A laser-assisted precision assembly device for filter isolators
Patent Information
- Application Number
- CN202611090299.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-22
- Publication Date
- 2026-09-18
AI Technical Summary
[0002]过滤机隔离件是过滤设备的核心配套部件,主要配合筛网隔板、框架本体完成过滤腔体的分隔与密封,其装配精度直接决定过滤机的过滤精度、密封性及整体运行稳定性;隔离件与筛网、框架的装配贴合度、对位精准度不足,易导致过滤作业中出现物料渗漏、滤网偏移、局部受力不均损坏等问题,因此对装配设备的精密性、稳定性和同步性有着极高的要求
[0017] In this invention, after the pre-treatment operations of positioning, straightening, and leveling the screen partition are completed, the cylinder on the mounting bracket on the side wall of the mounting seat is activated, driving the laser-assisted component at the end to extend. In conjunction with the robotic arm on the side wall of the mounting seat, the mounting housing is precisely aligned. Utilizing the laser positioning and calibration functions of the laser-assisted component, the filter separator, screen partition, and frame body are laser-assisted precision assembly is completed. The entire process combines precise mechanical alignment with laser calibration, which significantly improves the accuracy and efficiency of separator assembly, reduces manual assembly errors, and ensures product assembly quality.
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Figure CN122769741A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of filter housing components, specifically, it relates to a laser-assisted precision assembly device for filter housing components. Background Technology
[0002] The filter separator is a core component of the filtration equipment. It works in conjunction with the screen partition and frame to separate and seal the filter chamber. Its assembly precision directly determines the filtration accuracy, sealing performance, and overall operational stability of the filter. Insufficient fit and alignment between the separator and the screen and frame can easily lead to problems such as material leakage, screen misalignment, and uneven stress damage during filtration. Therefore, it places extremely high demands on the precision, stability, and synchronization of the assembly equipment.
[0003] Most existing equipment lacks a dedicated screen pretreatment structure. The screen partition is a flexible, thin-walled mesh structure with weak rigidity. During placement and assembly, it is easily affected by factors such as equipment transmission vibration, its own gravity offset, and assembly alignment compression, resulting in deformation problems such as wrinkles, loosening, and offset. Therefore, it is impossible to accurately correct and fix the deformed screen partition before assembly, causing the screen partition to always be in an uneven and loose state. This results in uneven assembly reference surfaces and positioning reference offsets for subsequent isolation parts, ultimately leading to assembly misalignment, uneven and large fitting gaps, and a significant reduction in the product assembly qualification rate.
[0004] In view of this, the present invention is proposed. Summary of the Invention
[0005] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by the present invention is as follows:
[0006] A laser-assisted precision assembly device for filter separators includes a mounting base and a robotic arm mounted thereon. The robotic arm is mounted on one side wall of the mounting base, and a mounting housing is mounted on the robotic arm. A mounting bracket is mounted on one side wall of the mounting base, and a cylinder is mounted on the mounting bracket. A laser-assisted component is mounted at the output end of the cylinder. Four support seats are located at the bottom of the mounting base. A frame base is also placed on the mounting base, and a frame body is mounted on the frame base. The frame body fits into the mounting housing. Two pressing rollers are located inside the mounting housing, and a screen partition is also located inside the mounting housing. The screen partition is adapted to the frame body. Two adsorption plates are also located on the screen partition, and connecting pipes, which are flexible hoses, are mounted on the two adsorption plates and extend through the mounting housing. Two electric slide rails are located on opposite side walls of the mounting housing, and drive sliders are slidably mounted on each of the two electric slide rails.
[0007] In a preferred embodiment of the present invention, the two opposite side walls of the inner cavity of the mounting housing are respectively provided with a left irregular sliding groove and a right irregular sliding groove. The two left irregular sliding grooves and the two right irregular sliding grooves are symmetrical to each other. The inner cavities of the two left irregular sliding grooves and the two right irregular sliding grooves are slidably provided with movable sliders. Each movable slider is provided with a rotating shaft between each other, and a pressing roller is provided on the rotating shaft. Two placement plates are also provided on the rotating shaft.
[0008] In a preferred embodiment of the present invention, the inner cavity of the mounting housing is further provided with two irregularly shaped plates, which are symmetrical to each other. Each of the two irregularly shaped plates is provided with a rectangular slot, and an adsorption plate is provided in the inner cavity of the rectangular slot of each of the two irregularly shaped plates.
[0009] In a preferred embodiment of the present invention, two mounting brackets are provided at the bottom of each of the two irregular plates. Each mounting bracket is symmetrical to the other two. A mounting bearing is provided between each pair of the mounting brackets. A rotating rod is provided between each pair of the mounting bearings. Multiple flip plates are provided on each of the two rotating rods in a linear distribution. Each flip plate is equidistant from the other two.
[0010] In a preferred embodiment of the present invention, both ends of the two rotating rods are provided with torsion springs, each torsion spring is symmetrical to the other two, and both ends of each torsion spring are respectively provided on the side wall opposite to the mounting bearing and the flipping plate, and each flipping plate is provided with a magnet.
[0011] In a preferred embodiment of the present invention, a plurality of irregularly shaped connecting plates are provided at opposite ends of the two adsorption plates, and each of the irregularly shaped connecting plates passes through a rectangular slot.
[0012] In a preferred embodiment of the present invention, multiple equally spaced driving grooves are provided on the bottom of both irregularly shaped plates. Each driving groove is aligned with the irregularly shaped connecting plate. A driving slider is slidably disposed in the inner cavity of each driving groove. A horizontal return spring is provided at one end of each driving slider, and the other end of each horizontal return spring is disposed on the driving groove. An irregularly shaped connecting plate is provided at the bottom of each driving slider. An mounting block is provided at the bottom of both irregularly shaped plates, and an electromagnet is provided at the bottom of each mounting block.
[0013] In a preferred embodiment of the present invention, each of the placement plates is provided with a connector, and the other end of the connector is provided on the movable slider. Each of the placement plates has an installation slot on one of its opposite side walls.
[0014] In a preferred embodiment of the present invention, mounting grooves are provided on the opposite side walls of the two mounting slots, and each mounting groove is symmetrical to the other two. A mounting slider is slidably arranged in the inner cavity of each mounting groove. A vertical return spring is provided at the bottom of each mounting slider, and the vertical return spring section is located at the bottom of the mounting groove. A lifting plate is provided on each mounting slider, and a connecting plate is provided on the lifting plate.
[0015] In a preferred embodiment of the present invention, each connecting plate is provided with a mounting component at one end, each mounting component is provided with a wedge-shaped block on one side wall, each wedge-shaped block is symmetrical to each other, each wedge-shaped block is provided with an inclined surface, each mounting component is provided with a slot on one side wall, and a driving slider is slidably provided in the cavity of the slot.
[0016] Compared with the prior art, the present invention has the following advantages:
[0017] In this invention, after the pre-treatment operations of positioning, straightening, and leveling the screen partition are completed, the cylinder on the mounting bracket on the side wall of the mounting seat is activated, driving the laser-assisted component at the end to extend. In conjunction with the robotic arm on the side wall of the mounting seat, the mounting housing is precisely aligned. Utilizing the laser positioning and calibration functions of the laser-assisted component, the filter separator, screen partition, and frame body are laser-assisted precision assembly is completed. The entire process combines precise mechanical alignment with laser calibration, which significantly improves the accuracy and efficiency of separator assembly, reduces manual assembly errors, and ensures product assembly quality.
[0018] The specific embodiments of the present invention will now be described in further detail with reference to the accompanying drawings. Attached Figure Description
[0019] In the attached diagram:
[0020] Figure 1 A three-dimensional structural schematic diagram of a laser-assisted precision assembly device for filter separator components;
[0021] Figure 2 A schematic diagram of the mounting housing structure of a laser-assisted precision assembly device for a filter separator;
[0022] Figure 3 A schematic cross-sectional view of the mounting housing of a laser-assisted precision assembly device for a filter separator.
[0023] Figure 4 A schematic diagram of the internal structure of the mounting housing of a laser-assisted precision assembly device for a filter separator;
[0024] Figure 5 A schematic diagram of an irregularly shaped plate structure for a laser-assisted precision assembly device for filter separator components;
[0025] Figure 6 A bottom view of an irregularly shaped plate structure for a laser-assisted precision assembly device for filter separator components;
[0026] Figure 7 A schematic cross-sectional view of an irregularly shaped plate in a laser-assisted precision assembly device for a filter separator component.
[0027] Figure 8 A laser-assisted precision assembly device for filter separator components Figure 7 Enlarged structural diagram at point A in the middle;
[0028] Figure 9 A schematic diagram of the placement plate structure of a laser-assisted precision assembly device for filter separator components;
[0029] Figure 10 A laser-assisted precision assembly device for filter separator components Figure 9 Enlarged structural diagram at point B.
[0030] In the picture:
[0031] 1. Mounting base; 11. Support base; 12. Robotic arm; 13. Frame base; 131. Frame body; 14. Mounting bracket; 141. Cylinder; 15. Laser auxiliary component; 16. Screen partition;
[0032] 2. Install the housing; 21. Adsorption plate; 211. Connecting pipe; 22. Left irregular-shaped slide groove; 221. Right irregular-shaped slide groove; 222. Moving slider; 23. Pressing roller; 26. Irregular-shaped connecting plate;
[0033] 3. Irregularly shaped plate; 31. Rectangular slot; 32. Mounting bracket; 321. Mounting bearing; 322. Rotating rod; 323. Torsion spring; 324. Flipping plate; 33. Drive slide; 331. Drive slider; 332. Horizontal return spring;
[0034] 4. Mounting block; 41. Electromagnet; 42. Magnet;
[0035] 5. Placement plate; 51. Connector; 52. Mounting slot; 521. Mounting slide; 522. Mounting slider; 523. Lifting plate; 524. Connecting plate; 525. Vertical return spring; 53. Mounting component; 531. Wedge block; 532. Inclined surface;
[0036] 6. Electric slide rail; 61. Drive slider. Detailed Implementation
[0037] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate the present invention.
[0038] Example 1:
[0039] like Figures 1 to 10 As shown, a laser-assisted precision assembly device for filter separators includes a mounting base 1 and a robotic arm 12 mounted on it. The robotic arm 12 is mounted on one side wall of the mounting base 1, and a mounting housing 2 is mounted on the robotic arm 12. A mounting bracket 14 is mounted on one side wall of the mounting base 1, and a cylinder 141 is mounted on the mounting bracket 14. A laser-assisted component 15 is mounted at the output end of the cylinder 141. Four support seats 11 are located at the bottom of the mounting base 1. A frame base 13 is also placed on the mounting base 1, and a frame body 131 is mounted on the frame base 13. The main body 131 and the mounting housing 2 fit together; the inner cavity of the mounting housing 2 is provided with two pressing rollers 23, and the inner cavity of the mounting housing 2 is also provided with a screen partition 16, which is adapted to the frame main body 131. The screen partition 16 is also provided with two adsorption plates 21, and the two adsorption plates 21 are provided with connecting pipes 211, which penetrate through the mounting housing 2 and are flexible hoses. The two opposite side walls of the inner cavity of the mounting housing 2 are provided with two electric slide rails 6, and the two electric slide rails 6 are slidably provided with drive sliders 61. After the pre-treatment work of positioning, straightening and leveling by the screen partition 16 is completed, the cylinder 141 on the mounting bracket 14 on the side wall of the mounting base 1 is started, and the laser auxiliary component 15 at the drive end extends. Together with the robotic arm 12 on the side wall of the mounting base 1, it drives the mounting housing 2 to be precisely aligned. Using the laser positioning and calibration function of the laser auxiliary component 15, the laser-assisted precision assembly of the filter separator, screen partition 16 and frame body 131 is completed. The whole process combines precise mechanical alignment and laser calibration, which greatly improves the accuracy and efficiency of the separator assembly, reduces manual assembly errors and ensures the quality of product assembly.
[0040] like Figures 1 to 4As shown, in a specific embodiment, the two opposite side walls of the inner cavity of the mounting housing 2 are respectively provided with a left irregular sliding groove 22 and a right irregular sliding groove 221. The two left irregular sliding grooves 22 and the right irregular sliding grooves 221 are symmetrical to each other. The inner cavities of the two left irregular sliding grooves 22 and the right irregular sliding grooves 221 are slidably provided with movable sliders 222. Each movable slider 222 is provided with a rotating shaft between each other, and a pressing roller 23 is provided on the rotating shaft. Two placement plates 5 are also provided on the rotating shaft. In this configuration, the left irregular sliding groove 22 and the right irregular sliding groove 221 form a symmetrical sliding guide structure, which can provide precise limit for the horizontal displacement of the moving slider 222, ensuring that the moving sliders 222 on both sides slide synchronously and smoothly, and avoiding displacement deviation; the rotating shaft can realize the flexible rotation and installation of the pressing roller 23, so that the pressing roller 23 can roll and adhere to the surface of the screen partition 16 when working, reducing extrusion wear. At the same time, the placement plate 5 moves synchronously with the rotating shaft, providing a stable installation carrier for the subsequent reset transmission structure, ensuring the stability and synchronization of the entire transmission pressing structure.
[0041] Example 2:
[0042] The difference between the above embodiments and this embodiment is that: Figures 1 to 7 As shown, a laser-assisted precision assembly device for filter separators is provided. The inner cavity of the mounting housing 2 is also provided with two irregularly shaped plates 3. The two irregularly shaped plates 3 are symmetrical to each other. Each of the two irregularly shaped plates 3 has a rectangular slot 31. An adsorption plate 21 is provided in the inner cavity of the rectangular slot 31 of the two irregularly shaped plates 3.
[0043] like Figures 1 to 7 As shown in the specific embodiment, each of the two irregularly shaped plates 3 has two mounting brackets 32 at its bottom. Each mounting bracket 32 is symmetrical to the others, and a mounting bearing 321 is positioned between each pair of mounting brackets 32. A rotating rod 322 is positioned between each pair of mounting bearings 321. Multiple rotating plates 324 are linearly distributed on each of the two rotating rods 322, with each rotating plate 324 equidistant from the others. In this configuration, the symmetrically arranged mounting brackets 32 provide a stable mounting support foundation for the mounting bearings 321 and the rotating rods 322. The mounting bearings 321 reduce the frictional resistance during the rotation of the rotating rods 322, ensuring their flexible rotation. The linearly equidistant rotating plates 324 can fully correspond to the stress area of the screen partition 16, achieving multi-point uniform force transmission. This ensures the uniformity of subsequent pressure-bearing flipping and linkage adjustment operations, avoiding the problem of uneven local force leading to poor leveling of the screen partition 16.
[0044] like Figures 1 to 7As shown, furthermore, torsion springs 323 are provided at both ends of the two rotating rods 322. Each torsion spring 323 is symmetrical to the other two, and each end of the torsion spring 323 is respectively set on the side wall opposite to the mounting bearing 321 and the flipping plate 324. Each flipping plate 324 is provided with a magnet 42. In this configuration, the torsion springs 323 can generate elastic force when the flipping plate 324 is pressed and flipped, providing elastic driving force for the subsequent automatic reset of the flipping plate 324, realizing the adaptive reset function of the flipping structure; the magnets 42 arranged on the flipping plate 324 can form a magnetic attraction with the subsequent electromagnet 41 to accurately attract and position the flipping plate 324 after it is flipped, effectively locking the flipping angle of the flipping plate 324, preventing rebound and displacement due to vibration or external force during operation, and improving the operational stability of the structure.
[0045] like Figures 1 to 7 As shown, furthermore, multiple equidistant irregularly shaped connecting plates 26 are provided at opposite ends of the two adsorption plates 21, each of which passes through a rectangular slot 31. In this configuration, the equidistantly distributed irregularly shaped connecting plates 26 passing through the rectangular slot 31 can achieve a stable connection between the adsorption plates 21 and the lower flipping transmission structure. At the same time, the rectangular slot 31 can provide limiting space for the horizontal displacement of the irregularly shaped connecting plates 26, ensuring that the irregularly shaped connecting plates 26 slide smoothly in a fixed direction, thereby driving the adsorption plates 21 to achieve precise fine-tuning displacement, ensuring the all-round straightening and leveling effect of the screen partition 16.
[0046] Example 3:
[0047] The difference between the above embodiments and this embodiment is that: Figures 1 to 8 As shown, a laser-assisted precision assembly device for filter separators includes two irregularly shaped plates 3, each with multiple equally spaced drive grooves 33 at their bottom. Each drive groove 33 is aligned with an irregularly shaped connecting plate 26. A drive slider 331 is slidably mounted inside each drive groove 33. A horizontal return spring 332 is mounted at one end of each drive slider 331, and the other end of each horizontal return spring 332 is mounted on the drive groove 33. An irregularly shaped connecting plate 26 is mounted at the bottom of each drive slider 331. Mounting blocks 4 are mounted at the bottom of both irregularly shaped plates 3, and an electromagnet 41 is mounted at the bottom of each mounting block 4.
[0048] like Figures 1 to 7 and Figure 9 as well as Figure 10As shown, in a specific embodiment, each placement plate 5 is provided with a connector 51, and the other end of the connector 51 is provided on the movable slider 222. Each placement plate 5 has mounting slots 52 on two opposite side walls. In this configuration, the connector 51 achieves a fixed connection between the placement plate 5 and the movable slider 222, ensuring that the placement plate 5, the movable slider 222, and the pressing roller 23 move synchronously and without transmission lag or offset issues. The mounting slots 52 on the side walls of the placement plate 5 provide dedicated installation space for subsequent buffering, limiting, and resetting structures, allowing for integrated layout of various functional structures, improving the compactness of the equipment structure, and ensuring the orderly execution of subsequent resetting and buffering operations.
[0049] like Figures 1 to 7 and Figure 9 as well as Figure 10 As shown, furthermore, each of the two mounting slots 52 has mounting grooves 521 on its opposite side walls. Each mounting groove 521 is symmetrical to the others. Each mounting groove 521 has a sliding mounting block 522, and each mounting block 522 has a vertical return spring 525 at its bottom. The vertical return spring 525 is positioned at the bottom of the mounting groove 521. Each mounting block 522 has a lifting plate 523, and a connecting plate 524 is mounted on the lifting plate 523. In this configuration, the symmetrically arranged mounting grooves 521 provide precise guidance and limits for the vertical sliding of the mounting blocks 522, ensuring smooth and non-deviation-prone sliding. The vertical return springs 525 provide elastic buffering and automatic reset between the lifting plate 523 and the connecting plate 524. During the transmission operation of the wedge block 531, this effectively buffers the squeezing force, preventing rigid collisions that could cause structural wear and jamming, and significantly improving the smoothness and service life of the structure.
[0050] like Figures 1 to 7 and Figure 9 as well as Figure 10 As shown, further, each connecting plate 524 is provided with a mounting component 53 at one end, and each mounting component 53 is provided with a wedge block 531 on one side wall. Each wedge block 531 is symmetrical to each other, and each wedge block 531 has an inclined surface 532. Each mounting component 53 has a slot on one side wall, and a driving slider 61 is slidably arranged in the cavity of the slot. In this configuration, the mounting component 53 realizes the stable assembly and fixation of the wedge block 531 and the connecting plate 524. The symmetrically arranged wedge blocks 531 can form a double-sided synchronous transmission structure. The inclined surface 532 of the wedge block 531 is an inclined plane transmission structure, which can convert the horizontal displacement force into a vertical squeezing force, accurately pushing the flipping plate 324 to complete the reverse flipping and reset. The transmission method is stable and accurate, which can effectively ensure the synchronicity and integrity of the reset of the flipping plate 324.
[0051] The implementation principle of the laser-assisted precision assembly device for filter separators of the present invention is as follows:
[0052] The four support seats 11 at the bottom of the mounting base 1 provide overall stable support. Before the assembly operation, the matching frame base 13 is placed on the mounting base 1, and the frame body 131 is placed on the frame base 13 to complete the positioning of the assembly base material. At the same time, the frame body 131 is precisely fitted with the mounting shell 2 and appropriately matched with the screen partition 16 (at this time, the adsorption plate 21 is connected to the air pump through the connecting pipe 211, so that the adsorption plate 21 can adsorb the screen partition 16), laying the foundation for subsequent precision assembly operations.
[0053] During the assembly of the filter separator, after the equipment is started, the electric slide rails 6 on both sides of the inner cavity of the mounting housing 2 operate, thereby allowing the drive slider 61 to move the mounting component 53. The mounting component 53 then moves the placement plate 5, which in turn moves the pressing roller 23. This allows the pressing roller 23 to move on the left irregular groove 22 and the right irregular groove 221. Therefore, the sliding slider 222, which is slidably assembled in the cavities of the left irregular groove 22 and the right irregular groove 221, will move along the tracks of the left irregular groove 22 and the right irregular groove 221. This allows the pressing roller 23 to gradually approach and adhere to the surface of the screen separator 16. (At the same time, when the pressing roller 23 moves, it can also drive the placement plate 5 to move synchronously); During the process of the pressing roller 23 moving above the screen partition 16, the pressing roller 23 will contact and squeeze the flip plate 324 at the bottom of the irregular plate 3 in advance, forcing the flip plate 324 to flip and rotate around the rotating rod 322 as the axis; During the operation, the electromagnet 41 at the bottom of the mounting block 4 is in the energized working state, which can generate a magnetic attraction with the magnet 42 set on the flip plate 324, adsorb and position the flip plate 324 after flipping, effectively fix the flipping angle and position of the flip plate 324, and avoid rebound and displacement during the operation;
[0054] During the synchronous flipping process of the flipping plate 324 under pressure, the irregular connecting plate 26 will be pushed to move horizontally (because when the flipping plate 324 flips, one end of it will contact the irregular connecting plate 26, so the irregular connecting plate 26 will move smoothly under the sliding cooperation guidance of the drive groove 33 and the drive slider 331 at the bottom of the irregular plate 3). At the same time, the drive slider 331 will be driven to compress the horizontal return spring 332. During the synchronous displacement of multiple sets of irregular connecting plates 26, the positions of two sets of adsorption plates 21 will be adjusted synchronously. Through the displacement adjustment of the adsorption plates 21, the screen partition 16 attached to the frame body 131 will be straightened and flattened, effectively eliminating the wrinkles and offset of the screen partition 16, ensuring the flatness of the assembly base surface of the screen partition 16, and ensuring the subsequent assembly accuracy. The adsorption plates 21 are supplied with negative pressure through the flexible connecting pipe 211 that penetrates the mounting shell 2, which can continuously adsorb and fix the screen partition 16, assisting in the straightening and positioning operation.
[0055] After the screen partition 16 is straightened and positioned, the electric slide rail 6 runs in reverse, thus driving the pressing roller 23 to move and reset synchronously in the opposite direction. During the reset process of the pressing roller 23, the placement plate 5 fixed on the rotating shaft moves synchronously. The placement plate 5 is fixedly linked with the moving slider 222 through the connecting piece 51, so that the mounting piece 53 and the wedge block 531 at the end of the placement plate 5 are displaced synchronously. The inclined surface 532 of the wedge block 531 gradually comes into contact with the bottom of the flip plate 324. As the wedge block 531 continues to move, the inclined surface 532 continues to squeeze and push the flip plate 324. Together with the elastic reset force of the torsion spring 323 at both ends of the rotating rod 322, they jointly push the flip plate 324 to flip in the opposite direction. When the flip plate 324 flips in the opposite direction, it can drive the magnet 42 to flip, so that the magnet 42 and the electromagnet 41 are forcibly separated, realizing the precise reset of the flip plate 324.
[0056] While the flip plate 324 is resetting, the horizontal reset spring 332 releases its elastic potential energy, pushing the drive slider 331 to slide in the reverse direction within the drive groove 332, thereby driving the irregular connecting plate 26 and the adsorption plate 21 to reset synchronously, releasing the forced tension on the screen partition 16; at the same time, the mounting groove 521 of the placement plate 5, the mounting slider 522, the vertical reset spring 525, the lifting plate 523 and the connecting plate 524 cooperate with each other to form an elastic buffer and limiting guide for the wedge block 531, ensuring a smooth and uninterrupted reset process;
[0057] After the pre-treatment work of positioning, straightening and leveling the screen partition 16 is completed, the cylinder 141 on the mounting bracket 14 on the side wall of the mounting base 1 is started, and the laser auxiliary component 15 at the drive end extends. Together with the robotic arm 12 on the side wall of the mounting base 1, it drives the mounting housing 2 to be precisely aligned. Using the laser positioning and calibration function of the laser auxiliary component 15, the laser-assisted precision assembly of the filter separator, screen partition 16 and frame body 131 is completed. The entire process combines precise mechanical alignment with laser calibration, which greatly improves the accuracy and efficiency of the separator assembly, reduces manual assembly errors and ensures the quality of product assembly.
[0058] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A laser-assisted precision assembly device for filter separator components, characterized in that: It includes a mounting base (1) and a robotic arm (12) mounted on it. The robotic arm (12) is provided on one side wall of the mounting base (1). The robotic arm (12) is provided with a mounting housing (2). The mounting bracket (14) is provided on one side wall of the mounting base (1). The cylinder (141) is provided on the mounting bracket (14). The output end of the cylinder (141) is provided with a laser auxiliary component (15). The bottom of the mounting base (1) is provided with four support seats (11). A frame base (13) is also placed on the mounting base (1), and a frame body (131) is provided on the frame base (13). The frame body (131) and the mounting shell (2) fit together. The inner cavity of the mounting housing (2) is provided with two pressing rollers (23). The inner cavity of the mounting housing (2) is also provided with a screen partition (16). The screen partition (16) is adapted to the frame body (131). The screen partition (16) is also provided with two adsorption plates (21). The two adsorption plates (21) are provided with connecting pipes (211). The connecting pipes (211) pass through the mounting housing (2). The connecting pipes (211) are flexible hoses. The two opposite side walls of the inner cavity of the mounting housing (2) are provided with two electric slide rails (6). The two electric slide rails (6) are slidably provided with driving sliders (61).
2. The laser-assisted precision assembly device for filter separators according to claim 1, characterized in that, The inner walls of the mounting housing (2) are respectively provided with a left irregular sliding groove (22) and a right irregular sliding groove (221). The two left irregular sliding grooves (22) and the two right irregular sliding grooves (221) are symmetrical to each other. The inner cavities of the two left irregular sliding grooves (22) and the two right irregular sliding grooves (221) are slidably provided with movable sliders (222). Each movable slider (222) is provided with a rotating shaft between each pair, and a pressing roller (23) is provided on the rotating shaft. Two placement plates (5) are also provided on the rotating shaft.
3. The laser-assisted precision assembly device for filter separators according to claim 1, characterized in that, The inner cavity of the mounting housing (2) is also provided with two irregular plates (3), the two irregular plates (3) are symmetrical to each other, and rectangular slots (31) are opened on both irregular plates (3). Adsorption plates (21) are provided in the inner cavity of the rectangular slots (31) of the two irregular plates (3).
4. The laser-assisted precision assembly device for filter separators according to claim 3, characterized in that, Two mounting brackets (32) are provided at the bottom of each of the two irregular plates (3). Each mounting bracket (32) is symmetrical to each other. Each mounting bracket (32) is provided with a mounting bearing (321) between each pair of mounting brackets (321). Each mounting bearing (321) is provided with a rotating rod (322) between each pair of mounting rods (322). Multiple rotating plates (324) are provided on each of the two rotating rods (322) in a linear arrangement. Each rotating plate (324) is equidistant from each other.
5. The laser-assisted precision assembly device for filter separators according to claim 4, characterized in that, Both ends of the two rotating rods (322) are provided with torsion springs (323), each torsion spring (323) is symmetrical to each other, and each torsion spring (323) is provided with its two ends on the opposite side wall of the mounting bearing (321) and the flip plate (324), and each flip plate (324) is provided with a magnet (42).
6. The laser-assisted precision assembly device for filter separators according to claim 1, characterized in that, The two adsorption plates (21) are provided with a plurality of irregularly shaped connecting plates (26) arranged at equal intervals at opposite ends, and each of the irregularly shaped connecting plates (26) passes through the rectangular slot (31).
7. The laser-assisted precision assembly device for filter separators according to claim 3, characterized in that, Both of the irregular plates (3) have multiple equally spaced drive grooves (33) at their bottoms. Each drive groove (33) is aligned with the irregular connecting plate (26). Each drive groove (33) has a drive slider (331) slidably disposed inside its cavity. Each drive slider (331) has a horizontal return spring (332) at one end and the other end of each horizontal return spring (332) on the drive groove (33). Each drive slider (331) has an irregular connecting plate (26) at its bottom. Both irregular plates (3) have mounting blocks (4) at their bottoms. Each mounting block (4) has an electromagnet (41) at its bottom.
8. The laser-assisted precision assembly device for filter separators according to claim 2, characterized in that, Each of the placement plates (5) is provided with a connector (51), and the other end of the connector (51) is provided on the movable slider (222). Each of the placement plates (5) has an installation slot (52) on one of its opposite side walls.
9. A laser-assisted precision assembly device for filter separators according to claim 8, characterized in that, The two mounting slots (52) have mounting grooves (521) on their opposite side walls. Each mounting groove (521) is symmetrical to the other two. Each mounting groove (521) has a sliding mounting block (522) in its inner cavity. Each mounting block (522) has a vertical return spring (525) at its bottom, and the vertical return spring (525) is located at the bottom of the mounting groove (521). Each mounting block (522) has a lifting plate (523), and the lifting plate (523) has a connecting plate (524).
10. A laser-assisted precision assembly device for filter separators according to claim 9, characterized in that, Each of the connecting plates (524) is provided with a mounting component (53) at one end. Each mounting component (53) is provided with a wedge block (531) on one side wall. Each wedge block (531) is symmetrical to each other. Each wedge block (531) is provided with an inclined surface (532). Each mounting component (53) is provided with a slot on one side wall. A drive slider (61) is slidably provided in the inner cavity of the slot.