A pearl button efficient polishing integrated device

Abstract

The application discloses a pearl button efficient polishing integrated device, and belongs to the technical field of button polishing, which comprises a main plate and a working plate, a driving machine is bolted to the outer wall of the main plate, and the output end of the driving machine is fixedly connected with a polishing box through a rotating shaft, and in addition, a connecting shaft is rotatably arranged in the working plate, and the connecting shaft is rotatably connected with the polishing box. The pearl button efficient polishing integrated device has the advantages that during processing, the abrasive and the workpiece are placed in the polishing box, then the driving machine is started to rotate the polishing box, and in this process, the connecting shaft and the stirring rod are in an intermittent rotating state, so that all the buttons are fully and uniformly contacted and rubbed with the abrasive, thereby improving the consistency of the overall polishing effect, and the exhaust gas and dust are sucked away through the hose, and the hose is intermittently squeezed by the squeezing plate, so that the inner wall is prevented from being left with residues, thereby achieving efficient polishing, and the device has high integration and high working efficiency.

Description

Technical Field

[0001] This invention relates to the field of button polishing technology, specifically to an integrated device for high-efficiency polishing of pearl shell buttons. Background Technology

[0002] Pearl shell buttons, made from shells with a nacreous layer, naturally possess a soft and unique pearly luster and texture. In clothing, besides fastening garments, their main function is to significantly enhance the garment's quality and elegance, serving as a finishing touch. Therefore, they are widely used in high-end shirts, suits, women's coats, and silk garments, among other mid-to-high-end apparel. The production of pearl shell buttons requires polishing, necessitating the use of polishing machines. For example, Chinese utility model patent application number 202320390064.1, filed on February 24, 2023, describes a button polishing machine with a reasonable and simple structure, strong practicality, high polishing efficiency, and high feeding and discharging efficiency; another example is application number 202021537263.3... Chinese utility model patent application number 2020-07-29 discloses a dustproof button polishing machine. During operation, a dustproof cover isolates dust within the machine body, achieving dust isolation. A vacuum cleaner removes all dust, preventing it from affecting the polishing effect. Chinese utility model patent application number 202223109526.2, filed on 2022-11-23, discloses a three-dimensional metal button polishing machine. This machine has a simpler structure and can polish multiple button tops at once. The storage cover and sealing plate provide a certain degree of dust prevention. However, during use, the fine powder generated during polishing may become clogged due to electrostatic adsorption on the pipe wall. Without an efficient unblocking structure, this can lead to decreased dust collection efficiency and dust accumulation inside the machine, which not only affects the polishing quality but also shortens the equipment's lifespan and increases the risk of fire. Summary of the Invention

[0003] The purpose of this invention is to provide an integrated high-efficiency polishing device for pearl shell buttons, in order to solve the problem mentioned in the background art that the lack of an efficient unblocking structure leads to a decrease in dust collection efficiency and dust accumulation inside the machine, which not only affects the polishing quality but also shortens the equipment life and increases the fire hazard.

[0004] To achieve the above objectives, the present invention provides the following technical solution: an integrated high-efficiency polishing device for pearl shell buttons, comprising a main board and a working board. A drive motor is bolted to the outer wall of the main board, and the output end of the drive motor is fixedly connected to a polishing box via a rotating shaft. Furthermore, a connecting shaft is rotatably arranged inside the working board, and the connecting shaft is rotatably connected to the polishing box. A dust collection box is bolted to the outer wall of the working board, and a pump is bolted to the upper surface of the dust collection box. A flexible hose is fixedly connected to the output end of the pump, and the flexible hose is connected to the connecting shaft. The system includes: a movable connection; a stirring rod, which is fixedly connected to the surface of the connecting shaft, and a rotating assembly between the connecting shaft and the polishing box, which drives the connecting shaft and the stirring rod to rotate when working; a movable plate, which is slidably disposed on the outside of the working plate via a reciprocating assembly, and a pressing plate is fixedly connected to the inner wall of the movable plate via a long rod, which intermittently presses the hose during operation; and a long pin, which is slidably disposed inside the polishing box via a telescopic assembly, and a brush is fixedly connected to the surface of the long pin, and a door panel is provided on the polishing box.

[0005] Preferably, the rotating assembly includes a first magnet fixedly connected to the outer wall of the polishing box, a docking block fixedly connected to the outer wall of the connecting shaft, and a second magnet fixedly connected to the upper surface of the docking block, wherein the magnetic poles on the surface of the second magnet are the same as the magnetic poles on the surface of the first magnet.

[0006] Preferably, a torsion spring is fixedly connected to the surface of the connecting shaft, and the other side of the torsion spring is fixedly connected to the inner wall of the working plate, and ventilation openings are provided at equal intervals on the lower surface of the connecting shaft.

[0007] Preferably, the stirring rods are evenly spaced and angularly distributed on the surface of the connecting shaft, and a limiting block is fixedly connected to the side of the working plate. When the connecting shaft rotates, the limiting block is used to contact the docking block.

[0008] Preferably, the reciprocating assembly includes a connecting plate fixedly connected to the surface of the connecting shaft, and a connecting rod rotatably disposed on the surface of the connecting plate. A connecting plate is fixedly connected to the inner wall of the movable plate, and the other side of the connecting rod is movably connected to the connecting plate.

[0009] Preferably, a limiting rod is fixedly connected to the outer wall of the working plate, and the top view of the limiting rod is an inverted "U" shape, and the movable plate is slidably arranged on the surface of the limiting rod.

[0010] Preferably, both the side view of the hose and the side view of the extrusion plate are inverted "L" structures, and the extrusion plates are symmetrically distributed on both sides of the hose.

[0011] Preferably, the telescopic assembly includes an inner tube fixedly connected to the inner wall of the polishing box, and the long pin is slidably disposed inside the inner tube, and an outer plate is fixedly connected to the surface of the long pin.

[0012] Preferably, a fixing block is fixedly connected to the surface of the outer plate, and a push block is fixedly connected to the outer wall of the connecting shaft, wherein the surface of the push block and the surface of the fixing block are both arc-shaped structures.

[0013] Preferably, a return spring is fixedly connected to the surface of the long pin, and the other side of the return spring is fixedly connected to the inner wall of the inner tube.

[0014] Compared with existing technologies, the advantages of this invention are as follows: It employs a novel structural design, placing both the abrasive and the workpiece inside the polishing chamber during processing. The drive motor is then activated, causing the polishing chamber to rotate. During this process, the connecting shaft and the agitator rotate intermittently, ensuring that all buttons and abrasives make full and uniform contact and friction, thereby improving the consistency of the overall polishing effect. Simultaneously, exhaust gas and dust are sucked away through a flexible hose, which is intermittently squeezed by the extrusion plate during operation, preventing residue buildup on the inner wall. This results in highly efficient polishing. The device has a high degree of integration and high working efficiency. The specific details are as follows: (1) The pearl shell button high-efficiency polishing integrated equipment, when processing, opens the door panel, mixes the abrasive and the workpiece, and places them inside the polishing box. After closing the door panel, starts the drive motor to make the polishing box rotate, and then the polishing box completes the polishing process of the workpiece.

[0015] Furthermore, during the rotation of the polishing box, the polishing box drives the first magnet to rotate synchronously. Consequently, the first magnet will intermittently approach the second magnet, and the connecting shaft will be in an intermittent rotation state under the action of mutual repulsive magnetic force and torsion spring. At this time, the stirring rod also has the function of auxiliary stirring, thereby improving the consistency of the overall polishing effect and optimizing the polishing effect.

[0016] Furthermore, when the connecting shaft rotates, the limit block will contact the mating block, which will limit the rotation angle and prevent the connecting shaft from rotating too much.

[0017] (2) In the polishing process, the dust collection box is started. At this time, the pump sucks up dust through the hose, connecting shaft and vent. When the connecting shaft rotates, the connecting shaft will drive the connecting plate to rotate synchronously. When the connecting plate rotates, the connecting plate and the movable plate will move through the connecting rod. At this time, the movable plate will drive the squeezing plate to move closer to each other. Then the squeezing plate plays the role of pressing the hose, preventing impurities from remaining, and playing the role of efficiently unblocking the hose.

[0018] Furthermore, during the movement of the movable plate, it slides on the surface of the limiting rod, which causes the movable plate to move only in the horizontal direction, thus improving stability.

[0019] (3) In the process of the polishing box rotating, the polishing box will drive the inner tube and the long pin to rotate synchronously. When the long pin rotates, it is in a state of differential rotation with the connecting shaft. As a result, the brush on the surface of the long pin will scrape the inner wall of the connecting shaft, which plays a role in unblocking.

[0020] Furthermore, when the long pin rotates, it will drive the outer plate and the fixed block to rotate synchronously. At this time, the push block will intermittently push the fixed block, so that the long pin moves in the horizontal direction under the action of the thrust and the return spring. At this time, the scraping range of the long pin is expanded, the scraping effect is better, and the anti-blocking effect is optimized. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the connection structure between the motherboard and the driver of the present invention; Figure 2 This is a schematic diagram of the connection structure between the working board and the dust collection box of the present invention; Figure 3 This is a schematic diagram of the polishing box structure in cross-section of the present invention; Figure 4 This is a schematic diagram of the distribution structure of the stirring rods in this invention; Figure 5 This is a schematic diagram of the connection structure between the working plate and the limiting rod of the present invention; Figure 6 For the present invention Figure 5 Enlarged structural diagram at point A in the middle; Figure 7 This is a schematic diagram of the connection structure between the limiting rod and the movable plate of the present invention; Figure 8 This is a schematic diagram of the connection structure between the movable plate and the connecting plate of the present invention; Figure 9 This is a schematic diagram of the connection structure between the polishing box and the inner tube of the present invention; Figure 10 This is a schematic diagram of the cross-sectional structure of the connecting shaft of the present invention; Figure 11 For the present invention Figure 10 Enlarged structural diagram at point B.

[0022] In the diagram: 1. Main board; 2. Working board; 3. Drive motor; 4. Polishing box; 5. Dust collection box; 6. Connecting shaft; 7. Stirring rod; 8. Hose; 9. Limiting rod; 10. First magnet; 11. Second magnet; 12. Limiting block; 13. Torsion spring; 14. Connecting plate; 15. Movable plate; 16. Extrusion plate; 17. Connecting rod; 18. Inner tube; 19. Long pin; 20. Vent; 21. Return spring; 22. Outer plate; 23. Fixing block; 24. Push block; 25. Connecting plate; 26. Connecting block. Detailed Implementation

[0023] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0024] This invention provides the following technical solution: an integrated device for high-efficiency polishing of pearl shell buttons.

[0025] Example 1: Please refer to Figures 1-11 The system includes a main board 1 and a working board 2. A drive motor 3 is bolted to the outer wall of the main board 1, and the output end of the drive motor 3 is fixedly connected to a polishing box 4 via a rotating shaft. In addition, a connecting shaft 6 is rotatably installed inside the working board 2, and the connecting shaft 6 is rotatably connected to the polishing box 4. A dust collection box 5 is bolted to the outer wall of the working board 2, and a pump is bolted to the upper surface of the dust collection box 5. A hose 8 is fixedly connected to the output end of the pump, and the hose 8 is movably connected to the connecting shaft 6. An agitator 7 is fixedly connected to the surface of the connecting shaft 6. A door panel is provided on the polishing box 4.

[0026] Specifically, during processing, the door panel on the surface of the polishing box 4 is opened, and after the abrasive and workpiece are properly mixed, they are placed inside the polishing box 4. After closing the door panel, the drive motor 3 is started to make the polishing box 4 rotate, and then the polishing box 4 completes the polishing process of the workpiece. During the processing, the pump is started, and the pump sucks up dust through the hose 8, the connecting shaft 6 and the ventilation port 20, which facilitates the subsequent operation of the staff.

[0027] A rotating assembly is also provided between the connecting shaft 6 and the polishing box 4. When the rotating assembly is working, it drives the connecting shaft 6 and the stirring rod 7 to rotate. The rotating assembly includes a first magnet 10 fixedly connected to the outer wall of the polishing box 4, a docking block 26 fixedly connected to the outer wall of the connecting shaft 6, and a second magnet 11 fixedly connected to the upper surface of the docking block 26. The magnetic poles on the surface of the second magnet 11 are the same as the magnetic poles on the surface of the first magnet 10.

[0028] Specifically, when the polishing box 4 rotates, it will drive the first magnet 10 to rotate synchronously, and then the first magnet 10 will intermittently approach the second magnet 11. When the first magnet 10 approaches the second magnet 11, the repulsive magnetic force on the connecting shaft 6 increases.

[0029] A torsion spring 13 is fixedly connected to the surface of the connecting shaft 6, and the other side of the torsion spring 13 is fixedly connected to the inner wall of the working plate 2. Ventilation openings 20 are provided at equal intervals on the lower surface of the connecting shaft 6.

[0030] Specifically, when the repulsive magnetic force on the connecting shaft 6 increases, the connecting shaft 6 rotates inside the polishing box 4 and the working plate 2. At this time, the torsion spring 13 is stretched. When the first magnet 10 moves away from the second magnet 11, the repulsive magnetic force on the connecting shaft 6 decreases. At this time, the connecting shaft 6 rotates under the action of the torsion spring 13. The above process is repeated, and the connecting shaft 6 is in a reciprocating rotation state.

[0031] The stirring rods 7 are evenly spaced and angled on the surface of the connecting shaft 6. The side of the working plate 2 is fixedly connected to the limiting block 12. When the connecting shaft 6 rotates, the limiting block 12 is used to contact the docking block 26.

[0032] Specifically, when the connecting shaft 6 is in a reciprocating rotation state, it will drive the stirring rod 7 to rotate synchronously. At this time, the stirring rod 7 ensures that all buttons and abrasives are fully and evenly contacted and rubbed, thereby improving the consistency of the overall polishing effect. When the connecting shaft 6 rotates, the limiting block 12 contacts the docking block 26. The limiting block 12 restricts the rotation angle of the docking block 26 and the connecting shaft 6, thereby improving stability.

[0033] The movable plate 15 is slidably disposed on the outside of the working plate 2 via a reciprocating assembly, and a pressing plate 16 is fixedly connected to the inner wall of the movable plate 15 via a long rod. The pressing plate 16 intermittently presses the hose 8 during operation. The reciprocating assembly includes a connecting plate 14 fixedly connected to the surface of the connecting shaft 6, and a connecting rod 17 is rotatably disposed on the surface of the connecting plate 14. A connecting plate 25 is fixedly connected to the inner wall of the movable plate 15. In addition, the other side of the connecting rod 17 is movably connected to the connecting plate 25.

[0034] Specifically, when the connecting shaft 6 rotates, it drives the connecting plate 14 to rotate synchronously. When the connecting plate 14 rotates, it drives the connecting plate 25 and the movable plate 15 to move through the connecting rod 17. At this time, the movable plate 15 drives the pressing plate 16 to move closer to each other. When the connecting shaft 6 rotates back, it pushes the movable plate 15 and the pressing plate 16 back through the connecting plate 14, the connecting rod 17 and the connecting plate 25. The above process is repeated, and the pressing plate 16 makes reciprocating linear motion. Thus, the pressing plate 16 plays the role of pressing the hose 8, preventing impurities from remaining, and playing the role of efficiently unblocking the hose 8.

[0035] A limiting rod 9 is fixedly connected to the outer wall of the working plate 2, and the top view of the limiting rod 9 is an inverted "U" shape, and a movable plate 15 is slidably provided on the surface of the limiting rod 9.

[0036] Specifically, the limiting rod 9 restricts the movement direction of the movable plate 15, so that the movable plate 15 and the pressing plate 16 can only move in the horizontal direction, thereby improving the stability of the movable plate 15 and the pressing plate 16 during operation.

[0037] Both the side view of the hose 8 and the side view of the extrusion plate 16 are inverted "L" structures, and the extrusion plate 16 is symmetrically distributed on both sides of the hose 8.

[0038] Specifically, when the extrusion plate 16 is working, it extrudes both sides of the hose 8, effectively clearing the blockage and preventing impurities from remaining.

[0039] Long pin 19 is slidably disposed inside the polishing box 4 via a telescopic assembly, and a brush is fixedly connected to the surface of long pin 19. The telescopic assembly includes an inner tube 18 fixedly connected to the inner wall of the polishing box 4, and long pin 19 is slidably disposed inside the inner tube 18. An outer plate 22 is fixedly connected to the surface of long pin 19.

[0040] Specifically, during the rotation of the polishing box 4, the polishing box 4 will drive the inner tube 18 and the long pin 19 to rotate synchronously. When the long pin 19 rotates, it is in a state of differential rotation with the connecting shaft 6. As a result, the brush on the surface of the long pin 19 will scrape the inner wall of the connecting shaft 6, which plays a role in unblocking.

[0041] A fixing block 23 is fixedly connected to the surface of the outer plate 22, and a push block 24 is fixedly connected to the outer wall of the connecting shaft 6. Both the surface of the push block 24 and the surface of the fixing block 23 are arc-shaped. A return spring 21 is fixedly connected to the surface of the long pin 19, and the other side of the return spring 21 is fixedly connected to the inner wall of the inner tube 18.

[0042] Specifically, when the long pin 19 rotates, it drives the outer plate 22 and the fixing block 23 to rotate synchronously. At this time, the push block 24 will intermittently push the fixing block 23. When the fixing block 23 is pushed, the fixing block 23 drives the long pin 19 to slide inside the inner tube 18. At this time, the return spring 21 is squeezed. When the fixing block 23 is not pushed, the long pin 19 moves back under the action of the return spring 21. The above process is repeated, so that the long pin 19 moves in the horizontal direction under the action of the push force and the return spring 21. At this time, the scraping range of the long pin 19 is expanded, the scraping effect is better, and the anti-blocking effect is optimized.

[0043] The above is the entire working process of the device, and all contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0044] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A high-efficiency polishing integrated device for pearl shell buttons, comprising a main board (1) and a working board (2), wherein a drive motor (3) is bolted to the outer wall of the main board (1), and the output end of the drive motor (3) is fixedly connected to a polishing box (4) via a rotating shaft; in addition, a connecting shaft (6) is rotatably provided inside the working board (2), and the connecting shaft (6) is rotatably connected to the polishing box (4); Its features are: The dust collection box (5) is bolted to the outer wall of the working plate (2), and a pump is bolted to the upper surface of the dust collection box (5), and a hose (8) is fixedly connected to the output end of the pump. In addition, the hose (8) is movably connected to the connecting shaft (6). A stirring rod (7) is fixedly connected to the surface of the connecting shaft (6), and a rotating assembly is also provided between the connecting shaft (6) and the polishing box (4). When the rotating assembly is working, it drives the connecting shaft (6) and the stirring rod (7) to rotate. The movable plate (15) is slidably disposed on the outside of the working plate (2) by means of a reciprocating assembly, and a pressing plate (16) is fixedly connected to the inner wall of the movable plate (15) by a long rod. The pressing plate (16) intermittently presses the hose (8) during operation. Long pin (19) is slidably disposed inside the polishing box (4) via a telescopic assembly, and a brush is fixedly connected to the surface of the long pin (19), and a door panel is provided on the polishing box (4).

2. The integrated high-efficiency polishing equipment for pearl shell buttons according to claim 1, characterized in that: The rotating assembly includes a first magnet (10) fixedly connected to the outer wall of the polishing box (4), a docking block (26) fixedly connected to the outer wall of the connecting shaft (6), and a second magnet (11) fixedly connected to the upper surface of the docking block (26), and the magnetic poles on the surface of the second magnet (11) are the same as the magnetic poles on the surface of the first magnet (10).

3. The integrated high-efficiency polishing equipment for pearl shell buttons according to claim 1, characterized in that: A torsion spring (13) is fixedly connected to the surface of the connecting shaft (6), and the other side of the torsion spring (13) is fixedly connected to the inner wall of the working plate (2). Ventilation openings (20) are provided at equal intervals on the lower surface of the connecting shaft (6).

4. The integrated high-efficiency polishing equipment for pearl shell buttons according to claim 2, characterized in that: The stirring rods (7) are evenly spaced and angled on the surface of the connecting shaft (6). The side of the working plate (2) is fixedly connected to a limiting block (12). When the connecting shaft (6) rotates, the limiting block (12) is used to contact the docking block (26).

5. The integrated high-efficiency polishing equipment for pearl shell buttons according to claim 1, characterized in that: The reciprocating assembly includes a connecting plate (14) fixedly connected to the surface of the connecting shaft (6), and a connecting rod (17) is rotatably provided on the surface of the connecting plate (14). A connecting plate (25) is fixedly connected to the inner wall of the movable plate (15). Furthermore, the other side of the connecting rod (17) is movably connected to the connecting plate (25).

6. The integrated high-efficiency polishing equipment for pearl shell buttons according to claim 1, characterized in that: A limiting rod (9) is fixedly connected to the outer wall of the working plate (2), and the top view of the limiting rod (9) is an inverted "U" shape, and the movable plate (15) is slidably arranged on the surface of the limiting rod (9).

7. The integrated high-efficiency polishing equipment for pearl shell buttons according to claim 1, characterized in that: The side view of the hose (8) and the side view of the extrusion plate (16) are both inverted "L" structures, and the extrusion plate (16) is symmetrically distributed on both sides of the hose (8).

8. The integrated high-efficiency polishing equipment for pearl shell buttons according to claim 1, characterized in that: The telescopic assembly includes an inner tube (18) fixedly connected to the inner wall of the polishing box (4), and the long pin (19) is slidably arranged inside the inner tube (18), and an outer plate (22) is fixedly connected to the surface of the long pin (19).

9. The integrated high-efficiency polishing equipment for pearl shell buttons according to claim 8, characterized in that: A fixing block (23) is fixedly connected to the surface of the outer plate (22), and a push block (24) is fixedly connected to the outer wall of the connecting shaft (6). The surfaces of the push block (24) and the fixing block (23) are both arc-shaped structures.

10. The integrated high-efficiency polishing equipment for pearl shell buttons according to claim 8, characterized in that: A return spring (21) is fixedly connected to the surface of the long pin (19), and the other side of the return spring (21) is fixedly connected to the inner wall of the inner tube (18).

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