An automatic high-temperature hot press assembly system and method for an aero-engine component
Patent Information
- Application Number
- CN202610718041.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-05-22
- Publication Date
- 2026-09-18
AI Technical Summary
[0006]本发明的目的在于提供一种面向航空发动机组件自动高温热压装配系统及方法,以至少解决现有高温热压装配方式中人工转运和人工装配作业强度大、高温零件转运效率低、装配节拍难以稳定控制以及工位协同程度不足的问题
[0016] Compared with existing technologies, the present invention has at least the following beneficial effects: First, by combining an AGV automatic delivery system, an automatic shuttle system, and a robot gripping system, the manual handling of high-temperature parts and special tooling can be reduced, improving the safety of high-temperature assembly operations; Second, by using a rapid automatic loading and unloading device to quickly transfer materials between the high-temperature automatic heating device, the human-machine collaborative assisted assembly table, and the automatic pressure holding and cooling device, the waiting time from heating to pressing can be shortened, improving the stability of the high-temperature hot pressing assembly cycle; Third, by using the limiting support, assisted pressing, tightening, and safety protection of the human-machine collaborative assisted assembly table, the insertion... The consistency of the shaft, pressing, and tightening processes; fourth, through the combination of laser temperature measurement, metal hoses, and moving supports in the automatic pressure-holding cooling device, the cooling airflow can change its position and direction according to the surface temperature of the workpiece and the cooling area, thereby improving cooling efficiency and controllability of the cooling process; fifth, through a special tooling with four-sided screws and internal locking blocks, the impeller or centrifugal impeller can be stably clamped during the transfer process, reducing the impact of workpiece shaking on the gripping and transfer accuracy; sixth, through the unified scheduling of various equipment and collection of operating status by the automatic station control system, the assembly process can be managed in a process-oriented, automated, and information-based manner.
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Figure CN122769718A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of aero-engine component assembly technology, and in particular to an automated high-temperature hot-pressing assembly system and method for aero-engine components. Background Technology
[0002] During the assembly of aero-engine components, some parts require interference fits, insertion of shafts, pressing, or tightening at high temperatures. This type of high-temperature hot-press assembly places high demands on heating temperature, removal time after heating, transfer time, and the precision of the pressing process. If the transfer and assembly processes rely on manual operation, it not only easily leads to safety risks in high-temperature operations, but also easily affects assembly quality and production efficiency due to the unstable cycle of manual operation.
[0003] In existing assembly methods, parts to be assembled are typically heated manually in a heating device until they meet assembly requirements, then manually removed and transported to the assembly station. Subsequent manual operations such as inserting shafts, pressing, tightening, or subsequent cooling are then performed. This method suffers from low automation, high labor intensity, long transfer times for high-temperature workpieces, difficulty in maintaining stable assembly cycle time, and low efficiency in connecting workstations, making it unsuitable for the large-scale, automated, and consistent assembly requirements of aerospace components.
[0004] Especially for aero-engine components such as impellers and turbines, when different parts need to be heated according to their respective process temperatures before hot-press assembly, the lack of an integrated system that can connect automatic delivery, visual positioning, rapid high-temperature loading and unloading, assembly, pressure holding and cooling, and inspection can easily lead to problems such as unstable process connections, uncontrollable temperature loss, and high risks of manual high-temperature operations.
[0005] Therefore, it is necessary to provide an automated high-temperature hot pressing assembly system and method that can integrate and schedule automatic delivery, visual positioning, robot gripping, rapid high-temperature loading and unloading, automatic heating, human-machine collaborative pressing, automatic pressure holding and cooling, and detection processes. Summary of the Invention
[0006] The purpose of this invention is to provide an automated high-temperature hot pressing assembly system and method for aero-engine components, so as to at least solve the problems of high intensity of manual transfer and assembly, low efficiency of high-temperature parts transfer, difficulty in stable control of assembly cycle, and insufficient workstation coordination in existing high-temperature hot pressing assembly methods.
[0007] To achieve the above objectives, the present invention provides an automated high-temperature hot-press assembly system for aero-engine components, comprising a human-machine collaborative assisted assembly platform, an automatic pressure-holding and cooling device, a high-temperature automatic heating device, a rapid automatic loading and unloading device, a robot gripping system, an automatic transfer system, an AGV automatic delivery system, a dynamic balancing machine, and an automatic workstation control system. The automatic transfer system receives specialized tooling loaded with aero-engine components delivered by the AGV automatic delivery system. The robot gripping system performs visual positioning of the specialized tooling and / or the parts to be assembled, and transfers the specialized tooling and / or the parts to be assembled to the rapid automatic loading and unloading device. The rapid automatic loading and unloading device is used in conjunction with the high-temperature automatic heating device, the human-machine collaborative assisted assembly platform, and the automatic pressure-holding system. The system includes a dedicated tooling for transferring or loading parts to be assembled between cooling devices; a human-machine collaborative assembly table for receiving heated parts transferred from the rapid automatic loading and unloading device, and cooperating with the robot gripping system to complete shaft insertion and press-fitting; an automatic pressure-holding cooling device for maintaining pressure and cooling the press-fitted workpiece, and adjusting the position and / or direction of the cooling airflow on the workpiece according to its temperature; a dynamic balancing machine for inspecting the cooled product; and an automatic workstation control system that communicates with the high-temperature automatic heating device, the rapid automatic loading and unloading device, the robot gripping system, the automatic pressure-holding cooling device, and the dynamic balancing machine to uniformly schedule the connection, heating, transfer, assembly, cooling, and inspection processes of the aero-engine components.
[0008] As a preferred embodiment, the rapid automatic loading and unloading device includes a main body, a telescopic mechanism, a rotating mechanism, a lateral movement mechanism, and a lifting mechanism. The lateral movement mechanism and the lifting mechanism are mounted on the main body. The rotating mechanism is used to adjust the pick-up and put-down angle of the special tooling or the parts to be assembled. The telescopic mechanism includes a telescopic arm for extending into the high-temperature automatic heating device. The portion of the telescopic arm that extends into the high-temperature automatic heating device is made of a high-temperature resistant alloy material.
[0009] As a preferred embodiment, the automatic pressure-holding and cooling device includes a laser sensor, a metal hose, and a movable support disposed on the inner wall of the pressure-holding device. The laser sensor is used to measure the surface temperature of the workpiece by means of infrared laser. The outlet of the metal hose faces the surface of the workpiece. The end of the metal hose is connected to the movable support. The movable support can move in the up-down direction, the front-back direction, and the left-right direction to drive the metal hose to move cyclically along the surface of the workpiece and change the blowing position and blowing direction.
[0010] In a preferred embodiment, the special tooling includes a tray, screws, locking blocks, and visual positioning features. The tray is a square tray with a central groove. The screws are respectively disposed on the four sides of the tray, and the locking blocks are disposed on the inner side of the central groove. The screws cooperate with the locking blocks, and when the screws are turned, the locking blocks are driven to move towards the center of the central groove to clamp the impeller or centrifugal impeller placed in the central groove. The visual positioning features are used by the robot grasping system to identify the position and orientation of the special tooling.
[0011] As a preferred embodiment, the robot grasping system includes a multi-degree-of-freedom robot, a vision camera, and an identification fixture for mounting the vision camera. The identification fixture is clamped in a ring-like manner at the end of the multi-degree-of-freedom robot's robotic arm. The vision camera is used to move with the end of the robotic arm and to visually locate the special fixture and / or the part to be assembled.
[0012] As a preferred embodiment, the human-machine collaborative assisted assembly table includes a workbench body and a safety protection system, a limiting support mechanism, an auxiliary pressing mechanism, a tightening system, and an auxiliary support mechanism disposed on the workbench body. The limiting support mechanism and the auxiliary support mechanism are used to limit and support the heated parts to be assembled. The auxiliary pressing mechanism is used to press the inserted shaft to be assembled. The tightening system is used to tighten the threads of the pressed components.
[0013] As a preferred embodiment, the parts to be assembled include an impeller and a turbine. The high-temperature automatic heating device is used to heat the impeller and the turbine according to their respective heating temperatures. The rapid automatic loading and unloading device is used to feed the impeller and the turbine into the high-temperature automatic heating device and remove them after heating is completed.
[0014] As a preferred embodiment, the automatic workstation management system includes an electrical control system and a workstation management console. The electrical control system is used to control the automatic opening and closing of the high-temperature automatic heating device, the material handling of the rapid automatic loading and unloading device, the pressure holding and cooling of the automatic pressure holding and cooling device, and the grasping and transfer actions of the robot grasping system. The workstation management console is used to display the assembly progress, equipment operating status, and workstation production scheduling information.
[0015] This invention also provides an automated high-temperature hot-press assembly method for aero-engine components, comprising the following steps: An assembly task is initiated through an automated workstation control system; an AGV automated delivery system delivers a special tooling system loaded with aero-engine components to an automated transfer system; a robot grasping system visually locates the special tooling and / or the parts to be assembled, and transfers the special tooling and / or the parts to be assembled to a rapid automated loading and unloading device; the rapid automated loading and unloading device feeds different parts to be assembled, including impellers and turbines, into a high-temperature automated heating device, so that the impellers and turbines are automatically heated according to their respective heating temperatures, and after heating is completed, the heated parts to be assembled are transferred to a human-machine collaborative assisted assembly table; the robot… The robot gripping system grasps the shaft to be assembled and inserts it into the heated part to be assembled. The human-machine collaborative assisted assembly table presses and / or tightens the inserted shaft. The rapid automatic loading and unloading device transfers the press-fitted workpiece to the automatic pressure holding and cooling device. A laser sensor installed on the inner wall of the pressure holding device measures the surface temperature of the workpiece using infrared laser. A moving bracket drives a metal hose with its outlet facing the workpiece surface to circulate along the workpiece surface to change the air blowing position and direction and to hold and cool the workpiece. After cooling, the robot gripping system transfers the product to a dynamic balancing machine for inspection. After passing the inspection, the product is transferred to the automatic transfer system, and the AGV automatic delivery system delivers it to the next workstation.
[0016] Compared with existing technologies, the present invention has at least the following beneficial effects: First, by combining an AGV automatic delivery system, an automatic shuttle system, and a robot gripping system, the manual handling of high-temperature parts and special tooling can be reduced, improving the safety of high-temperature assembly operations; Second, by using a rapid automatic loading and unloading device to quickly transfer materials between the high-temperature automatic heating device, the human-machine collaborative assisted assembly table, and the automatic pressure holding and cooling device, the waiting time from heating to pressing can be shortened, improving the stability of the high-temperature hot pressing assembly cycle; Third, by using the limiting support, assisted pressing, tightening, and safety protection of the human-machine collaborative assisted assembly table, the insertion... The consistency of the shaft, pressing, and tightening processes; fourth, through the combination of laser temperature measurement, metal hoses, and moving supports in the automatic pressure-holding cooling device, the cooling airflow can change its position and direction according to the surface temperature of the workpiece and the cooling area, thereby improving cooling efficiency and controllability of the cooling process; fifth, through a special tooling with four-sided screws and internal locking blocks, the impeller or centrifugal impeller can be stably clamped during the transfer process, reducing the impact of workpiece shaking on the gripping and transfer accuracy; sixth, through the unified scheduling of various equipment and collection of operating status by the automatic station control system, the assembly process can be managed in a process-oriented, automated, and information-based manner. Attached Figure Description
[0017] Figure 1 This is a top view of the overall structure of the present invention; Figure 2 This is an isometric view of the overall structure of the present invention; Figure 3 This is a schematic diagram of the human-machine collaborative assisted assembly table structure of the present invention; Figure 4 This is a schematic diagram of the structure of the rapid automatic loading and unloading device of the present invention; Figure 5 This is a schematic diagram of the special tooling structure for this invention.
[0018] In the diagram: 1-Human-machine collaborative assisted assembly table, 2-Automatic pressure holding and cooling device, 3-High temperature automatic heating device, 4-Rapid automatic loading and unloading device, 5-Robot gripping system, 6-Electrical control system, 7-Safety fence system, 8-Special tooling, 9-Automatic connection system, 10-AGV automatic delivery system, 11-Dynamic balancing machine, 12-Workstation control control console, 1-1-Workbench body, 1-2-Safety protection system, 1-3-Limit support mechanism, 1-4-Auxiliary pressing mechanism, 1-5-Tightening system, 1-6-Auxiliary support mechanism, 4-1-Telescopic mechanism, 4-2-Rotating mechanism, 4-3-Transverse movement mechanism, 4-4-Lifting mechanism, 4-5-Main body mechanism, 8-1-Pattern, 8-2-Locking block, 8-3-Screw, 8-4-Impeller. Detailed Implementation
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments. It should be understood that the following embodiments are for illustrative purposes only and are not intended to limit the scope of protection of the present invention.
[0020] like Figure 1 and Figure 2 As shown, this embodiment provides an automated high-temperature hot-press assembly system for aero-engine components, including a human-machine collaborative assisted assembly table 1, an automatic pressure-holding and cooling device 2, a high-temperature automatic heating device 3, a rapid automatic loading and unloading device 4, a robot gripping system 5, an electrical control system 6, a safety fence system 7, special tooling 8, an automatic docking system 9, an AGV automatic delivery system 10, a dynamic balancing machine 11, and a workstation control console 12. The electrical control system 6 and the workstation control console 12 together constitute an automated workstation control system, used for unified scheduling and display of the operating status of the various execution devices in this embodiment.
[0021] The automated transfer system 9 is located between the AGV automated delivery system 10 and the automated high-temperature hot pressing assembly area. The AGV automated delivery system 10 is used to automatically deliver the special tooling 8 loaded with aircraft engine components to the automated transfer system 9. The automated transfer system 9 is used to receive, temporarily store, or locate the special tooling 8 so that the robot grasping system 5 can subsequently grasp and transfer it.
[0022] like Figure 5 As shown, the special tooling 8 is used to carry or clamp aero-engine components. The special tooling 8 includes a tray 8-1, locking blocks 8-2, and screws 8-3. The tray 8-1 can be a square tray with a central groove. The screws 8-3 are respectively located on the four sides of the tray 8-1, and the locking blocks 8-2 are located inside the central groove. When the impeller 8-4 or centrifugal impeller is placed in the central groove of the tray 8-1, the operator or actuator can screw the screws 8-3 from the four sides of the tray 8-1, causing the screws 8-3 to push the corresponding locking blocks 8-2 towards the center of the central groove, thereby clamping and fixing the impeller 8-4 or centrifugal impeller. By adjusting the screw depth of the screws 8-3, the clamping force of the locking blocks 8-2 on the components can be adjusted to prevent the components from shaking during movement. The special tooling 8 may also be equipped with visual positioning features. By recognizing these visual positioning features, the robot grasping system 5 can determine the position and attitude of the special tooling 8 and the aero-engine components it carries, thereby improving the grasping and positioning accuracy.
[0023] The robot gripping system 5 may include a multi-degree-of-freedom robot, a vision camera, and a recognition fixture for mounting the vision camera. The vision camera is mounted on the recognition fixture, which is clamped in a ring-like manner at the end effector of the multi-degree-of-freedom robot's robotic arm, allowing the vision camera to move with the end effector and image and recognize the dedicated fixture 8, the part to be assembled, or the corresponding positioning features. After the visual recognition result is transmitted to the multi-degree-of-freedom robot, the robot grips the dedicated fixture 8, the shaft to be assembled, or the assembled product based on the recognition result. The robot gripping system 5 can transfer the dedicated fixture 8 containing the product from the automatic docking system 9 to the rapid automatic loading and unloading device 4, and can also grip the shaft to be assembled during the assembly process and insert it into the heated part to be assembled.
[0024] The high-temperature automatic heating device 3 is used to automatically heat the parts to be assembled. In this embodiment, different parts to be assembled may include impellers and turbines. The impellers and turbines can be fed into the high-temperature automatic heating device 3 respectively and heated according to their respective process temperatures. The high-temperature automatic heating device 3 can be configured as one set, or as two or more sets. When the high-temperature automatic heating device 3 is a single set, the impellers and turbines can be fed into the same high-temperature automatic heating device 3 in batches according to their respective process temperatures. When the high-temperature automatic heating device 3 is configured as two or more sets, the impellers and turbines can be fed into their respective high-temperature automatic heating devices 3 respectively. Under the control of the electrical control system 6, the high-temperature automatic heating device 3 can perform actions such as automatic door opening, receiving parts to be assembled, heating, completion prompts, and automatic material unloading.
[0025] like Figure 4As shown, the rapid automatic loading and unloading device 4 includes a telescopic mechanism 4-1, a rotating mechanism 4-2, a lateral movement mechanism 4-3, a lifting mechanism 4-4, and a main body mechanism 4-5. The lateral movement mechanism 4-3 and the lifting mechanism 4-4 are used to adjust the lateral and height positions of the special tooling 8 or the parts to be assembled; the rotating mechanism 4-2 is used to adjust the pick-up and put-down angles of the special tooling 8 or the parts to be assembled; the telescopic mechanism 4-1 includes a telescopic arm that can extend into or near the pick-up and put-down positions of the high-temperature automatic heating device 3, the human-machine collaborative assembly table 1, and the automatic pressure-holding and cooling device 2. The portion of the telescopic arm that extends into or near the high-temperature area of the heating furnace is made of a high-temperature resistant alloy material. Through the coordinated telescopic, rotating, lateral, and lifting movements, the rapid automatic loading and unloading device 4 can quickly transfer aero-engine components under high-temperature conditions between heating, assembly, and pressure-holding / cooling stations.
[0026] like Figure 3 As shown, the human-machine collaborative auxiliary assembly table 1 includes a worktable body 1-1, a safety protection system 1-2, a limiting support mechanism 1-3, an auxiliary pressing mechanism 1-4, a tightening system 1-5, and an auxiliary support mechanism 1-6. The worktable body 1-1 carries the parts to be assembled; the safety protection system 1-2 provides safety protection for the human-machine collaborative area; the limiting support mechanism 1-3 and the auxiliary support mechanism 1-6 limit and support the heated parts to be assembled; the auxiliary pressing mechanism 1-4 presses the inserted shaft to be assembled; and the tightening system 1-5 tightens the parts requiring threaded connections. Therefore, the human-machine collaborative auxiliary assembly table 1, in conjunction with the robot gripping system 5, can achieve shaft insertion, pressing, and thread tightening under high-temperature conditions.
[0027] The automatic pressure-holding cooling device 2 is used to maintain pressure and rapidly cool the workpiece after press-fitting. A laser sensor is installed on the inner wall of the pressure-holding device 2. The laser sensor measures the workpiece surface temperature using infrared laser light to obtain the workpiece temperature status during the cooling process. The air inlet pipe of the automatic pressure-holding cooling device 2 is a flexible metal hose, which is designed to bend to adjust the outlet direction, and the outlet of the metal hose is aligned with the workpiece surface. A movable bracket is connected to the end of the metal hose, which can move vertically, horizontally, and vertically, driving the metal hose to circulate along the workpiece surface, thereby changing the blowing position and direction of the cooling airflow. Through this structure, the automatic pressure-holding cooling device 2 can direct the cooling airflow to the target area of the workpiece according to the workpiece surface temperature and the required cooling area, improving cooling efficiency and the consistency of the cooling process.
[0028] The dynamic balancing machine 11 is used to perform dynamic balancing tests on the cooled products. After passing the test, the robot gripping system 5 transfers the product and places it on the dedicated tooling 8 or the docking position on the automatic docking system 9. Subsequently, the AGV automatic delivery system 10 delivers the product to the next workstation. The safety fence system 7 is set around the automatic high-temperature hot pressing assembly area to isolate and protect the robot gripping, high-temperature transfer, and pressing operation areas.
[0029] The automated workstation control system is used for unified scheduling and management of the AGV automated delivery system 10, robot gripping system 5, rapid automated loading and unloading device 4, high-temperature automated heating device 3, automated pressure holding and cooling device 2, and dynamic balancing machine 11. Operators can view assembly progress, equipment operating status, workstation production scheduling, and real-time equipment data through the workstation control console 12. The electrical control system 6 can control each piece of equipment to perform actions such as automatic door opening and closing, automatic material handling, automatic transfer, automatic pressure holding and cooling, and automatic detection according to the task instructions issued by the workstation control console 12.
[0030] The working process of this embodiment may include the following steps: The operator initiates a material requisition or assembly task through the workstation control console 12. After receiving the instruction, the AGV automatic delivery system 10 delivers the special tooling 8 loaded with aero-engine components to the automatic transfer system 9. The robot grasping system 5 identifies the special tooling 8 or the parts to be assembled through a vision camera and places the special tooling 8 or the parts to be assembled containing the products on the rapid automatic loading and unloading device 4. The rapid automatic loading and unloading device 4 transports the impeller and turbine to the high-temperature automatic heating device 3 respectively, and automatically heats them according to their respective process temperatures. After heating is completed, the rapid automatic loading and unloading device 4 removes the high-temperature parts to be assembled and places them on the human-machine collaborative assisted assembly table 1. The robot gripping system 5 grips the shaft to be assembled and inserts it into the heated part to be assembled. The auxiliary pressing mechanism 1-4 performs pressing, and the tightening system 1-5 tightens the threads according to the process requirements. After pressing, the rapid automatic loading and unloading device 4 transfers the workpiece to the automatic pressure holding and cooling device 2 for pressure holding and rapid cooling. During the cooling process, the laser sensor measures the surface temperature of the workpiece, and the moving bracket drives the metal hose to circulate along the surface of the part and change the blowing position and blowing direction. After cooling, the robot gripping system 5 places the product on the dynamic balancing machine 11 for inspection. After passing the inspection, the robot gripping system 5 transfers the product to the automatic transfer system 9, and the AGV automatic delivery system 10 delivers the product to the next workstation.
[0031] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, adjustments or equivalent substitutions can be made to the arrangement, control logic, gripping method, cooling method, number of heating devices, and transport path of each device without departing from the concept of the present invention; all such adjustments or substitutions should fall within the protection scope of the present invention.
Claims
1. An automated high-temperature hot pressing assembly system for aero-engine components, characterized in that: It includes a human-machine collaborative assisted assembly table, an automatic pressure holding and cooling device, a high-temperature automatic heating device, a rapid automatic loading and unloading device, a robot gripping system, an automatic docking system, an AGV automatic delivery system, a dynamic balancing machine, and an automatic workstation control system. The automated docking system is used to receive special tooling loaded with aircraft engine components delivered by the AGV automated delivery system; The robot gripping system is used to visually locate the special tooling and / or the parts to be assembled, and to transfer the special tooling and / or the parts to be assembled to the rapid automatic loading and unloading device. The rapid automatic loading and unloading device is a special tooling used to transfer or load parts to be assembled between the high-temperature automatic heating device, the human-machine collaborative assisted assembly table, and the automatic pressure holding and cooling device. The human-machine collaborative assisted assembly table is used to receive the heated parts to be assembled after being transferred out by the rapid automatic loading and unloading device, and works with the robot gripping system to complete the insertion and pressing of shafts. The automatic pressure holding and cooling device is used to hold and cool the workpiece after pressing, and can adjust the position and / or direction of the cooling airflow acting on the workpiece according to the workpiece temperature. The dynamic balancing machine is used to inspect the cooled product; The automatic workstation control system is communicatively connected to the high-temperature automatic heating device, the rapid automatic loading and unloading device, the robot gripping system, the automatic pressure holding and cooling device, and the dynamic balancing machine, respectively, so as to uniformly schedule the connection, heating, transfer, assembly, cooling and testing processes of aero-engine components.
2. The automated high-temperature hot pressing assembly system for aero-engine components according to claim 1, characterized in that: The rapid automatic loading and unloading device includes a main body, a telescopic mechanism, a rotating mechanism, a lateral movement mechanism, and a lifting mechanism. The lateral movement mechanism and the lifting mechanism are mounted on the main body. The rotating mechanism is used to adjust the pick-up and put-down angle of the special tooling or the parts to be assembled. The telescopic mechanism includes a telescopic arm for extending into the high-temperature automatic heating device. The part of the telescopic arm that extends into the high-temperature automatic heating device is made of a high-temperature resistant alloy material.
3. The automated high-temperature hot pressing assembly system for aero-engine components according to claim 1, characterized in that: The automatic pressure holding and cooling device includes a laser sensor, a metal hose, and a movable support installed on the inner wall of the pressure holding equipment. The laser sensor is used to measure the surface temperature of the workpiece by infrared laser. The outlet of the metal hose faces the surface of the workpiece. The end of the metal hose is connected to the movable support. The movable support can move in the up-down, front-back, and left-right directions to drive the metal hose to move cyclically along the surface of the workpiece and change the blowing position and blowing direction.
4. The automated high-temperature hot pressing assembly system for aero-engine components according to claim 1, characterized in that: The special tooling includes a tray, screws, locking blocks, and visual positioning features. The tray is a square tray with a central groove. The screws are respectively disposed on the four sides of the tray, and the locking blocks are disposed on the inner side of the central groove. The screws cooperate with the locking blocks. When the screws are turned, the locking blocks are driven to move towards the center of the central groove to clamp the impeller or centrifugal impeller placed in the central groove. The visual positioning features are used by the robot grasping system to identify the position and orientation of the special tooling.
5. The automated high-temperature hot pressing assembly system for aero-engine components according to claim 1, characterized in that: The robot grasping system includes a multi-degree-of-freedom robot, a vision camera, and an identification fixture for mounting the vision camera. The identification fixture is clamped in a ring-like manner at the end of the multi-degree-of-freedom robot's robotic arm. The vision camera is used to move with the end of the robotic arm and to perform visual positioning of the special fixture and / or the part to be assembled.
6. The automated high-temperature hot pressing assembly system for aero-engine components according to claim 1, characterized in that: The human-machine collaborative assisted assembly table includes a workbench body and a safety protection system, a limiting support mechanism, an auxiliary pressing mechanism, a tightening system, and an auxiliary support mechanism installed on the workbench body. The limiting support mechanism and the auxiliary support mechanism are used to limit and support the heated parts to be assembled. The auxiliary pressing mechanism is used to press the inserted shaft to be assembled. The tightening system is used to tighten the threads of the pressed components.
7. The automated high-temperature hot pressing assembly system for aero-engine components according to claim 1, characterized in that: The parts to be assembled include an impeller and a turbine. The high-temperature automatic heating device is used to heat the impeller and the turbine according to their respective heating temperatures. The rapid automatic loading and unloading device is used to feed the impeller and the turbine into the high-temperature automatic heating device and remove them after heating is completed.
8. The automated high-temperature hot pressing assembly system for aero-engine components according to claim 1, characterized in that: The automatic workstation management system includes an electrical control system and a workstation management console. The electrical control system is used to control the automatic opening and closing of the high-temperature automatic heating device, the picking and placing of materials by the rapid automatic loading and unloading device, the pressure holding and cooling of the automatic pressure holding and cooling device, and the picking and transferring actions of the robot gripping system. The workstation management console is used to display the assembly progress, equipment operating status, and workstation production scheduling information.
9. The automated high-temperature hot pressing assembly system for aero-engine components according to claim 1, characterized in that: The system also includes a safety fence system, which is installed on at least part of the outside of the high-temperature automatic heating device, the rapid automatic loading and unloading device, the robot gripping system and the human-machine collaborative assisted assembly table to form an automatic high-temperature hot pressing assembly operation area.
10. A method for automated high-temperature hot pressing assembly of aero-engine components, characterized in that, Includes the following steps: S1. The assembly task is initiated through the workstation automatic control system, and the AGV automatic delivery system delivers the special tooling loaded with aircraft engine components to the automatic transfer system. S2. The robot gripping system performs visual positioning of the special tooling and / or the parts to be assembled, and transfers the special tooling and / or the parts to be assembled to the rapid automatic loading and unloading device. S3. The rapid automatic loading and unloading device sends different parts to be assembled, including impellers and turbines, into the high-temperature automatic heating device, so that the impellers and turbines are automatically heated according to their respective heating temperatures, and after the heating is completed, the heated parts to be assembled are transferred to the human-machine collaborative assisted assembly table. S4. The robot gripping system grips the shaft to be assembled and inserts the shaft into the heated part to be assembled. The human-machine collaborative auxiliary assembly table presses and / or tightens the inserted shaft. S5. The fast automatic loading and unloading device transfers the press-fitted workpiece to the automatic pressure holding and cooling device. The laser sensor set on the inner wall of the pressure holding device measures the surface temperature of the workpiece through infrared laser. The moving bracket drives the metal hose with the outlet facing the surface of the workpiece to move cyclically along the surface of the workpiece to change the blowing position and blowing direction and to hold and cool the workpiece. S6. After cooling is complete, the robot gripping system will transfer the product to the dynamic balancing machine for testing. After passing the test, the product will be transferred to the automatic transfer system and delivered to the next workstation by the AGV automatic delivery system.