A rapid and efficient packaging device for ultra-high gas content powder

Abstract

The application discloses a kind of fast efficient packing device for superhigh gas content powder, including storage bin and discharge pipe, the bottom of storage bin is installed and connected discharge pipe, the top of storage bin is fixedly connected feed frame, the side of storage bin is equipped with pressure pump, the side of pressure pump is equipped with seat, the side of seat is installed and connected inclined pipe, the inside of discharge pipe is fixedly connected baffle.The fast efficient packing device for superhigh gas content powder, by installing pressure pump outside storage bin, timely suctioning the carbon black dust that escapes, splashes inside packing bag and discharge port to the inside of dust collector centralized processing, effectively prevents dust overflow, improves workshop operating environment, without manual frequent cleaning residual dust, greatly reduces manual cleaning workload, reduces labor intensity, overall equipment is convenient to use, effectively improves the production practicability and automation degree of carbon black packing operation.

Description

Technical Field

[0001] This invention belongs to the field of packaging technology for carbon black production, and particularly relates to a rapid and efficient packaging device for powders with ultra-high gas content. Background Technology

[0002] Packaging equipment for carbon black production is an indispensable specialized supporting equipment at the end of the carbon black processing production process. It is mainly used to quantitatively measure the powdered and granular carbon black materials after production according to industry standards and production needs, accurately fill the carbon black materials into various packaging bags, and complete the subsequent sealing treatment, effectively preventing carbon black dust leakage and pollution, and ensuring the continuous and stable operation of packaging.

[0003] The packaging equipment for carbon black production currently on the market has the following problems when used: Traditional packaging equipment for carbon black production usually requires placing a transparent plastic bag over the outside of the feeding pipe and closing the door before filling the carbon black powder. However, during the continuous filling process, due to the air pressure inside the chamber and the disturbance of dust airflow, powder is prone to splashing and leakage inside the packaging bag and at the outlet. After each packaging process, residual carbon black dust accumulates at the outlet and around the equipment, requiring manual cleaning and wiping. This is not only labor-intensive and time-consuming, but also cumbersome and difficult, significantly increasing the burden on manual labor and resulting in poor overall operational convenience. Therefore, it is not practical for production when used. Summary of the Invention

[0004] The purpose of this invention is to provide a rapid and efficient packaging device for powders with ultra-high gas content, so as to solve the technical problems mentioned in the background art.

[0005] To achieve the above objectives, the specific technical solution of the present invention is as follows: A rapid and efficient packaging device for ultra-high gas content powders, comprising a storage silo and a feeding pipe, wherein the feeding pipe is installed and connected to the bottom of the storage silo. The top of the storage silo is fixedly connected to a feeding frame, a pressure pump is provided on the side of the storage silo, a base is provided on the side of the pressure pump, an inclined pipe is installed and connected on the side of the base, an air baffle is fixedly connected inside the discharge pipe, and a corrugated pipe is installed and connected at the bottom of the discharge pipe. The bottom of the corrugated pipe is provided with a measuring hopper, the bottom of the measuring hopper is equipped with a weighing sensor, the bottom of the weighing sensor is fixedly connected to a support plate, a feeding pipe is installed inside the support plate, a circular pipe is sleeved on the outside of the feeding pipe, an air suction nozzle is installed and connected inside the circular pipe, the air suction nozzle is distributed in a ring, a dust removal pipe is fixedly connected to the outside of the circular pipe, and an air pump is provided on the other side of the dust removal pipe.

[0006] Preferably, the outer side of the pressurizing pump is fixedly connected to a mounting bracket, the side of the mounting bracket is provided with a mounting plate, the mounting plates are symmetrically distributed, and the mounting plate is inlaid with a mounting screw, which is threadedly connected to the storage bin; The pressurizing pump has an air extraction pipe on its side, and a connecting seat is installed on the side of the air extraction pipe.

[0007] Preferably, the storage silo is externally fixedly connected to a top plate, and the bottom of the top plate is fixedly connected to a support column. The support columns are symmetrically distributed, and a bearing plate is provided on the other side of the support column.

[0008] Preferably, a guide plate is fixedly connected inside the metering hopper, a guide pipe is provided at the bottom of the guide plate, and a feeding pipe is fixedly connected to the bottom of the guide pipe.

[0009] Preferably, the measuring hopper is externally fixedly connected to a connecting plate, and the connecting plates are symmetrically distributed. A vertical plate is fixedly connected to the top of the bearing plate, and a connecting plate is slidably connected to the inner side of the vertical plate.

[0010] Preferably, the support plate is externally fixedly connected to a fixing frame, the fixing frame is symmetrically distributed, and a base plate is provided on the other side of the fixing frame; The base plate has an extension plate on its side, and an air pump is installed and connected to the top of the extension plate.

[0011] Preferably, a T-shaped groove is formed on the top of the base plate, a T-shaped plate is embedded and connected inside the T-shaped groove, and a frame is fixedly connected to the top of the T-shaped plate; The frame is provided in two sets, with a handle on one side and a horizontal plate on the other side.

[0012] Preferably, a magnetic base is fixedly connected to the top of the base plate, and the magnetic bases are symmetrically distributed. A metal plate is fixedly connected to the side of the frame, and the magnetic base magnetically attracts the metal plate through a strong magnet.

[0013] Preferably, a protective cover is installed on the outside of the feeding tube, and a transparent plate is embedded inside the protective cover.

[0014] The rapid and efficient packaging device for ultra-high gas content powders of the present invention has the following advantages: This rapid and efficient packaging device for ultra-high gas content powders utilizes a pressure pump installed outside the storage silo, along with an inclined pipe and baffle plate on the side of the pressure pump. A weighing sensor is installed at the bottom of the weighing hopper, and an air pump is connected to the inside of the feeding pipe via a suction nozzle. This facilitates active dust collection. During operation, the packaging bag is first secured to the outside of the protective cover. The positive pressure conveying system is then activated, using compressed air to transport the carbon black powder from the storage silo to the weighing hopper. The weighing sensor continuously monitors the material weight. Once the material reaches the preset packaging specifications, the feeding channel is automatically cut off, stopping the feeding operation. Throughout the material conveying and bag loading / unloading process, a negative pressure dust collection system is simultaneously activated to promptly extract any carbon black dust escaping or splashing from inside the packaging bag and at the outlet to a dust collector for centralized treatment. This effectively prevents dust spillage, improves the workshop working environment, eliminates the need for frequent manual cleaning of residual dust, significantly reduces manual cleaning workload, and lowers labor intensity. The overall equipment is easy to use and effectively enhances the practicality and automation of carbon black packaging operations. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the bellows structure of the present invention; Figure 3 This is a schematic diagram of the support column structure of the present invention; Figure 4 This is a schematic diagram of the magnetic base structure of the present invention; Figure 5 This is a schematic elevation view of the circular tube structure of the present invention.

[0017] Explanation of markings in the diagram: 1. Storage silo; 11. Pressure pump; 12. Feed frame; 13. Discharge pipe; 14. Corrugated pipe; 15. Measuring hopper; 16. Weighing sensor; 17. Base plate; 18. Air pump; 19. Support column; 2. Top plate; 21. Mounting bracket; 22. Suction pipe; 23. Base; 24. Inclined pipe; 25. Baffle plate; 26. Guide plate; 27. Guide pipe; 28. Mounting plate; 29. ​​Mounting screw; 3. Load-bearing plate; 31. Connecting plate; 32. Horizontal plate; 33. Handle; 34. Vertical plate; 35. Fixing bracket; 36. Frame; 37. T-shaped plate; 38. T-slot; 39. Extension plate; 4. Protective cover; 41. Feeding pipe; 42. Circular pipe; 43. Air suction nozzle; 44. Dust removal pipe; 45. Transparent plate; 46. Metal plate; 47. Magnetic base. Detailed Implementation

[0018] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of the embodiments of the invention. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.

[0019] In the description of the embodiments of the present invention, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of the present invention.

[0020] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of the present invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0021] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0022] The following disclosure provides many different implementations or examples for carrying out different structures of the embodiments of the present invention. To simplify the disclosure of the embodiments of the present invention, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the embodiments of the present invention. Furthermore, reference numerals and / or reference letters may be repeated in different examples of the embodiments of the present invention; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various implementations and / or arrangements discussed.

[0023] To better understand the purpose, structure, and function of this invention, the following detailed description, in conjunction with the accompanying drawings, provides a rapid and efficient packaging device for ultra-high gas content powders.

[0024] like Figure 1-5 As shown, a rapid and efficient packaging device for ultra-high gas content powder according to the present invention includes a storage silo 1 and a feeding pipe 13, wherein the feeding pipe 13 is installed and connected to the bottom of the storage silo 1. The top of the storage silo 1 is fixedly connected to the feed frame 12. The side of the storage silo 1 is equipped with a pressure pump 11. The side of the pressure pump 11 is equipped with a base 23. The side of the base 23 is installed and connected to the inclined pipe 24. The inside of the discharge pipe 13 is fixedly connected to the baffle plate 25. The bottom of the discharge pipe 13 is installed and connected to the corrugated pipe 14. Due to the corrugated pipe 14, it has excellent flexible deformation capability, which can effectively buffer the vibration and mechanical impact generated by equipment operation and material conveying, weaken the vibration transmission, avoid abnormal noise and structural wear caused by rigid pipe connection, and improve the stability of equipment operation. A weighing hopper 15 is provided at the bottom of the corrugated pipe 14. A weighing sensor 16 is installed at the bottom of the weighing hopper 15. A support plate 3 is fixedly connected to the bottom of the weighing sensor 16. A feeding pipe 41 is installed inside the support plate 3. A circular pipe 42 is sleeved on the outside of the feeding pipe 41. An air suction nozzle 43 is installed and connected inside the circular pipe 42. The air suction nozzles 43 are arranged in a ring. A dust removal pipe 44 is fixedly connected to the outside of the circular pipe 42. An air pump 18 is provided on the other side of the dust removal pipe 44. By installing a pressure pump 11 outside the storage silo 1, and installing an inclined pipe 24 and a baffle plate 25 on the side of the pressure pump 11, and installing the weighing sensor 16 at the bottom of the weighing hopper 15, and connecting the air pump 18 to the inside of the feeding pipe 41 through the air suction nozzle 43, the packaging bag is first... The device is fixed to the outside of the protective cover 4. When the positive pressure conveying system is started, compressed air is used to transport the carbon black powder inside the storage bin 1 to the metering hopper 15. The weight of the material is detected in real time by the weighing sensor 16. When the material reaches the preset packaging specifications, the feeding channel is automatically cut off and the feeding operation is stopped. During the entire process of material conveying and bag loading and unloading, the negative pressure dust collection system is activated simultaneously to promptly suck up the carbon black dust that escapes and splashes from inside the packaging bag and at the discharge port to the dust collector for centralized treatment. This effectively prevents dust from overflowing, improves the workshop working environment, eliminates the need for frequent manual cleaning of residual dust, greatly reduces the amount of manual cleaning work, reduces labor intensity, and the overall equipment is easy to use, effectively improving the production practicality and automation level of carbon black packaging operations.

[0025] The outer side of the pressure pump 11 is fixedly connected to the mounting bracket 21. The side of the mounting bracket 21 is provided with mounting plates 28. The mounting plates 28 are symmetrically distributed. The mounting plates 28 are inlaid with mounting screws 29. The mounting screws 29 are threadedly connected to the storage bin 1. The side of the pressure pump 11 is provided with an air extraction pipe 22, and the side of the air extraction pipe 22 is equipped with a connecting seat 23. Due to the installation of the air extraction pipe 22, the air extraction pipe 22 can guide the airflow in a directional manner, providing a stable gas flow channel for the pressure pump 11, continuously replenishing compressed gas, ensuring that the internal air pressure of the storage silo 1 is balanced and stable, providing a reliable gas source for the positive pressure conveying of carbon black powder, and ensuring continuous and smooth material conveying.

[0026] The storage silo 1 is externally fixedly connected to the top plate 2, and the bottom of the top plate 2 is fixedly connected to the support column 19. The support column 19 is symmetrically distributed, and the other side of the support column 19 is provided with a bearing plate 3. Due to the support column 19, the vertical elevation design of the support column 19 forms an independent interval area between the top plate 2, the storage silo 1 and the lower bearing plate 3, which reserves installation and operation space for metering, dust extraction, conveying and other components. The various mechanisms do not interfere with each other, and the layout is neat and compact.

[0027] A guide plate 26 is fixedly connected inside the metering hopper 15. A guide pipe 27 is provided at the bottom of the guide plate 26. A feeding pipe 41 is fixedly connected at the bottom of the guide pipe 27. By adding a guide plate 26 inside the metering hopper 15, the falling carbon black powder can be gathered and guided, preventing the material from spreading and accumulating on the walls of the hopper, so that the powder falls in a concentrated and orderly manner, reducing dead corner accumulation and residual material accumulation.

[0028] The external fixed connection plate 31 of the measuring hopper 15 is symmetrically distributed; The top of the bearing plate 3 is fixedly connected to the vertical plate 34, and the inner side of the vertical plate 34 is slidably connected to the connecting plate 31. Due to the installation of the vertical plate 34 and the connecting plate 31, the vertical plate 34 forms a left and right lateral limiting constraint on the connecting plate 31. With the help of the sliding guide structure, the lateral deviation and shaking of the metering hopper 15 during operation are effectively limited, and the external force interference caused by carbon black powder conveying, airflow impact and equipment vibration is resisted, so as to ensure the stability of the weighing operation of the metering hopper 15 and improve the metering accuracy.

[0029] The bearing plate 3 is externally fixed to the fixing frame 35, which is symmetrically distributed. The other side of the fixing frame 35 is provided with a base plate 17. An extension plate 39 is provided on the side of the base plate 17. An air pump 18 is installed and connected to the top of the extension plate 39. The mounting bracket 35 is used to connect the bearing plate 3 and the base plate 17, forming an overall frame support structure. This effectively improves the overall rigidity of the base plate 17 and the components above it, disperses the load generated by equipment operation vibration and material handling, prevents component deformation and shaking, and ensures long-term stable operation of the device.

[0030] A T-slot 38 is formed at the top of the base plate 17, and a T-plate 37 is embedded and connected inside the T-slot 38. The top of the T-plate 37 is fixedly connected to the frame 36. There are two sets of frames 36. One side of the frame 36 is provided with a handle 33, and the other side of the frame 36 is provided with a horizontal plate 32. Since the T-shaped plate and the T-shaped groove form a sliding guide fit, it can be quickly aligned and laterally slid into the installation during assembly. The limiting and guiding effect is good, no complicated calibration is required, the assembly difficulty is reduced, and the disassembly and assembly operations are simple and efficient.

[0031] The top of the base plate 17 is fixedly connected to a magnetic base 47, which are symmetrically distributed. The side of the frame 36 is fixedly connected to the metal plate 46. The magnetic base 47 uses a strong magnet to magnetically attract the metal plate 46. By installing the metal plate 46 and the magnetic base 47, the metal plate 46 can be automatically aligned and positioned during adsorption, ensuring that the frame 36 is installed in a regular position, avoiding assembly offset and misalignment, and improving the overall assembly accuracy.

[0032] The feed pipe 41 is externally connected to a protective cover 4, and a transparent plate 45 is embedded inside the protective cover 4. Because of the transparent plate 45, the feed pipe 41 discharge status, carbon black powder flow and bag filling progress can be directly observed without opening the equipment or disassembling the protective structure. This allows operators to monitor the internal working conditions in real time, promptly detect problems such as material blockage, material interruption, powder splashing, and abnormal bagging, and facilitate quick troubleshooting and handling.

[0033] The working principle of this rapid and efficient packaging device for ultra-high gas content powders is as follows: In order to collect and treat the carbon black dust that escapes and splashes from inside the packaging bag and at the discharge port, an active adsorption collection structure is installed. First, the frame 36 is slidably connected to the top of the base plate 17. A support plate 3 is connected to the top of the base plate 17 via a fixing frame 35. A metering device is installed on the top of the support plate 3. A storage hopper 1 and a pressure pump 11 are installed on the top of the metering device. Then, when packaging work is required, the operator first... Securely attach and fix the packaging bag to the outside of the protective cover 4, ensuring a tight and proper fit to prevent loosening and leakage during filling. Then, activate the positive pressure conveying system of the equipment, i.e., activate the pressure pump 11. As the carbon black powder descends inside the storage silo 1, the gas inside the inclined frame quickly propels the carbon black powder downwards. Using the pushing action of the compressed air, the carbon black powder stored in the storage silo 1 is smoothly conveyed to the metering hopper 15 for temporary storage and quantitative preparation. Later, the bottom of the metering hopper 15 is equipped with... The weighing sensor 16 can monitor the material loading weight in real time throughout the entire process and continuously provide data signals. When the material weight reaches the system's preset packaging standard value, the equipment can automatically cut off the feeding channel and terminate the feeding process in time, achieving accurate quantitative filling. In the entire process of material conveying, powder filling, and bag unloading, the negative pressure dust collection system always operates synchronously. Then, through the suction structure inside the feeding pipe 41, the suction nozzle 43 quickly and uniformly draws and collects the splashing dust and loose particles generated inside the packaging bag and at the discharge port, and transports them to the dust collector for centralized purification. This suppresses the spread and leakage of carbon black dust from the source, effectively improves the workshop production environment, and avoids dust pollution problems. Finally, through structural optimization and system linkage design, the packaging device completely gets rid of the traditional equipment's reliance on manual cleaning of residual dust, significantly reduces the frequency of manual cleaning and the workload, effectively reduces labor intensity, simplifies the overall operation process, and ensures stable and reliable equipment operation. This greatly improves the automation level, operating efficiency, and overall production practicality of the carbon black packaging process.

[0034] It is understood that the present invention has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of the invention. Furthermore, under the teachings of the present invention, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of the invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of the present invention.

Claims

1. A rapid and efficient packaging device for ultra-high gas content powder, comprising a storage silo (1) and a discharge pipe (13), wherein the discharge pipe (13) is installed and connected to the bottom of the storage silo (1), characterized in that: The top of the storage bin (1) is fixedly connected to the feeding frame (12), the side of the storage bin (1) is provided with a pressure pump (11), the side of the pressure pump (11) is provided with a seat (23), the side of the seat (23) is installed and connected with an inclined pipe (24), the inside of the discharge pipe (13) is fixedly connected with an air baffle (25), and the bottom of the discharge pipe (13) is installed and connected with a corrugated pipe (14). The bottom of the corrugated pipe (14) is provided with a metering hopper (15), and a weighing sensor (16) is installed at the bottom of the metering hopper (15). The bottom of the weighing sensor (16) is fixedly connected to a support plate (3). A feeding pipe (41) is installed inside the support plate (3). A circular pipe (42) is sleeved on the outside of the feeding pipe (41). An air suction nozzle (43) is installed inside the circular pipe (42). The air suction nozzle (43) is arranged in a ring shape. A dust removal pipe (44) is fixedly connected to the outside of the circular pipe (42). An air pump (18) is provided on the other side of the dust removal pipe (44).

2. The rapid and efficient packaging device for ultra-high gas content powders according to claim 1, characterized in that: The outer side of the pressurizing pump (11) is fixedly connected to the mounting bracket (21), and the side of the mounting bracket (21) is provided with mounting plates (28). The mounting plates (28) are symmetrically distributed, and the mounting plates (28) are inlaid with mounting screws (29). The mounting screws (29) are threadedly connected to the storage bin (1). The side of the pressurizing pump (11) is provided with an air extraction pipe (22), and a connecting seat (23) is installed on the side of the air extraction pipe (22).

3. The rapid and efficient packaging device for ultra-high gas content powders according to claim 2, characterized in that: The storage bin (1) is externally fixedly connected to a top plate (2), and the bottom of the top plate (2) is fixedly connected to a support column (19). The support column (19) is symmetrically distributed, and a bearing plate (3) is provided on the other side of the support column (19).

4. The rapid and efficient packaging device for ultra-high gas content powders according to claim 3, characterized in that: The metering hopper (15) is internally connected to a guide plate (26), and the bottom of the guide plate (26) is provided with a guide pipe (27), and the bottom of the guide pipe (27) is fixedly connected to a feeding pipe (41).

5. The rapid and efficient packaging device for ultra-high gas content powders according to claim 4, characterized in that: The metering hopper (15) is externally fixedly connected to a connecting plate (31), and the connecting plate (31) is symmetrically distributed. The top of the bearing plate (3) is fixedly connected to the vertical plate (34), and the inner side of the vertical plate (34) is slidably connected to the connecting plate (31).

6. The rapid and efficient packaging device for ultra-high gas content powders according to claim 5, characterized in that: The support plate (3) is externally fixedly connected to a fixing frame (35), the fixing frame (35) is symmetrically distributed, and a base plate (17) is provided on the other side of the fixing frame (35). The base plate (17) has an extension plate (39) on its side, and an air pump (18) is installed and connected to the top of the extension plate (39).

7. The rapid and efficient packaging device for ultra-high gas content powders according to claim 6, characterized in that: A T-shaped groove (38) is provided on the top of the base plate (17), and a T-shaped plate (37) is embedded and connected inside the T-shaped groove (38). The top of the T-shaped plate (37) is fixedly connected to the frame (36). The number of frames (36) is provided in two sets. One side of the frame (36) is provided with a handle (33) and the other side of the frame (36) is provided with a horizontal plate (32).

8. The rapid and efficient packaging device for ultra-high gas content powders according to claim 7, characterized in that: The top of the base plate (17) is fixedly connected to a magnetic base (47), and the magnetic base (47) is symmetrically distributed. The side of the frame (36) is fixedly connected to a metal plate (46), and the magnetic base (47) magnetically attracts the metal plate (46) through a strong magnet.

9. The rapid and efficient packaging device for ultra-high gas content powders according to claim 8, characterized in that: The feed tube (41) is externally connected to a protective cover (4), and the protective cover (4) is internally inlaid with a transparent plate (45).

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