Full-automatic motor gasket preparation and installation device

CN122769321APending Publication Date: 2026-09-18HUNAN HUAJINCHENG MOTOR PARTS MFG CO LTD
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Patent Information

Application Number
CN202611052859.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-07-15
Publication Date
2026-09-18

AI Technical Summary

Technical Problem

[0004]然而,上述无刷电机用垫片生产的冲压装置在实际使用的过程中还有一些不足之处:

Benefits of technology

[0019] I. The present invention utilizes the cooperation of a straight plate and an external punch to allow the pad to move upward together with the external punch after the external punch presses the metal plate. After rising to a certain distance, the pad is ejected from the external punch, preventing the pad from sticking to the device and allowing the pad to detach from the device quickly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a kind of motor gasket full-automatic preparation installation device, it is related to gasket stamping technical field, including mounting plate, mounting plate top rotation is provided with unwinding roller, mounting plate top is symmetrically provided with support plate, rotation is provided with rotating shaft between support plate, rotating shaft is equipped with transmission roller, one rotating shaft is equipped with drive motor by motor housing, mounting plate top and located transmission roller side away from unwinding roller is provided with support platform, support platform is provided with stamping mechanism away from transmission roller side, stamping mechanism is provided with mounting mechanism away from support platform side;The present application can solve the following problems existing: the present application is by the cooperation of straight plate and external punch, so that external punch is after stamping, pad is ejected from external punch, so that pad can be quickly separated from device;The present application is by the cooperation of placement platform and arc-shaped pressing plate, realize that additional power is not needed to be applied to motor shaft is fixed, and make pad sleeve set to motor shaft.
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Description

Technical Field

[0001] This invention relates to the field of gasket stamping technology, and in particular to a fully automatic preparation and installation device for motor gaskets. Background Technology

[0002] Motor gaskets are indispensable key components in motor assembly, widely used in motor bearing ends, rotor axial clearance adjustment, stator-rotor air gap adjustment, and housing sealing. The main functions of gaskets include: adjusting the motor's axial clearance, controlling the rotor's axial position in the stator's magnetic field to prevent rotor movement; adjusting the radial concentricity of the shaft and stator core to ensure uniform air gap; providing buffering and shock absorption to absorb vibrations and noise during motor operation and prevent resonance; and also playing important roles in compensating for rotor expansion due to temperature rise, preventing bearing outer ring rotation, and protecting the surfaces of connecting parts.

[0003] However, ordinary fully automatic motor gasket preparation and installation devices often have some problems in daily use. With the development of technology, technicians in related fields have also made a lot of optimizations to the fully automatic motor gasket preparation and installation devices to solve some of the problems that different consumer groups are concerned about. For a more accurate comparison, Chinese patent with publication number CN213944467U discloses a stamping device for producing gaskets for brushless motors, including a base, a support column, a worktable, an edge material collection box, and a gasket collection box. The support column is connected to the rear of the top of the base. A servo controller is connected to one side of the support column. A motor base is connected to one side of the support column and above the servo controller. A servo motor is connected to the top of the motor base. The output shaft of the servo motor is connected to a drive gear. A driven gear is connected to the upper rear side of the support column. The drive gear and the driven gear mesh. The driven gear is connected to an eccentric wheel through a rotating shaft that passes through the support column. The beneficial effects are as follows: This gasket stamping device can stamp a large number of metal plates at once, can continuously carry out stamping work, can automatically feed and automatically unload materials, requires less manual operation, greatly improves stamping efficiency and saves a lot of manpower, and improves safety.

[0004] However, the stamping device for producing the aforementioned brushless motor gaskets still has some shortcomings in actual use:

[0005] 1. The stamping device for producing the above-mentioned brushless motor gasket can stamp a large number of metal plates at one time and can continuously perform stamping work. However, it can only stamp one side of the metal plate at a time. When it is necessary to stamp the other side, the metal plate needs to be flipped manually, which increases labor costs.

[0006] 2. The stamping device for producing the above-mentioned brushless motor gasket can automatically feed and unload materials, requiring less manual operation, which greatly improves stamping efficiency and saves a lot of manpower and improves safety. However, after the gasket is produced, it is necessary to manually put the gasket on the motor shaft, which reduces the automation of the device.

[0007] Therefore, based on the above-stated viewpoints, there is still room for improvement in existing fully automated motor gasket preparation and installation devices. Summary of the Invention

[0008] To address the aforementioned problems, this invention provides a fully automated motor gasket preparation and installation device, comprising a mounting plate, an unwinding roller rotatably mounted on the top of the mounting plate, support plates symmetrically mounted on the top of the mounting plate, rotating shafts symmetrically mounted between the support plates, a transmission roller sleeved on the rotating shaft, a drive motor mounted on one of the rotating shafts via a motor housing, a support platform mounted on the top of the mounting plate and on the side of the transmission roller away from the unwinding roller, a stamping mechanism mounted on the side of the support platform away from the transmission roller, and an installation mechanism mounted on the side of the stamping mechanism away from the support platform.

[0009] Preferably, the stamping mechanism includes a square block disposed on the top of the mounting plate, a reciprocating lead screw rotatably disposed within the square block, the reciprocating lead screw and the drive motor being connected by belt drive, and a slider slidably disposed within the square block being sleeved on the reciprocating lead screw.

[0010] Preferably, the stamping mechanism further includes an extension column disposed on the top of the slider, a horizontal column disposed on the side of the extension column near the support platform, a mounting housing disposed on the side of the horizontal column away from the extension column, a hydraulic rod disposed inside the mounting housing, an external punch disposed at the bottom of the telescopic end of the hydraulic rod, a central punch disposed at the bottom of the telescopic end of the hydraulic rod and located at the center of the external punch, and jet units disposed on both sides of the mounting housing.

[0011] Preferably, the jet unit includes a vertical frame disposed on one side of the mounting housing, a connecting groove is provided at the bottom of the vertical frame, a straight plate is slidably disposed inside the vertical frame, a connecting ring is sleeved on the outer wall of the outer punch, the connecting ring and the straight plate are connected by an L-shaped rod, and the top of the outer wall of the vertical frame and the outer punch are connected by a telescopic tube.

[0012] Preferably, the jet unit further includes a stamping platform mounted on the side of the extension column near the hydraulic rod via a bracket, the stamping platform having a circular hole at its center, and a storage tank located at the bottom of the stamping platform and below the circular hole.

[0013] Preferably, a collecting mechanism is provided on the top of the mounting plate and between the stamping platform and the mounting mechanism. The collecting mechanism includes a rotating rod rotatably disposed on the side of the extension column near the hydraulic rod. A bucket groove is provided on the side of the rotating rod away from the extension column. A triangular block is provided in the bucket groove. A fixing plate is provided on the side of the extension column near the bucket groove. A spring is provided between the fixing plate and the rotating rod. A triangular pressure plate that abuts against the rotating rod is provided on one side of the connecting ring via a bracket.

[0014] Preferably, the collection mechanism further includes a transmission channel mounted on the mounting plate via a bracket. The transmission channel has an inclined groove on the side near the stamping platform and an output hole on the side away from the inclined groove. Arc-shaped baffles are symmetrically arranged at the bottom of the transmission channel and below the output hole.

[0015] Preferably, the mounting mechanism includes a drive shaft rotatably mounted on the top of the mounting plate and located below the arc-shaped baffle. A rotating ring is circumferentially arranged on the outer wall of the drive shaft, and the rotating ring and the drive shaft are connected by multiple linkage rods.

[0016] Preferably, the installation mechanism further includes multiple placement platforms disposed above the rotating ring. The placement platforms and the rotating ring are connected by springs. The top of the rotating ring is symmetrically provided with guide rods that penetrate the placement platforms. The top of the rotating ring and the sides of the placement platforms are rotatably provided with contact plates. The top of the contact plates is provided with arc-shaped pressure plates. The sides of the contact plates are slidably provided with pressure rods that abut against the bottom of the placement platforms. The sides of the arc-shaped pressure plates are provided with sliding grooves for the pressure rods to slide. Springs are disposed between the sliding grooves and the pressure rods. Springs are disposed between the rotating ring and the contact plates.

[0017] Preferably, a push roller is rotatably disposed inside the transmission groove, a drive roller is rotatably disposed on the top of the mounting plate and in corresponding contact with the push roller, and a take-up roller is disposed above the mounting plate via a bracket.

[0018] In summary, this application includes at least one of the following beneficial technical effects:

[0019] I. The present invention utilizes the cooperation of a straight plate and an external punch to allow the pad to move upward together with the external punch after the external punch presses the metal plate. After rising to a certain distance, the pad is ejected from the external punch, preventing the pad from sticking to the device and allowing the pad to detach from the device quickly.

[0020] Second, the present invention uses the combination of a placement platform and an arc-shaped pressure plate to fix the motor shaft to itself by its own weight, so that no additional power is needed to fix the motor shaft. Furthermore, the rotation of the rotating ring drives multiple motor shafts to pass under the output hole in sequence, so that the gasket is fitted onto the motor shaft.

[0021] Third, the present invention, through the cooperation of the inclined chute and the take-up roller, allows the metal plate scrap to enter the inclined chute after stamping and to be wound around the take-up roller, thus collecting the metal plate scrap and facilitating the recycling by the operator; furthermore, through the cooperation of the push roller and the drive roller, the metal plate scrap can drive the push roller and the drive roller to rotate in opposite directions when wound around the take-up roller, so that the pad can move smoothly along the transmission chute. Attached Figure Description

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] Figure 1 This is a schematic diagram of the structure of the present invention.

[0024] Figure 2 This is a schematic diagram of the stamping mechanism of the present invention.

[0025] Figure 3 This is a schematic diagram of the jet unit of the present invention.

[0026] Figure 4 This is the present invention. Figure 3 A magnified view of part A.

[0027] Figure 5 This is a schematic diagram of the installation mechanism of the present invention. Figure 1 .

[0028] Figure 6 This is a schematic diagram of the installation mechanism of the present invention. Figure 2 .

[0029] Figure 7 This is a schematic diagram of the collection mechanism of the present invention. Figure 1 .

[0030] Figure 8 This is a schematic diagram of the collection mechanism of the present invention. Figure 2 .

[0031] Figure 9 This is a schematic diagram of the structure of the push roller, drive roller, and take-up roller of the present invention.

[0032] Figure 10 This is the present invention. Figure 9 A magnified view of section B.

[0033] In the diagram, 1. Mounting plate; 10. Unwinding roller; 11. Support plate; 12. Rotating shaft; 13. Transfer roller; 14. Drive motor; 15. Support platform; 2. Stamping mechanism; 3. Mounting mechanism; 20. Square block; 21. Reciprocating screw; 22. Slider; 23. Extension column; 24. Horizontal column; 25. Mounting housing; 26. Hydraulic rod; 27. External punch; 28. Center punch; 29. ​​Air jet unit; 290. Vertical frame; 291. Connecting slot; 292. Straight plate; 293. Connecting ring; 294. L-shaped rod; 295. Telescopic tube; 296. Stamping platform; 297. 7. Circular hole; 298. Storage tank; 30. Drive shaft; 300. Rotating ring; 301. Linkage rod; 31. Placement platform; 32. Spring 2; 33. Guide rod; 34. Contact plate; 35. Arc-shaped pressure plate; 36. Pressure rod; 37. Sliding groove; 38. Spring 3; 39. Spring 4; 4. Collection mechanism; 40. Rotating rod; 41. Bucket trough; 42. Triangular block; 43. Fixing plate; 44. Spring 1; 45. Triangular pressure plate; 46. Transmission groove; 47. Inclined groove; 48. Output hole; 49. Arc-shaped baffle; 5. Push roller; 50. Drive roller; 51. Take-up roller. Detailed Implementation

[0034] The following is in conjunction with the appendix Figures 1 to 10 The embodiments of the present invention will be described in detail, but the present invention may be implemented in many different ways as defined and covered by the claims.

[0035] This application discloses a fully automated preparation and installation device for motor gaskets. It is mainly used in the production and installation process of motor gaskets. Technically, it prevents the gaskets from sticking to the device, allowing them to detach quickly. Especially after gasket production, waste materials can be collected centrally to prevent waste. Furthermore, this application can automatically mount the gaskets onto the motor shaft, reducing manual intervention and improving production line efficiency.

[0036] Example 1:

[0037] Reference Figure 1As shown, an automated preparation and installation device for motor gaskets includes a mounting plate 1, an unwinding roller 10, a support plate 11, a rotating shaft 12, a transmission roller 13, a drive motor 14, a support platform 15, a stamping mechanism 2, and an installation mechanism 3. The unwinding roller 10 is rotatably mounted on the top of the mounting plate 1, allowing metal coils to be placed onto it for easy storage. Support plates 11 are symmetrically arranged on the top of the mounting plate 1, and rotating shafts 12 are symmetrically rotatably mounted between the support plates 11. The rotating shafts 12 can rotate under the constraint of the support plates 11. A transmission roller 13 is mounted on the rotating shaft 12. When the rotating shaft 12 rotates, it drives the transmission roller 13 to rotate as well. The transmission roller 13 is used to pull the metal plate on the unwinding roller 10, enabling the metal plate to be transported. One of the rotating rollers... A drive motor 14 is mounted on shaft 12 via a motor housing. When the drive motor 14 starts, it drives the rotating shaft 12 connected to it to rotate together. A support platform 15 is provided on the top of the mounting plate 1 and on the side of the transmission roller 13 away from the unwinding roller 10. The support platform 15 is used to support the metal plate transmitted by the transmission roller 13, thereby limiting the position of the metal plate. A stamping mechanism 2 is provided on the side of the support platform 15 away from the transmission roller 13. The stamping mechanism 2 is used to stamp the metal plate to prevent the gasket from sticking to the device, thereby allowing the gasket to be quickly detached from the device. An installation mechanism 3 is provided on the side of the stamping mechanism 2 away from the support platform 15. The installation mechanism 3 is used to automatically put the gasket onto the motor shaft, thereby reducing manual intervention and improving the production efficiency of the production line.

[0038] In the specific implementation process, the metal coil is placed on the unwinding roller 10, and then the drive motor 14 is started. When the drive motor 14 rotates, it will drive the rotating shaft 12 connected to it to rotate together. When the rotating shaft 12 rotates, it will drive the metal plate to move to the top of the support platform 15. Then, the metal plate is stamped by the stamping mechanism 2 to prevent the gasket from sticking to the device, so that the gasket can be quickly separated from the device. Finally, the gasket is automatically put onto the motor shaft by the installation mechanism 3, thereby reducing manual intervention and improving the production efficiency of the production line.

[0039] Reference Figure 2As shown, this is the stamping mechanism 2 in this application; specifically, the stamping mechanism 2 includes a square block 20, a reciprocating lead screw 21, a slider 22, an extension column 23, a cross column 24, a mounting housing 25, a hydraulic rod 26, an external punch 27, a central punch 28, and an air jet unit 29. A square block 20 is provided on the top of the mounting plate 1, and a reciprocating lead screw 21 is rotatably mounted inside the square block 20, allowing the reciprocating lead screw 21 to rotate under the constraint of the square block 20. The reciprocating lead screw 21 and the drive motor 14 are connected via belt drive, and the drive motor 14 can drive the reciprocating lead screw 21 to rotate together when it rotates. A slider 22 is slidably mounted on the reciprocating lead screw 21 within the square block 20, and the slider 22 can slide under the constraint of the square block 20 when it rotates. An extension column 23 is provided on the top of the slider 22, and the extension column 23 can move together when the slider 22 moves. The extension column 23 is close to the support platform 15. A horizontal column 24 is provided on one side, and the movement of the extension column 23 can drive the horizontal column 24 to move together. A mounting housing 25 is provided on the side of the horizontal column 24 away from the extension column 23. When the horizontal column 24 moves, it can drive the mounting housing 25 to move together. The mounting housing 25 is used to fix the hydraulic rod 26. The hydraulic rod 26 is provided inside the mounting housing 25. When the mounting housing 25 moves, it can drive the hydraulic rod 26 to move together. An external punch 27 is provided at the bottom of the telescopic end of the hydraulic rod 26. A central punch 28 is provided at the bottom of the telescopic end of the hydraulic rod 26 and at the center of the external punch 27. When the hydraulic rod 26 is started, it can drive the external punch 27 and the central punch 28 to move together, stamping the metal plate into a motor pad. Air jet units 29 are provided on both sides of the mounting housing 25. After stamping, the pad is located between the external punch 27 and the central punch 28. The pad is ejected from between the external punch 27 and the central punch 28 through the air jet units 29.

[0040] In the specific implementation process, when the drive motor 14 rotates, it can drive the reciprocating screw 21 to rotate together. When the reciprocating screw 21 rotates, it can drive the slider 22 to slide under the restriction of the square block 20. When the slider 22 moves, it can drive the extension column 23 to move together. When the extension column 23 moves, it can drive the horizontal column 24 to move together. When the horizontal column 24 moves, it can drive the mounting housing 25 to move together. When the mounting housing 25 moves, it can drive the hydraulic rod 26 to move together, changing the stamping position of the outer punch 27 and the center punch 28, so that the outer punch 27 and the center punch 28 are staggered on the metal plate to stamp the pad, improving the utilization rate of the metal plate. When the hydraulic rod 26 moves to the designated position, when the hydraulic rod 26 is activated, it can drive the outer punch 27 and the center punch 28 to move together, stamping the metal plate into a motor pad. After stamping, the pad is located between the outer punch 27 and the center punch 28. The pad is ejected from between the outer punch 27 and the center punch 28 through the jet unit 29.

[0041] Reference Figure 3 and Figure 4As shown, this is the jet unit 29 in this application; specifically, the jet unit 29 includes a vertical frame 290, a connecting groove 291, a straight plate 292, a connecting ring 293, an L-shaped rod 294, a telescopic tube 295, a stamping platform 296, a round hole 297, and a storage tank 298. A vertical frame 290 is provided on one side of the mounting housing 25, and a connecting groove 291 is provided at the bottom of the vertical frame 290, allowing the vertical frame 290 to communicate with the outside. A straight plate 292 is slidably disposed inside the vertical frame 290, and the straight plate 292 can slide under the constraint of the vertical frame 290. A connecting ring 293 is sleeved on the outer wall of the external punch 27, and the external punch 27 can move together when the telescopic end of the hydraulic rod 26 moves. The connecting ring 293 and the straight plate 292 are connected by an L-shaped rod 294, and the L-shaped rod 294 can move together when the external punch 27 moves. When the L-shaped rod 294 moves, it can drive the straight plate 292 to move together; the top of the outer wall of the vertical frame 290 and the external punch 27 are connected by a telescopic tube 295. The space inside the vertical frame 290 is connected to the space between the external punch 27 and the central punch 28 through the telescopic tube 295. The extension column 23 is equipped with a stamping platform 296 on the side near the hydraulic rod 26 through a bracket. When the extension column 23 moves, it can drive the stamping platform 296 to move together. The stamping platform 296 is used to limit the model of the gasket; a circular hole 297 is opened in the center of the stamping platform 296. The circular scrap plate stamped by the central punch 28 will enter the circular hole 297; a storage tank 298 is set at the bottom of the stamping platform 296 and below the circular hole 297. The circular scrap plate in the circular hole 297 will fall into the storage tank 298, and the storage tank 298 stores the circular scrap plate.

[0042] In the specific implementation process, when the telescopic end of the hydraulic rod 26 moves downward, it can drive the outer punch 27 to move together. When the outer punch 27 moves, it can drive the L-shaped rod 294 to move together. When the L-shaped rod 294 moves, it can drive the straight plate 292 to move downward together. When the straight plate 292 moves downward, the spatial pressure formed between the top of the straight plate 292 and the vertical frame 290 decreases, causing the telescopic tube 295 to draw in external gas into the space between the top of the straight plate 292 and the vertical frame 290. Then, the hydraulic rod 26 drives the outer punch 27 and the center punch 28 to stamp the metal plate. During stamping, through cooperation with the stamping platform 296, the shim can better enter between the outer punch 27 and the center punch 28, and the center... The circular scrap plate punched by punch 28 will enter the circular hole 297, and the circular scrap plate in the circular hole 297 will fall into the storage tank 298, where the storage tank 298 stores the circular scrap plate. After punching, the shim is located between the outer punch 27 and the center punch 28. After punching, the telescopic end of the hydraulic rod 26 moves upward to reset. When the telescopic end of the hydraulic rod 26 moves upward, it can drive the L-shaped rod 294 and the straight plate 292 to move upward together, so that the air between the top of the straight plate 292 and the vertical frame 290 is discharged from the telescopic tube 295 into the space formed by the outer punch 27, the center punch 28 and the shim, increasing the pressure in the space and causing the shim to be ejected from between the outer punch 27 and the center punch 28.

[0043] Reference Figure 5 As shown, this is the mounting mechanism 3 in this application. Specifically, the mounting mechanism 3 includes a drive shaft 30, a rotating ring 300, and a linkage rod 301. The drive shaft 30 is rotatably mounted on the top of the mounting plate 1 and below the arc-shaped baffle 49. The drive shaft 30 can rotate under the restriction of the mounting plate 1. The drive motor 14 and the drive shaft 30 are connected by a bevel gear and a belt drive. When the drive motor 14 rotates, it will drive the drive shaft 30 to rotate together. A rotating ring 300 is circumferentially mounted on the outer wall of the drive shaft 30. The rotating ring 300 and the drive shaft 30 are connected by multiple linkage rods 301. When the drive shaft 30 rotates, it can drive the linkage rods 301 to rotate together. When the linkage rods 301 rotate, they can drive the rotating ring 300 to rotate together.

[0044] In the specific implementation process, when the drive motor 14 rotates, it will drive the transmission shaft 30 to rotate together. When the transmission shaft 30 rotates under the restriction of the mounting plate 1, it can drive the linkage rod 301 to rotate together. When the linkage rod 301 rotates, it can drive the rotating ring 300 to rotate together.

[0045] Reference Figure 6As shown, this is the installation mechanism 3 in this application; specifically, the installation mechanism 3 also includes a placement platform 31, a second spring 32, a guide rod 33, a contact plate 34, an arc-shaped pressure plate 35, a pressure rod 36, a sliding groove 37, a third spring 38, and a fourth spring 39. Multiple placement platforms 31 are arranged above the rotating ring 300, and the rotating ring 300 can drive multiple placement platforms 31 to rotate together when it rotates. The placement platforms 31 and the rotating ring 300 are connected by the second spring 32, which can always provide an upward thrust to the placement platforms 31. Guide rods 33 are symmetrically arranged at the top of the rotating ring 300, penetrating the placement platforms 31, allowing the placement platforms 31 to slide under the constraint of the guide rods 33. The top of the rotating ring 300 and... Abutment plates 34 are rotatably mounted on both sides of the placement platform 31. An arc-shaped pressure plate 35 is mounted on the top of the abutment plates 34. When the abutment plates 34 rotate, they can drive the arc-shaped pressure plate 35 to rotate as well. Pressure rods 36 are slidably mounted on both sides of the abutment plates 34, and the other side of the pressure rods 36 abuts against the bottom of the placement platform 31. When the placement platform 31 moves downward, it will drive the pressure rods 36 to move as well. Sliding grooves 37 are opened on both sides of the arc-shaped pressure plate 35 for the pressure rods 36 to slide. A spring 38 is installed between the sliding grooves 37 and the pressure rods 36. The spring 38 can always provide an upward thrust to the pressure rods 36. A spring 49 is installed between the rotating ring 300 and the abutment plates 34. The spring 49 can always provide an upward thrust to the abutment plates 34.

[0046] In the specific implementation process, the operator places the motor shaft on the top of the placement platform 31 and presses it down. The motor shaft will push the placement platform 31 to move downward. When the placement platform 31 moves downward, it will drive the pressure rod 36 to move downward together under the restriction of the contact plate 34. When the pressure rod 36 moves downward, it will drive the contact plate 34 to rotate toward the motor shaft. When the contact plate 34 rotates, it will drive the arc-shaped pressure plate 35 to contact the motor shaft, so that the arc-shaped pressure plate 35 fixes the motor shaft.

[0047] Example 2:

[0048] Reference Figure 7As shown, based on Embodiment 1, in order to facilitate the smooth movement of the shim above the motor shaft and the installation of the shim onto the motor shaft, in this specific embodiment, a collecting mechanism 4 is provided at the top of the mounting plate 1 and between the stamping platform 296 and the mounting mechanism 3; specifically, the collecting mechanism 4 includes a rotating rod 40, a bucket slot 41, a triangular block 42, a fixing plate 43, a spring 44, and a triangular pressure plate 45. The rotating rod 40 is rotatably mounted on the side of the extension column 23 near the hydraulic rod 26, and the rotating rod 40 can rotate under the restriction of the extension column 23; the bucket slot 41 is provided on the side of the rotating rod 40 away from the extension column 23, and the rotating rod 40 rotates... When in motion, it can drive the bucket slot 41 to rotate together; a triangular block 42 is provided in the bucket slot 41. When the shim falls into the bucket slot 41, the shim will move along the hypotenuse of the triangular block 42; a fixed plate 43 is provided on the side of the extension column 23 near the bucket slot 41. A spring 44 is provided between the fixed plate 43 and the rotating rod 40. The spring 44 can always provide a pulling force to the fixed plate 43 for the rotating rod 40. A triangular pressure plate 45 that abuts against the rotating rod 40 is provided on one side of the connecting ring 293 through a bracket. When the connecting ring 293 moves, it will drive the triangular pressure plate 45 to move together. When the triangular pressure plate 45 moves, it will push the rotating rod 40 to move along the hypotenuse of the triangular pressure plate 45.

[0049] In the specific implementation process, when the connecting ring 293 moves downward, it will drive the triangular pressure plate 45 to move together. When the triangular pressure plate 45 moves, it will push the rotating rod 40 to move along the inclined side of the triangular pressure plate 45, so that the bucket groove 41 moves out from under the outer punch 27. When the connecting ring 293 moves upward, the rotating rod 40 is reset under the action of the spring 44, so that the rotating rod 40 drives the bucket groove 41 to rotate to under the outer punch 27, so that the shim between the outer punch 27 and the center punch 28 is sprayed into the bucket groove 41 and moves along the inclined side of the triangular block 42 in the bucket groove 41, so that the shim slides out from the bucket groove 41.

[0050] Reference Figure 8 As shown, this is the collection mechanism 4 in this application. Specifically, the collection mechanism 4 also includes a transmission groove 46, an inclined groove 47, an output hole 48, and an arc-shaped baffle 49. The transmission groove 46 is provided above the mounting plate 1 via a bracket. When the pad falls into the transmission groove 46, it will move along the transmission groove 46. An inclined groove 47 is provided on the side of the transmission groove 46 near the stamping platform 296. The remaining scrap metal after stamping will be manually placed into the inclined groove 47 so that subsequent scrap metal can enter the inclined groove 47. An output hole 48 is provided on the side of the transmission groove 46 away from the inclined groove 47. The pad moving along the transmission groove 46 will fall into the output hole 48. An arc-shaped baffle 49 is symmetrically provided at the bottom of the transmission groove 46 and below the output hole 48. The arc-shaped baffle 49 is used to restrict the position of the pad.

[0051] In the specific implementation process, when the shim slides out of the bucket slot 41, it will fall into the transmission slot 46 and move along the transmission slot 46. The shim moving along the transmission slot 46 will fall into the output hole 48. The arc-shaped baffle 49 is used to restrict the orientation of the shim. When the shim falls, it will be sleeved on the motor shaft to realize the installation of the motor shim and the motor shaft. At the same time, the waste material remaining after the metal plate is stamped will enter the inclined slot 47.

[0052] Example 3:

[0053] Reference Figure 9 and Figure 10 As shown, based on Embodiments 1 and 2, in order to ensure that the gasket can move smoothly along the transmission groove 46, a push roller 5 is rotatably arranged inside the transmission groove 46. A drive roller 50 is rotatably arranged on the top of the mounting plate 1, corresponding to and in contact with the push roller 5. A take-up roller 51 is arranged above the mounting plate 1 via a bracket. When the metal waste enters the inclined groove 47, it will be wound around the take-up roller 51. The take-up roller 51 and the drive motor 14 are connected by a belt drive to collect the metal waste. The drive motor 14 drives the belt... As the take-up roller 51 rotates, the scrap metal sheet is wound around it. The scrap metal sheet will continuously move out of the inclined chute 47 and be wound around the take-up roller 51. During this process, the top of the scrap metal sheet comes into contact with the drive roller 50, which causes the drive roller 50 to rotate as it moves. The drive roller 50 rotates and drives the push roller 5 to rotate in the opposite direction. When the push roller 5 rotates in the opposite direction, it will come into contact with the pad in the transmission chute 46. The rotation of the push roller 5 will push the pad in the transmission chute 46 to move.

[0054] During operation: First, the metal coil is placed on the unwinding roller 10, and then the drive motor 14 is started. When the drive motor 14 rotates, it will drive the rotating shaft 12 connected to it to rotate together. When the rotating shaft 12 rotates, it will drive the metal plate to be transported, so that the metal plate moves to the top of the support platform 15.

[0055] Step 2: When the drive motor 14 rotates, it drives the reciprocating screw 21 to rotate as well. When the reciprocating screw 21 rotates, it drives the slider 22 to slide under the restriction of the square block 20. When the slider 22 moves, it drives the extension column 23 to move as well. When the extension column 23 moves, it drives the horizontal column 24 to move as well. When the horizontal column 24 moves, it drives the mounting housing 25 to move as well. When the mounting housing 25 moves, it drives the hydraulic rod 26 to move as well, changing the stamping position of the outer punch 27 and the center punch 28, so that the outer punch 27 and the center punch 28 stamp the shim on the metal plate alternately, improving the utilization rate of the metal plate. When the hydraulic rod 26 moves to the designated position, when the hydraulic rod 26 starts, it drives the outer punch 27 and the center punch 28 to move together, stamping the metal plate into a motor shim. After stamping, the shim is located between the outer punch 27 and the center punch 28.

[0056] Step 3: When the telescopic end of the hydraulic rod 26 moves downward, it drives the outer punch 27 to move as well. The movement of the outer punch 27 drives the L-shaped rod 294 to move as well. The movement of the L-shaped rod 294 drives the straight plate 292 to move downward as well. When the straight plate 292 moves downward, the spatial pressure between the top of the straight plate 292 and the vertical frame 290 decreases, causing the telescopic tube 295 to draw in external gas into the space between the top of the straight plate 292 and the vertical frame 290. Then, the hydraulic rod 26 drives the outer punch 27 and the center punch 28 to stamp the metal plate. During stamping, through cooperation with the stamping platform 296, the shim can better enter between the outer punch 27 and the center punch 28, and the center punch 292... The stamped circular scrap plate will enter the circular hole 297, and the circular scrap plate in the circular hole 297 will fall into the storage tank 298, where the storage tank 298 stores the circular scrap plate. After stamping, the shim is located between the outer punch 27 and the center punch 28. After stamping, the telescopic end of the hydraulic rod 26 moves upward to reset. When the telescopic end of the hydraulic rod 26 moves upward, it can drive the L-shaped rod 294 and the straight plate 292 to move upward together, so that the air between the top of the straight plate 292 and the vertical frame 290 is discharged from the telescopic tube 295 into the space formed by the outer punch 27, the center punch 28 and the shim, increasing the pressure in the space and causing the shim to be ejected from between the outer punch 27 and the center punch 28.

[0057] Step 4: When the connecting ring 293 moves downward, it will drive the triangular pressure plate 45 to move together. When the triangular pressure plate 45 moves, it will push the rotating rod 40 to move along the inclined side of the triangular pressure plate 45, so that the bucket slot 41 moves out from under the outer punch 27. When the connecting ring 293 moves upward, the rotating rod 40 is reset under the action of the spring 44, so that the rotating rod 40 drives the bucket slot 41 to rotate to under the outer punch 27, so that the shim between the outer punch 27 and the center punch 28 is sprayed into the bucket slot 41 and moves along the inclined side of the triangular block 42 in the bucket slot 41, so that the shim slides out from the bucket slot 41.

[0058] Step 5: When the shim slides out of the bucket groove 41, it will fall into the transmission groove 46 and move along the transmission groove 46. The shim moving along the transmission groove 46 will fall into the output hole 48. The arc-shaped baffle 49 is used to restrict the position of the shim. When the shim falls, it will be sleeved on the motor shaft to realize the installation of the motor shim and the motor shaft. At the same time, the scrap metal remaining after stamping will enter the inclined groove 47. When the scrap metal enters the inclined groove 47, it will be wound on the take-up roller 51 for collection. During this process, the scrap metal will come into contact with the drive roller 50 and drive the drive roller 50 to rotate. When the drive roller 50 rotates, it will drive the push roller 5 to rotate in the opposite direction. When the push roller 5 rotates, it will push the shim in the transmission groove 46 to move.

[0059] Step 6: When the drive motor 14 rotates, it will drive the transmission shaft 30 to rotate together. When the transmission shaft 30 rotates under the restriction of the mounting plate 1, it can drive the linkage rod 301 to rotate together. When the linkage rod 301 rotates, it can drive the rotating ring 300 to rotate together. The operator places the motor shaft on the top of the placement platform 31 and presses it down. The motor shaft will push the placement platform 31 to move downward. When the placement platform 31 moves downward, it will drive the pressure rod 36 to move downward together under the restriction of the contact plate 34. When the pressure rod 36 moves downward, it will drive the contact plate 34 to rotate towards the motor shaft. When the contact plate 34 rotates, it will drive the arc-shaped pressure plate 35 to contact the motor shaft, so that the arc-shaped pressure plate 35 fixes the motor shaft and ensures that each motor shaft can be fitted with a gasket.

[0060] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0061] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A full-automatic motor gasket preparation and installation device, comprising a mounting plate (1), characterized in that: The mounting plate (1) is rotatably provided with an unwinding roller (10) on its top. The mounting plate (1) is symmetrically provided with support plates (11) on its top. Rotating shafts (12) are symmetrically rotatably provided between the support plates (11). A transmission roller (13) is sleeved on the rotating shaft (12). A drive motor (14) is provided on one of the rotating shafts (12) through a motor housing. A support platform (15) is provided on the top of the mounting plate (1) and on the side of the transmission roller (13) away from the unwinding roller (10). A stamping mechanism (2) is provided on the side of the support platform (15) away from the transmission roller (13). An installation mechanism (3) is provided on the side of the stamping mechanism (2) away from the support platform (15).

2. The full-automatic motor gasket preparation and installation device according to claim 1, characterized in that: The stamping mechanism (2) includes a square block (20) set on the top of the mounting plate (1), a reciprocating screw (21) is rotatably arranged inside the square block (20), the reciprocating screw (21) and the drive motor (14) are connected by belt drive, and a slider (22) is sleeved on the reciprocating screw (21) and slidably arranged inside the square block (20).

3. The full-automatic motor gasket preparation and installation device according to claim 2, characterized in that: The stamping mechanism (2) also includes an extension column (23) set on the top of the slider (22). A horizontal column (24) is set on the side of the extension column (23) near the support platform (15). A mounting shell (25) is set on the side of the horizontal column (24) away from the extension column (23). A hydraulic rod (26) is set inside the mounting shell (25). An external punch (27) is set at the bottom of the telescopic end of the hydraulic rod (26). A center punch (28) is set at the bottom of the telescopic end of the hydraulic rod (26) and at the center of the external punch (27). Air jet units (29) are set on both sides of the mounting shell (25).

4. The full-automatic motor gasket preparation and installation device according to claim 3, characterized in that: The jet unit (29) includes a vertical frame (290) disposed on one side of the mounting housing (25). A connecting groove (291) is provided at the bottom of the vertical frame (290). A straight plate (292) is slidably disposed inside the vertical frame (290). A connecting ring (293) is sleeved on the outer wall of the external punch (27). The connecting ring (293) and the straight plate (292) are connected by an L-shaped rod (294). The top of the outer wall of the vertical frame (290) and the external punch (27) are connected by a telescopic tube (295).

5. The full-automatic motor gasket preparation and installation device according to claim 4, characterized in that: The jet unit (29) also includes a stamping platform (296) mounted on the side of the extension column (23) near the hydraulic rod (26) via a bracket. The stamping platform (296) has a circular hole (297) at its center and a storage tank (298) is provided at the bottom of the stamping platform (296) and below the circular hole (297).

6. The full-automatic motor gasket manufacturing and installing device according to claim 5, characterized in that: A collection mechanism (4) is provided on the top of the mounting plate (1) and between the stamping platform (296) and the mounting mechanism (3). The collection mechanism (4) includes a rotating rod (40) rotatably disposed on the side of the extension column (23) near the hydraulic rod (26). A bucket groove (41) is provided on the side of the rotating rod (40) away from the extension column (23). A triangular block (42) is provided in the bucket groove (41). A fixing plate (43) is provided on the side of the extension column (23) near the bucket groove (41). A spring (44) is provided between the fixing plate (43) and the rotating rod (40). A triangular pressure plate (45) that abuts against the rotating rod (40) is provided on one side of the connecting ring (293) through a bracket.

7. The full-automatic motor gasket manufacturing and installing device according to claim 6, characterized in that: The collecting mechanism (4) also includes a transmission groove (46) mounted on the mounting plate (1) via a bracket. The transmission groove (46) has an inclined groove (47) on the side near the stamping platform (296), and an output hole (48) on the side away from the inclined groove (47). Arc-shaped baffles (49) are symmetrically arranged at the bottom of the transmission groove (46) and below the output hole (48).

8. The full-automatic motor gasket manufacturing and installing device according to claim 7, characterized in that: The mounting mechanism (3) includes a drive shaft (30) rotatably mounted on the top of the mounting plate (1) and located below the arc-shaped baffle (49). A rotating ring (300) is circumferentially arranged on the outer wall of the drive shaft (30). The rotating ring (300) and the drive shaft (30) are connected by multiple linkage rods (301).

9. The fully automatic preparation and installation device for motor gaskets according to claim 8, characterized in that: The installation mechanism (3) also includes multiple placement platforms (31) arranged above the rotating ring (300). The placement platforms (31) and the rotating ring (300) are connected by spring two (32). The top of the rotating ring (300) is symmetrically provided with guide rods (33) that pass through the placement platforms (31). The top of the rotating ring (300) and the sides of the placement platforms (31) are rotatably provided with abutment plates (34). The top of the abutment plates (34) is provided with arc-shaped pressure plates (35). The sides of the abutment plates (34) are slidably provided with pressure rods (36) that abut against the bottom of the placement platforms (31). The sides of the arc-shaped pressure plates (35) are provided with sliding grooves (37) for the pressure rods (36) to slide. The sliding grooves (37) and the pressure rods (36) are provided with spring three (38). The rotating ring (300) and the abutment plates (34) are provided with spring four (39).

10. The fully automatic preparation and installation device for motor gaskets according to claim 7, characterized in that: A push roller (5) is rotatably arranged inside the transmission groove (46), and a drive roller (50) is rotatably arranged on the top of the mounting plate (1) in correspondence with the push roller (5). A take-up roller (51) is arranged above the mounting plate (1) via a bracket.

Citation Information

Patent Citations

  • Stamping device for producing gasket for brushless motor

    CN213944467U