the input horizontal axis platform four. A fireproof sheet clamp controlled by a hydraulic component slides longitudinally on the input vertical axis platform four, and the fireproof sheet input channel is erected and fixed on the input suspension four.

[0020] Preferably, the finished product output mechanism includes an input suspension five and an output channel. The input suspension five is fixed to the top input area of ​​the working platform and close to the closed-loop frame. An input horizontal axis platform five is fixed to the top of the input suspension five, and an input vertical axis platform five slides laterally on the input horizontal axis platform five. An output gripper controlled by a hydraulic component slides longitudinally on the input vertical axis platform five.

[0021] Preferably, the positioning component includes a positioning frame and a clamping claw. The positioning frame is fixed on the side of the closed-loop frame near the cover plate input mechanism, while a clamping claw controlled by a hydraulic component slides on the outside of the positioning frame.

[0022] Preferably, the output channel is mounted and fixed on the input suspension five and tilted outward.

[0023] This invention provides a modular production equipment for fireproof cable tray structures. It offers the following advantages:

[0024] 1. This invention utilizes a reciprocating conveyor mechanism as a global time and space reference to tightly connect various independent and dispersed assembly nodes. The translation, descent, and gripping actions of each input mechanism are precisely phase-matched with the stepping conveying and pausing states of the material-bearing pusher component. Under the high-frequency continuous operation of the equipment, the robotic arms at each station only enter the working envelope area after the material is accurately positioned and withdraw before the conveyor belt steps forward.

[0025] 2. This invention, by employing a closed-loop conveyor belt element in conjunction with a material-bearing pusher component with guide wheels on both sides, effectively overcomes the lateral offset and load vibration phenomena that are prone to occur in purely flexible belt drives during operation. The guide wheel structure rolls closely against the inner wall track of the closed-loop frame, converting the flexible tension of the belt into smooth and stable rigid linear and curved displacements.

[0026] 3. This invention achieves synchronous operation between the hydraulic rack and pinion steering module built into the steering extension platform and the dual-axis translation platform during the operation of the cover plate input mechanism. During the airborne stroke of the cover plate as it is clamped and transferred upwards into the tank, a specific angle of horizontal rotation and attitude adjustment is simultaneously completed. This synchronous design integrates attitude alignment into the material transfer process. Attached Figure Description

[0027] Figure 1 This is a three-dimensional schematic diagram of the main structure of the present invention. Figure 1 ;

[0028] Figure 2 This is a three-dimensional schematic diagram of the main structure of the present invention. Figure 2 ;

[0029] Figure 3 This is a three-dimensional schematic diagram of the main structure of the present invention. Figure 3 ;

[0030] Figure 4 This is a schematic diagram of the installation state of the reciprocating conveying mechanism of the present invention;

[0031] Figure 5 This is a schematic diagram of the installation state of the cover plate input mechanism of the present invention;

[0032] Figure 6 This is a schematic diagram of the cover plate input mechanism of the present invention;

[0033] Figure 7 This is a schematic diagram of the reinforcing rib input mechanism of the present invention;

[0034] Figure 8 This is a schematic diagram of the fireproof sheet installation mechanism of the present invention;

[0035] Figure 9 This is a schematic diagram of the finished product output mechanism of the present invention. Figure 1 ;

[0036] Figure 10 This is a schematic diagram of the finished product output mechanism of the present invention. Figure 2 .

[0037] The components include: 1. Fixed frame; 2. Working platform; 3. Reciprocating conveyor mechanism; 4. Tank input mechanism; 5. Cover plate input mechanism; 6. Reinforcing rib input mechanism; 7. Fireproof sheet installation mechanism; 8. Finished product output mechanism; 31. Closed-loop frame; 32. Closed-loop conveyor belt element; 33. Material-bearing pusher component; 34. Positioning frame; 35. Clamping claw; 41. Input suspension one; 42. Input horizontal axis platform one; 43. Input vertical axis platform one; 44. Tank gripper; 45. Tank input channel; 51. Input suspension two; 52. Input horizontal axis platform two; 53. Input vertical axis platform two. 54. Steering extension platform component; 55. Cover plate gripper; 56. Cover plate input channel; 61. Input suspension three; 62. Input transverse axis platform three; 63. Auxiliary longitudinal axis platform; 64. Feeding gripper; 65. Input longitudinal axis platform three; 66. Reinforcing rib gripper; 67. Reinforcing rib input channel; 71. Input suspension four; 72. Input transverse axis platform four; 73. Input longitudinal axis platform four; 74. Fireproof sheet gripper; 75. Fireproof sheet input channel; 81. Input suspension five; 82. Input transverse axis platform five; 83. Input longitudinal axis platform five; 84. Output gripper; 85. Output channel. Detailed Implementation

[0038] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0039] Please see the appendix Figure 1 - Appendix Figure 2 This invention provides a modular production equipment for fireproof cable tray structural components, including: a fixed frame 1 for fixing the modular production equipment structure of the fireproof cable tray structural components;

[0040] Please see the appendix Figure 1 - Appendix Figure 3 The work platform 2 is located on the fixed frame 1 and is used to form the load-bearing area of ​​the combined production structure. The work platform 2 is fixed on the fixed frame 1.

[0041] Please see the appendix Figure 2 - Appendix Figure 5 The reciprocating conveyor 3 is located on the working platform 2 and is used to form a guide structure for the closed-loop reciprocating feeding assembly. The reciprocating conveyor 3 is mounted on the center of the top surface of the working platform 2.

[0042] Please see the appendix Figure 2 - Appendix Figure 5 The reciprocating conveying mechanism 3 includes a closed-loop frame 31, a material-bearing pusher component 33, and a positioning assembly. The closed-loop frame 31 is fixed to the top center of the working platform 2 and has a closed-loop conveyor belt element 32 embedded inside. The material-bearing pusher component 33 is equidistantly distributed at the belt end of the closed-loop conveyor belt element 32 and moves along the inner wall of the closed-loop frame 31 through guide wheel structures on both sides. The positioning assembly corresponds to the number and position of the cover plate input mechanism 5, the reinforcing rib input mechanism 6, and the fireproof sheet installation mechanism 7, and is equidistantly distributed on the closed-loop frame 31 near the cover plate input mechanism 5 and the reinforcing rib input mechanism 6. In the direction of the fireproof sheet installation mechanism 7, when the closed-loop conveyor belt element 32 is driven to rotate in a ring, the traction force generated on its surface pulls the material-bearing pusher component 33 forward. During the displacement of the material-bearing pusher component 33, the guide wheel structure extending on both sides of it closely fits and rolls along the inner wall track of the closed-loop frame 31, thereby converting the flexible tension of the closed-loop conveyor belt element 32 into rigid linear and curved guiding force. This rolling cooperation method effectively overcomes the lateral offset that is prone to occur in belt drives, so that the material-bearing pusher component 33 can carry materials and accurately align them to the side of the corresponding positioning component of each assembly station.

[0043] Please see the appendix Figure 3 - Appendix Figure 5 The positioning component includes a positioning frame 34 and a clamping claw 35. The positioning frame 34 is fixed on the side of the closed-loop frame 31 near the cover plate input mechanism 5. The clamping claw 35, which is controlled by a hydraulic component to move up and down, slides on the outside of the positioning frame 34. The clamping claw 35 is driven to slide down along the vertical guide trajectory on the outside of the positioning frame 34. After the bottom end of the clamping claw 35 contacts the edge of the material, the pressure-holding thrust continuously output by the hydraulic component is converted into the downward locking force of the clamping claw 35 on the material.

[0044] Please see the appendix Figure 3 - Appendix Figure 5 The tank input mechanism 4 is located on the work platform 2 and works with the closed-loop frame 31 and the positioning frame 34 to input the tank blank to be assembled. The tank input mechanism 4 is mounted on the input end of the work platform 2 and is close to the reciprocating conveying mechanism 3.

[0045] Please see the appendix Figure 3 - Appendix Figure 5The trough input mechanism 4 includes an input suspension 41 and a trough input channel 45. The input suspension 41 is fixed to the top input area of ​​the working platform 2 and close to the closed-loop frame 31. An input horizontal axis platform 42 is fixed to the top of the input suspension 41, and an input vertical axis platform 43 slides laterally on the input horizontal axis platform 42. A trough gripper 44, controlled by a hydraulic assembly, slides longitudinally on the input vertical axis platform 43. The trough input channel 45 is mounted and fixed on the input suspension 41. The input horizontal axis platform 42 starts to move... The power source pushes and pulls the input longitudinal axis platform 43 to slide along the transverse reference. Then, the input longitudinal axis platform 43 drives the trough gripper 44 to slide longitudinally to above the end of the trough input channel 45. The hydraulic component pushes the trough gripper 44 to slide down and perform a closed gripping action, so that the trough gripper 44 firmly clamps the blank sliding down the trough input channel 45. After gripping, the hydraulic component retracts, and in conjunction with the reverse coordinated translation of the input transverse axis platform 42 and the input longitudinal axis platform 43, the blank is lifted and translated across the input suspension 41 and placed into the conveyor line.

[0046] Please see the appendix Figure 3 - Appendix Figure 6 The cover plate input mechanism 5 is located on the working platform 2, and works with the positioning frame 34 and the input suspension 41 to input and assemble the cover plate blank into the tank blank. The cover plate input mechanism 5 is mounted on the working platform 2 and is positioned in the output direction of the tank input mechanism 4 while being close to the reciprocating conveying mechanism 3.

[0047] Please see the appendix Figure 3 - Appendix Figure 6 The cover plate input mechanism 5 includes an input suspension 2 51 and a cover plate input channel 56. The input suspension 2 51 is fixed to the top input area of ​​the working platform 2, close to the closed-loop frame 31, and positioned in the output direction of the input suspension 1 41. An input horizontal axis platform 2 52 is fixed to the top of the input suspension 2 51, and an input vertical axis platform 2 53 slides laterally on the input horizontal axis platform 2 52. A hydraulically controlled up-and-down steering extension platform component 54 slides longitudinally on the input vertical axis platform 2 53. The steering extension platform component 54 is equipped with a hydraulically controlled rack and pinion steering component, and a cover plate gripper 55 is fixed to the bottom output end. The cover plate input channel 56 is located at the bottom of the platform. The channel 56 is mounted and fixed on the input suspension 51. The input horizontal axis platform 52 and the input vertical axis platform 53 work together to guide the steering extension platform component 54 to descend and be clamped by the cover plate clamp 55 at the cover plate input channel 56. During lifting and translation, the hydraulic components inside the steering extension platform component 54 push the rack to make linear displacement. The linear movement of the rack directly drives the meshing gear to produce horizontal rotation. The gear rotation shaft then forcibly twists the cover plate clamp 55 at the bottom, causing the cover plate blank carried by the cover plate clamp 55 to be spatially deflected. After aligning with the lower groove, the steering extension platform component 54 extends downward to complete the pressing assembly.

[0048] Please see the appendix Figure 3 - Appendix Figure 7 The reinforcing rib input mechanism 6 is located on the working platform 2. It works with the positioning frame 34 and the input suspension 51 to input and assemble the reinforcing rib blanks into the tank blanks. The reinforcing rib input mechanism 6 consists of multiple sets, which are evenly distributed and mounted on the working platform 2. It is positioned in the output direction of the cover plate input mechanism 5 and close to the reciprocating conveying mechanism 3.

[0049] Please see the appendix Figure 3 - Appendix Figure 7 The reinforcing rib input mechanism 6 includes an input suspension three 61 and a reinforcing rib input channel 67. The input suspension three 61 is fixed to the top input area of ​​the working platform 2, close to the closed-loop frame 31, and positioned in the output direction of the input suspension two 51. An input horizontal axis platform three 62 is fixed to the top of the input suspension three 61, and an auxiliary vertical axis platform 63 is fixed to the inner side of the input suspension three 61. A hydraulically controlled up-and-down feeding gripper 64 slides on the auxiliary vertical axis platform 63. An input vertical axis platform three 65 slides laterally on the input horizontal axis platform three 62, and a hydraulically controlled up-and-down reinforcing rib gripper 66 slides longitudinally on the input vertical axis platform three 65. The reinforcing rib input channel 67 is mounted and fixed on the input suspension 61. The auxiliary longitudinal axis platform 63 controls the feeding claw 64 to slide down and grab the blank on the reinforcing rib input channel 67, and move it along the auxiliary axis trajectory to the transfer area. Then, the input transverse axis platform 62 and the input longitudinal axis platform 65 work together to guide the reinforcing rib claw 66 to descend to the transfer area and clamp and extract the blank again. This relay transmission and cooperation of the two-stage claws avoids the material shaking caused by a single long stroke transfer. Finally, the reinforcing rib claw 66 extends vertically downward under the action of hydraulic thrust, and directly presses the reinforcing rib blank obtained by the relay into the gap of the inner wall of the lower trough.

[0050] Please see the appendix Figure 3 - Appendix Figure 8 The fireproof sheet installation mechanism 7 is located on the working platform 2. It works with the positioning frame 34 and the input suspension 361 to input and assemble the fireproof sheet blanks into the trough blanks. The fireproof sheet installation mechanism 7 is mounted on the working platform 2 and is positioned in the output direction of the reinforcing rib input mechanism 6 while being close to the reciprocating conveying mechanism 3.

[0051] Please see the appendix Figure 3 - Appendix Figure 8The fireproof sheet installation mechanism 7 includes an input suspension four 71 and a fireproof sheet input channel 75. The input suspension four 71 is fixed to the top input area of ​​the working platform 2, close to the closed-loop frame 31, and positioned in the output direction of the input suspension three 61. An input horizontal axis platform four 72 is fixed to the top of the input suspension four 71, and an input vertical axis platform four 73 slides laterally on the input horizontal axis platform four 72. A fireproof sheet gripper 74, controlled by a hydraulic component, slides longitudinally on the input vertical axis platform four 73. The fireproof sheet input channel 75 is mounted and fixed on the input suspension four 71. The horizontal axis platform 72 pulls the input vertical axis platform 73 through the internal module to generate lateral sliding. The input vertical axis platform 73 then controls its own slide to guide the fireproof sheet clamp 74 to be longitudinally aligned with the fireproof sheet input channel 75. The hydraulic component then exerts force to make the fireproof sheet clamp 74 extend downward and clamp the fireproof sheet at the end of the channel. After the dual-axis platform moves in the opposite direction to transport the fireproof sheet clamp 74 to the top of the conveyor line, the hydraulic component presses down the fireproof sheet clamp 74 again, causing the fireproof sheet clamp 74 to carry the fireproof sheet and forcefully insert it to the bottom along the gap of the groove. After the clamp is released, it rises and resets.

[0052] Please see the appendix Figure 3 - Appendix Figure 9 The finished product output mechanism 8 is located on the work platform 2, and works with the positioning frame 34 and the input suspension 71 to output the finished product of the assembled cable fireproof trough structure. The finished product output mechanism 8 is mounted on the work platform 2 and is positioned in the output direction of the fireproof sheet installation mechanism 7 while being close to the reciprocating conveyor mechanism 3.

[0053] Please see the appendix Figure 3 - Appendix Figure 8 The finished product output mechanism 8 includes an input suspension 81 and an output channel 85. The input suspension 81 is fixed to the top input area of ​​the working platform 2, close to the closed-loop frame 31, and positioned in the output direction of the input suspension 81. An input horizontal axis platform 82 is fixed to the top of the input suspension 81, and an input vertical axis platform 83 slides laterally on the input horizontal axis platform 82. An output gripper 84, controlled by a hydraulic assembly, slides longitudinally on the input vertical axis platform 83. The input horizontal axis platform 82 and the input vertical axis platform 83... 83 performs a two-axis composite translation according to the set program, forcing the lower output gripper 84 to precisely hover above the assembled finished product. Then, the hydraulic component outputs a thrust to cause the output gripper 84 to descend vertically along the slide rail. The output gripper 84 expands outward and then contracts forcefully, clamping its jaw plates tightly against the outer walls of both sides of the finished product. Immediately afterwards, the hydraulic component generates a pull-back force, causing the output gripper 84 to vertically lift the finished product and separate it from the conveyor belt plane. The dual-axis platform then moves in the opposite direction again, carrying the output gripper 84 and the finished product to slide to the output point.

[0054] Please see the appendix Figure 3 - Appendix Figure 10The output channel 85 is mounted and fixed on the input suspension 81 and tilts outward.

[0055] Based on the above technical solution, this embodiment of the invention also provides a working principle of a combined production equipment for fireproof cable tray structural components, including the following: At the beginning of the production process, the reciprocating conveyor mechanism 3 enters the operating state. Under the action of the matching drive end, the closed-loop conveyor belt element 32 continuously rotates in a circular motion along the internal track of the closed-loop frame 31. The rotation of the closed-loop conveyor belt element 32 drives the equidistantly distributed material-bearing pusher components 33 to move synchronously. During the displacement process, the guide wheel structure on both sides of the material-bearing pusher component 33 rolls against the inner wall track of the closed-loop frame 31, thereby converting the flexible traction force of the closed-loop conveyor belt element 32 into a rigid guiding force for the material-bearing pusher component 33 to slide smoothly along straight lines and curves, ensuring that the material-bearing pusher component 33... The assembly process proceeds sequentially through each automated assembly station according to a set step rhythm. The assembly operation is initiated by the tank input mechanism 4. The tank blanks to be processed slide down the tank input channel 45 and are arranged sequentially for gripping. At this time, the input horizontal axis platform 42 at the top of the input suspension 41 activates its internal linear module, driving the input vertical axis platform 43 to precisely translate along the horizontal axis. Once the horizontal coordinates are aligned, the linear drive component of the input vertical axis platform 43 actuates, causing the tank gripper 44 to move along the vertical axis, ensuring that the center of the tank gripper 44 is vertically aligned with the tank blank waiting at the end of the tank input channel 45. Subsequently, the hydraulic component outputs pressurized oil to the lifting cylinder of the tank gripper 44, pushing the tank gripper... Extending vertically downwards, the trough gripper 44 contacts the trough blank, and the gripper cylinder actuates to close the gripper plates and apply clamping force, firmly grasping the trough blank. Then, the hydraulic assembly reverses its action to lift the trough gripper 44. The input horizontal axis platform 42 and the input vertical axis platform 43 again perform coordinated translation within the coordinate system, moving the trough gripper 44 carrying the trough blank directly above the reciprocating conveyor mechanism 3. The trough gripper 44 then descends again, precisely releasing the trough blank and placing it on the material-bearing pusher component 33, which has just stopped stepping at this point. After the trough blank is placed, the closed-loop conveyor belt element 32 drives the material-bearing pusher component 33 to continue forward conveying, sending the trough blank into the processing area of ​​the cover plate input mechanism 5. When the material-bearing pusher component 33 stops on the cover plate... During the assembly process, the positioning components intervene, and the hydraulic components located on the outside of the positioning frame 34 are activated, pushing the clamping claw 35 to slide vertically downwards. The bottom of the clamping claw 35 contacts and firmly presses against the edge of the tank blank. Utilizing the continuous downward pressure provided by the hydraulic system, the tank blank is firmly pressed against the material-bearing pusher component 33, eliminating any slight displacement caused by stress during subsequent assembly. While the clamping claw 35 maintains its clamping state, the cover plate input mechanism 5 begins to work in coordination. The cover plate blank is conveyed to the end along the cover plate input channel 56. The input horizontal axis platform 52 at the top of the input suspension 51 drives the input vertical axis platform 53 to perform lateral displacement. The input vertical axis platform 53 further drives the steering extension table component 54 to perform longitudinal displacement.The material is precisely positioned above the cover plate input channel 56. Subsequently, the hydraulic components on the steering extension table component 54 push it downwards, and the bottom cover plate gripper 55 closes and clamps the cover plate blank. As the cover plate gripper 55 is lifted and translated upwards from the input horizontal axis platform 52 and input vertical axis platform 53 towards the blank in the trough, the hydraulically controlled rack and pinion steering component inside the steering extension table component 54 simultaneously engages. The hydraulic cylinder pushes the rack to produce linear displacement, and the linear motion of the rack directly drives the gear meshing with it to produce rotational motion. The rotation axis of the gear drives the bottom cover plate gripper 55, along with the cover plate blank it grips, to rotate horizontally at a specific angle. When both the translation and rotation actions reach the set posture, the steering extension table component 54... Extending downwards again, the cover plate gripper 55 precisely snaps and assembles the angled cover plate blank onto the clamped tank blank below. Then, the cover plate gripper 55 releases and resets, while the clamping claw 35 slides upwards under the hydraulic assembly, releasing the lock on the tank blank. The semi-finished product, now assembled, is pulled again by the closed-loop conveyor belt element 32. The material-bearing pusher component 33 carries the semi-finished product step-by-step to the processing area where the multiple sets of reinforcing rib input mechanisms 6 are located. After the semi-finished product reaches the designated station, the clamping claw 35 on the corresponding positioning frame 34 slides downwards again under hydraulic action and firmly presses the semi-finished product, providing the resistance support required for assembly. At this time, the multiple sets of reinforcing rib blanks are conveyed along their respective reinforcing rib input channels 67. The input of the reinforcing rib adopts a two-stage relay transmission working method. First, the auxiliary longitudinal axis platform 63 inside the input suspension 61 drives the internal mechanism, which drives the hydraulically controlled feeding gripper 64 to move and descend. The feeding gripper 64 clamps the reinforcing rib blank at the end of the reinforcing rib input channel 67 and performs a pre-feeding action along the trajectory of the auxiliary longitudinal axis platform 63, transferring the reinforcing rib blank to a relay area that facilitates the intervention of the main gripping mechanism. Next, the input transverse axis platform 62 drives the input longitudinal axis platform 65 to move laterally, guiding the reinforcing rib gripper 66 to the top of the aforementioned relay area. The input longitudinal axis platform 65 controls the reinforcing rib gripper 66 to slide downward under the action of the hydraulic components, accurately clamping the feeding gripper 64. After the reinforcing rib blank is gripped, the reinforcing rib gripper 66 is raised. Then, the horizontal axis platform 3 62 and the vertical axis platform 3 65, based on the coordinate data given by the control system, perform a compound translation along the X and Y axes, moving the reinforcing rib gripper 66 directly above the semi-finished product in the tank and aligning it with the preset reinforcing rib installation slot in the tank. Subsequently, the hydraulic components apply a vertical downward thrust, and the reinforcing rib gripper 66 carries the reinforcing rib blank downward with great force, pressing the reinforcing rib blank directly into and installing it into the tank at a set specific installation angle. Since the reinforcing rib input mechanism 6 consists of multiple sets arranged in parallel, the material-bearing pusher component 33 will sequentially advance to different reinforcing rib installation positions. Each set of reinforcing rib input mechanisms 6 works in the above-described cooperative manner.Various reinforcing rib blanks of different angles and specifications are precisely embedded into the groove in sequence. Each embedding action is accompanied by a corresponding clamping claw 35 pressing down to resist the vertical reaction force generated when the reinforcing rib is pressed in. After all the reinforcing ribs are installed, the clamping claw 35 is lifted and released. The closed-loop conveyor belt element 32 drives the material-bearing pusher component 33 to continue conveying the semi-finished product to the operating area of ​​the fireproof sheet installation mechanism 7. Similarly, the positioning frame 34 of this station moves downward in coordination with the clamping claw 35 to firmly lock the semi-finished product in the groove again. The fireproof sheet blank slides along the fireproof sheet input channel 75 to the waiting end. The input horizontal axis platform 4 72 is started, driving the input vertical axis platform 4 73 to move along the transverse guide rail. The input vertical axis platform 4 73 is simultaneously started, driving the fireproof sheet clamping claw 74. The fireproof sheet clamp 74 moves along the longitudinal guide rail, and the two work together to guide the fireproof sheet clamp 74 to the picking point of the fireproof sheet input channel 75. The hydraulic component then drives the fireproof sheet clamp 74 to slide vertically downward, contacting and clamping the fireproof sheet blank. Subsequently, the fireproof sheet clamp 74 rises, and the input horizontal axis platform 4 72 and the input vertical axis platform 4 73 work in opposite directions to move the fireproof sheet clamp 74 to above the assembly gap of the semi-finished product in the tank. The hydraulic component provides downward power again, and the fireproof sheet clamp 74 extends downward, aligning the fireproof sheet blank with the fireproof interlayer space in the tank, and applying a downward assembly thrust to make the fireproof sheet blank smoothly and tightly embedded into the designated cavity inside the tank. After embedding, the fireproof sheet clamp 74 is released and retracted by the hydraulic component. The clamping claw 35 at this station... As it slides upward, it releases the constraint on the trough. After all the above processing operations, the cable fireproof trough structure is fully assembled. The closed-loop conveyor belt element 32 continuously transports the complete finished product to the working area of ​​the finished product output mechanism 8 through the material support pusher component 33. When the finished product accurately stops at the output station, the input horizontal axis platform 82 starts to drive the input vertical axis platform 83 to move laterally. The input vertical axis platform 83 then guides the output gripper 84 to move longitudinally above the finished product. Subsequently, the hydraulic component controls the output gripper 84 to slide downward. The output gripper 84 opens and then tightens, clamping the assembled cable fireproof trough structure as a whole. Under the reverse lifting force of the hydraulic component, the output gripper 84 carries the finished product vertically upward and detaches from the material support. The pusher component 33, along with the input horizontal axis platform 82 and input vertical axis platform 83, performs a coordinate system translation, moving the output gripper 84 and the finished product above the output channel 85. The hydraulic components control the output gripper 84 to descend to a height close to the output channel 85, and the output gripper 84 performs a release action, releasing the finished product onto the outwardly inclined output channel 85. The finished product slides down the inclined output channel 85 to the outside of the equipment under its own gravity. At the same time, the unloaded empty material-bearing pusher component 33, under the continuous traction of the closed-loop conveyor belt component 32, continues to move backward along the curved trajectory of the closed-loop frame 31, and finally returns to the initial input end of the trough input mechanism 4, entering the next complete cycle of material receiving and processing.This ensures the seamless and continuous operation of the entire production line.

[0056] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A modular production equipment for fireproof cable tray structural components, characterized in that, include: Fixed frame (1) is used to fix the combined production equipment structure of the cable fireproof trough box structure; The work platform (2) is located on the fixed frame (1) and is used to form the load-bearing area of ​​the combined production structure; The reciprocating conveyor (3) is located on the work platform (2) and is used to form a guide structure for the closed-loop reciprocating feeding assembly; The tank input mechanism (4) is located on the work platform (2) and works with the closed-loop frame (31) and the positioning frame (34) to input the tank blank to be assembled and produced; The cover plate input mechanism (5) is located on the working platform (2) and works with the positioning frame (34) and the input suspension (41) to input and assemble the cover plate blank into the tank blank; The reinforcing rib input mechanism (6) is located on the working platform (2) and works with the positioning frame (34) and the input suspension (51) to input and assemble the reinforcing rib blanks into the tank blanks; The fireproof sheet installation mechanism (7) is located on the work platform (2) and works with the positioning frame (34) and the input suspension three (61) to input and assemble the fireproof sheet blanks into the slot blanks; The finished product output mechanism (8) is located on the work platform (2) and works with the positioning frame (34) and the input suspension four (71) to output the finished product of the assembled cable fireproof trough structure.

2. The combined production equipment for fireproof cable tray structural components according to claim 1, characterized in that, The work platform (2) is fixed on the fixed frame (1), and the reciprocating conveying mechanism (3) is mounted on the center of the top surface of the work platform (2). The trough input mechanism (4) is mounted on the input end of the work platform (2) and close to the reciprocating conveying mechanism (3). The cover plate input mechanism (5) is mounted on the work platform (2) and is positioned in the output direction of the trough input mechanism (4) while being close to the reciprocating conveying mechanism (3). The reinforcing rib input mechanism (6) consists of multiple sets and is equally distributed on the work platform (2) and is positioned in the output direction of the cover plate input mechanism (5) while being close to the reciprocating conveying mechanism (3). The fireproof sheet installation mechanism (7) is mounted on the work platform (2) and is positioned in the output direction of the reinforcing rib input mechanism (6) while being close to the reciprocating conveying mechanism (3). The finished product output mechanism (8) is mounted on the work platform (2) and is positioned in the output direction of the fireproof sheet installation mechanism (7) while being close to the reciprocating conveying mechanism (3).

3. The combined production equipment for fireproof cable tray structural components according to claim 1, characterized in that, The reciprocating conveying mechanism (3) includes a closed-loop frame (31), a material-bearing pusher component (33), and a positioning component. The closed-loop frame (31) is fixed at the top center of the working platform (2) and has a closed-loop conveyor belt component (32) embedded inside. The material-bearing pusher component (33) is equidistantly distributed at the belt end of the closed-loop conveyor belt component (32) and moves along the inner wall of the closed-loop frame (31) through the guide wheel structure on both sides. The positioning component corresponds to the number and position of the cover plate input mechanism (5), the reinforcing rib input mechanism (6), and the fireproof sheet installation mechanism (7), and is equidistantly distributed in the direction of the closed-loop frame (31) close to the cover plate input mechanism (5), the reinforcing rib input mechanism (6), and the fireproof sheet installation mechanism (7).

4. The combined production equipment for fireproof cable tray structural components according to claim 1, characterized in that, The trough input mechanism (4) includes an input suspension (41) and a trough input channel (45). The input suspension (41) is fixed on the top input area of ​​the working platform (2) and close to the closed-loop frame (31). An input horizontal axis platform (42) is fixed on the top of the input suspension (41), and an input vertical axis platform (43) slides laterally on the input horizontal axis platform (42). A trough gripper (44) controlled by a hydraulic component slides longitudinally on the input vertical axis platform (43). The trough input channel (45) is mounted and fixed on the input suspension (41).

5. The combined production equipment for fireproof cable tray structural components according to claim 1, characterized in that, The cover plate input mechanism (5) includes an input suspension two (51) and a cover plate input channel (56). The input suspension two (51) is fixed in the top input area of ​​the working platform (2) and close to the closed-loop frame (31), and is positioned in the output direction of the input suspension one (41). The top of the input suspension two (51) is fixed with an input horizontal axis platform two (52), and an input vertical axis platform two (53) slides laterally on the input horizontal axis platform two (52). A hydraulically controlled steering extension platform component (54) slides longitudinally on the input vertical axis platform two (53). The steering extension platform component (54) is equipped with a hydraulically controlled gear rack steering component, and a cover plate gripper (55) is fixed at the bottom output end. The cover plate input channel (56) is mounted and fixed on the input suspension two (51).

6. The combined production equipment for fireproof cable tray structural components according to claim 1, characterized in that, The reinforcing rib input mechanism (6) includes an input suspension three (61) and a reinforcing rib input channel (67). The input suspension three (61) is fixed in the top input area of ​​the working platform (2) and close to the closed-loop frame (31), and is positioned in the output direction of the input suspension two (51). The top of the input suspension three (61) is fixed with an input horizontal axis platform three (62), and the inside of the input suspension three (61) is fixed with an auxiliary vertical axis platform (63). The auxiliary vertical axis platform (63) has a hydraulically controlled feeding gripper (64) that slides up and down. The input horizontal axis platform three (62) has an input vertical axis platform three (65) that slides laterally, and the input vertical axis platform three (65) has a hydraulically controlled reinforcing rib gripper (66) that slides longitudinally. The reinforcing rib input channel (67) is mounted and fixed on the input suspension three (61).

7. The combined production equipment for fireproof cable tray structural components according to claim 1, characterized in that, The fireproof sheet installation mechanism (7) includes an input suspension four (71) and a fireproof sheet input channel (75). The input suspension four (71) is fixed on the top input area of ​​the working platform (2) and close to the closed-loop frame (31), and is positioned in the output direction of the input suspension three (61). The top of the input suspension four (71) is fixed with an input horizontal axis platform four (72), and an input vertical axis platform four (73) slides laterally on the input horizontal axis platform four (72). The fireproof sheet clamp (74) controlled by the hydraulic components slides longitudinally on the input vertical axis platform four (73). The fireproof sheet input channel (75) is mounted and fixed on the input suspension four (71).

8. The combined production equipment for fireproof cable tray structural components according to claim 1, characterized in that, The finished product output mechanism (8) includes an input suspension five (81) and an output channel (85). The input suspension five (81) is fixed in the top input area of ​​the working platform (2) and close to the closed-loop frame (31), and is positioned in the output direction of the input suspension four (71). The top of the input suspension five (81) is fixed with an input horizontal axis platform five (82), and an input vertical axis platform five (83) slides laterally on the input horizontal axis platform five (82), while an output gripper (84) controlled by a hydraulic component slides longitudinally on the input vertical axis platform five (83).

9. The combined production equipment for fireproof cable tray structural components according to claim 1, characterized in that, The positioning assembly includes a positioning frame (34) and a clamping claw (35). The positioning frame (34) is fixed on the side of the closed-loop frame (31) near the cover plate input mechanism (5), and the clamping claw (35) is slidably controlled by a hydraulic assembly on the outside of the positioning frame (34).

10. A combined production equipment for fireproof cable tray structural components according to claim 8, characterized in that, The output channel (85) is mounted and fixed on the input suspension five (81) and tilts outward.

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