Multi-station rotary high-pressure cleaning machine

Abstract

This invention relates to the field of high-pressure cleaning equipment, specifically a multi-station rotary high-pressure cleaner. It includes a support base, four sets of water filter tanks fixedly mounted on the lower end face of the support base, and a drain pipe fixedly mounted at the center of the lower end face of each water filter tank. A guide assembly is also included, fixedly mounted on the upper part of the support base via aluminum profiles. A drying assembly is fixedly snapped onto the front side of the guide assembly. This multi-station integrated high-pressure cleaning equipment, during the all-around cleaning of the workpiece, utilizes a servo motor to intermittently rotate the workpiece via a guide rotor. This allows the drying assembly, high-pressure cleaning assembly, and cleaning assembly to perform cleaning, rinsing, and drying operations on the workpiece, effectively improving the efficiency and cleanliness of the integrated cleaning process.

Description

Technical Field

[0001] This invention relates to the field of high-pressure cleaning equipment technology, specifically a multi-station rotary high-pressure cleaner. Background Technology

[0002] High-pressure cleaning machines for workpieces are efficient cleaning equipment used in industrial production, precision manufacturing, hardware manufacturing, and parts repair processes. They are mainly used for various industrial workpieces such as metal stampings, shaped workpieces, mechanical parts, and precision hardware. By relying on a high-pressure plunger pump to generate a high-intensity, high-pressure water flow, the machine can achieve comprehensive removal and cleaning of impurities on the surface and deep within the crevices of the workpiece. This removes residual stamping oil, drawing oil, iron filings, dust, scale, rust, polishing residue, dirt, and various adhesive impurities from the workpiece during processing.

[0003] Although existing high-pressure cleaners can clean the exterior of workpieces, their efficiency in cleaning external deposits is still insufficient, and they are not convenient for simultaneous drying of cleaned workpieces, thus reducing the practical performance of high-pressure cleaners. Therefore, a multi-station rotary high-pressure cleaner is needed to solve the problems mentioned above. Summary of the Invention

[0004] The purpose of this invention is to provide a multi-station rotary high-pressure cleaner to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a multi-station rotary high-pressure washer, comprising a support base for support, four sets of water filter tanks fixedly disposed on the lower end face of the support base, and a drain pipe fixedly disposed at the center of the lower end face of the water filter tanks.

[0006] The guide assembly is fixedly mounted on the upper part of the support base by an aluminum profile. A drying assembly is fixedly snapped into the front side inside the guide assembly, a cleaning assembly is fixedly snapped into the rear side inside the guide assembly, and a high-pressure cleaning assembly is fixedly snapped into the side inside the guide assembly.

[0007] The material guiding assembly is rotatably engaged inside the support base, and four sets of workpieces are fixedly engaged at equal intervals inside the material guiding assembly.

[0008] Specifically, the guide assembly includes a support top seat, a servo motor fixedly mounted on the upper part of the support top seat, and a driven gear rotatably engaged at the center of the inside of the support top seat. The power output end of the servo motor is fixedly engaged with a driving gear, and a threaded sleeve is fixedly mounted at the center of the inside of the driven gear. A threaded guide shaft is threadedly connected to the inside of the support top seat through the threaded sleeve, and a limit base is fixedly mounted at the bottom of the threaded guide shaft.

[0009] Specifically, the drying assembly includes a sealed box, an air inlet pipe fixedly installed on the upper part of the sealed box, and high-pressure jet holes equidistantly opened on the inner wall of the sealed box;

[0010] The high-pressure cleaning assembly includes a support box, a water storage turntable that is rotatably clamped inside the support box, and eight sets of high-pressure water spray pipes that are equidistantly fixed on the lower end face of the water storage turntable.

[0011] Specifically, the cleaning assembly includes a positioning box, a stepper motor fixedly mounted on the top of the positioning box, and a cleaning brush fixedly mounted on the power output end of the stepper motor.

[0012] Specifically, the material guiding assembly includes a material guiding turntable, a servo motor 2 fixedly installed at the power output of the material guiding turntable, and four sets of sealing slots equidistantly opened on the upper end face of the material guiding turntable. A filter plate is fixedly installed at the bottom of each set of sealing slots, and a workpiece fixture is fixedly clamped on the upper end face of the filter plate.

[0013] Specifically, the sealing box, support box, and positioning box are all sealed and slidably connected to the guide turntable through sealing grooves. The sealing grooves can provide sufficient guiding and positioning foundations for the sealing box, support box, and positioning box, thereby improving the sealing performance of the subsequent drying assembly, high-pressure cleaning assembly, and cleaning assembly during the cleaning and drying operations of the workpiece.

[0014] Specifically, the workpiece fixture is slidably engaged with the workpiece, eight sets of high-pressure water spray pipes are coaxially aligned with the workpiece, and a stepper motor rotates and cleans the exterior of the workpiece through a cleaning brush, improving the cleanliness of the workpiece exterior before cleaning and preventing debris from adhering to the outer wall of the workpiece.

[0015] Specifically, the servo motor drives the limiting base to move up and down at the bottom of the support top seat by meshing the driving gear and the driven gear, and by matching the threaded sleeve with the threaded guide shaft. This effectively improves the accuracy and stability of the limiting base moving up and down at the bottom of the support top seat, thereby improving the stability of the subsequent sealing box, support box and positioning box being positioned inside the sealing slot.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0017] 1. The multi-station integrated high-pressure cleaning equipment of the present invention, when cleaning the workpiece in all directions, the servo motor can drive the workpiece to rotate intermittently through the guide turntable, so that the drying component, high-pressure cleaning component and cleaning component can perform cleaning, washing and drying operations on the workpiece, effectively improving the efficiency and cleanliness of the equipment for integrated cleaning of workpieces.

[0018] 2. By setting up a guiding component and a material guiding component, the present invention enables the filter plate inside the material guiding turntable to guide and filter the water source in all directions when cleaning the workpiece, thereby improving the equipment's water utilization efficiency. At the same time, the sealing box, support box, and positioning box can be sealed and limited on the upper part of the material guiding turntable through the sealing groove, which can improve the sealing performance during subsequent workpiece processing, thereby improving the protective performance of the workpiece during processing. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the main body of the present invention;

[0021] Figure 2 This is a side view of the main body of the invention;

[0022] Figure 3 This is a schematic diagram of the structure of the guide component of the present invention;

[0023] Figure 4 This is an exploded view of the guide component of the present invention;

[0024] Figure 5 This is a schematic diagram of the drying assembly of the present invention;

[0025] Figure 6 This is a schematic diagram of the high-pressure cleaning assembly of the present invention;

[0026] Figure 7 This is a schematic diagram of the cleaning component of the present invention;

[0027] Figure 8 This is a schematic diagram of the material guiding assembly of the present invention.

[0028] In the diagram: 1-Support base, 2-Guide assembly, 3-Drying assembly, 4-High-pressure cleaning assembly, 5-Cleaning assembly, 6-Material guide assembly, 7-Workpiece, 8-Drain pipe, 9-Water filter box, 21-Drive gear, 22-Servo motor one, 23-Threaded rotating sleeve, 24-Driven gear, 25-Threaded guide shaft, 26-Support top seat, 27-Limiting base, 31-High-pressure jet nozzle, 32-Sealing box, 33-Air inlet pipe, 41-Support box, 42-Water storage turntable, 43-High-pressure water spray pipe, 51-Cleaning brush, 52-Positioning box, 53-Stepper motor, 61-Sealing slot, 62-Material guide turntable, 63-Workpiece fixture, 64-Filter plate, 65-Servo motor two. Detailed Implementation

[0029] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0030] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0031] The invention will be further described below with reference to the accompanying drawings.

[0032] Example 1

[0033] Please see Figure 1-8 The present invention provides an embodiment of a multi-station rotary high-pressure washer, comprising a support base 1 for support, four sets of water filter tanks 9 fixedly disposed on the lower end face of the support base 1, and a drain pipe 8 fixedly disposed at the center of the lower end face of the water filter tanks 9.

[0034] Guide component 2 is fixedly installed on the upper part of support base 1 by aluminum profile. Drying component 3 is fixedly snapped to the front inside of guide component 2, cleaning component 5 is fixedly snapped to the rear inside of guide component 2, and high pressure cleaning component 4 is fixedly snapped to the side inside of guide component 2.

[0035] The material guide assembly 6 is rotatably engaged inside the support base 1, and four sets of workpieces 7 are fixedly engaged at equal intervals inside the material guide assembly 6.

[0036] like Figure 3 and Figure 4The guide assembly 2 includes a support top seat 26, a servo motor 22 fixedly mounted on the upper part of the support top seat 26, and a driven gear 24 rotatably engaged at the center inside the support top seat 26. The power output end of the servo motor 22 is fixedly engaged with a drive gear 21, and a threaded sleeve 23 is fixedly mounted at the center inside the driven gear 24. A threaded guide shaft 25 is threadedly connected inside the support top seat 26 through the threaded sleeve 23, and a limit base 27 is fixedly mounted at the bottom of the threaded guide shaft 25.

[0037] like Figure 5 The drying assembly 3 includes a sealed box 32, an air inlet pipe 33 fixedly installed on the upper part of the sealed box 32, and high-pressure jet holes 31 equidistantly opened on the inner wall of the sealed box 32.

[0038] like Figure 6 The high-pressure cleaning assembly 4 includes a support box 41, a water storage turntable 42 that is rotatably clamped inside the support box 41, and eight sets of high-pressure water spray pipes 43 that are equidistantly fixed on the lower end face of the water storage turntable 42.

[0039] like Figure 7 The cleaning component 5 includes a positioning box 52, a stepper motor 53 fixedly mounted on the top of the positioning box 52, and a cleaning brush 51 fixedly mounted on the power output end of the stepper motor 53.

[0040] like Figure 8 The material guiding assembly 6 includes a material guiding turntable 62, a servo motor 65 fixedly installed at the power output of the material guiding turntable 62, and four sets of sealing slots 61 equidistantly opened on the upper end face of the material guiding turntable 62. A filter plate 64 is fixedly installed at the bottom of each set of sealing slots 61, and a workpiece fixture 63 is fixedly clamped on the upper end face of the filter plate 64.

[0041] The sealing box 32, support box 41 and positioning box 52 are all connected to the guide turntable 62 in a sealed sliding manner through the sealing groove 61. The sealing groove 61 can provide sufficient guiding and positioning foundation for the sealing box 32, support box 41 and positioning box 52, thereby improving the sealing performance of the subsequent drying component 3, high pressure cleaning component 4 and cleaning component 5 in cleaning and drying operations on the workpiece 7.

[0042] The workpiece fixture 63 is slidably engaged with the workpiece 7. Eight sets of high-pressure water spray pipes 43 are coaxially aligned with the workpiece 7. High-pressure water spray nozzles are distributed on the radial surface of the high-pressure water spray pipes 43. These high-pressure water spray nozzles are used to spray water to clean the exterior of the workpiece 7 from all directions, thereby improving cleaning efficiency.

[0043] Furthermore, the stepper motor 53 rotates and cleans the exterior of the workpiece 7 via the cleaning brush 51. The cleaning brush 51 can perform all-round cleaning of the exterior of the workpiece 7, improving the cleanliness of the exterior of the workpiece 7 before cleaning and preventing garbage from adhering to the outer wall of the workpiece 7.

[0044] Servo motor 22 engages with drive gear 24 via drive gear 21 and threaded sleeve 23 adapts to threaded guide shaft 25, thereby driving limit base 27 to move up and down at the bottom of support top seat 26. The threaded connection between threaded sleeve 23 and threaded guide shaft 25 can effectively improve the accuracy and stability of limit base 27 moving up and down at the bottom of support top seat 26, thereby improving the stability of subsequent sealing box 32, support box 41 and positioning box 52 in positioning inside sealing slot 61.

[0045] Working Principle: Before use, the operator can position the loading robot arm of workpiece 7 at the loading and unloading positions, connect the high-pressure water pipe to the water storage turntable 42, and connect the high-pressure air pipe to the air inlet pipe 33. During the all-around high-pressure cleaning of workpiece 7, the operator can use the external robot arm to guide workpiece 7 from the loading / unloading position to the upper part of the workpiece fixture 63, thus completing the loading operation. Then, servo motor 2 65 starts, driving the guide turntable 62 to rotate intermittently by 90 degrees. The guide turntable 62 then moves workpiece 7 to the cleaning component 5. Next, servo motor 1 22 starts, driving the driven gear 24 to rotate via the drive gear 21. Simultaneously, the driven gear 24 connects to the threaded guide shaft 25 via the threaded sleeve 23, thereby driving the limiting base 27 to move up and down at the bottom of the support top seat 26. At this time, the threaded guide shaft 25, through the limiting base 27, can drive the positioning box 52 to be sealed and limited inside the sealing groove 61. Then, the cleaning... The brush 51 can be evenly distributed on the outside of the workpiece 7, and the stepper motor 53 can perform a comprehensive cleaning operation on the outside of the workpiece 7 to remove various debris and impurities. After cleaning, the limiting base 27 moves up and resets, and then the guide turntable 62 drives the cleaned workpiece 7 to the bottom of the support box 41. At this time, the limiting base 27 can once again drive the support box 41 to be sealed and limited inside the sealing slot 61. At the same time, the external high-pressure water pipe can compress high-pressure water into the high-pressure water spray pipe 43 through the water storage turntable 42, so that the high-pressure water spray pipe 43 can perform a comprehensive cleaning operation on the outside of the workpiece 7 through high-pressure water. Then the limiting base 27 resets again, and the guide turntable 62 drives the workpiece 7 to the bottom of the sealing box 32 again. At this time, the sealing box 32 can perform comprehensive high-pressure air spray on the outside of the workpiece 7 through the internal high-pressure air jet hole 31, thereby removing the moisture on the outside of the workpiece 7 and completing the drying operation. Finally, the guide turntable 62 can drive the workpiece 7 to the unloading position to complete the unloading of the workpiece 7 and the loading of a new set of workpieces 7.

[0046] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-station rotary high-pressure washer, comprising a support base (1) for support, four sets of water filter tanks (9) fixedly disposed on the lower end face of the support base (1), and a drain pipe (8) fixedly disposed at the center of the lower end face of the water filter tanks (9), characterized in that: Also includes The guide assembly (2) is fixedly installed on the upper part of the support base (1) by aluminum profile. A drying assembly (3) is fixedly connected to the front side inside the guide assembly (2), a cleaning assembly (5) is fixedly connected to the rear side inside the guide assembly (2), and a high-pressure cleaning assembly (4) is fixedly connected to the side inside the guide assembly (2). The material guide assembly (6) is rotatably engaged inside the support base (1), and four sets of workpieces (7) are fixedly engaged at equal intervals inside the material guide assembly (6).

2. The multi-station rotary high-pressure washer according to claim 1, characterized in that: The guide assembly (2) includes a support top seat (26), a servo motor (22) fixedly mounted on the upper part of the support top seat (26), and a driven gear (24) rotatably engaged at the center of the inside of the support top seat (26). The power output end of the servo motor (22) is fixedly engaged with a drive gear (21), and a threaded sleeve (23) is fixedly mounted at the center of the inside of the driven gear (24). A threaded guide shaft (25) is threadedly connected inside the support top seat (26) through the threaded sleeve (23), and a limit base (27) is fixedly mounted at the bottom of the threaded guide shaft (25).

3. A multi-station rotary high-pressure washer according to claim 2, characterized in that: The drying assembly (3) includes a sealed box (32), an air inlet pipe (33) fixedly installed on the upper part of the sealed box (32), and high-pressure jet holes (31) equidistantly opened on the inner wall of the sealed box (32). The high-pressure cleaning assembly (4) includes a support box (41), a water storage turntable (42) that is rotatably connected inside the support box (41), and eight sets of high-pressure water spray pipes (43) that are equidistantly fixed on the lower end face of the water storage turntable (42).

4. A multi-station rotary high-pressure washer according to claim 3, characterized in that: The cleaning component (5) includes a positioning box (52), a stepper motor (53) fixedly mounted on the top of the positioning box (52), and a cleaning brush (51) fixedly mounted on the power output end of the stepper motor (53).

5. A multi-station rotary high-pressure washer according to claim 4, characterized in that: The material guiding assembly (6) includes a material guiding turntable (62), a servo motor (65) fixedly installed at the power output of the material guiding turntable (62), and four sets of sealing slots (61) equidistantly opened on the upper end face of the material guiding turntable (62). Each set of sealing slots (61) has a filter plate (64) fixedly installed at the bottom, and a workpiece fixture (63) is fixedly clamped on the upper end face of the filter plate (64).

6. A multi-station rotary high-pressure washer according to claim 5, characterized in that: The sealing box (32), support box (41) and positioning box (52) are all connected to the guide turntable (62) in a sealed sliding manner through the sealing slot (61).

7. A multi-station rotary high-pressure washer according to claim 5, characterized in that: The workpiece fixture (63) is slidably engaged with the workpiece (7), eight sets of high-pressure water spray pipes (43) are coaxially aligned with the workpiece (7), and the stepper motor (53) rotates and cleans the exterior of the workpiece (7) through the cleaning brush (51).

8. A multi-station rotary high-pressure washer according to claim 5, characterized in that: The servo motor (22) engages with the driven gear (24) via the active gear (21) and is adapted to the threaded rotating sleeve (23) and the threaded guide shaft (25), thereby driving the limiting base (27) to move up and down at the bottom of the support top seat (26).

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